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Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Break Down structure
Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Issue no.02

Page:

of

Form No:-WF/PIT/060 Station: Pantograph Machine Station Code:-03.01.01

Tasks code Item dimension (LxWxT) Qty/unit (in pcs) 1 2

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit % of compl. per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

Produ. cost

1 2

Cutting procedure on 16 03.01.01.01 mm thickness Cutting procedure on 12 03.01.01.02 mm thickness Cutting procedure on 10 03.01.01.03 mm thickness Cutting procedure on 8 03.01.01.04 mm thickness Cutting procedure on 6 03.01.01.05 mm thickness

03.01.01.01.01 King Pin Plate 03.01.01.01.02 Bottom Reinforcement 03.01.01.01.03 Web plate

1500x1130x16

2950x230x12
12390x420x10

3 4

03.01.01.01.04 Landing Plate Cover Plate 03.01.01.01.05 drainge)

370x370x8 (Water 1130x848x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Rectification & Grinding Station Code:-03.01.02 % of completion per station/ shop

Tasks code Item dimension (LxWxT) 1500x1130x16 Qty/unit (in pcs) 1

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. Name

(level-5)

Task description

% of completion per total

1 2 3 4 5

03.01.02.01 03.01.02.02 03.01.02.03 03.01.02.04 03.01.02.05

03.01.01.02.01 King Pin Plate 03.01.01.02.02 Bottom Reinforcement Recificaion & Grinding 03.01.01.02.03 Web plate 03.01.01.02.04 Landing Plate Cover Plate 03.01.01.02.05 drainge) (Water

2950x230x12
12390x420x10

2
2

370x370x8 1130x848x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue Page: of no.02
Form No:-WF/PIT/060 Station: Big Shearing Machine Station Code:-03.01.03 Cost Element( in Birr/hrs) Item dimension (LxWxT) Qty/unit (in pcs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code Shop:Material preparation Shop Code:-03.01

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

03.01.03.01

Cutting Procedure on 10 mm thickness 03.01.03.01.02 Connecting Bracket

Connecting plate-1 (Reserve 100x60x10 03.01.03.01.01 Wheel carrier)


714x319x10 264x110x10

03.01.03.01.03 Rinfortcement plate-3 03.01.03.02.01 Vertical Reinforcement 03.01.03.02.02 Pocket 03.01.03.02.03 Pocket Cover 03.01.03.02.04 Reinforcement Plate 03.01.03.02.05 Cover plate 03.01.03.02.06
Triangular winch Support Plate

415x110x8 220x150x8 150x150x8

98x82x8
320x270x8 75x75x8

Rectangular winch support 03.01.03.02.07 Plate 03.01.03.02

110x88x8

Cutting Procedure on 8 mm thickness

03.01.03.02.08 Gusset plate ar rear of rear axle 220x250x8


Gusset plate ar front of rear

03.01.03.02.09 axle 03.01.03.02.10 Side plate for side board 03.01.03.02.11 Upper side board Protector 03.01.03.02.12 Lower side board Protector 03.01.03.02.13 Upper rear board Protector 03.01.03.02.14 Lower rear board Protector 03.01.03.02.15 Reinforcement plate-2
Connecting plate (Reserve

480x158x8
800x45x8 180x64x8 200x45x8

200x64x8 200x45x8 110x96x8 100x100x8

03.01.03.02.15 water tanker)

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Big Shearing Machine Station Code:-03.01.03 % of completion per station/ shop

Tasks code Item dimension (LxWxT) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

20 21 22 23 24

03.01.03.04.01 03.01.03.04.02 03.01.03.04.03 03.01.03.04.04 03.01.03.04.05 03.01.03.04.06 03.01.03.04.07 03.01.03.04.08 03.01.03.04.09 03.01.03.04.10 03.01.03.04.11

Item-7 Connecting U-channel-1 Connecting U-channel-2 Connecting U-channel-3 Connecting U-channel-4 Vertical Support plate Reinforcement plate-4 Reinforcement plate-1 Landing gear support foot plate Top cover plate Triangular reinforcement

388x50x6 1402x246x6 668x136x6 458x136x6 886x246x6 202x135x6 224x60x6 200x200x6 540x200x6 219x205x6 162x94x6

2 1 2 2 1 4 4 2 4 2 4

Cutting Procedure 03.01.03.04 25 on 6 mm thickness


26 27 28 29 30

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Big Shearing Machine Station Code:-03.01.03 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description External cross member at front External cross member at rear Reinforcement at corner of platform Front Stand Central stand Rear stand Side plate for rear board Connecting plate-2 (Reserve wheel carrier) Triangular reinforcement plate (Reserve wheel carrier) Side plate of front board Column Insert Support (Rear Fender)

% of completion per total

31 32 33 34 35

03.01.03.05.01 03.01.03.05.02 03.01.03.05.03 03.01.03.05.04 03.01.03.05.05 03.01.03.05.06 03.01.03.05.07 03.01.03.05.08 03.01.03.05.09 03.01.03.05.10 03.01.03.05.11 03.01.03.05.12 Sub -Total

779x260x5 779x300x5 265x123x5


1200x345x5
800x294x5

10 28 8 2
8

Cutting Procedure 01.01.03.05 on 5 mm thickness 37


36 38 39 40 41 42

800x345x5

800x85x5 100x60x5 250x100x5 1400x85x 400x188x5 124.5x50x5

2 2 3 5 12 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Page:

of

Station: Small Shearing Machine Station Code:-03.01.04

Tasks code Item dimension (LxWxT) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

1 2 3 4 5 6 7 8 9 10 11 12 Cutting Procedure on 4 mm thickness

03.01.04.01.01 Front beam 03.01.04.01.02 Side Beam 03.01.04.01.03 Rear Beam 03.01.04.01.04 Internal cross member small 03.01.04.01.05 Internal cross member big
Internal cross member 03.01.04.01.06 reinforcement

2470x332x4

1 10 1 3 7 4 2 1 2 2
8

2476x325x4
2470x332x4

886x304x4 886x404x4 886x404x4 12275x216x4 10546x216x4


1200x120x4 150x50x4
800x200x4

03.01.04.01

03.01.04.01.07 Side Omega 03.01.04.01.08 Central Omega 03.01.04.01.09 Front Stand seal 03.01.04.01.10 Front stand Cover plate 03.01.04.01.11 Central Stand seal 03.01.04.01.12 Central stand cover plate

150x50x4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Page:

of

Station: Small Shearing Machine Station Code:-03.01.04

Tasks code Item dimension (LxWxT) 800x120x4 Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

13 14 15 16 17 Cutting Procedure on 03.01.04.01 4 mm thickness 18 19 20 21 22 23

03.01.04.01.13 Rear stand seal 03.01.04.01.14 Rear stand Cover plate 03.01.04.01.15 Cover plate (Insert) 03.01.04.01.16 Omega for front board 03.01.04.01.17 Rear Sheet 03.01.04.01.18 Side plate (Tool box) 03.01.04.01.19 Vertical part of bumper 03.01.04.01.20 Horizontal part of bumper
Cover plate for horizontal part 03.01.04.01.21 of bumper-1 Cover plate for horizontal part 03.01.04.01.22 of bumper-2 Reinforcement connecting 03.01.04.01.23 plate (bumper)

2 2 12 2

150x50x4 400x125x4 1570x216x4

886x434x4 238x150x4 384x375x4 2500x224x4 2500x90x4 90x50x4 160x100x4

1 2 2 1 1 2 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Page:

of

Station: Small Shearing Machine Station Code:-03.01.04

Tasks code Item dimension (LxWxT) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description Connecting bracket Chequer plate Spacer (Insert) Belt (Water tanker) Tool Box door Rear & Bottom Sheet Number plate holder Junction box support plate Front board sheet Upper & lower seal of front board seal Side board Sheet Upper & lower side board seal Rear board sheet Upper & Lower rear board seal Reserve fuel tanker Side & Bottom Sheeting Reserve fuel tanker Top Sheeting Reserve fuel tanker Front & Rear Sheeting Reserve fuel tanker Internal Panel Rear fender sheet Rear light holder

% of completion per station/ shop

% of completion per total

24 25 26 27 03.01.04.02 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

03.01.04.02.01 03.01.04.02.02 03.01.04.02.03 03.01.04.02.04 03.01.04.02.05 03.01.04.02.06 03.01.04.02.07 03.01.04.03.01 03.01.04.03.02 03.01.04.03.03 03.01.04.03.04 03.01.04.03.05 03.01.04.03.06

500x353x3
12300x2400x(3+2)

1 1 24

Cutting procedure on 3 mm thickness

132x50x3

1101x40x3 938x403x3 886x599x3 708x400x3


418x150x2

4 1 1 2
1

2428x946x2

2 2 10 20

2428x209x2
2261x1032x2 2261x226x2

2458x1020x2 2458x214x2
1931x1500x2 1500x228x2 800x346x2 798x344x2

1 2
1 1 2

03.01.04.03

Cutting procedure on 2 mm thickness

03.01.04.03.07 03.01.04.03.08 03.01.04.03.09 03.01.04.03.10 03.01.04.03.11 03.01.04.03.12 03.01.04.03.13

842x760x2 600x425x2

2 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 SubOpen. code(level-4) Tasks code (level-5) Item dimension (LxWxT) Qty/unit (in pcs) Shop:Material preparation Shop Code:-03.01 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Band Saw Machine Station Code:-03.01.05 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description

1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 Cutting of Uchannels

03.01.05.01.01 Twist lock support long 03.01.05.01.02 Twist lock support short 03.01.05.01.03 03.01.05.01.04 03.01.05.01.05 03.01.05.01.06 03.01.05.01.07 03.01.05.01.08 03.01.05.01.09 03.01.05.01.10 03.01.05.01.11 03.01.05.01.12 03.01.05.01.13 03.01.05.01.14 03.01.05.01.15 03.01.05.01.16 03.01.05.01.17 03.01.05.01.18 03.01.05.01.19
Reserve wheel support frame Item-2 (Reserve wheel carrier) Item-3 (Reserve wheel carrier) Item-4 (Reserve wheel carrier) Item-5(Reserve wheel carrier) Item-6(Reserve wheel carrier) Item-10(Reserve wheel carrier) Item-11(Reserve wheel carrier) Item-12(Reserve wheel carrier) Item-12' (Reserve wheel carrier) Item-13 (Reserve wheel carrier) Item-14 (Reserve wheel carrier) Horizontal support (Reserve wheel carrier) Vertical support-1 (Reserve wheel carrier) Vertical support-2 (Reserve wheel carrier) U-profile support cylinder) (Air

300x50x25x5 135x50x25x5
1931x60x30x5 1050x60x30x6 2000x60x30x6

16 8 4 2 2

1022x50x25x5 370x60x30x6 200x60x30x6 710x50x25x5 950x50x25x5 156x100x50x5 206x100x50x5 115x60x30x6 85x60x30x6 460x60x30x6 979x60x30x6 794x60x30x6 500x60x30x6 795x60x30x6

2 2 2 4 2 8 8 4 4 5 1 3 2 2

03.01.05.01

U-profile rear light support (Central suspension)

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Page:

of

Station: Band Saw Machine Station Code:-03.01.05 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) 845x100x60x4 Qty/unit (in pcs) 2

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

12 13 14 15 16 03.01.05.02

03.01.05.02.01 Axle reinforcement tube

Cutting of RHS

Vertical support (Aluminum 03.01.05.02.02 tanker)

100x80x30x2.5 610x40x40x2.5 720x80x80x6

2 2 2 2 2
4

03.01.05.02.03 Rear fender reinforcement 03.01.05.02.04 RHS (Central suspension)

03.01.05.03.01 Item-8 (Reserve wheel carrier) Dia. 24x350 03.01.05.03.02 Item-9 (Reserve wheel carrier) Dia. 20x269
Pin (Landing gear foot 03.01.05.03.03 support)

Cutting of Round 03.01.05.03 17 rod


18 19 20 03.01.05.04 21 22 031.01.05.05

Dia. 55x215 228x40x40x2

03.01.05.04.01 Tanker Un-sliding

2 1

Cutting of Angle iron

Angle iron for locking (Tool 03.01.05.04.02 box)

40x40x40x2
228x40x40x2

03.01.05.05.01 Bushing for landing gear

2 1

Cutting of pipe

03.01.05.05.02 Pipe (Central suspension)

40x40x40x2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Page: Issue no.02 Form No:-WF/PIT/060 of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.01

Station: Power hacksaw Machine Station Code:-03.01.06 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

1 03.01.06.01 2 Cutting of I-Beams

03.01.06.01.01 Ring Fixing I-beam King pin reinforcement I03.01.06.01.02 beam (longe) King pin reinforcement I03.01.06.01.03 beam (Short)

886x190x200x6.5x10

740x160x160x8x13

436x160x160x8x13

Total Production cost of Cutting Process (Birr)

740

912

56,103

57,755

22%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Page: Issue no.01

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) 2 Shop:Material preparation Shop Code:-03.01

Form No:-WF/PIT/060 Station: Big Bending Machine Station Code:-03.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

03.01.07.01

First setting of Punch and die(V=100)

03.01.07.01.01 Lower plate External cross member 03.01.07.02.01 at front External cross member 03.01.07.02.02 at rear 03.01.07.02.03 Front stand 03.01.07.02.04 Central stand

12412x250x15

2 3 4 5 6 7 8 9 10 11

779x260x5 779x300x5
1200x345x5
800x294x5

10

28

03.01.07.02

Second setting of punch and die(V=50)

03.01.07.02.05 Rear stand 03.01.07.02.06 Column insert

800x345x5 400x188x5

12

03.01.07.02.07 Side plate for front board 1400x85x5 03.01.07.02.08 Side plate for rear board 03.01.07.02.09 Front beam 03.01.07.02.10 Rear beam 800x45x2 2470x332x4

2476x325x4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Page: Issue no.02 Form No:-WF/PIT/060 of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Shop:Material preparation Shop Code:-03.01

Station: Big Bending Machine Station Code:-03.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

12 13 14 15 16 17

03.01.07.02.11 Side beam 03.01.07.02.12 Side omega 03.01.07.02.13 Side omega 03.01.07.02.14 Side omega 03.01.07.02.15 Side omega 03.01.07.02.16 Side omega 03.01.07.02.17 Central omega short 03.01.07.02.18 Central omega long 03.01.07.02.19 Central omega long 03.01.07.02.20 Central omega long 03.01.07.02.21 Central omega long 03.01.07.02.22 Upper side board protector 03.01.07.02.23 Upper rear board protector

2470x332x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4


742x216x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4 180x64x8 200x64x8
2 2 2 2 2 2 2 2 2 2 20 2

Second setting of 03.01.07.02 punch and 18 die(V=50)


19 20 21 22 23 24

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Page: Issue no.02 Form No:-WF/PIT/060 of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Shop:Material preparation Shop Code:-03.01

Station: Big Bending Machine Station Code:-03.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

25 03.01.07.03 26

03.01.07.03.01 Pocket for stand insert

Third setting of bunch and die(V=60 die)

03.01.07.03.02 Board protector

27

03.01.07.03.03 Plate at rear

28

03.01.07.04.01 Rear board

2458x1020x2

Fourth setting of 03.01.07.04 bunch and die(V=Boards die) 29

03.01.07.04.02 Front board

2428x946x2

30

03.01.07.04.03 Side board

2261x1032x2

10

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Page: Issue no.02 Form No:-WF/PIT/060 of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) 2 Shop:Material preparation Shop Code:-03.01

Station: Big Bending Machine Station Code:-03.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

32 32 33 33 34 34 35 35 36 36 37 37 38 03.01.07.05

03.01.07.05.01 Upper front board seal 03.01.07.05.02 Lower front board seal

2261x224x2 2261x224x2 2428x214x2 2428x214x2 2261x224x2 2261x224x2 842x760x2 938x403x3

2 2 2 10 10 2 1 1 1 2 1 2

03.01.07.05.03 Upper rear board seal 03.01.07.05.04 Lower rear board seal 03.01.07.05.05 Upper side board seal 03.01.07.05.06 Lower side board seal 03.01.07.05.07 Rere Fender sheet 03.01.07.05.08 Tool box door 03.01.07.05.09 Bottom & side Side & Bottom 03.01.07.05.10 2

Fifth setting of bunch and die(V=30/20)

sheet-1 2000x809x3 sheet2000x925x2 Conneting bracket 03.01.07.05.11 (Landing gear) 714x319x10


Connecting U-channel-1 03.01.07.05.12 (Landing gear support) Connecting U-channel-2 03.01.07.05.13 (Landing gear support)

1402x246x6 668x136x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Page: Issue no.02 Form No:-WF/PIT/060 of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Shop:Material preparation Shop Code:-03.01

Station: Big Bending Machine Station Code:-03.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

39 40 41 42 03.01.07.05 43 44 45 46

Connecting U-channel-3 03.01.07.05.14 (Landing gear support) Connecting U-channel-4 gear support) Reinforcement plate-3 03.01.07.05.15 (Landing

458x136x6 886x246x6 264x110x10 224x60x6 202x135x6 1931x60x30x5 800x346x2 124.5x50x5

2 1 4 4 4 4 2 2 932 1,750 67,433 70,114

Fifth setting of bunch and die(V=30/20)

(Landing gear foot support) plate-4 03.01.07.05.16 Reinforcement (Landing gear foot support) 03.01.07.05.17 Vertical Support Plate
(Landing gear foot support 03.01.07.05.18 plate) Reserve wheel support 03.01.07.05.19 frame

Front & rear sheet 03.01.07.05.20 (Reserve fuel tanker) 03.01.07.05.21 Fender Support

Total Production cost of Bending Process (Birr)

27.2%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Form No:-WF/PIT/060

Issue no.02

Page:

of

Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4)

Shop:Material preparation Shop Code:-03.01

Station:Notching Machine Station Code:-03.01.04'

Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Labor cost/unit

Cost Element( in Birr/hrs) Machine cost/unit Material cost/unit Material cost/hrs Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

1 2 3 03.01.04'.01 4
Notching

03.01.04'.01.01 Vertical Reinforcement 03.01.04'.01.02 Internal Panel 03.01.04'.01.03 Connecting U-channel-3

415x110x8 798x344x2

16 2

0.2
0.13 0.13

458x136x6 540x200x6

2 4

Landing gear support


03.01.04'.01.04 foot plate
0.07

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.02 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station:Drilling, Turning & Milling Station Code:-03.02.01

Tasks code Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material Cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

Work Break Down Structure for 3-Axle Dry cargo Semi-Trailer in Machine Shop
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 03.02.01.01 03.02.01.02 03.02.01.03 03.02.01.04 03.02.01.05 03.02.01.06 03.02.01.07 03.02.01.08
Gusset plate at front Connecting plate Horizontal part ram holder Air valve support Plate no support Rear light holder Connecting brackt (Landing gear support) Landing gear support Reinforcement plate-1 Belt (Aluminum tanker) Support Connecting plate-1 (Reserve fuel carrier) Connecting plate-2 (Reserve fuel carrier) Horizontal Supporting frame (Reserve fuel carrier) Item-6 (Reserve wheel carrier) Junction box support 100x60x10 100x60x5 460x60x30x6 200x60x30x6 418x150x2 714x319x10 540x200x6 200x200x6 1101x40x3

2 4 2 4

03.02.01

Drilling operation 03.02.01.09


03.02.01.10 03.02.01.11 03.02.01.12 03.02.01.13 03.02.01.14 03.02.01.15 03.02.01.16

3 2 5 2 1

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-03.02 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station:Drilling, Turning & Milling Station Code:-03.02.02

Tasks code Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material Cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

17 18 19 20

03.02.02.01 03.02.02.02 03.02.02.03 03.02.02.04

Item-8 (Reserve fuel tanker) Pin (Landing gear foot support) Bushing for landing gesr Suspension support reinforcement plate

Dia. 25x350 Dia. 55x215 Dia. 60x145, t=7 Dia. 73x13

2 2 2 4 1,234 1,234 1,985 1,985 67,433 67,433 70,652 70,652

03.02.02.01

Turning

Total Production cost of Drilling Turnning & Milling Processes (Birr) Total Production Cost of Material Preparation (Birr)

27.4% 27.4%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Longutidunal BeamTacking Station Code:-03.03.01 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

IV-Work Break Down Structure of 3-Axle Dry cargo Semi-Trailer in welding shop
1 2 3 4 5 03.03.01.01 6 03.03.01.01.06 7 03.03.01.01.07 8 03.03.01.01.08 9 03.03.01.01.09 Longutidinal Beam Tacking 03.03.01.01.01 03.03.01.01.02 03.03.01.01.03 03.03.01.01.04 03.03.01.01.05
Before you start tacking of longutidinal beam adjust the following parameters Ensur that the diameter of the elecroide is 3.2 mm

Adjust the voltage ( 22-35.6 V)

Adjust the current (150-170 A) Polish & Put upper plate properly on tackingclearance jig. Check and tack to the jig frame with 500mm gap and 70mm weld size.Finaly inspect the straightness. Put vertical plate on upper plate properly and tack it with 500mm gap and weld size of 70mm

12280x250x15

12390x420x10

Mount lower plate on vertical plate and tack it with 500mm gap and weld size of 70mm 12412x250x15 Ensure the diagonal measurements are correct & transfer to the next station

Total Production Cost of Longitudinal Beam tacking (Birr)

1,369

2,034

75,411

78,814

30.52%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Page:

of

Station: Longutidunal Beam Welding Station Code:-03.03.02 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

03.03.02.01.01 03.03.02.01.02 03.03.02.01.03 03.03.02.01.04

Task description Before you start welding of longitudinal beam adjust the following parameters Ensur that the diameters of the elecroide is 1.2m Adjust the voltage (32-36 V) Adjust the current (220-350 A) Adjust the wire speed from 3 meter/minute up to 10 meter/minut Use shelding gas=co2 at a flow rate (12) litter/minut Inspect the quality of work the both visually & using measerment Mounting on welding jig and tightening firmly welding as per Final staggered shown in the drawing weld A1 & A1, B1 & B1, C1 & C1 and D1 & D1, E1 & E1 and F1 & F2 at the same time consequentively. Weld bottom reinforcement plate with longutidinal beam Unload the frame from jig after cooling for (30min-60 min). Ensure all things are right & transfer to the next station

2 3 4

03.03.02.01.05

03.03.02.01
7 8

Longutidinal Beam Welding

03.03.02.01.06 03.03.02.01.07 03.03.02.01.08

9 10 12 13

03.03.02.01.09 03.03.02.01.10 03.03.02.01.11 03.03.02.01.12

2959x230x12

Total Production cost of Longitudinal beam welding (Birr)

1,549

2,101

75,591

79,242

30.7%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Page:


Issue no.02

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Form No:-WF/PIT/060 Station: Frame Tacking Station Code:-03.03.03 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Before you start tacking of frame adjust the following parameters Ensur that the diameter of the welding wire is 1.2 mm Adjust the volttage ( 21-28V.) Adjust the current (127-291A) Adjust wire speed 2 meter/minut up to 8 meter/minut) Put two longitidunal beams on jig by maintaining parallel. Put Ring fixing I-beam on the same level & tack with longtidunal beam by maintaining less than 1mm clearance. Fix front vertical reinforcement Tack the front beam by firmly tighting to the frame by C-clamp to maintain levelness of top part of the beam with upper plate. Tack internal cross mebers 1. Internal cross members small 2. Internal cross members big 3. Internal cross members reinforcement

1 2 3 4

03.03.03.01.01 03.03.03.01.02 03.03.03.01.03 03.03.03.01.04

5 6 03.03.03.01 7 8

03.03.03.01.05 03.03.03.01.06

Frame tacking
03.03.03.01.07

886x190x200x6.5x102 415x110x8 16

9 10 11 12 13

03.03.03.01.08 03.03.03.01.09

2470x332x4

886x304x4 886x404x4 886x404x4

3 7 4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Page:


Issue no.02

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Form No:-WF/PIT/060 Station: Frame Tacking Station Code:-03.03.03 Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

14 15 16 03.03.03.01 17 18

Tack side beams with the (frame) by mainting 03.03.03.01.13 parallelness of the beams

10 2476x325x5

Tack external cross 03.03.03.01.14 members 1. External cross members at front 779x260x5

10 28

Frame tacking

2. External cross members 779x300x5 03.03.03.01.15 at rear Inspect the quality of the work both visually & using measerment to avoid rework & reject

Total Production Cost of Frame Tacking (Birr)

1819

2199

75663.2

79681

30.9%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Frame Welding Station Code:-03.03.04 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4)

Shop Code:-03.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4

031.03.04.01.01 031.03.04.01.02 031.03.04.01.03 031.03.04.01.04

Before you start welding of frame adjust the following parameters Ensure that the diameter of welding wire is 1.2mm.

Adjust the voltage (22-30V)

Adjust the current (127-230A) Adjust wire speed (2 meter/minut up to 10meter /minute)

5 6 7 8 03.03.04.01

031.03.04.01.05

Frame Welding

031.03.04.01.06 031.03.04.01.07 031.03.04.01.08

Weld flat position of tacked items Tack & Weld ring fixing I-beam with frame Tack & Weld king pin reinforcement I-beam with frame (Long)

886x200x6.5x10

740x160x160x8x13 1

9 10 11

031.03.04.01.09 031.03.04.01.10 031.03.04.01.11

Tack & Weld king pin reinforcement I-beam with frame (Short)

436x160x160x8x13 2 1500x1130x6 1

Weld cover plate with pin on floor Tack & weld the cover plate with ring fixing I-beams

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Frame Welding Station Code:-03.03.04 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs)

Shop Code:-03.03

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

12 13 14 15 03.03.04.01 16 Frame final Welding

03.03.04.01.01

Ensure that the levelness is correct

Mount the frame on welding jig

03.03.04.01.02 and tighten it firmly


Tack & weld Cover plate

03.03.04.01.03 (Water drainage)


Tack & weld the connecting

1130x848x6 500x353x3

1 1

03.03.04.01.04 bracket
Tack & weld the reinforcement

03.03.04.01.05 for cover plate


Inspect the quality of the work both visually & using measerment to avoid rework & reject

98x82x8

17 18

03.03.04.01.06

Finally unload the frame from the jig and transferred to next 03.03.04.01.07 station

Standard Item
King pin
3 1/2" 1

Total Production cost for frame final welding

2,022

2,272

83,231

87,524

33.9%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form & Landing gear Assembling Station Code:-03.03.04' % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4)

Shop Code:-03.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description Check that all the necessary parts are available

% of completion per total

12 13 14 15 16
03.03.04'.01

03.03.04.01.01

Prepare the landing gear foot

03.03.04.01.02 support separatly

Landing gear assembling

03.03.04.01.03 Assemble it to the support


Prepare the landing gear

1130x848x6 500x353x3

1 1

03.03.04.01.04 support
Assemble the landing gear to

03.03.04.01.05 the framet

98x82x8

Standard Item
Landing gear
24-25 ton 1

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code(level-4) Shop:Welding Shop Shop Code:-03.03

Station: Reserve fuel tanker prepartion Station Code:-03.03.05

Tasks code Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

03.03.05.01.01

Maker ready all parts 1. Side & Bottom sheet-1 2. Front & Rear sheet 3. Internal Pannels 2000x809x2 2000x925x2 494x434x2 1 1 2

2
3

4
5

03.03.05.01 6
7

Reserve fuel tanker preparation

Position & Tack internal 03.03.12.01.02 pannel & side partirtions Weld internal pannel & side

03.03.12.01.03 partirtions 03.03.12.01.04 Tack top, covet plates & side 03.03.12.01.05 Weld top, covet plates & side
Weld inlet Pipe & Discharge

8
9

03.03.12.01.06 (outlet) Pipe

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Page:

of

Work Breake Down Structure

Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code(level-4)

Shop:Welding Shop Shop Code:-03.03

Station: Axle Mounting Station Code:-03.03.06

Tasks code Sub-Open. name (level-5) Task description Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

% of completion per station/ shop

% of completion per total

10 11 12 03.03.06.01 13

03.03.06.01.01 Mounting Axles on the axle jig 03.03.06.01.02 Mounting leaf spring 03.03.06.01.03 Inserting U-bolt

Axle Assembling

Assembling nut and tightened

03.03.06.01.04 for the first.

14

03.03.06.01.05 Check diagonal for parallality.

Tighten firmly by checking the

15

03.03.06.01.06 allowable torque assembling jig

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Frame Mounting Station Code:-03.03.06 Cost Element( in Birr/hrs) Item dimension (LxWxt) Qty/unit (in pcs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code Sub-Open. name (level-5) Task description

Shop Code:-03.03

S/no

% of completion per total

2 3 03.03.06.02 4 5 6 7

Maintain parallity by taking measurement from reference axle cup 03.03.06.02.01 of Maintain equality by Measurement axially and diagonally from center of axle 03.03.06.02.02 cup. Mounting the frame on

03.03.06.02.03 prepared axle & suspension

Frame Mounting

Keep balance equally in both side with reference to axle cap 03.03.06.02.04 centers and tack welding. Welding guesset plate at rear

03.03.06.02.05 of rear axle with frame


Welding guesset plate at front

220x250x8

2 2 2

03.03.06.02.06 of rear axle with frame

480x158x8 Assembling and welding of the 845x100x60x4 03.03.06.02.07 axle reinforcement Unloading from the jig to temporary stand with over head 03.03.06.02.08 crane.

Standard Item
Axle with suspension (Set) 1

Total Production of Axle ass. & Frame mounting (Birr)

4,110

2,931

176,439

183,479

71.1%

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Shop:Welding Shop

Station: Board Fabrication

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5)

Shop Code:-03.03

Station Code:-03.03.07 Cost Element( in Birr/hrs) Item dimension (LxWxt) Qty/unit (in pcs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4

Befor starting of tacking & 03.03.07.01.01 welding adjust the following parametrs

03.03.07.01.02 Ensure that the diameter of


welding wire is 1mm.

03.03.07.01.03 Adjust the voltage (20-25V) 03.03.07.01.04


Adjust the current (105-190A) Adjust the wire speed from 0.5

03.03.07.01.05 meter/minutr up to 4 5 03.03.07.01


Side Board tacking & welding

meter/minute

03.03.07.01.06 on check & rectify the bottom 6 7 03.03.07.01.07


side

Mount the corrugated sheetes

Tack board seal, side plates & angle iron Inspect the quality of the work

03.03.07.01.08 both visually & using 8 9

measurment to avoide rework & reject

03.03.07.01.09 Finally weld all tacked parts

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Station: Board Fabrication Station Code:-03.03.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop

S/no

Sub-Open. name

Task description

% of completion per total

10 11 03.03.07.01
Rear Board tacking & welding

Mount the corrugated sheet on 03.03.07.01.01 perpendicularity check & rectify the bottom side Tack board seal ,side plates & 03.03.07.01.02 angle iron

03.03.07.01.03 12 13

Inspect the quality of the work both visually & using measurment to avoide rework & reject

03.03.07.01.04 Finally weld all tacked parts 03.03.07.01.02


Mount the corrugated front sheet on perpendicularity check & rectify the bottom side & angle iron

14 15 03.03.07.01
Front Board tacking & welding

03.03.07.01.03 Tack board seal ,T-omega front


Inspect the quality of the work

03.03.07.01.04 both visually & using 16 17

measurment to avoide rework & reject

03.03.07.01.05 Finally weld all tacked parts

Production cost of Board fabrication

4,279

2,960

176,692

183,930

71.2%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10 Issue no.02 Page: of

Station: Inser preparationn Station Code:-03.03.08 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4 03.03.08.01 Insert preparation 5 6 7 8 9 10

03.03.08.01.01 03.03.08.01.02 03.03.08.01.03 03.03.08.01.04

Befor you start tacking & welding activities adjust the following parameters

Ensure the diameter of welding wire is 1 mm


Adjust the voltage (20-25V)

Adjust the current (105-190A)) Adjust wire speed from 0.5 meter/minute up to 4 meter/minute. Make ready all the parts 1. Insert 2. Cover plate 3. Spacer Tacking and welding insert 400x188x5 400x125x4 132x50x3 12 12 24

03.03.08.01.05 03.03.08.01.06 03.03.08.01.07 03.03.08.01.08 03.03.08.01.09 03.03.08.01.10

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10 Issue no.02 Page: of

Station: Stand Fabrication Station Code:-03.03.09 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 03.03.09.01

03.03.09.01.01 03.03.09.01.02

Make ready all parts of front stand 1. Front stand 2. Front stand seal 3. Front stand Cover plate Tack & Weld all the parts Make ready all parts of central stand 1. Central stand 2. Central stand seal 3. Central stand Cover plate Tack & Weld all the parts Make ready all parts of rear stand 1. Rear stand 2. Rear stand seal 3. Rear stand Cover plate Tack & Weld all the parts Latch cath 22 800x345x5 800x120x4 150x50x4

Front Stand

1200x345x5 1200x120x4 150x50x4

2 2 2

03.03.09.01.03 03.03.09.01.04 03.03.09.01.05 03.03.09.01.06

Central Stand

03.03.09.01.07 03.03.09.01.08 03.03.09.01.09 03.03.09.01.10 03.03.09.01.11

800x294x5 800x200x4 150x50x4

8 8 8

Rear Stand

03.03.09.01.12 03.03.09.01.13 03.03.09.01.14 03.03.09.01.15

Standared Item
Assembling and welding front stand with insert. Assembling and welding central stand with insert. Assembling and welding rear stand with insert. 4,364 2,991 176,872

16 17 18
03.03.09.02

03.03.09.02.01 Stand and Insert Assembly 03.03.09.02.02 03.03.09.02.03

Production cost of Stand fabrication

184,227

71.3%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2

03.03.10.01.01 03.03.10.01.02

Assembling the reserve wheel and fuel carrier Prepar the reserve wheel carrier bed on floor

3 4 5 03.03.10.01

03.03.10.01.03 03.03.10.01.04

By taking the right measurment 1931x60x30x6 from the front beam tack & weld the reserve wheel support frames (Item-1) Assemble & tack item-12 to the 156x100x50x5 frame Assemble & tack item-12' to the frame Prepar the reserve wheel carrier bed on floor as follows ItemAssembling and tacking the 2=1050x60x30x6 two pieces of Items-2 and two Itempieces of item-3 by maintaining 3=2000x60x30x6 perpendicularity. Assemble and tack two pcs of 950x50x25x5 horizontally u-channel (Item-11) with item-2 and item-3

8 8

Assembling Plate Form 03.03.10.01.05

206x100x50x5

03.03.10.01.06

2 pcs each

03.03.10.01.07

03.03.10.01.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

03.03.10.01.09

Assemble and tacking item 10 in the same way 710x50x25x5 Assemble and tacking diagonally item-4 with other parts Assemble & tack Item-5 to the other parts

1 1022x50x25x5 370x60x30x6 2 2 pcs each

10 11 12

03.03.10.01.10 03.03.10.01.11 03.03.10.01.12

Assemble & tack Item-8 & item- Item-2=24x350 Item-3=20x269 9


Item-6=200x60x30x6 (2Pcs) Item-13=115x60x30x6 (4Pcs) Item-14=85x60x30x6 (4 pcs)

03.03.10.01 13 14

Assembling Plate Form 03.03.10.01.13 03.03.10.01.14

Assembl & tack Item-6, item13, & item-14 togther & assemble it with item-8 & 9.

Assemble & weld the prepared bed with frame on the plate Tacking and welding both side omegas ( 5 Pcs with 2453mm length & 2.5mm weld gap) 12275x216x4 Assemble Twist lock support and fixing twist lock Assembling of two front corner rinf. 265x123x5

15 16 17

03.03.10.01.15 03.03.10.01.16 03.03.10.01.17

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

18 03.03.10.01.18 19 03.03.10.01.19 20 03.03.10.01.20 21 03.03.10.01 Assembling Plate Form 03.03.10.01.21

Tacking and welding central omegas (weld 4 Pcs long=2453mm & 1 Pcs=742mm short with welding gap 2.5mm) 10546 Sheeting of chequred plate ( 8 Pcs=2400x1500x3x2) & 1 Pcs 2400x300x3+2) with welding gap rear 1.5mm Assembling beam. Check 12300x2400x3+1.5 and mark the lower plate, to maintain levelness with upper plate cut the lower plate with manual flame cutting 2470x332x4 Assemble two rear winches,& valve support.

22 03.03.10.01.22

Assemble the remain two corner reinforcement at rear. Remove the plate from the rear beam from internal side by following the edge of web for vertical cut and for horizontal cut along the edge of bend Removing the plate with manual flame cutting and grinding the edge.

4 265x123x5

23 03.03.10.01.23 24 03.03.10.01.24

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

Task description

% of completion per total

25 26 27

03.03.10.01.25 03.03.10.01.26 03.03.10.01.27

Assemble the rear & bottom sheeting through opening Weld the rear & bottom sheeting. Weld the rear sheeting.

886x599x3 886x599x3 886x434x4

1 1 1

28 29 03.03.10.01 30 31 Assembling Plate Form

03.03.10.01.28 03.03.10.01.29 03.03.10.01.30 03.03.10.01.31

Assembling vertical bumper by maintaining perpendicularity and alignment 384x375x4 Assembly tool box door Assembly the angle iron for locking 938x403x3

2
1 1

40x40x40x2 1

Assembling horizontal bumper 2500x224x4 Tacking and welding central small omega & checkred plate remaining at rear. Marking the twist lock position and cut with manual flame cutting.

32

03.03.10.01.32

33

03.03.10.01.33

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description

03.03.11.02.01 Assembling of front stand


Assembling of front board by maintaining equal clearance from both side and tacking to 03.03.11.02.02 column and front beam. Assembly of central & rear columns 03.03.11.02.03 Mark for side beams with chalk and also mark the position of hinges for side & 03.03.11.02.04 rear boards Tack the guide and support

2 3

4 5 03.03.11.02

03.03.11.02.05 plate on the side beams

Assembling stand and boards

Positioned side boards properly on place and tack to columns and side beam (by maintaining equal gap from 03.03.11.02.06 both side) Tack the assembled pin hinges and hinges (pin hinges to 03.03.11.02.07 beams and hinges to boards) Tack the assembled latch and latch catch with reference of placing the latch catch at the edge of bend of columns and latch aligned with upper edge 03.03.11.02.08 of bend of boards

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue Page: of no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Welding Shop Shop Code:-03.03

Station: Plat form assembly & Board fitting Station Code:-03.03.10 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Assemble of rear board by maintaining equal clearance from both side and tacking to rear column and rear beam Tacking and welding hinges and pin,catch and latch catch after inspecting the clearance & gap.

9 03.03.11.02 10 03.03.11.03 Tyre Fitting Assembling stand and boards

03.03.11.02.09

03.03.11.02.10
03.03.11.03.01

Trye fitting

Standard Item Rim Tyre with inner tupe Winch Small hook Big Hook Latch adjustable(left) Latch adjustable(right) Latch catch Steel hinge with pin Twist lock Self lock nut Nut Bolt (M14) 13 13 12 22 13 7 7 14 34 8 2 2 28 1114 2435 2190 114 112

1460 9466 3188.8

Total Production Cost of Plate form assembling & Board fitting

5,579

3,431

233,872 242,882

94.1%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code Item dimension (LxWxt) Qty/unit (in pcs) Shop:Painting Shop Shop Code:-03.04

Page:

of

Station: Painting shop Station Code:-03.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost

S/no

Sub-Open. name

(level-5) 03.04.01.01.01

Task description Remove the welding spots,spatter,& slugs usings chisels Polish welding joints & rusts using canvas, sand paper,wire brush,wire disc& polishing disc Remove grease ,oils & asphalt using solvents with cleaning rages Wash the product/work using OMO,water,sand paper & dry it by abojedid Prepare the composition of one liter antirust with one liter thinner Stir continuously untill it should be homogenous Cover the part or parts that have different colors in order to protect from the unnecessary paint Clean the spray gun using thinner & then fill the antirust paint Adjust the proper pressurized air for painting Start antirust painting by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it drys complately Inspect the product & take corrective action if any

% of completion per station/ shop

% of completion per total

03.04.01.01

03.04.01.01.02 Cleaning 03.04.01.01.03

03.04.01.01.04

03.04.01.02.01 03.04.01.02.02

03.04.01.02.03

Anti-rust painting

03.04.01.02

03.04.01.02.04

03.04.01.02.05

03.04.01.02.06

03.04.01.02.07 03.04.01.02.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10
Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Painting Shop Shop Code:-03.04

Page:

of

Station: Painting shop Station Code:-03.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Polish,blow,wash & dry the anti-rust painted product/work before filling metallic stucco ( body filler) Prepare metallic stucco & dried with proper composition Fill groove & irregularities with metal stucco using Japanese spoon Keep metallic stucco filled product until to drys completely Polish the product using apporopriate sand papers Blow,wash & dry Prepare spursso paint with apporoprate composition of one liter nitro paint,half liter normal stucco & one and half liter of thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the nitro paint Adjust the proper pressurized air for painting Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it dry complately Blow,wash & dry

Intermediate painting(Filling stucco per metal)

03.04.01.03.01

03.04.01.03

03.04.01.03.02

03.04.01.03.03

03.04.01.03.04

03.04.01.03.05 03.04.01.03.06

Intermediate painting(spursso painting)

03.04.01.04.01

03.04.01.04.02 03.04.01.04.03 03.04.01.04.04

03.04.01.04

03.04.01.04.05

03.04.01.04.06 03.04.01.04.07

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

M esfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Painting Shop Shop Code:-03.04 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Painting shop Station Code:-03.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name Intrmediate painting(Filling normal stucco)

Task description Fill normal stucco on the surface of the work to be smoothened Keep the normal stucco filled product/work untill to drys completely

03.04.01.05.01

03.04.01.05

03.04.01.05.02

03.04.01.05.03

Wash using water proof sand paper with water & allow to dry it Prepare corrective paint with apporoprate composition of one liter nitro paint & one liter of thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the nitro paint Adjust the proper pressurized air for painting

Intermediate painting(corrective paint painting)

03.04.01.06.01 03.04.01.06.02

03.04.01.06.03

03.04.01.06

03.04.01.06.04

03.04.01.06.05

Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until drys complately Blow,wash & dry Iinspect the product & take corrective action

03.04.01.06.06 03.04.01.06.07 03.04.01.06.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit (in pcs) Shop:Painting Shop Shop Code:-03.04 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Painting shop Station Code:-03.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Production cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Prepare final paint with the apporopraiate composition of four liter paint with hardener & one litter thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the final paint Adjust the proper pressurized air for painting Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it drys complately Inspect and take corrective action

03.04.01.07.01

03.04.01.07.02 03.04.01.07.03

Final painting

03.04.01.07

22

03.04.01.07.04

03.04.01.07.05

03.04.01.07.06 03.04.01.07.07

Total Production

7,611

3,565

236,503

247,679

95.92%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code(level-4) Shop:Finishing Shop Shop Code:-03.05 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue no.02

Page:

of

Station: Finishing shop Station Code:-03.05.01

Tasks code

Cost Element( in Birr/hrs) Labor cost/hr Machine cost/hrs Material cost/hrs % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

Item dimension (LxWxt)

Qty/unit (in pcs)

Production cost

03.05.01.01 03.05.01.02 03.05.01.03 03.05.01.04 03.05.01

Mounting reserve wheel tyre Mounting reserve fuel tank .Laminating with mastije . Laminating with rupper. Fixing (riveting) number plate Fixing (riveting) MIE logo Fixing flaps Fixing rectangular reflector Assembling dismantled parts of the Semi-trailers during painting process

Mechanical fitting

03.05.01.05 03.05.01.06 03.05.01.07 03.05.01.08

03.05.01.09

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 Sub-Open. code-(level-4) Tasks code Shop:Finishing Shop Shop Code:-03.05 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue no.02

Page:

of

Station: Finishing shop Station Code:-03.05.01 Cost Element( in Birr/hrs) Labor cost/hr Machine cost/hrs Material cost/hrs % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description Mounting of breaking chamber type 30 on 1st Axle ( Contains:-break lever,coil spring & small yoke) Mounting of breaking chamber type 24 on middle Axle ( Contains:-break lever,coil spring & longer yoke) Mounting of breaking chamber type 24 on rear Axle ( Contains:-break lever,coil spring & longer yoke) Assembly of emergency rely with load valve ( fitting elbow, nipple & "T" distributor)

Item dimension (LxWxt)

Qty/unit (in pcs)

Production cost

03.05.02.01

03.05.02.02

03.05.02.03

03.05.02.04 03.05.02

Installing Brake System

03.05.02.05 03.05.02.06

Mounting emergency rely on Trailer Mounting air reservoir tanker on support

03.05.02.07 03.05.02.08

Installation of hose with its connectors(#1=out let,#2(right)=fits to front axle break chamber, #2 (left) fits to middle axle then to rear axle,#3(large ) fits to air reservoir tanker & #4=inlet Fitting of 3 way & 4 way hose Connecting Steel cable with mechanical hand break & break lever at rear axle

03.05.02.09

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-03 SubOpen. code(level-4) Tasks code Sub-Open. name (level-5) Task description Fitting red & yellow break coils with the same color of coupling head (Inlet=yellow,Outlet=red) Fixing junction box with screws on rear longitudinal beam Installing Seven lines electrical Cable from junction box to a driver Fitting protection grid & parking light on rear beam Item dimension (LxWxt) Qty/unit (in pcs) Shop:Finishing Shop Shop Code:-03.05 Labor cost/hr Machine cost/hrs Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue no.02
Station: Finishing shop Station Code:-03.05.01 Cost Element( in Birr/hrs) Material cost/hrs Production cost

Page:

of

S/no

% of completion per station/ shop

% of completion per total

03.05.02.10 03.05.03.01

03.05.03.02 03.05.03 Installing Electrical system. 03.05.03.03

03.05.03.04 03.05.03.05

Connecting the junction box's cables to parking light,plate number light(square cable) & side Light

Fitting Lights (Plate light,side light) Standard Item


Bolt with nut,M8x25 Bolt with nut,M8x40 Nut,M24 Flat washer ,M8 Grease gun Cross wrench Aluminum Plate Hydrualic jack Anti skid rupper Cup for in let pipe Cup for drainage pipe Union for drainage Union for fuel tapout let Fuel tap for out let Aluminum water tanker Rectangular reflector Air Brake System Mechanical hand brake Electrical system
24x27x30x32, L=700mm

12 2 1 1 1

25 ton 70x5 1" 1" 1/2" 1/2" 1/2" 40 liter 500x100x1 mm

1 4 1 1 1 1 1 1 2 1 1 1

Total Production Cost of Finishing


Rectification Manual Notching Small bending semiand - Material preparation Big Small Band Pantogra Big Machine Reserve fuel Plate Front Draw form Longutidinal board bar assembling fabrication fabrication Frame beam and

7,783

3,565

258,217 246,869 Trolley Longutidinal Frame Stand Axle assembling fabrication tacking G

100%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Rectification Manual Notching Small bending semiand - Material preparation

Big Small Band Pantogra Big Machine Reserve fuel

Plate Front Draw form Longutidinal board bar assembling fabrication fabrication Frame beam and

Longutidinal Frame Stand Trolley Axle assembling fabrication tacking

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Break Down structure
Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Issue Page: no.02

of

Form No:-WF/PIT/060 Station: Pantograph Machine Station Code:-01.01.01

Tasks code Item dimension (LxWxT) Qty/unit( in pcs) 1 2

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Produ. cost % of compl. per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

1 2

Cutting procedure on 16 01.01.01.01 mm thickness Cutting procedure on 12 01.01.01.02 mm thickness Cutting procedure on 10 01.01.01.03 mm thickness Cutting procedure on 8 01.01.01.04 mm thickness Cutting procedure on 6 01.01.01.05 mm thickness

01.01.01.01.01 King Pin Plate 01.01.01.02.01 Bottom Reinforcement 01.01.01.03.01 Web plate

1500x1130x16

2950x230x12
12390x420x10

3 4

01.01.01.04.01 Landing Plate Cover Plate 01.01.01.05.01 (Water drainge)

370x370x8 1130x848x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01 Form No:-WF/PIT/060

Issue Page: no.02

of

Station: Rectification & Grinding Station Code:-01.01.02 % of completion per station/ shop

Tasks code Item dimension (LxWxT) 1500x1130x16 Qty/unit( in pcs) 1

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. Name

(level-5)

Task description

% of completion per total

1 2 3 4 5

01.01.02.01 01.01.02.02 01.01.02.03 01.01.02.04 01.01.02.05

01.01.01.02.01 King Pin Plate 01.01.02.02.01 Bottom Reinforcement Recificaion & Grinding 01.01.02.03.01 Web plate 01.01.02.04.01 Landing Plate Cover Plate 01.01.02.05.01 drainge) (Water

2950x230x12
12390x420x10

2
2

370x370x8 1130x848x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue Page: of no.02
Form No:-WF/PIT/060 Station: Big Shearing Machine Station Code:-01.01.03 Cost Element( in Birr/hrs) Item dimension (LxWxT) Qty/unit( in pcs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code Shop:Material preparation Shop Code:-01.01

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

01.01.03.01

Cutting Procedure on 10 mm thickness 01.01.03.01.02 Connecting Bracket

Connecting plate-1 (Reserve 100x60x10 01.01.03.01.01 Wheel carrier)


714x319x10 264x110x10

01.01.03.01.03 Rinfortcement plate-3 01.01.03.02.01 Vertical Reinforcement 01.01.03.02.02 Pocket 01.01.03.02.03 Pocket Cover 01.01.03.02.04 Reinforcement Plate
Cover plate

415x110x8 220x150x8 150x150x8

98x82x8
320x270x8 75x75x8

01.01.03.02.05

Triangular winch Support Plate

Rectangular winch support 01.01.03.02.06 Plate 01.01.03.02

110x88x8

Cutting Procedure on 8 mm thickness

01.01.03.02.07 Gusset plate ar rear of rear axle 220x250x8


Gusset plate ar front of rear

01.01.03.02.08 axle 01.01.03.02.09 Side plate for side board 01.01.03.02.10 Upper side board Protector 01.01.03.02.11 Lower side board Protector 01.01.03.02.12 Upper rear board Protector 01.01.03.02.13 Lower rear board Protector 01.01.03.02.14 Reinforcement plate-2
Connecting plate (Reserve

480x158x8
800x45x8 180x64x8 200x45x8

200x64x8 200x45x8 110x96x8 100x100x8

01.01.03.02.15 water tanker)

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01 Form No:-WF/PIT/060

Issue Page: no.02


Station: Big Shearing Machine Station Code:-01.01.03

of

Tasks code Item dimension (LxWxT) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

20 21 22 23 24

01.01.03.04.01 01.01.03.04.02 01.01.03.04.03 01.01.03.04.04 01.01.03.04.05 01.01.03.04.06 01.01.03.04.07 01.01.03.04.08 01.01.03.04.09 01.01.03.04.10 01.01.03.04.11

Item-7 Connecting U-channel-1 Connecting U-channel-2 Connecting U-channel-3 Connecting U-channel-4 Vertical Support plate Reinforcement plate-4 Reinforcement plate-1 Landing gear support foot plate Top cover plate Triangular reinforcement

388x50x6 1402x246x6 668x136x6 458x136x6 886x246x6 202x135x6 224x60x6 200x200x6 540x200x6 219x205x6 162x94x6

2 1 2 2 1 4 4 2 4 2 4

Cutting Procedure 01.01.03.04 25 on 6 mm thickness


26 27 28 29 30

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01 Form No:-WF/PIT/060

Issue Page: no.02

of

Station: Big Shearing Machine Station Code:-01.01.03 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description External cross member at front External cross member at rear Reinforcement at corner of platform Front Stand Central stand Rear stand Side plate for rear board Connecting plate-2 (Reserve wheel carrier) Triangular reinforcement plate (Reserve wheel carrier) Side plate of front board Column Insert Support (Rear Fender)

% of completion per total

31 32 33 34 35

01.01.03.05.01 01.01.03.05.02 01.01.03.05.03 01.01.03.05.04 01.01.03.05.05 01.01.03.05.06 01.01.03.05.07 01.01.03.05.08 01.01.03.05.09 01.01.03.05.10 01.01.03.05.11 01.01.03.05.12 Sub -Total

779x260x5 779x300x5 265x123x5


1200x345x5
800x294x5

10 28 8 2
8

Cutting Procedure 01.01.03.05 on 5 mm thickness 37


36 38 39 40 41 42

800x345x5

800x85x5 100x60x5 250x100x5 1400x85x 400x188x5 124.5x50x5

2 2 3 5 12 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Page:

of

Station: Small Shearing Machine Station Code:-01.01.04

Tasks code Item dimension (LxWxT) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

1 2 3 4 5 6 7 8 9 10 11 12 Cutting Procedure on 01.01.04.01 4 mm thickness

01.01.04.01.01 Front beam 01.01.04.01.02 Side Beam 01.01.04.01.03 Rear Beam 01.01.04.01.04 Internal cross member small 01.01.04.01.05 Internal cross member big
Internal cross member

2470x332x4

1 10 1 3 7 4 2 1 2 2
8

2476x325x4
2470x332x4

886x304x4 886x404x4 886x404x4 12275x216x4 10546x216x4


1200x120x4 150x50x4
800x200x4

01.01.04.01.06 reinforcement 01.01.04.01.07 Side Omega 01.01.04.01.08 Central Omega 01.01.04.01.09 Front Stand seal 01.01.04.01.10 Front stand Cover plate 01.01.04.01.11 Central Stand seal 01.01.04.01.12 Central stand cover plate

150x50x4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Page:

of

Station: Small Shearing Machine Station Code:-01.01.04

Tasks code Item dimension (LxWxT) 800x120x4 Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

13 14 15 16 17 18 19 20 21 22 23 01.01.04.01 Cutting Procedure on 4 mm thickness

01.01.04.01.13 Rear stand seal 01.01.04.01.14 Rear stand Cover plate 01.01.04.01.15 Cover plate (Insert) 01.01.04.01.16 Omega for front board 01.01.04.01.17 Rear Sheet 01.01.04.01.18 Side plate (Tool box) 01.01.04.01.19 Vertical part of bumper 01.01.04.01.20 Horizontal part of bumper
Cover plate for horizontal part 01.01.04.01.21 of bumper-1 Cover plate for horizontal part 01.01.04.01.22 of bumper-2 Reinforcement connecting 01.01.04.01.23 plate (bumper)

2 2 12 2

150x50x4 400x125x4 1570x216x4

886x434x4 238x150x4 384x375x4 2500x224x4 2500x90x4 90x50x4 160x100x4

1 2 2 1 1 2 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Page:

of

Station: Small Shearing Machine Station Code:-01.01.04

Tasks code Item dimension (LxWxT) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description Connecting bracket Chequer plate Spacer (Insert) Belt (Water tanker) Tool Box door Rear & Bottom Sheet Number plate holder Junction box support plate Front board sheet Upper & lower seal of front board seal Side board Sheet Upper & lower side board seal Rear board sheet Upper & Lower rear board seal Reserve fuel tanker Side & Bottom Sheeting Reserve fuel tanker Top Sheeting Reserve fuel tanker Front & Rear Sheeting Reserve fuel tanker Internal Panel Rear fender sheet Rear light holder

% of completion per station/ shop

% of completion per total

24 25 26 27 01.01.04.02 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

01.01.04.02.01 01.01.04.02.02 01.01.04.02.03 01.01.04.02.04 01.01.04.02.05 01.01.04.02.06 01.01.04.02.07 01.01.04.03.01 01.01.04.03.02 01.01.04.03.03 01.01.04.03.04 01.01.04.03.05 01.01.04.03.06

500x353x3
12300x2400x(3+2)

1 1 24

Cutting procedure on 3 mm thickness

132x50x3

1101x40x3 938x403x3 886x599x3 708x400x3


418x150x2

4 1 1 2
1

2428x946x2

2 2 10 20

2428x209x2
2261x1032x2 2261x226x2

2458x1020x2 2458x214x2
1931x1500x2 1500x228x2 800x346x2 798x344x2

1 2
1 1 2

01.01.04.03

Cutting procedure on 2 mm thickness

01.01.04.03.07 01.01.04.03.09 01.01.04.03.10 01.01.04.03.11 01.01.04.03.12 01.01.04.03.13 01.01.04.03.14

842x760x2 600x425x2

2 2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 SubOpen. code(level-4) Tasks code (level-5) Item dimension (LxWxT) Qty/unit( in pcs) Shop:Material preparation Shop Code:-01.01 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station: Band Saw Machine Station Code:-01.01.05 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description

1 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 Prepared By: Lwelo G. Cutting of Uchannels

01.01.05.01.01 Twist lock support long 01.01.05.01.02 Twist lock support short 01.01.05.01.03 01.01.05.01.04 01.01.05.01.05 01.01.05.01.06 01.01.05.01.07 01.01.05.01.08 01.01.05.01.09 01.01.05.01.10 01.01.05.01.11 01.01.05.01.12 01.01.05.01.13 01.01.05.01.14 01.01.05.01.15 01.01.05.01.16 01.01.05.01.17 01.01.05.01.18 01.01.05.01.19
Reserve wheel support frame Item-2 (Reserve wheel carrier) Item-3 (Reserve wheel carrier) Item-4 (Reserve wheel carrier) Item-5(Reserve wheel carrier) Item-6(Reserve wheel carrier) Item-10(Reserve wheel carrier) Item-11(Reserve wheel carrier) Item-12(Reserve wheel carrier) Item-12' (Reserve wheel carrier) Item-13 (Reserve wheel carrier) Item-14 (Reserve wheel carrier) Horizontal support (Reserve wheel carrier) Vertical support-1 (Reserve wheel carrier) Vertical support-2 (Reserve wheel carrier) U-profile support cylinder) (Air

300x50x25x5 135x50x25x5
1931x60x30x5 1050x60x30x6 2000x60x30x6

16 8 4 2 2

1022x50x25x5 370x60x30x6 200x60x30x6 710x50x25x5 950x50x25x5 156x100x50x5 206x100x50x5 115x60x30x6 85x60x30x6 460x60x30x6 979x60x30x6 794x60x30x6 500x60x30x6 795x60x30x6
Checked By: Gizaw B.

2 2 2 4 2 8 8 4 4 5 1 3 2 2
Approved By: Nicodemos A.

01.01.05.01

U-profile rear light support (Central suspension)

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Page:

of

Station: Band Saw Machine Station Code:-01.01.05 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) 845x100x60x4 Qty/unit( in pcs) 2

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

12 13 14 15 16 01.01.05.02

01.01.05.02.01 Axle reinforcement tube

Cutting of RHS

Vertical support (Aluminum 01.01.05.02.02 tanker)

100x80x30x2.5 610x40x40x2.5 720x80x80x6

2 2 2 2 2
4

01.01.05.02.03 Rear fender reinforcement 01.01.05.02.04 RHS (Central suspension)

01.01.05.03.01 Item-8 (Reserve wheel carrier) Dia. 24x350 01.01.05.03.02 Item-9 (Reserve wheel carrier) Dia. 20x269
Pin (Landing gear foot

Cutting of Round 01.01.05.03 17 rod


18 19 20 01.01.05.04 21 22 01.01.05.05

01.01.05.03.03 support) 01.01.05.04.01 Tanker Un-sliding

Dia. 55x215 228x40x40x2

2 1

Cutting of Angle iron

Angle iron for locking (Tool 01.01.05.04.02 box)

40x40x40x2
228x40x40x2

01.01.05.05.01 Bushing for landing gear

2 1

Cutting of pipe

01.01.05.05.02 Pipe (Central suspension)

40x40x40x2

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02 Form No:-WF/PIT/060 Page: of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.01

Station: Power hacksaw Machine Station Code:-01.01.06 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxT) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

1 01.01.06.01 2 Cutting of I-Beams

01.01.06.01.01 Ring Fixing I-beam King pin reinforcement I01.01.06.01.02 beam (longe) King pin reinforcement I01.01.06.01.03 beam (Short)

886x190x200x6.5x10

740x160x160x8x13

436x160x160x8x13

Total Production cost of Cutting Process (Birr)

740.00

912.04 75375.37 77027.4

26%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) 2 Shop:Material preparation Shop Code:-01.01 Form No:-WF/PIT/060

Issue no.01

Page:

of

Station: Big Bending Machine Station Code:-01.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

01.01.07.01

First setting of Punch and die(V=100)

01.01.07.01.01 Lower plate External cross member 01.01.07.02.01 at front External cross member 01.01.07.02.02 at rear 01.01.07.02.03 Front stand 01.01.07.02.04 Central stand

12412x250x15

2 3 4 5 6 7 8 9 10 11

779x260x5 779x300x5
1200x345x5
800x294x5

10

28

01.01.07.02

Second setting of punch and die(V=50)

01.01.07.02.05 Rear stand 01.01.07.02.06 Column insert

800x345x5 400x188x5

12

01.01.07.02.07 Side plate for front board 1400x85x5 01.01.07.02.08 Side plate for rear board 01.01.07.02.09 Front beam 01.01.07.02.10 Rear beam 800x45x2 2470x332x4

2476x325x4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02 Form No:-WF/PIT/060 Page: of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Shop:Material preparation Shop Code:-01.01

Station: Big Bending Machine Station Code:-01.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

12 13 14 15 16 17

01.01.07.02.11 Side beam 01.01.07.02.12 Side omega 01.01.07.02.13 Side omega 01.01.07.02.14 Side omega 01.01.07.02.15 Side omega 01.01.07.02.16 Side omega 01.01.07.02.17 Central omega short 01.01.07.02.18 Central omega long 01.01.07.02.19 Central omega long 01.01.07.02.20 Central omega long 01.01.07.02.21 Central omega long 01.01.07.02.22 Upper side board protector 01.01.07.02.23 Upper rear board protector

2470x332x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4


742x216x4 2453x216x4 2453x216x4 2453x216x4 2453x216x4 180x64x8 200x64x8
2 2 2 2 2 2 2 2 2 2 20 2

Second setting of 01.01.07.02 punch and 18 die(V=50)


19 20 21 22 23 24

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02 Form No:-WF/PIT/060 Page: of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Shop:Material preparation Shop Code:-01.01

Station: Big Bending Machine Station Code:-01.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

25 01.01.07.03 26

01.01.07.03.01 Pocket for stand insert

Third setting of bunch and die(V=60 die)

01.01.07.03.02 Board protector

27

01.01.07.03.03 Plate at rear

28 01.01.07.04 29

01.01.07.04.01 Rear board

2458x1020x2

Fourth setting of bunch and die(V=Boards die)

01.01.07.04.02 Front board

2428x946x2

30

01.01.07.04.03 Side board

2261x1032x2

10

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02 Form No:-WF/PIT/060 Page: of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) 2 Shop:Material preparation Shop Code:-01.01

Station: Big Bending Machine Station Code:-01.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

32 32 33 33 34 34 35 35 36 36 37 37 38 01.01.07.05

01.01.07.05.01 Upper front board seal 01.01.07.05.02 Lower front board seal

2261x224x2 2261x224x2 2428x214x2 2428x214x2 2261x224x2 2261x224x2 842x760x2 938x403x3

2 2 2 10 10 2 1 1 1 2 1 2

01.01.07.05.03 Upper rear board seal 01.01.07.05.04 Lower rear board seal 01.01.07.05.05 Upper side board seal 01.01.07.05.06 Lower side board seal 01.01.07.05.07 Rere Fender sheet 01.01.07.05.08 Tool box door

Fifth setting of bunch and die(V=30/20)

01.01.07.05.09 Bottom & side sheet-1 2000x809x3 Side & Bottom sheet01.01.07.05.10 2 2000x925x2 Conneting bracket 01.01.07.05.11 (Landing gear) 714x319x10
Connecting U-channel-1 01.01.07.05.12 (Landing gear support) Connecting U-channel-2 01.01.07.05.13 (Landing gear support)

1402x246x6 668x136x6

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02 Form No:-WF/PIT/060 Page: of

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Shop:Material preparation Shop Code:-01.01

Station: Big Bending Machine Station Code:-01.01.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

% of completion per total

39 40 41 42 01.01.07.05 43 44 45 46

Connecting U-channel-3 01.01.07.05.14 (Landing gear support) Connecting U-channel-4 gear support) 01.01.07.05.15 (Landing Reinforcement plate-3

458x136x6 886x246x6 264x110x10 224x60x6 202x135x6 1931x60x30x5 800x346x2 124.5x50x5

2 1 4 4 4 4 2 2

Fifth setting of bunch and die(V=30/20)

(Landing gear foot support) 01.01.07.05.16 Reinforcement plate-4 (Landing gear foot support) 01.01.07.05.17 Vertical Support Plate
(Landing gear foot support

01.01.07.05.18 plate)
Reserve wheel support 01.01.07.05.19 frame

Front & rear sheet 01.01.07.05.20 (Reserve fuel tanker) 01.01.07.05.21 Fender Support

Total Production cost of Bending Process (Birr)

191.5

837.9

0.3%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Form No:-WF/PIT/060

Issue no.02

Page:

of

Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Shop:Material preparation Shop Code:-01.01

Station:Notching Machine Station Code:-01.01.04'

Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Labor cost/unit

Cost Element( in Birr/hrs) Machine cost/unit Material cost/unit Material cost/hrs Production cost % of completion per station/ shop

S/no

Sub-Open. name

(level-5)

Task description

1 2 3 01.01.04'.01 4
Notching

01.01.04'.01.01 Vertical Reinforcement 01.01.04.01.02 Internal Panel 01.01.04.01.03 Connecting U-channel-3

415x110x8 798x344x2

16 2

0.2
0.13 0.13

458x136x6 540x200x6

2 4

Landing gear support 01.01.04.01.04 foot plate

0.07

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.02 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station:Drilling Machine Station Code:-01.02.01

Tasks code Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material Cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

Work Break Down Structure for 3-Axle Dry cargo Semi-Trailer in Machine Shop
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 01.02.01.01 01.02.01.02 01.02.01.03 01.02.01.04 01.02.01.05 01.02.01.06 01.02.01.07 01.02.01.08
Gusset plate at front Connecting plate Horizontal part ram holder Air valve support Plate no support Rear light holder Connecting brackt (Landing gear support) Landing gear support Reinforcement plate-1 Belt (Aluminum tanker) Support Connecting plate-1 (Reserve fuel carrier) Connecting plate-2 (Reserve fuel carrier) Horizontal Supporting frame (Reserve fuel carrier) Item-6 (Reserve wheel carrier) Junction box support 100x60x10 100x60x5 460x60x30x6 200x60x30x6 418x150x2 714x319x10 540x200x6 200x200x6 1101x40x3

2 4 2 4

01.02.01

Drilling operation 01.02.01.09


01.02.01.10 01.02.01.11 01.02.01.12 01.02.01.13 01.02.01.14 01.02.01.15 01.02.01.16

3 2 5 2 1

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Material preparation Shop Code:-01.02 Form No:-WF/PIT/060

Issue no.02

Page:

of

Station:Notching Machine Station Code:-01.02.02

Tasks code Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material Cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

17 18 19 20

01.02.02.01 01.02.02.02 01.02.02.03 01.02.02.04

Item-8 (Reserve fuel tanker) Pin (Landing gear foot support) Bushing for landing gesr Suspension support reinforcement plate

Dia. 25x350 Dia. 55x215 Dia. 60x145, t=7 Dia. 73x13

2 2 2 4

01.02.02.01

Turning

Total Production cost of Drilling Turnning & Milling Processes (Birr) Total Production cost of Material Preparation (Birr)

303 1234

235 1985 75375


26%

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning


Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-01.03 Form No:-WF/PIT/060

Issue Page: no.02

of

Station: Longutidunal BeamTacking Station Code:-01.03.01 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

IV-Work Break Down Structure of 3-Axle Dry cargo Semi-Trailer in welding shop
1 2 3 4 5 01.03.01.01 6 01.03.01.01.06 7 01.03.01.01.07 8 01.03.01.01.08 9 01.03.01.01.09 Longutidinal Beam Tacking 01.03.01.01.01 01.03.01.01.02 01.03.01.01.03 01.03.01.01.04 01.03.01.01.05
Before you start tacking of longutidinal beam adjust the following parameters Ensur that the diameter of the elecroide is 3.2 mm

Adjust the voltage ( 22-35.6 V)

Adjust the current (150-170 A) Polish & Put upper plate properly on tacking jig. Check clearance and tack to the jig frame with 500mm gap and 70mm weld size.Finaly inspect the straightness. Put vertical plate on upper plate properly and tack it with 500mm gap and weld size of 70mm

12280x250x15

12390x420x10

Mount lower plate on vertical plate and tack it with 500mm gap and 12412x250x15 weld size of 70mm Ensure the diagonal measurements are correct & transfer to the next station

Total Production cost of Longitudinal beam tacking (Birr)

135

48.9

36.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10 Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.03

Page:

of

Station: Longutidunal Beam Welding Station Code:-01.03.02 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

01.03.02.01.01 01.03.02.01.02 01.03.02.01.03 01.03.02.01.04

Task description Before you start welding of longitudinal beam adjust the following parameters Ensur that the diameters of the elecroide is 1.2m Adjust the voltage (32-36 V) Adjust the current (220-350 A) Adjust the wire speed from 3 meter/minute up to 10 meter/minut Use shelding gas=co2 at a flow

2 3 4

01.03.02.01.05

01.03.02.01
7 8

Longutidinal Beam Welding

01.03.02.01.06 01.03.02.01.07 01.03.02.01.08

rate (

) litter/minut

Inspect the quality of work the both visually & using measerment Mounting on welding jig and tightening firmly welding as per Final staggered shown in the drawing weld A1 & A1, B1 & B1, C1 & C1 and D1 & D1, E1 & E1 and F1 & F2 at the same time consequentively. Weld bottom reinforcement plate with longutidinal beam Unload the frame from jig after cooling for (30min-60 min). Ensure all things are right & transfer to the next station

9 10 12 13

01.03.02.01.09 01.03.02.01.10 01.03.02.01.11 01.03.02.01.12

2959x230x12

Total Production cost of Longitudinal beam welding (Birr)

180

67.2

180.4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10


Issue no.02

Page:

of

Station: Frame Tacking Station Code:-01.03.03 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Before you start tacking of frame adjust the following parameters Ensur that the diameter of the welding wire is 1.2 mm Adjust the volttage ( 21-28V.) Adjust the current (127-291A) Adjust wire speed (2 meter/minut up to 8 meter/minut) Put two longitidunal beams on jig by maintaining parallel. Put Ring fixing I-beam on the same level & tack with longtidunal beam by maintaining less than 1mm clearance. Fix front vertical reinforcement Tack the front beam by firmly tighting to the frame by C-clamp to maintain levelness of top part of the beam with upper plate. Tack internal cross mebers 1. Internal cross members small 2. Internal cross members big 3. Internal cross members reinforcement

1 2 3 4

01.03.03.01.01 01.03.03.01.02 01.03.03.01.03 01.03.03.01.04

5 6 01.03.03.01 7 8

01.03.03.01.05 01.03.03.01.06

Frame tacking
01.03.03.01.07

886x190x200x6.5x10 2 415x110x8 16

9 10 11 12 13

01.03.03.01.08 01.03.03.01.09

2470x332x4

886x304x4 886x404x4 886x404x4

3 7 4

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10


Issue no.02

Page:

of

Station: Frame Tacking Station Code:-01.03.03 Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

14 15 16 01.03.03.01 17 18

Tack side beams with the (frame) by mainting 01.03.03.01.13 parallelness of the beams

10 2476x325x5

Tack external cross 01.03.03.01.14 members 1. External cross members at front

779x260x5

10 28

Frame tacking

2. External cross members 01.03.03.01.15 at rear Inspect the quality of the work both visually & using measerment to avoid rework & reject

779x300x5

Total Production cost of Longitudinal beam welding (Birr)

270

98

72.16

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Shop Code:-01.03 Station: Frame Welding Station Code:-01.03.04 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4

01.03.04.01.01 01.03.04.01.02 01.03.04.02.01 01.03.04.01.03

Before you start welding of frame adjust the following parameters Ensure that the diameter of welding wire is 1.2mm.

Adjust the voltage (22-30V)

Adjust the current (127-230A) Adjust wire speed (2 meter/minut up to 10meter /minute)

5 01.03.04.01 6 7 8

01.03.04.01.04

Frame Welding

01.03.04.01.05 01.03.04.01.06 01.03.04.01.07

Weld flat position of tacked items Tack & Weld ring fixing I-beam with frame Tack & Weld king pin reinforcement I-beam with frame (Long) Tack & Weld king pin reinforcement I-beam with frame (Short)

886x200x6.5x10 740x160x160x8x13

2 1

9 10 11

01.03.04.01.08 01.03.04.01.09 01.03.04.01.10

436x160x160x8x13 1500x1130x6

2 1

Weld cover plate with pin on floor Tack & weld the cover plate with ring fixing I-beams

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Shop Code:-01.03 Station: Frame Welding Station Code:-01.03.04 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description Ensure that the levelness is correct

% of completion per total

12 13 14 15 01.03.04.01 16 Frame Welding

01.03.04.01.01

Mount the frame on welding jig

01.03.04.01.02 and tighten it firmly


Tack & weld Cover plate

01.03.04.01.03 (Water drainage)


Tack & weld the connecting

1130x848x6 500x353x3

1 1

01.03.04.01.04 bracket
Tack & weld the reinforcement

01.03.04.01.05 for cover plate


Inspect the quality of the work both visually & using measerment to avoid rework & reject

98x82x8

17 18

01.03.04.01.06

Finally unload the frame from the jig and transferred to next 01.03.04.01.07 station

Standard Item
King pin
3 1/2" 1

Total Production cost for frame final welding


mSFN x!NSTL x!n!NNG `.yt.yG.k#N

202.5

73.35

3549.6

Document No.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Shop Code:-01.03 Station: Plat form & Landing gear Assembling Station Code:-01.03.04' % of completion per station/ shop

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description Check that all the necessary parts are available

% of completion per total

12 13 14 15 16
01.03.04'.01

01.03.04.01.01

Prepare the landing gear foot

01.03.04.01.02 support separatly

Landing gear assembling

01.03.04.01.03 Assemble it to the support


Prepare the landing gear

1130x848x6 500x353x3

1 1

01.03.04.01.04 support
Assemble the landing gear to

01.03.04.01.05 the framet

98x82x8

Standard Item
Landing gear
24-25 ton 1

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Shop Code:-01.03 Station: Reserve fuel tanker prepartion Station Code:-01.03.05

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Tasks code Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5)

Task description

% of completion per station/ shop

% of completion per total

01.03.05.01.01

Maker ready all parts 1. Side & Bottom sheet-1 2. Front & Rear sheet 3. Internal Pannels
Position & Tack internal

2
3

2000x809x2 2000x925x2 494x434x2

1 1 2

4
5

01.03.12.01.02 pannel & side partirtions


Weld internal pannel & side

6
7

01.03.12.01.03 partirtions 01.03.05.01

Reserve fuel 01.03.12.01.04 Tack top, covet plates & side tanker preparation
01.03.12.01.05 Weld top, covet plates & side
Weld inlet Pipe & Discharge

8
9

01.03.12.01.06 (outlet) Pipe

Standard Item
Cup for inlet pipe Drainage pipe Cup for drainade pipe Fuel inlet pipe 3'x60 1''x60 1' 3"
1 1 1 1

Total Production cost of reserve fuel tanker

68

33

290.24

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Page:

of

Work Breake Down Structure

Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code(level-4)

Shop:Welding Shop Shop Code:-01.03

Station: Axle Mounting Station Code:-01.03.06

Tasks code Sub-Open. name (level-5) Task description Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

% of completion per station/ shop

% of completion per total

10 11 12 01.03.06.01 13

01.03.06.01.01 Mounting Axles on the axle jig 01.03.06.01.02 Mounting leaf spring 01.03.06.01.03 Inserting U-bolt

Axle Assembling

Assembling nut and tightened

01.03.06.01.04 for the first.

14

01.03.06.01.05 Check diagonal for parallality.

Tighten firmly by checking the

15

01.03.06.01.06 allowable torque assembling jig

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Shop Code:-01.03 Station: Frame Mounting Station Code:-01.03.06 Cost Element( in Birr/hrs) Item dimension (LxWxt) Qty/unit( in pcs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code Sub-Open. name (level-5) Task description

S/no

% of completion per total

2 3 01.03.06.02 4 5 6 7

Maintain parallity by taking measurement from reference axle cup 01.03.06.02.01 of Maintain equality by Measurement axially and diagonally from center of axle 01.03.06.02.02 cup. Mounting the frame on

01.03.06.02.03 prepared axle & suspension

Frame Mounting

Keep balance equally in both side with reference to axle cap 01.03.06.02.04 centers and tack welding. Welding guesset plate at rear

01.03.06.02.05 of rear axle with frame


Welding guesset plate at front

220x250x8 480x158x8 845x100x60x4

2 2 2

01.03.06.02.06 of rear axle with frame


Assembling and welding of the

01.03.06.02.07 axle reinforcement


Unloading from the jig to temporary stand with over 01.03.06.02.08 head crane.

Standard Item
Axle with suspension (Set) 1

Total Production of Axle ass. & Frame mounting (Birr)

270

97.8

92915

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.03

Station: Board Fabrication Station Code:-01.03.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

Task description

% of completion per total

01.03.07.01.01 welding adjust the following 1 2 3 4


parametrs

Befor starting of tacking &

01.03.07.01.02 Ensure that the diameter of


welding wire is 1mm.

01.03.07.01.03 Adjust the voltage (20-25V) 01.03.07.01.04


Adjust the current (105-190A) Adjust the wire speed from 0.5

5 01.03.07.01

Side Board tacking & welding

01.03.07.01.05 meter/minutr up to 4
meter/minute Mount the corrugated sheetes side

01.03.07.01.06 on check & rectify the bottom 6 7 01.03.07.01.07

Tack board seal, side plates & angle iron Inspect the quality of the work both visually & using measurment to avoide rework & reject

01.03.07.01.08 8 9

01.03.07.01.09 Finally weld all tacked parts

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.03

Station: Board Fabrication Station Code:-01.03.07 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop

S/no

Sub-Open. name

Task description

% of completion per total

01.03.07.01.01 perpendicularity check & rectify 10 11 01.03.07.01.02 01.03.07.01


Rear Board tacking & welding

Mount the corrugated sheet on the bottom side Tack board seal ,side plates & angle iron Inspect the quality of the work both visually & using measurment to avoide rework & reject

01.03.07.01.03 12 13

01.03.07.01.04 Finally weld all tacked parts 01.03.07.01.02


Mount the corrugated front sheet on perpendicularity check & rectify the bottom side front & angle iron

14 15 01.03.07.01
Front Board tacking & welding

01.03.07.01.03 Tack board seal ,T-omega


Inspect the quality of the work

01.03.07.01.04 both visually & using 16 17

measurment to avoide rework & reject

01.03.07.01.05 Finally weld all tacked parts

Production cost of board fabrication

168.75

28.525

252.56

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-01.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10 Issue no.02 Page: of

Station: Inser preparationn Station Code:-01.03.08 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4 01.03.08.01 Insert preparation 5 6 7 8 9 10

01.03.08.01.01 01.03.08.01.02 01.03.08.01.03 01.03.08.01.04

Befor you start tacking & welding activities adjust the following parameters

Ensure the diameter of welding wire is 1 mm


Adjust the voltage (20-25V)

Adjust the current (105-190A)) Adjust wire speed from 0.5 meter/minute up to 4 meter/minute. Make ready all the parts 1. Insert 2. Cover plate 3. Spacer Tacking and welding insert 400x188x5 400x125x4 132x50x3 12 12 24

01.03.08.01.05 01.03.08.01.06 01.03.08.01.07 01.03.08.01.08 01.03.08.01.09 01.03.08.01.10

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Shop:Welding Shop Shop Code:-01.03 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10 Issue no.02 Page: of

Station: Stand Fabrication Station Code:-01.03.09 % of completion per station/ shop

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 01.03.09.01

01.03.09.01.01 01.03.09.01.02

Make ready all parts of front stand 1. Front stand 2. Front stand seal 3. Front stand Cover plate Tack & Weld all the parts Make ready all parts of central stand 1. Central stand 2. Central stand seal 3. Central stand Cover plate Tack & Weld all the parts Make ready all parts of rear stand 1. Rear stand 2. Rear stand seal 3. Rear stand Cover plate Tack & Weld all the parts Latch cath 22 800x345x5 800x120x4 150x50x4

Front Stand

1200x345x5 1200x120x4 150x50x4

2 2 2

01.03.09.01.03 01.03.09.01.04 01.03.09.01.05 01.03.09.01.06

Central Stand

01.03.09.01.07 01.03.09.01.08 01.03.09.01.09 01.03.09.01.10 01.03.09.01.11

800x294x5 800x200x4 150x50x4

8 8 8

Rear Stand

01.03.09.01.12 01.03.09.01.13 01.03.09.01.14 01.03.09.01.15

Standared Item
Assembling and welding front stand with insert. Assembling and welding central stand with insert. Assembling and welding rear stand with insert.

16 17 18
01.03.09.02

01.03.09.02.01 Stand and Insert Assembly

Production cost of Stand fabrication


Prepared By: Lwelo G. Checked By: Gizaw B.

84.75

30.5625

180.4

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 % of completion per station/ shop

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Shop Code:-01.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

1 2

01.03.10.01.01 01.03.10.01.02

Assembling the reserve wheel and fuel carrier Prepar the reserve wheel carrier bed on floor

3 4 5 01.03.10.01

01.03.10.01.03 01.03.10.01.04

By taking the right measurment 1931x60x30x6 from the front beam tack & weld the reserve wheel support frames (Item-1) Assemble & tack item-12 to the 156x100x50x5 frame Assemble & tack item-12' to the frame Prepar the reserve wheel carrier bed on floor as follows ItemAssembling and tacking the 2=1050x60x30x6 two pieces of Items-2 and two Itempieces of item-3 by maintaining 3=2000x60x30x6 perpendicularity. Assemble and tack two pcs of horizontally u-channel (Item11) with item-2 and item-3

8 8

Assembling Plate Form 01.03.10.01.05

206x100x50x5

01.03.10.01.06

2 pcs each

01.03.10.01.07

950x50x25x5

01.03.10.01.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Shop Code:-01.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

01.03.10.01.09

Assemble and tacking item 10 in the same way 710x50x25x5 Assemble and tacking diagonally item-4 with other parts

1 1022x50x25x5 2 2 pcs each

10 11 12

01.03.10.01.10 01.03.10.01.11 01.03.10.01.12

Assemble & tack Item-5 to the other parts 370x60x30x6 Assemble & tack Item-8 & item- Item-2=24x350 Item-3=20x269 9
Item-6=200x60x30x6 (2Pcs) Item-13=115x60x30x6 (4Pcs) Item-14=85x60x30x6 (4 pcs)

01.03.10.01 13 14

Assembling Plate Form 01.03.10.01.13 01.03.10.01.14

Assembl & tack Item-6, item13, & item-14 togther & assemble it with item-8 & 9.

Assemble & weld the prepared bed with frame on the plate Tacking and welding both side omegas ( 5 Pcs with 2453mm length & 2.5mm weld gap) 12275x216x4 Assemble Twist lock support and fixing twist lock Assembling of two front corner rinf. 265x123x5

15 16 17

01.03.10.01.15 01.03.10.01.16 01.03.10.01.17

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Shop Code:-01.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

18 01.03.10.01.18 19 01.03.10.01.19 20 01.03.10.01.20 21 01.03.10.01 Assembling Plate Form 01.03.10.01.21

Tacking and welding central omegas (weld 4 Pcs long=2453mm & 1 Pcs=742mm short with welding gap 2.5mm) 10546 Sheeting of chequred plate ( 8 Pcs=2400x1500x3x2) & 1 Pcs 2400x300x3+2) with welding gap rear 1.5mm Assembling beam. Check 12300x2400x3+1.5 and mark the lower plate, to maintain levelness with upper plate cut the lower plate with manual flame cutting 2470x332x4 Assemble two rear winches,& valve support.

22 01.03.10.01.22

Assemble the remain two corner reinforcement at rear. Remove the plate from the rear beam from internal side by following the edge of web for vertical cut and for horizontal cut along the edge of bend Removing the plate with manual flame cutting and grinding the edge.

4 265x123x5

23 01.03.10.01.23 24 01.03.10.01.24

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 % of completion per station/ shop

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4)

Shop Code:-01.03

Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs)

Cost Element( in Birr/hrs) Labor cost/hrs Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

Task description

% of completion per total

25 26 27

01.03.10.01.25 01.03.10.01.26 01.03.10.01.27

Assemble the rear & bottom sheeting through opening Weld the rear & bottom sheeting. Weld the rear sheeting.

886x599x3 886x599x3 886x434x4

1 1 1

28 29 01.03.10.01 30 31 Assembling Plate Form

01.03.10.01.28 01.03.10.01.29 01.03.10.01.30 01.03.10.01.31

Assembling vertical bumper by maintaining perpendicularity and alignment 384x375x4 Assembly tool box door Assembly the angle iron for locking 938x403x3

2
1 1

40x40x40x2 1

Assembling horizontal bumper 2500x224x4 Tacking and welding central small omega & checkred plate remaining at rear. Marking the twist lock position and cut with manual flame cutting.

32

01.03.10.01.32

33

01.03.10.01.33

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 Cost Element( in Birr/hrs) Item dimension (LxWxt) Qty/unit( in pcs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning

Page:

of

Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5)

Shop Code:-01.03

S/no

Sub-Open. name

Task description

01.03.11.02.01 Assembling of front stand


Assembling of front board by maintaining equal clearance from both side and tacking to 01.03.11.02.02 column and front beam. Assembly of central & rear columns 01.03.11.02.03 Mark for side beams with chalk and also mark the position of hinges for side & 01.03.11.02.04 rear boards Tack the guide and support

2 3

4 5 01.03.11.02

01.03.11.02.05 plate on the side beams

Assembling stand and boards

Positioned side boards properly on place and tack to columns and side beam (by maintaining equal gap from 01.03.11.02.06 both side) Tack the assembled pin hinges and hinges (pin hinges to 01.03.11.02.07 beams and hinges to boards) Tack the assembled latch and latch catch with reference of placing the latch catch at the edge of bend of columns and latch aligned with upper edge 01.03.11.02.08 of bend of boards

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060 Shop:Welding Shop Station: Plat form assembly & Board fitting Station Code:-01.03.10 Cost Element( in Birr/hrs) Item dimension (LxWxt) Qty/unit( in pcs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5)

Page:

of

Shop Code:-01.03

S/no

Sub-Open. name

Task description Assemble of rear board by maintaining equal clearance from both side and tacking to rear column and rear beam Tacking and welding hinges and pin,catch and latch catch after inspecting the clearance & gap.

9 01.03.11.02 10 01.03.11.03 Tyre Fitting Assembling stand and boards

01.03.11.02.09

01.03.11.02.10
01.03.11.03.01

Trye fitting

Standard Item Rim Tyre with inner tupe Winch Small hook Big Hook Latch adjustable(left) Latch adjustable(right) Latch catch Steel hinge with pin Twist lock Self lock nut Nut Bolt (M14) 13 13 12 22 13 7 7 14 34 8 2 2 28 17379 31652 2190 114 112

1460 9466 3188.8

Total Production Cost of Plate form assembling & Board fitting

1215

440.1

67,780

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10 Issue no.02


Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.04

Page:

of

Station: Painting shop Station Code:-01.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost

S/no

Sub-Open. name

(level-5) 02.04.01.01.01

Task description Remove the welding spots,spatter,& slugs usings chisels Polish welding joints & rusts using canvas, sand paper,wire brush,wire disc& polishing disc Remove grease ,oils & asphalt using solvents with cleaning rages Wash the product/work using OMO,water,sand paper & dry it by abojedid Prepare the composition of one liter antirust with one liter thinner Stir continuously untill it should be homogenous Cover the part or parts that have different colors in order to protect from the unnecessary paint Clean the spray gun using thinner & then fill the antirust paint Adjust the proper pressurized air for painting Start antirust painting by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it drys complately Inspect the product & take corrective action if any

% of completion per station/ shop

% of completion per total

02.04.01.01

02.04.01.01.02 Cleaning 02.04.01.01.03

02.04.01.01.04

02.04.01.02.01 02.04.01.02.02

02.04.01.02.03

Anti-rust painting

02.04.01.02

02.04.01.02.04

02.04.01.02.05

02.04.01.02.06

02.04.01.02.07 02.04.01.02.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No.
MIE-QMS WP-14-10
Issue no.02
Form No:-WF/PIT/060

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.04

Page:

of

Station: Painting shop Station Code:-01.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Polish,blow,wash & dry the anti-rust painted product/work before filling metallic stucco ( body filler) Prepare metallic stucco & dried with proper composition Fill groove & irregularities with metal stucco using Japanese spoon Keep metallic stucco filled product until to drys completely Polish the product using apporopriate sand papers Blow,wash & dry Prepare spursso paint with apporoprate composition of one liter nitro paint,half liter normal stucco & one and half liter of thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the nitro paint Adjust the proper pressurized air for painting Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it dry complately Blow,wash & dry

Intermediate painting(Filling stucco per metal)

02.04.01.03.01

02.04.01.03

02.04.01.03.02

02.04.01.03.03

02.04.01.03.04

02.04.01.03.05 02.04.01.03.06

Intermediate painting(spursso painting)

02.04.01.04.01

02.04.01.04.02 02.04.01.04.03 02.04.01.04.04

02.04.01.04

02.04.01.04.05

02.04.01.04.06 02.04.01.04.07

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

M esfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.04 Form No:-WF/PIT/060

Issue Page: no.02

of

Station: Painting shop Station Code:-01.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name Intrmediate painting(Filling normal stucco)

Task description Fill normal stucco on the surface of the work to be smoothened Keep the normal stucco filled product/work untill to drys completely

02.04.01.05.01

02.04.01.05

02.04.01.05.02

02.04.01.05.03

Wash using water proof sand paper with water & allow to dry it Prepare corrective paint with apporoprate composition of one liter nitro paint & one liter of thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the nitro paint Adjust the proper pressurized air for painting

Intermediate painting(corrective paint painting)

02.04.01.06.01 02.04.01.06.02

02.04.01.06.03

02.04.01.06

02.04.01.06.04

02.04.01.06.05

Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until drys complately Blow,wash & dry Iinspect the product & take corrective action

02.04.01.06.06 02.04.01.06.07 02.04.01.06.08

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N

Document No. MIE-QMS WP-14-10

Mesfin Industrial Engineering PLC


Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.04 Form No:-WF/PIT/060

Issue Page: no.02

of

Station: Painting shop Station Code:-01.04.01 Cost Element( in Birr/hrs) Labor cost/unit Machine cost/unit Material cost/unit Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Prepare final paint with the apporopraiate composition of four liter paint with hardener & one litter thinner Stir continuously untill to be homogenous Clean the spray gun using thinner & then fill the final paint Adjust the proper pressurized air for painting Start corrective paint by maintining the distanse as the spray gun moves across the surface of the work with constant flow rate Keep the painted product/work until it drys complately Inspect and take corrective action

02.04.01.07.01

02.04.01.07.02 02.04.01.07.03

Final painting

02.04.01.07

22

02.04.01.07.04

02.04.01.07.05

02.04.01.07.06 02.04.01.07.07

Total Production

2032

134.4

2,631

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code(level-4) Shop:Welding Shop Shop Code:-01.05 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue Page: no.02

of

Station: Finishing shop Station Code:-01.05.01

Tasks code

Cost Element( in Birr/hrs) Labor cost/hr Machine cost/hrs Material cost/hrs % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description

Item dimension (LxWxt)

Qty/unit( in pcs)

Productio n cost

01.05.01.01 01.05.01.02 01.05.01.03 01.05.01.04 01.05.01

Mounting reserve wheel tyre Mounting reserve fuel tank .Laminating with mastije . Laminating with rupper. Fixing (riveting) number plate Fixing (riveting) MIE logo Fixing flaps Fixing rectangular reflector Assembling dismantled parts of the Semi-trailers during painting process

Mechanical fitting

01.05.01.05 01.05.01.06 01.05.01.07 01.05.01.08

01.05.01.09

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 Sub-Open. code-(level-4) Tasks code Shop:Welding Shop Shop Code:-01.05 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue Page: no.02

of

Station: Finishing shop Station Code:-01.05.01 Cost Element( in Birr/hrs) Labor cost/hr Machine cost/hrs Material cost/hrs % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

(level-5)

Task description Mounting of breaking chamber type 30 on 1st Axle ( Contains:-break lever,coil spring & small yoke) Mounting of breaking chamber type 24 on middle Axle ( Contains:-break lever,coil spring & longer yoke) Mounting of breaking chamber type 24 on rear Axle ( Contains:-break lever,coil spring & longer yoke) Assembly of emergency rely with load valve ( fitting elbow, nipple & "T" distributor)

Item dimension (LxWxt)

Qty/unit( in pcs)

Productio n cost

01.05.02.01

01.05.02.02

01.05.02.03

01.05.02.04 01.05.02

Installing Brake System

01.05.02.05 01.05.02.06

Mounting emergency rely on Trailer Mounting air reservoir tanker on support

01.05.02.07 01.05.02.08

Installation of hose with its connectors(#1=out let,#2(right)=fits to front axle break chamber, #2 (left) fits to middle axle then to rear axle,#3(large ) fits to air reservoir tanker & #4=inlet Fitting of 3 way & 4 way hose Connecting Steel cable with mechanical hand break & break lever at rear axle

01.05.02.09 Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

mSFN x!NSTL x!n!NNG `.yt.yG.k#N Mesfin Industrial Engineering PLC Title of document:Procedure for Process planning
Work Breake Down Structure Product Name:-Dry cargo Semi-trailer Product Code:-01 SubOpen. code(level-4) Tasks code (level-5) Item dimension (LxWxt) Qty/unit( in pcs) Shop:Welding Shop Shop Code:-01.05 Form No:-WF/PIT/060

Document No. MIE-QMS WP-14-10

Issue Page: no.02

of

Station: Finishing shop Station Code:-01.05.01 Cost Element( in Birr/hrs) Labor cost/hr Machine cost/hrs Material cost/hrs Productio n cost % of completion per station/ shop % of completion per total

S/no

Sub-Open. name

Task description Fitting red & yellow break coils with the same color of coupling head (Inlet=yellow,Outlet=red)

01.05.02.10 01.05.03.01

Fixing junction box with screws on rear longitudinal beam Installing Seven lines electrical Cable from junction box to a driver Fitting protection grid & parking light on rear beam

01.05.03.02 01.05.03 Installing Electrical system. 01.05.03.03

01.05.03.04 01.05.03.05

Connecting the junction box's cables to parking light,plate number light(square cable) & side Light

Fitting Lights (Plate light,side light)

Standard Item
Bolt with nut,M8x25 Bolt with nut,M8x40 Nut,M24 Flat washer ,M8 Grease gun Cross wrench Aluminum Plate Hydrualic jack Anti skid rupper Cup for in let pipe Cup for drainage pipe Union for drainage
24x27x30x32, L=700mm

12 2 1 1 1

Prepared By: Lwelo G.

25 ton 70x5 1" 1" 1/2" By: Gizaw B. Checked

1 4 1 1 1

Approved By: Nicodemos A.

Union for fuel tapout let Fuel tap for out let Aluminum water tanker Rectangular reflector Air Brake System Mechanical hand brake Electrical system

1/2" 1/2" 40 liter 500x100x1 mm

1 1 1 2 1 1 1

Total Production Cost of Finishing


Rectification Manual Notching Small bending semi and - Material preparation Big Small Band Pantogra Big Machine Reserve fuel Plate Front Draw form Longutidinal board bar assembling fabrication fabrication Frame beam and

172

10365.9 Trolley Longutidinal Frame Stand Axle tacking

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Rectification Manual Notching Small bending semi and - Material preparation

Big Small Band Pantogra Big Machine Reserve fuel

Plate Front Draw form Longutidinal board bar assembling fabrication fabrication Frame beam and

Longutidinal Frame Stand Trolley Axle tacking

31652 17379

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.

Prepared By: Lwelo G.

Checked By: Gizaw B.

Approved By: Nicodemos A.