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Welding
14.1 Field Welding Welding Processes Stud Welding Welding Positions 1 6 9 13
1/12/2012Section 14.1
Field Welding
Bridge Structures AWS D1 D1.5 5 (00560 (00560.26(a)) 26(a)) Reinforcement AWS D1.4 (00530.42(d)) Non-Bridge Structures AWS D1.1 (00560.26(b)) Sign Supports Luminaire Poles Expansion Joints Bridge Rail Seismic Retrofit
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1/12/2012Section 14.1
Welding Codes
Special Provisions
Ch k Special Check S i l Provisions P i i f for project j t specific ifi requirements. i t
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1/12/2012Section 14.1
Documentation
WPS Welding W ldi Procedure P d Specifications S ifi ti PQR Procedure Qualification Records WQTR Welder Qualification Test Records MTR Mill Test Reports
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1/12/2012Section 14.1
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1/12/2012Section 14.1
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1/12/2012Section 14.1
Welding Processes
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SMAW
Shi ld d Metal Shielded M t l Arc A Welding W ldi (Stick (Sti k welding): ldi ) An arc is generated between the electrode and the weld pool. The electrode flux coating decomposition provides the shielding gas.
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1/12/2012Section 14.1
SAW
Submerged Arc Welding: A process that generates an arc between a bare metal electrode and weld pool. The arc and molten metal are shielded by granular flux.
GMAW
Gas Metal Arc Welding (MIG): A semi or full automatic process with a continuous continuous, consumable wire electrode and shielding gas fed through a welding gun.
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1/12/2012Section 14.1
GTAW
Gas Tungsten Arc Welding (TIG): Creates an arc between a tungsten electrode and the weld pool. Shielding is from an external gas source.
FCAW
Flux Cord Arc Welding: Continuous, consumable tubular electrode containing the flux. Constant voltage or current power supply.
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1/12/2012Section 14.1
Stud Welding
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Stud Welding
Stud St d Welding: W ldi Automatically timed equipment with a ferrule base.
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1/12/2012Section 14.1
Tests
Stud St d Welding W ldi Application A li ti Qualification Q lifi ti T Test t Pre-production Test Production Bend Test
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1/12/2012Section 14.1
Pre-production Test
2 stud t dt test t specimens i required. i d 30 Degree Bend (one way) prior to beginning production welding each day or shift change or when any modification to the welding setup occurs.
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1/12/2012Section 14.1
Stud Welding
St Stud d welding ldi h has t typically i ll b been d done i in th the f fabrication b i ti shops but in the future stud welding will be done in the field on steel girders. Keep Studs free of rust, oil, moisture (Chp. 7.4.1) Keep Ferrules dry. If wet, oven dry at 250 for 2 hours (Ch 7.4.4) (Chp. 7 4 4) Repair failed stud locations so surface is smooth and flush (Chp. 7.5)
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Stud Failure
Wet Conditions Painted Surface Inadequate Preheating
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Stud Failure
Welding Positions
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1/12/2012Section 14.1
Pile Exercise
A252 Grade 2 Pipe Piling. SMAW (Stick) Welding Process. Groove Weld or Fillet Weld? AWS D1.1 or D1.5? What WPS or PQR Welding Position Qualifies this Weld? Welder is Qualified SMAW 1G & 2F Is he qualified?
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1/12/2012Section 14.1
Field Welding
C t Contractor t R Responsibilities: ibiliti AWS D1.5 & D1.1 Section 6 Inspection: Contractor shall perform inspection and testing prior to assembly, during assembly, during welding and after welding (NDT) as necessary to assure material and workmanship k hi conform f t to th the requirements i t of f the th contract t t documents.
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Field Welding
ODOT QA Inspector I t Responsibilities: R ibiliti Review submittal package Assure proper documentation is provided (includes WPS, PQR, MTRs, WQTR, etc.). Forward copies of welding submittals to: St Steve Lovejoy L j (503-986-3326) (503 986 3326) Welding submittals for QA Inspection to: Jim Sabel (971-673-7007) or Scott Nelson (503-986-3056)
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1/12/2012Section 14.1
Field Welding
ODOT QA Inspector I t Responsibilities: R ibiliti Assure proper QC Inspection by the Contractor. Perform appropriate QA Inspection including but not limited to: Fit Up, Equipment Setup, In Process Welding, WPS Compliance, Post Welding Visual (including Weld Size, Profile, Defects etc.), review NDT Reports as necessary.
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