Sie sind auf Seite 1von 73

MN-FMAS 0510V2

MAS training set

MANUAL

Please read this manual before using the training set. We have no responsibility if a matter occurs when you do not keep the cautions which are described in this manual.

MAS training set


manual
Copyright 2008 FESTECH Co., Ltd. All rights reserved.

Publishing: Mar. 30, 2008

(153-803) RM#706, Daeryung-technotown 5, 493 Gasan-dong, Geumcheon-gu, Seoul, Korea

Customer Service : 82-2-2107-7800 Fax : 82-2-2107-7801 http://www.festech.co.kr Specifications and appearances are subject to change without prior notice.

MAS training

FESTECH

TABLE of INDEX

Important information Warnings and Precautions

Chapter 1. Introduction ..................................................................6 1.1 Manufacturing automation system training set.........................6 1.2 Specifications and components................................................7 1.3 Module specification & order number......................................10

Chapter 2. Installation ................................................................. 21 2.1 Install......................................................................................21 2.1.1 Standard model...................................................................21 2.1.2 Modular model.....................................................................24 2.2 System flowchart....................................................................31

Chapter 3. PLC program .............................................................. 33 3.1 Starting GMWIN program........................................................33 3.2 Exercise...................................................................................41

Chapter 4. Trouble shooting.......................................................... 64

MAS training

FESTECH

Important information
Lifetime warranty
Every hardware product manufactured by FESTECH is warranted against defects in materials or workmanship for the life of the product, to the original purchaser. Any products found to be defective will be repaired or replaced promptly. Cost for the repairing is free for 2 years after delivery of goods. We do not warrant software errors or defects included in PLC.

Copyright
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form by any means, electronic, mechanical, by photocopying, recording or otherwise without the prior written permission of FESTECH Co., Ltd. FESTECH is a trademark of Festech Co., Ltd. Specifications and appearance are subject to change without prior notice.
The photographs shown in this manual may differ slightly from the standard specifications.

Informacin importante Garanta de por vida Todos los productos de hardware fabricados por FESTECH est garantizado contra defectos de materiales o mano de obra durante la vida del producto, al comprador original. Cualquier producto que se encuentre defectuoso ser reparado o reemplazado sin demora. El costo de la reparacin es gratuita durante 2 aos despus de la entrega de bienes. No garantizamos los errores o defectos de software incluido en el PLC. Derecho de Autor Todos los derechos reservados. Ninguna parte de esta publicacin puede ser reproducida, almacenada en un sistema de recuperacin o transmitida de ninguna forma ni por ningn medio, sea electrnico, mecnico, por fotocopia, grabacin o cualquier otro sin el permiso previo por escrito de FESTECH Co., Ltd. FESTECH es una marca registrada de Festech Co., Ltd. Las especificaciones y apariencia estn sujetas a cambios sin previo aviso. Las fotografas que aparecen en este manual pueden diferir ligeramente de las especificaciones estndar.

MAS training

FESTECH

Warnings and Precautions


Review the following safety precautions to avoid injury and prevent damage to this product or any products connected to it. To avoid potential hazards, use this product only as specified. Only qualified personnel should perform service procedure. To avoid possible electric shock or personal injury, follow these guidelines: z Use the equipment only as specified in this manual or the protection provided by the equipment might be impaired. z z z Install the equipment on a clean, dry and flat place. Connect and disconnect properly. Use the regular voltage and multi consent(electric outlet) which have earth ground contact so that protect an electric shock. z z Remove the magnetic substances around the controller to prevent malfunction. Do not operate with suspected failures. If you suspect there is damage to this product, have it inspected by qualified service personnel. z z z Do not operate in an explosive atmosphere. Do not open the case of controller or modular part. Use proper air pressure and do not change pneumatic circuit.

MAS training

FESTECH

Advertencias y Precauciones Revise las siguientes precauciones de seguridad para evitar lesiones y prevenir daos a este producto o cualquiera de los productos conectados a l. Para evitar posibles peligros, utilice este producto nicamente como se indica. Slo personal especializado debe realizar el procedimiento de servicio. Para evitar posibles descargas elctricas o lesiones personales, siga estas instrucciones: z Utilice el equipo slo como se especifica en este manual o la proteccin proporcionada por el equipo podra verse afectada. z Instalar el equipo en un lugar limpio, seco y plano. z Conectar y desconectar correctamente. z El uso regular de la tensin y el consentimiento de varios (toma de corriente elctrica) que tienen contacto con tierra a fin de que proteger a una descarga elctrica. z Eliminar las sustancias magntico alrededor del controlador para evitar fallas de funcionamiento. z No opere con fallos sospechosos. Si usted sospecha que hay daos a este producto, haga que lo revise personal cualificado. z No haga funcionar en una atmsfera explosiva. z: no abrir la caja de control o elemento modular. z El uso adecuado de presin de aire y no cambian circuito neumtico.

MAS training

FESTECH

Chapter

1. Introduction

1.1 Manufacturing Automation System training set

The development and growth of a computer and high technology brought a lot of changes in manufacturing site with FA which is a new producing method. There were many problems such as increasing labor wages, cost and weakening competition power and they had to prepare new producing methods for developing new products, to change improving in their productivity and faithfulness. Consequently, companies started producing method and to do that, they need to be trained with new technologies for operating and maintaining. MAS training set was developed to obtain advanced technology and experience it through training.

Main features of MAS training set


Available with standard and modular type Selectable controller such as a PLC or PC-based controller Durability and safety with a short circuit protector Changeable sequence with modular type Industrial sensor and actuator control Easy usage and exciting challenge

Training Contents
Composition of automation system Basic electric pneumatic control Pneumatic sequence control circuit Additional conditions Safety and fault finding of pneumatic system Relay control circuit Electric self-holding circuit Electric pneumatic system Electric sequence control circuit Various sensor system Motor and conveyor system

MAS training

Sistema de Automatizacin de Manufactura conjunto de entrenamiento

El desarrollo tecnolgico y el crecimiento de un equipo y de alta trajo muchos cambios en la fabricacin de sitio con FA que es un mtodo que produce nuevas. Hubo muchos problemas, como los salarios del trabajo cada vez mayor, el costo y el poder debilitando la competencia y se tuvo que preparar nuevos mtodos de produccin para el desarrollo de nuevos productos, mejorar la productividad y la fidelidad. En consecuencia, las compaas comenzaron a cambiar en su mtodo de produccin y para ello, necesitan ser entrenados con las nuevas tecnologas para operacin y mantenimiento. MAS conjunto de capacitacin fue desarrollado para obtener tecnologa avanzada y experiencia a travs de la formacin.

Las caractersticas principales de la formacin del MAS conjunto * Disponible con el tipo estndar y modular * Controlador seleccionable como un PLC o controlador basado en PC * La durabilidad y la seguridad con un protector de corto circuito * Secuencia intercambiables con el tipo modular * Industrial de sensores y control del actuador * Fcil de uso y apasionante reto Contenido de Formacin * Composicin del sistema de automatizacin * Bsico neumticos de control elctrico * Secuencia de neumticos del circuito de control * Las condiciones adicionales * Seguridad y localizacin de fallos del sistema neumtico * Relais circuito de control * Elctrico auto-explotacin del circuito * Elctrico neumtica sistema de * Secuencia de control elctrico * Sistema de sensor de Varios * El motor y sistema de transporte

1.2 Specifications and Components


MAS standard model

General Specifications subject Size Weight Input power Output power Temperature Pneumatic power Signal type contents 800*500*530(WDH) 20Kg(exc.controller) AC 220V, 60Hz DC 24V 0 ~ 55 Max. 7 Kgf/Cm Min. 2 Kgf/Cm PNP
2

Components No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Component profile plate & frame distribution cylinder unit optical fiber sensor drill motor drill transfer cylinder unit transfer cylinder unit inductive sensor capacitive sensor Optical sensor(reflective) sorting cylinder unit conveyor unit storing box 5/2-way single SOL. valve 5/2-way double SOL. valve MAS control unit tower lamp unit PLC unit(data cable) pneumatic service unit Qty. 1 1 1 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 No. 19 20 21 Component work piece set cable set manual Qty. 1 1 1

MAS modular model


General Specifications subject Size Weight Power operating power temperature Pneumatic power Signal type Components 0 ~ 55 Max. 7 Kgf/Cm Min. 2 Kgf/Cm PNP
2

Contents 1200*750*530(WDH) 40Kg AC 220V, 60Hz DC 24V

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Components profile plate & frame Distribution module Drill module Transfer module Sensor module Sorting module conveyor module storing box solenoid valve module MAS control module(display) tower lamp unit motor controller Remote Input terminal Remote Output terminal PLC unit(data cable) pneumatic service unit work piece set cable set Manual Power supply(option)

order number

Qty. 1

25022 25023 25024 25025 25026 25027 25031 25028 25007 25030 25015 25017 25017

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

MAS modular model(PTP)

General Specifications Subject Size Weight Power operating power temperature Pneumatic power Signal type Components 0 ~ 55 Max. 7 Kgf/Cm Min. 2 Kgf/Cm PNP
2

contents 1200*750*530(WDH) 40Kg AC 220V, 60Hz DC 24V, Max.3A

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Components profile plate & frame Distribution module Handling module Sensor module Sorting module conveyor module storing box solenoid valve module MAS control module(display) tower lamp unit motor controller Remote input terminal Remote output terminal PLC unit(data cable) work piece set cable set Manual Power supply(option)

order number

Qty. 1

25022 25032 25033 25026

1 1 1 1 1

25031 25028 25035 25030 25015 25017 25017

2 1 1 1 1 1 1 1 1 1 1 1

1.3 Module specification & order number


MAS control module order number : 25007

Specifications power Input socket Output socket Socket type Signal type DC 24V (external supply) 4-switch, 3-proximity sensor, 1-optical fiber sensor, 8-autoswitch 3-lamp, 5-solenoid valve, 2-motor 4mm standard PNP

Notice Please plug the wire after check the input and output. All systems are PNP devices.

MO T O R CO N T RO L UN IT

order number : 25015

Specifications power Drive method Speed range Counter Counter reset DC 24V (external supply) Pulse Width Modulation (PWM) 0 ~ 3 m/min 4 digits pulse counter(positive signal) Push button switch or remote signal

1. Suitable speed of conveyor motor is 1.8 ~ 2.5. 2. The control panel and motor controller are combined in standard model.

solenoid valve module order number : 25028

Specifications power solenoid valve DC 24V (external supply) type Manual OP. Qty. Power pneumatic fitting relay 4mm type Qty. power size 2C contact 2 EA 24V, 50 mA 5/2-way single solenoid valve, piloted Possible 4 EA 24V, 100 mA

Distribution module order number : 25022

Specifications Nominal cylinder pressure auto switch pneumatic connector optical fiber sensor Magazine Material 5~6 Kgf/Cm DC 24V 4mm, adjustable flow rate DC 24V, 40 aluminum
2

Drilling module order number : 25023

Drill cylinder

Auto switch

DC 0V power Drill motor on (DC 24V)

Drill motor Sensor out(DC 24V) DC 24V power

Specifications Nominal cylinder pressure auto switch pneumatic connector drill motor Material 5~6 Kgf/Cm DC 24V 4mm, adjustable flow rate DC 24V, geared motor aluminum
2

Sensor module order number : 25025

Specifications sensor Detecting material Power Range Switching current Temperature Switching frequency Type Size protection Max. 800Hz 200 8 Reflective All material except high absorptivity of light capacitive All material DC 12~24V 5 inductive metal

100 mA

100mA -25~+70

75~400mA

Max. 100Hz Cylindrical 18 IP 67

Max. 400Hz

Handling module order number : 25032

Z cylinder

X cylinder

(black) (red)

Output (DC 24V) DC 24V power

Suction cup

Vacuum sensor

Specifications Nominal cylinder pressure auto switch pneumatic connector vacuum sensor This is a MAS PTP option item. 5~6 Kgf/Cm
2

DC 24V, LED included, 4EA 4mm, adjustable flow rate DC 24V, contact

REMOTE I/O module


z input : 16 z output : 16

order number : 25017

z connector : D-sub 25P

Transfer module

order number : 25024


z power : DC24V z cylinder : for transferring z auto switch : 2ea -a-contact, LED -switching capacity : 10W -response time: 2

Sorting module

order number : 25026


z cylinder : for sorting z auto switch : 2ea -a-contact LED -switching capacity : 10W -response time : 2

Conveyor module

order number : 25027


z conveyor belt -geared motor -adjustable z geared motor -speed : 50rpm -torque : 1.5 N z power : DC24V

Work piece set

order number : 25029


z aluminum, blue, black

tower lamp module

order number : 25030


z red, orange, green lamp

Storing box module


z metal

order number : 25031


z storing case

Height test module

order number : 25033


z limit switch for height testing z MAS PTP option

MAS PTP control module

order number : 25035


z 4 switches z sensor monitoring LED z 3D graphic board z external input z external output z power: DC24V

[controller]PLC(option)

order number :
z industrial PLC(selectable) z digital input: 16 z digital output: 16(relay) z Power + CUP + DI + DO z 4mm socket

[controller]PC-based(option)

order number : z standard fieldbus system (Interbus, Profibus, Ethernet) z digital input: 16 z digital output: 16 z Bus coupler + DI + DO
z

4mm socket

(refer to the catalog)

[controller]Microprocessor(option)

order number : z CPU: 8051(Atmel 89S51) z digital input: 16 z digital output: 16 z MCU module + converter module (refer to the catalog)

Table

advanced profile table 1 profile table (option)

table

size:

1200(L)750(W)900(H)

(order

production) material : aluminum feature: easy moving and installing (caster with brake) groove distance: 25 -drawers (refer to the right images)

advanced profile table 2 The table is a option item.

Chapter 2.
2.1 install
2.1.1 Standard model

Installation

-MAS standard model is basically produced with complete electrical and pneumatic wiring. Consequently its easy to install the equipment.

[Fig 2.1] Install procedure As shown in above picture, attach a control unit in left side, PLC module in right side. A 40P connector at left side of control module should be connected to the terminal where back side of profile plate. According to the I/O allocation table, connect all 4mm cables. Turn on the power of PLC module. After plug to the wall outlet, turn on the switch on left side of control unit. Supply compressed air to the system as turn on the shutoff valve on the pneumatic service unit. Put work pieces in to the magazine and then press the green button.

[Fig 2.2] Electric wiring diagram of MAS standard model

[Fig 2.3] Pneumatic wiring diagram of MAS standard model

[Table 1] input/output allocation list

Input No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Control unit start stop reset emergency B1 B2 B3 B4 B5 B6 B7 B8 S1 S2 S3 S4 PLC unit %IX0.0.0 %IX0.0.1 %IX0.0.2 %IX0.0.3 %IX0.0.4 %IX0.0.5 %IX0.0.6 %IX0.0.7 %IX0.0.8 %IX0.0.9 %IX0.0.10 %IX0.0.11 %IX0.0.12 %IX0.0.13 %IX0.0.14 %IX0.0.15 start switch stop switch reset switch emergency switch distribution cyl. retract detection distribution cyl. advance detection drill cylinder retract detection drill cylinder advance detection transfer cylinder retract detection transfer cylinder advance detection sorting cylinder retract detection sorting cylinder advance detection magazine detection sensor Optical sensor capacitive sensor inductive sensor Remark

Output No. 1 2 3 4 5 6 7 8 9 10 Y1 Y2 Y3 Y4 Y5 M1 M2 L1 L2 L3 Control unit PLC unit %QX0.1.0 %QX0.1.1 %QX0.1.2 %QX0.1.3 %QX0.1.4 %QX0.1.5 %QX0.1.6 %QX0.1.7 %QX0.1.8 %QX0.1.9 Remark distribution cylinder advance distribution cylinder retract drill cylinder transfer cylinder sorting cylinder drill motor conveyor motor Red lamp Orange lamp Green lamp

2.1.2 Modular model


Electric wiring -MAS modular model is possible to wire each sensor and actuators by users. While wiring, you have to consider following things: 1) Since the switch and sensor type is PNP, wire them by PNP wiring method. 2) Dont connect controller output to the motor(conveyor, drill) and use a relay instead. 3) In case of using external power supply, do not mix internal power output of PLC. 4) Sometimes the remote I/O is not used but since the wires are connected from display module to devices, it can get stuck and not good for a fine sight. Therefore wire safely through remote I/O as shown in the picture.

2.1.2 modular modelo Cableado elctrico modelo-MAS modular es posible conectar cada sensor y actuador por los usuarios. Si bien el cableado, hay que considerar lo siguiente: 1) Dado que el tipo de sensor interruptor y es la PNP, los cables por el mtodo de cableado del PNP. 2) No conecte la salida del controlador al motor (de transporte, perforacin) y el uso de un rel en su lugar. 3) En caso de utilizar fuente de alimentacin externa, no se mezclan potencia interna del PLC. 4) A veces la E / S remotas no se usa pero como estn conectados los cables de la pantalla del mdulo de dispositivos, puede quedar atrapado y no es bueno para un hermoso espectculo. Por lo tanto alambre de seguridad a travs de unidades de E / S como se muestra en la imagen

[Fig 2.4] electrical diagram of MAS modular model

I/O(4mm cable)

Display module

Controller(PLC)

Remote Input

Switch, Sensor...

Remote Output

Motor, solenoid, lamp..

[Fig 2.5] basic wiring diagram of modular model

AC 220V

Remote Input

[Fig 2.6] wiring diagram of modular model when external power used

Remote Output

AC 220V

[Fig 2.7] connection diagram of PNP sensor

When a microprocessor or PC-based I/O systems are used as a main controller, remove a PLC module and attach them at that position.

[Fig 2.8] pneumatic circuit diagram of MAS PTP

[Table 1] input/output allocation list

Input No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 S1 S2 S3 S4 SW1 SW2 SW3 SW4 B1 B2 B3 B4 B5 B6 B7 B8 Control unit PLC unit %IX0.0.0 %IX0.0.1 %IX0.0.2 %IX0.0.3 %IX0.0.4 %IX0.0.5 %IX0.0.6 %IX0.0.7 %IX0.0.8 %IX0.0.9 %IX0.0.10 %IX0.0.11 %IX0.0.12 %IX0.0.13 %IX0.0.14 %IX0.0.15 Remark Magazine workpiece detection Height test sensor Conveyor end position Vacuum suction start switch stop switch reset switch emergency switch Distribution cyl. retract detection Distribution cyl. advance detection Ejecting cylinder retract detection Ejecting cylinder advance detection X-axes cylinder retract detection X-axes cylinder advance detection Z-axes cylinder retract detection Z-axes cylinder advance detection

Output No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Y1 Y2 Y3 Y4 Y5 Y6 L1 L2 L3 M1 Control unit PLC unit %QX0.1.0 %QX0.1.1 %QX0.1.2 %QX0.1.3 %QX0.1.4 %QX0.1.5 %QX0.1.6 %QX0.1.7 %QX0.1.8 %QX0.1.9 %QX0.1.10 %QX0.1.11 %QX0.1.12 %QX0.1.13 Solenoid for distribution cylinder Solenoid for ejecting cylinder Solenoid for X-axes cylinder Solenoid for Z-axes cylinder Solenoid for vacuum suction ON Solenoid for vacuum suction OFF Green lamp Remark

Orange lamp Red lamp conveyor motor

Examples of module composition

distribution module + conveyor module

conveyor module + sorting module + storage box

distribution module + transfer module

distribution module + transfer module + drill module

transfer module + drill module + conveyor + sensor module + sorting module

distribution module + transfer module + drill module + conveyor + sensor module + sorting module

2.2 System flow chart


Flow chart 1 -The following flow chart describes a full cycle of MAS training set from distribution to storage. Depending of the type of sensor, it is sorted by size, color and material.

Diagrama 1 -El diagrama siguiente describe un ciclo completo de formacin en CMA conjunto de la distribucin hasta el almacenamiento. Dependiendo del tipo de sensor, que se clasifica por tamao, color y materiales.

START NO REVISAR PIEZA DE TRABAJO YES DISTRIBUCION

PERFORACIN

TRANSFERE NCIA

SENSADO

NO

YES

CLASIFICACION

EXPULSION

FIN

[Fig 2.9] system flow chart 1

Flow chart 2 [PTP MODEL] - The following flow chart describes a full cycle of MAS training set from distribution to storage. After testing the work piece, when it comes to the end point of conveyor, handling module transfers it into the storage box.

Diagrama de flujo 2 [PTP MODELO] - El diagrama siguiente describe un ciclo completo de formacin en CMA conjunto de la distribucin hasta el almacenamiento. Despus de probar la pieza de trabajo, cuando se trata del punto final de la transportadora, la manipulacin transferencias mdulo que en el caja de almacenaje. material.

START NO REVISAR PIEZA DE TRABAJO YES

DISTRIBUIDOR

TRANSFERENCI A POR TRANSPORETA DOR

DETECCION DE ALTURA YES EXPULSION

NO

NO

CONVEYOR END POS. YES PICK UP BY PTP MODULE

END

[Fig 2.10] system flow chart 2

Chapter 3. PLC programming


3.1 Starting GMWIN program
Click: Start > Programs > LSIS > GMWIN 4 GMWIN initial screen

STEP 1: Connection method

1) RS

-232C Connect the PLC with serial port designated in GMWIN in the PC with RS-232C cable. Menu: Project > Option > Connection option tab

Select RS-232C and communication port. Select depth of connection.

Case 1: Local

Select local connection Menu: Online > Connect

Case 2: Remote (Refer to GLOFA Fnet/Mnet manual)

Configure network type, Bus number, Slot Menu: Online > Connect

STEP 2: Making project

Menu: Project > New project

Type in each blank and select PLC type

Click next

STEP 3: Define program

Default file name is noname00.src (You may skip this)

Default instance name is INST0 (You may skip this) Click next

Select program language (LD) Enter simple program comments and click finish.

STEP 4: Edit program

1) input contact / output coil Select open contact in tool bar and left click on row 0 in LD window.

Select

coil and put on the right side of

open contact.

Select

and put on row 1

2) functions

Select

function

Put it on right side of the contact of row 1 and function window is pop up as below.

Select ADD which is arithmetic function and click ok.

3) Variables Double-click first contact on row 0

Type in switch 1 as the name of variable and click ok. Add/Edit Variables window is pop up

Click ok and edit coil and function as this way.

STEP 5: Compile and Make


Menu: Compile > Compile/Build all

STEP 6: Program download


Menu: Online > Connect+Write+Run+monitor ON

3.2 Exercise
STEP 1: Read the description and draw flow chart STEP 2: Make allocation list(input/output) STEP 3: Wire each input and output component STEP 4: Program with GMWIN(PLC software) STEP 5: Download program and test its action

PASO 1: Lea la descripcin y dibujar diagrama de flujo PASO 2: Haga una lista de asignacin (entrada / salida) PASO 3: Conecte cada entrada y salida de componentes PASO 4: Programa con GMWIN (PLC software) PASO 5: Descargar el programa y poner a prueba su accin
EX1. Lamp control 1) Start switch on => Green lamp on, Start switch off => Green lamp off

2) Start switch on => Red lamp on, Stop switch on => Red lamp off

(Solution 1: self-holding circuit)

(Solution 2: Set / Reset control)

3) Lamps are blinking as following condition: Yellow lamp blinks with interval of 1 second after downloading Start switch on => Green lamp blinking Stop switch on => Red lamp blinking Emergency switch on => All lamps turn off Emergency switch release => Yellow lamp blinking
3) Las lmparas estn parpadeando la siguiente condicin: parpadea amarillo de la lmpara con un intervalo de 1 segundo despus de la descarga Inicio encender => Lmpara verde parpadeando Interruptor de parada en => La luz roja parpadea el interruptor de emergencia en => Todas las lmparas desactivar Desbloqueo de emergencia del interruptor => amarillo de la lmpara intermitente

Program TIP: _T1S : BOOL Data Type and using pre-defined variable with 1 second clock. 4) Start switch on-off 5 times: 1sec delay => Red lamp on => 1sec delay => Yellow lamp on => 1sec delay => Green lamp on => 1sec delay => All lamps turn off : 3 times(count)

Programa TIP: _T1S: BOOL tipo de datos y el uso de variables predefinidas con un segundo reloj. 4) interruptor de arranque de encendido y apagado 5 veces: demora 1 seg => luz roja en => demora 1 seg => lmpara amarilla en => demora 1 seg => luz verde en el retraso => 1 seg => Todas las luces apaga: 3 veces (recuento)

Program TIP

TON function block

CTU function block

EX 2. Cylinder Control
1) Distribution cylinder control with single solenoid valve Start switch on => Cylinder advance, Start switch off => Cylinder retract EX 2. Cilindro de control 1) Distribucin de control del cilindro con vlvula monoestable Inicio encender => adelantado cilindro, inicio apagar => Cilindro retraer

2) Distribution cylinder control with double solenoid valve Start switch on => Cylinder advance, Start switch off => Cylinder retract 2) Distribucin de control del cilindro con vlvula de solenoide de doble Inicio encender => adelantado cilindro, inicio apagar => Cilindro retraer

3) Start switch on => 1sec delay => Cylinder advance and retract automatically Case 1: using single solenoid valve 3) Interruptor de inicio de retraso => 1 seg => avance del cilindro y se retraen automticamente - Caso 1: utiliza una vlvula monoestable

Case 2: using double solenoid valve

- Caso 2: uso de la vlvula solenoide doble

EX 3. Distribution module control 1) Description When magazine workpiece check sensor is turned on, cycle starts by a start switch. The distribution cylinder advances and transfer workpiece in magazine. If the distribution cylinder advances completely, after 1 sec, it retracts. Case 1: using single solenoid valve

EX 3. Distribucin de mdulos de control 1) Descripcin Cuando la pieza revista sensor de verificacin est activada, el ciclo comienza por un interruptor de arranque. El cilindro avanza la distribucin y transferencia de la pieza de trabajo en la revista. Si los avances de distribucin del cilindro por completo, despus de 1 seg, se retrae. - Caso 1: utiliza una vlvula monoestable

Case 2: using double solenoid valve


- Caso 1: utiliza una vlvula Biestable

2) Additional conditions Continuous cycle After finish one cycle, if a workpiece is exist in the magazine, cycle is repeated. If a workpiece is not exist in the magazine, cycle is stopped. Lamp If a workpiece is exist in the magazine, yellow lamp blinks with 1 second interval. When cycle is started the yellow lamp is turned off and green lamp is turned on. If continuous cycle is finished, green lamp is turned off and yellow lamp blinks with 1 second interval. Emergency If an emergency switch is pressed, distribution cylinder retracts right away. In the case of emergency, red lamp is turned on. Emergency release If an emergency switch is released, all system is initialized.

2) Condiciones adicionales ciclo continuo Despus de terminar un ciclo, si una pieza es existir en la revista, el ciclo se repite. Si una pieza de trabajo no es existir en la revista, el ciclo se detiene. Lmpara Si un objeto se existen en la revista, parpadea en amarillo de la lmpara con un intervalo de 1 segundo. Cuando el ciclo se inicia la luz amarilla se apaga y la luz verde est encendida. Si continua el ciclo ha terminado, la luz verde se apaga y parpadea en amarillo de la lmpara con un intervalo de 1 segundo. Emergencia Si un interruptor de emergencia est presionado, la distribucin del cilindro se retrae inmediatamente. En el caso de emergencia, lmpara roja est encendida. Desbloqueo de emergencia Si un interruptor de emergencia est en libertad, todo el sistema es inicializado

Case 1: using single solenoid valve

- Caso 1: utiliza una vlvula monoestable

Case 2: using double solenoid valve

- Caso 1: utiliza una vlvula Biestable

EX 4. Drill and Transfer module control

1) Description If start switch is pushed, drill motor is work and at same time drill cylinder advances.(down) After advance, keep the sequence in 3 seconds and then drill cylinder retracts.(up) After retract, drill motor stops and transfer cylinder advances to move the workpiece.

EX 4. Taladro y Transferencia de mdulo de control 1) Descripcin Si se empuja el interruptor de arranque, motor de taladro es un trabajo y al mismo tiempo taladro cilindro avanza. (Hacia abajo) Despus de avanzar, mantener la secuencia en 3 segundos y luego perfore cilindro retrocede. (Hasta) Despus de retirar, taladro se pare el motor y la transferencia de los avances del cilindro para mover la pieza de trabajo.

2) Additional conditions Lamp Yellow lamp blinks with 1 second interval. When cycle is started the yellow lamp is turned off and green lamp is turned on. If cycle is finished, green lamp is turned off and yellow lamp blinks with 1 second interval. Emergency If an emergency switch is pressed, all cylinders retract right away. In the case of emergency, red lamp is turned on.

Emergency release If an emergency switch is released, all system is initialized.

2) Condiciones adicionales Lmpara parpadea amarillo de la lmpara con un intervalo de un segundos. Cuando el ciclo se inicia la luz amarilla se apaga y la luz verde est encendida. Si el ciclo se termina, la luz verde se apaga y parpadea en amarillo de la lmpara con un intervalo de 1 segundo. Emergencia Si un interruptor de emergencia est presionado, todos los cilindros retractarse de inmediato. En el caso de emergencia, lmpara roja est encendida. Desbloqueo de emergencia Si un interruptor de emergencia est en libertad, todo el sistema es inicializado.

EX 5. Conveyor module control


1) Description If start button is pushed, conveyor motor runs. If stop button is pushed, conveyor motor stops. EX 5. Transportador mdulo de control

1) Descripcin Si se pulsa el botn inicio, el motor de transporte se ejecuta. Si el botn de parada se presiona, se detiene el motor del transportador.

2) Additional conditions Lamp Initially yellow lamp blink with 1 second interval. If start button is pushed, green lamp blinks. If stop button is pushed, green lamp is turned off and yellow lamp blinks. Emergency If emergency switch is pushed, conveyor stops. Red lamp blinks. Emergency release if emergency switch is released, system is initialized. 2) Condiciones adicionales - Lmpara Inicialmente parpadeo de la lmpara de color amarillo con un intervalo de 1 segundo. Si se pulsa el botn inicio, parpadea la lmpara verde. Si el botn de parada se presiona, la lmpara verde se apaga y parpadea en amarillo de la lmpara. - Emergencia Si el interruptor de emergencia se empuja, paradas de transporte. Parpadea y la lmpara. - Desbloqueo de emergencia si el interruptor de emergencia est en libertad, el sistema es inicializado.

EX 6. Conveyor + Sensor module control 1) Description Put a workpiece on the start position of conveyor and push start button. If the workpiece is metallic material, red lamp turns on, non-metallic material to yellow lamp and non-metallic and black color to green lamp.

EX 6. Transportador + Sensor mdulo de control 1) Descripcin Coloque una pieza en la posicin de inicio de la transportadora y pulse el botn de inicio. Si la pieza es de material metlico, luz roja se enciende, materiales no metlicos a la lmpara de color amarillo y no metlicos y negro a la lmpara verde.

2) Additional conditions When sensors detect workpiece, lamp turned on and keep for 5 seconds. emergency emergency switch on => conveyor stop. Red lamp blink emergency release emergency switch off => initial condition 2) Condiciones adicionales Cuando los sensores detectan la pieza de trabajo, la lmpara encendida y mantener durante 5 segundos. emergencia interruptor de emergencia en la parada de transporte =>. Rojo parpadeo de la lmpara desbloqueo de emergencia interruptor de emergencia fuera de condicin => inicial

EX 7. Distribution + Conveyor module control


1) Description Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed distribution cylinder advances and retracts to transfer it to conveyor. Conveyor motor is turned on when the workpiece is exist in the magazine and stopped after 10 seconds if there is no workpiece.

1) Descripcin sensor de fibra ptica en la revista pieza detecta la pieza y si el botn de inicio es impulsado los avances de distribucin del cilindro y se retrae a la transferencia al transportador. Transportador de motor se activa cuando el objeto se existen en la revista y se detuvo despus de 10 segundos si no hay una pieza de trabajo.

2) Additional conditions Continuous cycle: While there is a workpiece in the magazine cycle is repeated. If there is no workpiece in the magazine, cycle is stopped after finishing last cycle. Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow lamp is turned off and green lamp is turned on. Emergency: If emergency switch is pressed distribution cylinder retracts and conveyor stop too. All lamps are turned on. Emergency release: When emergency switch is released, all system is initialized.

2) Condiciones adicionales Ciclo continuo: Si bien no es una pieza de trabajo en el ciclo de la revista se repite. Si no hay una pieza de trabajo en la revista, el ciclo se detiene despus de terminar el ltimo ciclo. Lmpara: Si un objeto se encuentra en la revista, parpadea en amarillo de la lmpara. Cuando el ciclo se inicia luz amarilla se apaga y la luz verde est encendida. Emergencia: Si se pulsa el interruptor de emergencia se retrae de distribucin del cilindro y dejar de transporte tambin. Todas las luces estn encendidas. Desbloqueo de emergencia: Cuando el interruptor de emergencia est en libertad, todo el sistema es inicializado.

EX 8. Distribution + Transfer module control 1.Descripcion

Drill

Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed distribution cylinder advances and stay to clamp workpiece. And then drill cylinder advances as drill motor is on to make a hole in workpiece. After drill cylinder advances, stay to process a workpiece for 3 seconds and drill cylinder and distribution cylinder retract. Lastly, transfer cylinder advances and retracts to move workpiece into conveyor.

EX 8. Distribucin + Taladro + mdulo de control de transferencia 1) Descripcin sensor de fibra ptica en la revista pieza detecta la pieza y si el botn de inicio es impulsado los avances de distribucin del cilindro y la estancia para sujetar la pieza de trabajo. Y luego perfore cilindro avanza como motor de la taladradora est en hacer un agujero en la pieza de trabajo. Despus de perforar los avances del cilindro, la estancia para procesar una pieza de trabajo durante 3 segundos y taladrar el cilindro y retraer el cilindro de distribucin. Por ltimo, la transferencia de cilindro avanza y se retrae para mover la pieza de trabajo en la cinta transportadora.

2) Additional conditions Continuous cycle: While there is a workpiece in the magazine cycle is repeated. If there is no workpiece in the magazine, cycle is stopped after finishing last cycle. Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow lamp is turned off and green lamp is turned on. Emergency: If emergency switch is pressed distribution cylinder retracts and conveyor stop too. All lamps are turned on. Emergency release: When emergency switch is released, all system is initialized.

2) Condiciones adicionales Ciclo continuo: Si bien no es una pieza de trabajo en el ciclo de la revista se repite. Si no hay una pieza de trabajo en la revista, el ciclo se detiene despus de terminar el ltimo ciclo. Lmpara: Si un objeto se encuentra en la revista, parpadea en amarillo de la lmpara. Cuando el ciclo se inicia luz amarilla se apaga y la luz verde est encendida. Emergencia: Si se pulsa el interruptor de emergencia se retrae de distribucin del cilindro y dejar de transporte tambin. Todas las luces estn encendidas. Desbloqueo de emergencia: Cuando el interruptor de emergencia est en libertad, todo el sistema es inicializado.

EX 9. Distribution + drill + Transfer + conveyor module control

1) Description Optical fiber sensor in workpiece magazine detects workpiece and if start button is pushed distribution cylinder advances and stay to clamp workpiece. And then drill cylinder advances as drill motor is on to make a hole in workpiece. After drill cylinder advances, stay to process a workpiece for 3 seconds and drill cylinder and distribution cylinder retract. Lastly, transfer cylinder advances and retracts to move workpiece into conveyor. Sensor detect workpiece and sort into two cases.

2) Additional conditions Continuous cycle: While there is a workpiece in the magazine cycle is repeated. If there is no workpiece in the magazine, cycle is stopped after finishing last cycle. Lamp: If a workpiece is in the magazine, yellow lamp blinks. When cycle is started yellow lamp is turned off and green lamp is turned on. Emergency If distribution cylinder is advancing, first finish advance and then retract. If drill cylinder advancing, retract instantly and after retract drill motor stop. When clause 1 and 2 condition is satisfied, transfer cylinder advance and retract to eject workpiece Conveyor stops instantly. If workpiece is exist mid position of each module, remove it manually. Emergency release: When emergency switch is released, all system is initialized.

EX 9. Distribucin + Sembradora + Transferencia + Mdulo de control de transporte 1) Descripcin sensor de fibra ptica en la revista pieza detecta la pieza y si el botn de inicio es impulsado los avances de distribucin del cilindro y la estancia para sujetar la pieza de trabajo. Y luego perfore cilindro avanza como motor de la taladradora est en hacer un agujero en la pieza de trabajo. Despus de perforar los avances del cilindro, la estancia para procesar una pieza de trabajo durante 3 segundos y taladrar el cilindro y retraer el cilindro de distribucin. Por ltimo, la transferencia de cilindro avanza y se retrae para mover la pieza de trabajo en la cinta transportadora. Sensor de deteccin de la pieza de trabajo y ordenar en dos casos. 2) Condiciones adicionales Ciclo continuo: Si bien no es una pieza de trabajo en el ciclo de la revista se repite. Si no hay una pieza de trabajo en la revista, el ciclo se detiene despus de terminar el ltimo ciclo. Lmpara: Si un objeto se encuentra en la revista, parpadea en amarillo de la lmpara. Cuando el ciclo se inicia luz amarilla se apaga y la luz verde est encendida. Emergencia Si el cilindro de distribucin est avanzando, el avance de meta en primer lugar y luego retractarse. Si taladrar el cilindro avanza, retirar inmediatamente y despus de dejar de retirar motor de taladro. Cuando la clusula 1 y la condicin 2 se cumple, la transferencia anticipada del cilindro y se retraen para expulsar la pieza de trabajo transportadora se detiene instantneamente. Si la pieza es existen posiciones intermedias de cada mdulo, eliminar de forma manual. Desbloqueo de emergencia: Cuando el interruptor de emergencia est en libertad, todo el sistema es inicializado.

Chapter 4. Trouble shooting


Any case of unexpected trouble, please check the following table. If the problem is unresolved or other problem, please contact to the customer service center.

Cualquier caso de problemas inesperados, por favor consulte la tabla siguiente. Si el problema es un problema sin resolver o de otro tipo, por favor contacte al centro de servicio al cliente.
Symptoms A pneumatic cylinder is not act. Simple Solution Check the power of external air compressor. Open the shut-off valve on pneumatic service unit. Adjust a flow rate screw of the cylinder properly. A cylinder moves too fast or slowly. Electric power is not supplied. The conveyor belt moves too fast or slowly. Power is supplied correctly but some parts are not operated. Check the connector which is in back side of an aluminum plate and make sure to perfectly connect. Adjust a flow rate screw of the cylinder properly. Check the main power of control module and main switch which is on left side of the module. Adjust a VR knob on motor controller.

Los sntomas Solucin simple Un cilindro neumtico no es actuar. Comprobar la potencia del compresor de aire externo. Abra la vlvula de cierre en la unidad de servicio de neumticos. Ajustar un tornillo de velocidad de flujo del cilindro correctamente. Un cilindro se mueve demasiado rpido o despacio. Ajustar un tornillo de velocidad de flujo del cilindro correctamente. La energa elctrica no se suministra. Compruebe la alimentacin principal del mdulo de control y interruptor principal que est en el lado izquierdo del mdulo. La cinta transportadora se mueve demasiado rpido o poco a poco. Ajuste de una perilla de VR en el controlador del motor. La alimentacin se realiza correctamente, pero algunas partes no son operados. Compruebe que el conector que se encuentra en la parte posterior de una placa de aluminio y asegrese de que la perfeccin conectar.