Beruflich Dokumente
Kultur Dokumente
By Group D1- GreenSpear Energy Ltd Adogo, James, A. 000 525 274 Ballantyne, Douglas 000 564 986 Bassey, Imo. O 000 573 661 Dawoodarry Golshan R. 000 579 379 Sree Vishnu M. 000 700 290
Group D1:
Adogo, James, A. Stage 3 BEng (Hons) Marine Engineering Technology 000 525 274 ja922@greeenwich.ac.uk
Ballantyne, Douglas Stage 3 BEng (Hons) Marine Engineering Technology 000 564 986 bd909@greeenwich.ac.uk
Bassey, Imo. O Stage 3 BEng (Hons) Marine Engineering Technology 000 573 661 bi905@greeenwich.ac.uk
DawoodarryGolshan R. Stage 3 BEng (Hons) Marine Engineering Technology 000 579 379 dg908@greeenwich.ac.uk
Sree Vishnu Muralidharan Stage 3 BEng (Hons) Mechanical Engineering Technology 000 700 290 sv118@greeenwich.ac.uk
EXECUTIVE SUMMARY
Green spear Energy Ltd. was created so that it would be able to propose a design to the client. The first part of the project is to be able to create a team that works and shows an understanding of how professional engineering consultants work. That is to create an identity and set up an organisation that has set work structures and policies that encourage maximum individual performance. Green spear Energy Ltd has carried out a brain storming/ mind mapping analysis on the ideal solution for power generation, research has been made on the different types of renewable energy power source and all other aspects of the product that need to be considered in order to produce a product that is satisfactory for the client, and also adjust to relevant Health and safety regulations, and Environmental regulations. We have describe the advantages and disadvantages of the LE 600 wind turbine (600W) which is use for the emergency purpose for the LV21 light ship and compare it to other wind turbine. The Generec series generator (17KW) which is powered by liquid propane is use as the main power source for the ship. The wood pellet boiler which is carbon neutral and environmental friendly is used for the heating system. The cost analysis and the product specification for each product has been described in this project, the triangles of forces which shows the time estimate, quality and costs of the product, the product market research, the quality function deployment, the product life cycle which shows the introduction, growth, maturity and decline of the product, supply chain analysis which tell the client about the information needed in moving a product from the supplier to the customer.
TABLE OF CONTENTS
1.0 COMPANY BACKGROUND ...........................................................................................1 1.1 COMPANY PROFILE.........................................................................................................2 1.2 TEAM PROFILE .............................................................................................................3-9 2.0 PROJECT MANAGEMENT .......................................................................................10-11 2.1 PROJECT MANAGEMENT TOOLS ..............................................................................11 2.2 CHART GD ....................................................................................................................12 2.3 TASK BREAKDOWN .....................................................................................................13 3.0 CORRESPONDENCE WITH PARTIES INVOLVED ..............................................14-16 3.1 NOTES OF MEETING ................................................................................................17-26 4.0 PLAN OF ACTION ..........................................................................................................27 4.1 AIMS AND OBJECTIVES ...............................................................................................28 4.2 KEY DRIVERS .................................................................................................................29 4.2 ISSUES AND CONSTRAINTS .......................................................................................29 4.0. PRODUCT MARKET RESEARCH ..........................................................................30-31 4.1. PRODUCT LIFE CYCLE ..........................................................................................32-35 4.2. PRODUCT RANGE ANALYSIS ..............................................................................36-38 4.3 TYPES OF PRICING STRATEGIES ...............................................................................38 4.4 STAKE HOLDERS ...........................................................................................................38 4.5 SUPPLY CHAIN ..............................................................................................................39 4.6 PROJECT METHODOLOGY .....................................................................................40-41 5.0 PROJECT DESCRIPTION ...............................................................................................42 5.1 INTRODUCTION ............................................................................................................43 5.2 CUSTOMER REQUIREMENTS ................................................................................44-45 5.3 IDEAL PRODUCT SPECIFICATION .............................................................................46 5.4 BACKGROUND ON RENEWABLE ENERGY.........................................................47-50 5.5 MINDMAPS-RENEWABLE ENERGY ..........................................................................51
5.6 DECISION MATRIX .......................................................................................................52 6.0 POTENTIAL ENERGY AND HEATING SOLUTIONS............................................53-66 6.1 SELECTING PROCESS BETWEEN WIND TURBINES .........................................67-72 6.2 BIOGAS GENERATOR ...................................................................................................73 6.3 PROPANE GENERATOR ..........................................................................................74-76 6.4 NATURAL GAS FIRED CHP EM 20NG ..................................................................77-78 6.5 SELECTION PROCESS BETWEEN BIOGAS GENERATORS ..............................79-81 6.6 GENERATOR FUEL SELECTION PROCESS .........................................................81-88 6.7 BOILERS ..........................................................................................................................89 6.8 ELECTRIC BOILERS .................................................................................................90-91 6.9 DIESEL/OIL BOILERS ....................................................................................................92 7.0 GAS BOILERS ............................................................................................................93-94 7.1 SOLID FUEL OR BIOMASS BOILERS ....................................................................95-96 8.0 SPECIFICATIONS OF THE CHOSEN DESIGN ............................................................97 8.1 TECHNICAL SPECIFICATIONS OF THE LE-600 ................................................98-110 8.2 TECHNICAL SPECIFICATIO OF THE CHOSEN GENERATOR.......................111-119 8.3 TECHNICAL SPECIFICATION OF THE CHOSEN BOILER .............................120-126 8.4 SCHEMATIC OF FINAL DESIGN ...............................................................................127 9.0 EVALUATION OF THE PROPSED SOLUTION ........................................................128 9.1 TRIANGLES OF FORCES..129-132 9.2 COST ANALYSIS ...................................................................................................133-135 9.3 LAWS AND REGULATIONS ................................................................................136-137 10.0 BOOK & JOURNAL REFERENCES ..........................................................................138 10.0 WEB REFERENCES .............................................................................................139-144 11.0 APPENDIX ...................................................................................................................145
1] COMPANY BACKGROUND
Page | 1
Company Structure
PROJECT PLANNER/SECRETARY
Dawoodarry Golshan R.
Page | 2
Name
Imo Bassey is a BEng Marine Engineering Technology student. He is a self-motivated individual, who has gathered a number of useful skills, both hard and soft during the course of study. He is currently the Director General of Green spear Energy Ltd Company. Besides the role of a director, he also handles all the product market research of the group.
Strengths
Can adapt to different situations Can work under stress and limited time Well motivated and easy-going
Weaknesses
Lack of leadership qualities Inability to communicate efficiently Tendency to diverge from the initial requirements.
Opportunities
Ability to learn from others Learn more by self learning Use analytical skills for group project
Threats
Lack of support in tasks could affect productivity Rival intellectual may pose a threat Poor time management could affect productivity
Page | 3
Name
Sree Vishnu Muralidharan is a Stage 3 BEng (Hons) in Mechanical Engineering Technology student at University Of Greenwich. Sree is a hardworking, professional, sporty, assertive and creative person who ensures the delivery of tasks allocated to him in accordance to time. He is currently the Deputy Director General of GreenSpear Ltd. He assesses and makes sure that the best products are being supplied to the customers.
Strengths
Producing Ideas Can sense what is right Can take the responsibility to things being assigned
Weaknesses
Gets panicked very easily Low dominance at time of crisis
Opportunities
Opportunity to work with people of different fields. Sharing knowledge
Threats
Takes time to agree with someone if felt its not right A fear in mind to communicate with the people in commercial world
Page | 4
Name
Dawoodarry Golshan Raj is currently in Stage 3 BEng (Hons) Marine Engineering Technology at the University of Greenwich. Golshan is an individualistic, creative, calm and versatile individual. He is the Secretary/Project planner of GreenSpear Energy Ltd. His skills reside in project planning and assist the project progress using his aptitude in the field of IT. Golshan is also capable of delivering outcomes under pressure.
Strengths
Weaknesses
Can adapt to different situations Lack of leadership qualities -> Group SWOT analysis) - GD Can work under stress and limited Inability to communicate efficiently time Well motivated and easy-going Tendency to diverge from the initial requirements.
Opportunities
Working as a team with people of different fields and backgrounds Working on innovative and pioneering green solutions
Threats
Designing an over-ambitious project and not meeting with the deadlines Lack of time. Loss of motivation
Page | 5
Name
- James Adogo
Student ID Number - 000579379 Company Role -Public Relations Officer (PRO) /Legal Consultant
James Adogo is a BEng Hon Marine Engineering Technology student. He is a self-motivated individual, being an energetic and enthusiastic person who enjoys challenges and achieving personal goals. He has also gathered a number of useful skills (IT, Customer Service, Team Work), hardworking and flexible during course work and other individual and group task. Besides the role of the Public Relations Officer (PRO), he also handles other administrative activities of the group, arranging free quotations with clients.
Strengths
Organisational skills Good communication and listening skills Supportiveand hardworking Good team spirit
Weaknesses
Get nervous easily when there is a lot to do in a very short time Spend too much time on little details Sometimes poor with time management.
Opportunities
Carrying out research Guidance from lecturers Team work
Threats
Lack of sufficient support Insufficient time to exhibit tasks
Page | 6
Name
- Douglas Ballantyne
Douglas Ballantyne is a highly motivated BEng Marine Engineering student. Douglas has good computer skills and does a lot of research for GreenSpear Energy Ltd, focussing on boiler technology and local laws and regulations.
Strengths
Efficient Opportunistic Can work Under Pressure Competitive Good Computer Skills
Weaknesses
Impatient Difficulty self-motivating at times Nervous when presenting to large audiences
Opportunities
Company sponsored cadetship Graduate Positions Working as a group
Threats
Economy troubles Lack of work experience
Page | 7
Resource Investigator
Monitor Evaluator
Shaper
9 7 12 10 14 52
6 13 9 2 11 41
7 8 9 1 5 30
Plant
Team Members
7 6 7 18 8 46
8 7 8 9 12 44
13 9 10 12 9 53
20 11 12 10 14 67
LEADERSHIP ROLES
INDIVIDUAL ROLES
HARMONISTIC ROLES
DELIVERY ROLES
OUTWARD LOOKING
INWARD LOOKING
According to the Belbin Self Perception Test: Adogo James. A is an Implementer Ballantyne Douglas is a Shaper Bassey Imo. O is a Co-ordinator/ Implementer DawoodarryGolshan. R is a Plant Sree Vishnu M. Co-ordinator/ Implementer
The group consists of members with different personalities but the predominant qualities lie in delivery roles. As the table above shows, the group in general does not possess high individualistic traits. As a matter of fact, the group relies in its organising capabilities, practical common sense, hard work, discipline in order to turn ideas into action.
Page | 8
Complete Finisher 1 6 5 14 4 30
Team worker
Co-ordinator
Implementer
Team Roles
Strengths
Good communication and understanding Motivated Diverse character traits
Weaknesses
Limited customer contact and availability Different working pace Different lecture schedule affecting group meeting scheduling
Opportunities
Be a part of a team Design a product that can be possibly implemented Produce innovative ideas Enhanced constructive criticism
Threats
Other workloads Lack of time Loss of motivation Negative impacts on team chemistry
Page | 9
2] PROJECT MANAGEMENT
Page | 10
Microsoft Word was the software utilised to generate and print documents such as notes of meeting, project flowcharts and project reports. It was also used to generate the layouts and covers of the project logbook.
Microsoft Excel was used to generate tables containing data necessary to the project. It also enabled the group to generate and provide charts to represent those information in a graphical and more understandable manner.
Communication Telephone calls and text messages were used to arrange for meetings and for general team communication Emails were used as formal communication method to contact the customer and to send files relevant to the project amongst group members. Skype, an instant messaging and video calling communication software, was used to carry out video conferencing sessions and group chats outside university hours. Dropbox, an online files hosting and storage website, was used to upload and share files relevant to the project amongst group members
Page | 11
Page | 12
PROJECT
Figure 1
Background Research
Project Management
Customer Requirements
Group meetings
Project Planning
Potential designs
Environmental laws
Notes of meeting
Gantt chart
Selection Process
Final design
Page | 13
Page | 14
Page | 15
Page | 16
NOTES OF MEETING
MEETING MINUTES
DATE: 12/01/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: SREE VISHNU M. RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda Each member introduced themselves to the group. Sharing of contact details. ( phone number/email addresses) Working out other types of communication methods. Brief discussion about the project Planning for location and time for future meetings suitable to all group members for future meetings and group work. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 15.50 Meeting Scheduled End Meeting Actual End 17.00 16.50
Next meeting Thursday 19/01/12 at 1600 in the Drill Hall Library Cafeteria
Page | 17
MEETING MINUTES
DATE: 19/01/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: SREE VISHNU M. RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness Apology: DawoodarryGolshan R. was late by 15 minutes due to having to meet with Student Services.
Agenda The individual team role given by Belbin self-perception inventory was assessed and discussed. The obtained team role was filled in the Group Profile. The Group Swot analysis was thoroughly discussed and then filled in accordingly. An ideal company name was thought through by the group members. A team leader was voted. The group agreed to focus the research on green energy solutions to be used on ships. To have a better idea of the customer requirements, the group decided that it would be necessary to have an appointment with the customer, Mr Gary Weston and visit the LV21. An email was sent by Adogo, James, A. to arrange a meeting with the Mr Gary Weston Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.15 Meeting Scheduled End Meeting Actual End 17.30 17.25
Next meeting Thursday 26/01/12 at 1400 in the Drill Hall Library Cafeteria
Page | 18
MEETING MINUTES
DATE: 26/01/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda A brief discussion about the research gathered about the possible renewable energies to be used on ships was carried out. Following the reply of Gary Weston confirming the meeting, several potential questions to be asked was discussed. Time Management
Meeting Scheduled Start Meeting Actual Start 14.00 13.50 Meeting Scheduled End Meeting Actual End 14.30 14.20
Next meeting Thursday 02/02/12 at 1600 in the Drill Hall Library Cafeteria
Page | 19
MEETING MINUTES
DATE: 02/02/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness Apology: Adogo, James, A.was late by 15 minutes due to travel issues.
Agenda The customer requirements of the project were assessed and discussed in detail. The current working operation of the LV21 and future expansion to the ship were considered and any issue present were thought through. The potential green solutions researched previously were put in correlation with the customer requirements and any unlikely and inappropriate ideas were eliminated The tasks were discussed and required to be broken down to each member of the group. Project planning was discussed. A Gantt chart was commissioned. The company role of each member was decided Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.20 Meeting Scheduled End Meeting Actual End 17.30 18.00
Next meeting Thursday 16/02/12 at 1600 in the Drill Hall Library Cafeteria
Page | 20
MEETING MINUTES
DATE: 16/02/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda All the potential and suitable green energy solutions were studied and assessed in terms of efficiency, emissions, cost, availability and power output. The customer requirements was analysed carefully and after a brainstorming, the tasks were broken down to Heating systems, Main power generation system and Emergency lights power generation system. The tasks were allocated to members of the group. The future additional implementations to the project which are not related to energy generations were considered. The ship plans showing the working areas of the LV21 were obtained and studied. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.00 Meeting Scheduled End Meeting Actual End 17.30 17.50
Next meeting Thursday 23/02/12 at 1600 in the Drill Hall Library Cafeteria
Page | 21
MEETING MINUTES
DATE: 01/03/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness Apology: Ballantyne, Douglas Bassey, Imo. O Sree Vishnu M. were late by 20 minutes due to having another meeting in another course
Agenda Ballantyne, Douglas presented his ideas for the ecological heating systems and they were discussed amongst the group. Adogo, James, A. and Bassey, Imo. Oproduced a list of potential environmental friendly power generation solutions, making use of several types of fuel and providing different outputs. The Emergency lights power generation was assessed and was shown that they could be powered by discreet wind turbines as demonstrated by Sree Vishnu M. The proposed ideas were reviewed and the most suitable ones have to be decided. An independent fresh water supply was found out to be an interesting future implementation to the project. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.20 Meeting Scheduled End Meeting Actual End 17.30 18.20
Next meeting Thursday 08/03/12 at 1600 in the Drill Hall Library Cafeteria
Page | 22
MEETING MINUTES
DATE: 08/03/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda The House of Quality for the designs was brought by Ballantyne, Douglas and discussed amongst the group. A new Gantt chart was showed by DawoodarryGolshan R. to show the current time management. The pros, cons and suitability to the case study were weighed and reviewed by the Group. The Final chosen design has been chosen. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.00 Meeting Scheduled End Meeting Actual End 17.30 17.30
Next meeting Thursday 15/03/12 at 1600 in the Drill Hall Library Cafeteria
Page | 23
MEETING MINUTES
DATE: 15/03/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda The chosen design schematic was discussed amongst the group. The technical info for each part of the final proposed idea was analysed The product and installation cost were assessed. The group discussed about the design of the Poster for the upcoming presentation. The structure of the final report was required to be able to deal with report writing. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 15.50 Meeting Scheduled End Meeting Actual End 17.30 17.20
Next meeting Thursday 22/03/12 at 1600 in the Drill Hall Library Cafeteria
Page | 24
MEETING MINUTES
DATE: 22/03/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: BASSEY, IMO. O RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda The poster was assembled and edited accordingly. The group report structure was given out, discussed amongst the group and modified to meet the current requirements. Several sections such as Environmental, Safety, Installation, Time estimates and Limitations were added to the main report structure. A Final Gantt Chart was requested, representing the entire work carried out and their respective timescales. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 15.50 Meeting Scheduled End Meeting Actual End 17.30 17.30
Next meeting Thursday 29/03/12 at 1600 in the Drill Hall Library Cafeteria
Page | 25
MEETING MINUTES
DATE: 29/03/2012 LOCATION: DRILL HALL LIBRARY CAFETERIA MEETING CALLED BY: SREE VISHNU M. RECORDED BY: DAWOODARRY GOLSHAN R.
Name Adogo, James, A. Ballantyne, Douglas Bassey, Imo. O DawoodarryGolshan R. Sree Vishnu M. Attendance(Y/N) Y Y Y Y Y Lateness None
Agenda Final inspection of the report. Printing of the report. Preparing and rehearse for the presentation. Time Management
Meeting Scheduled Start Meeting Actual Start 16.00 16.00 Meeting Scheduled End Meeting Actual End 17.30 18.00
Post-meeting decisions
Decisions The dress code for the presentation was decided
Page | 26
PLAN OF ACTION
Page | 27
Aim The aim of company is to propose an alternative and independent means of power. The company also aims of providing the customer with the best service, products and its accessories on time so that the company makes sure there is complete customer satisfaction with economy, warranty and durability with maximum efficiency.
Objectives To investigate about the different types of environmental friendly energy generation devices To carry out a survey on the Light Ship in order to have an idea of the customer requirements To get the contract of LV 21 project To get experience of marketing and commercial world leading the company to compete with other companies. To provide the customer with a proposal of a power system which is: Cost-efficient Eco-friendly Robust A long-term solution
Page | 28
KEY DRIVERS
GreenSpearEnergy Ltd. are very proud and eager to work on the LV 21 independent power supply project for the opportunity to explore the talent of the people working on it and to gain an experience in the field of marketing, technology and dealing with the commercial aspects of world. The people in company also have the opportunity to interact with people outside and other companies regarding the product components and also to promote the company products. The mission of the company is to provide maximum satisfaction to customer making them our daily customer and providing them with the best robust products and service. There are many benefits for the company from this appointment of project as the success in this could lead the company into a new level of commercial world to compete with the other best companies in the same phase and then slowly take the higher steps in a step by step way which could promote the company name as well as the trust the customers will have for the company.
Page | 29
Page | 30
Product Policy Product policy is of basic strategic important in marketing. As its most basic, it involves an organisation in an obligation to an intentional policy on which markets it is to serve, with which products/ services and marketing offerings. Though such a policy will certainly change over a period of time to reflect market dynamics, it therefore needs to be based on sound analysis of an organisation competences and position within its chosen markets. A productive product policy should ensure an organisation is able to match its objectives to market necessity by ensuring it is able to provide the products and services needed to do this. The Essential of Product Policy A company product policy may not explicitly appear in any one policy document or statement but should considerably imprint all major decisions involving corporate and marketing strategy that may affect product planning, future development and innovation. Product policy will therefore integrate closely with the organisations mission statement and any on-going re-interprets of what business is in. Essentially product policy will be concern with: 1. Developing strategic guidelines in accordant to both the marketing of existing products and the development of new products; while these guidelines will be combined with the company-wide objectives such as profitability and growth market share potential, they will also reflect corporate policy in respect of what is an attractive mix of product features to be offered. 2. Translating these guidelines into operational achievement at the level of individuals product and service features as well as the wider product mix. Product policy thus represents avaluable aspect of corporate and operational decision making involving: Managing and marketing existing products and services. Effecting on-going adjustment to ensure the marketing of the present product range meets new markets requirements. Establishing and commercialising new products and services as part of a total corporate plan.
Page | 31
Figure 2
Page | 32
Introduction In the immediate post lunch period sales build rather slowly while financially the product has not reunited the resources put into its advancement during what is rigidly speaking a prior level. GROWTH:The product attract an early greater number of buyers, encouraging repeat purchase and acquiring volume and market share profits start to increase. MATURITY: For some products, this is the longest period, beginning at the end of the growth aspect with few new customers entering the market. Profits are good at the beginning but could dip later in this duration as marketing expenses are stepped up to counter new innovative entrants. DECLINE:Sales may fall grateful as new products replace ancient offerings. Some products may delay for some time. Profits fall significantly giving way to losses that are sometimes big. The product life cycle model is commonly characterized as a bell shaped curve, though alternative are sometimes put forward to demonstrate special cases. It is critical to assume that the product life cycle is a compulsory advancement because some products become prematurely out dated when a better substitute is present. A different marketing strategy is required for each stage of product life cycle. As the earlier duration, the centre of attraction need to be on creating customers and market development In the growth stage, protective strategy should become more disagreeable, developing repeat business and powerful positions In the maturity stage, defensive strategies are noticeable and maintaining good friendships with loyal customers important. It is at this stage that adjustment or new offering are best introduced. As markets backslide there will be more incorporation and activity aimed at making the most excellent of current product offerings while organizing new ones.
Page | 33
PRODUCT
Basic
Improved
Differentiated
Rationalised
Table 1
Page | 34
Development of product life cycle analysis From the young interest in the established product life cycle research has moved on to tell the difference at least three distinct level of collection. Working at an analysis of three levels of market sales, it is likely to more practically to locate the position and forecast of one particular product or brand and make strategic decisions in the light of market and sector aim, competition and general achievement signs.
Table 2
Page | 35
Page | 36
Price, Quality and Valve The actuality of pricing in competitive markets is that, it is customers rather than competitors who do the most to influence what is an affordable price. The buying choice process involves a great many factors being considered but important to the potential purchaser are the questions: Can I afford the product? Does it offer a good value for money? How does it compare to other offerings? The affordability of an offering will depend on the amount of unnecessary income set against the important of the purchase. Some products are unrestricted to buy where there is a great deal of personal choice regarding whether to treat your-self or not with regard to an unimportant purchase. It is necessary to go little further and to offer real valve to a customers of which the Green Spear Energy Ltd has considered. The customer will undertake a personal equation comparing the endurance they have to make to obtain the offering against the advantages from actually owning it. Customers also use price to help determine the likely quality of a purchase goods and services. High prices usually indicate high quality considering options; a low price might cause a potential customer to worry whether the product was really up to the function. There is a trade-off between price and quality at the fundamental level. To add features can to the costs of the supplier and this is not always recovered in profit in sales. But however, the friendship is not that easy and programmes such as zero defects are often very certain when assessing costs.
Page | 37
Total costs
Investment
Quantity sold
The break-even point is the level at which the cost of assembling a product equals the revenue from selling it. Cost plus pricing should be questioned by anyone working in marketing. The most understandable reason is that: Costs are about production Prices are about valve. Costs must be used to set as bottom line below which prices cannot go without some opposed balancing gain elsewhere. There can be a care for including a loss leader in a range for giving away an LE 600 wind turbine or Generac Bio-gas generator. Sometimes a new product might be offered at a low price in order to encourage customers to try it. If the intention is to raise price later, then this situation is likely to a price trim promotion. Page | 38
STAKE HOLDERS
Projects stakeholders are those activities within or outside an organization which:Sponsor a project or gain upon a successful completion of a project or May have a positive or negative influence in the project completion. The stake holders in this project are Peter Snelling, Gary Weston and Rodney Beams. Project stake holders are individuals and organisations that are strongly involved in the project or whose interests may be affected as a result of project execution. Examples of project stake holders are Project leader Imo Bassey Project team members Douglas Ballantyne, GolshanDawoodarry, Sree Vishnu and James Adogo Upper management University of Greenwich Project customer Gary Weston Resource managers Green Spear Energy Ltd Project Stake Holders Rodney Beams and Peter Snelling Project testers Green Spear Energy Ltd
Page | 39
SUPPLY CHAIN
A supply chain is a system of organisation people, information and resources involved in moving a product or service from supplier to customer. The Green Spear Energy Ltd can supply the customer needs if the customer is willing to take the deal.
Figure 4
Page | 40
PROJECT METHODOLOGY
Table 3
Brainstorming
Power requirements
Market Research
Gathering of data
Report writing
Page | 41
PROJECT DESCRIPTION
Page | 42
INTRODUCTION
LV21 is a steel hulled lightship that is being reconstructed into a floating traditional facility designed that provide services promoting and supporting the innovative industries in the Medway region, she is a unique in structure and apparent identity and she also honour the maritime traditions
Figure 5
Technical data Length o.a. Length Beam Draft Authority Year of construction Shipyard Yard-No. Material : 133 feet (ca. 40,54 m) : 114 feet (ca. 34,75 m) : 26.5 feet (ca. 8,08 m) : 12.5 feet (ca. 3,81 m) : Trinity House, London : 1963 : Philip & Son, Dartmouth, Devon, England : 1330 : steel (riveted)
Page | 43
History of Light Vessels Trinity House, London ordered it. June 1962 LV 21 was the last ship built for trinity house. September 16th, 1963 It was launched
1976
East Goodwin station 1980 June 28th, 1981 1995 1997-2001 The ship was converted to automatic light vessel The LV 21 ship had a collision with the ore carrier "Ore Meteor" in tow by "Suzanne M" got damaged and was repaired at Southampton. Channel station East Goodwin station
October 20th, 2003 The light vessel is still in the Trinity House fleet and was used at the Seven Stones station. 2008 July 31st, 2009 2009 Retired from service The ship was put on sale by Trinity House at Trinity House Depot in Swansea, England It was acquired by Gary Weston and PiviSeppl
The light vessel was towed by the GPS Marines tugboat NAPIA December 21st, 2009 to Medway and was berthed at Gillingham pier today. It is being designed into a modern era place where events will be held.
Page | 44
CUSTOMER REQUIREMENTS
From the meeting with Gary Weston, the following observations were made: The current system consists of: Shore power line
Water line
No toilets on board
The customer requirements were noted to be: 8000 Budget possible exception if it pays for itself
Cooking solution
Page | 45
The ideal product should have the following characteristics: Reasonable Cost Quoted cost should be achievable by client and represent good value for money. Aesthetic- The system should not be invasive and an eyesore to the identity and appearance of the ship as it is intended to be a socio-cultural hub. Low Maintenance Requirements System should have low on-going maintenance requirements, and clear instructions should be provided for the small amount of essential maintenance that is required. Fulfils Customer Needs System should fulfil customer needs as completely as possible, but without over specifying and wasting resources. Long lifetime The build quality and material of all components should be chosen to allow the system a long lifetime (compared to similar products) if adequately maintained. Low Noise Level System should be designed to have as low as possible noise level while running, such that it does not unduly disturb the client. Environmentally Friendly System must comply with all environmental regulations and preferably use a low pollution, renewable, fuel source. Locally Available Ideal system will have all required components and necessary running materials available locally, to minimise transportation and delivery times & costs.
Page | 46
Renewable Energy can be defined as Energy that comes from the naturally replenished (renewable) energy sources such as sunlight and wind. Renewable energy sources are environmentally friendly sources of energy that do not pollute our environment releasing any form of hazardous waste thereby does not contribute to climate change and global warming like typical sources do. This is the major reason why renewable energy is so closely related to environment and ecology in diverse ways. Oftentimes renewable energy is referred to as the exact opposite to fossil fuels. Fossil fuels have tradition in their hands while renewable energy sector has recently started developing and this is the main reason renewable energy is still finding it a little challenging to compete with fossil fuels, with the costs inclusive. Renewable energy still needs to improve its cost-competitiveness, because most renewable energy sources still require subsidies to remain competitive with fossil fuels in term of costs (though it also has to be said that the prices of renewable energy technologies are constantly dropping so it's only really a matter of time before renewable energy will become cost competitive with traditional fuels without subsidies.) Renewable Energy facilities generally requires less maintenance compared to other generators. Its fuel is mainly derived from natural and available resources reduce the cost of preparation. However, it is more important that renewable energy produces little or no waste products; these include carbon dioxide as well as other chemical pollutants. This makes it have a minimal damage to the environment.
Page | 47
Types of Renewable Energy There are several types of Renewable Energy depending on its source of energy. The following are the list of Renewable Energy types: Wind energy Hydro power Solar energy Biomass Biofuel Geothermal energy
1. Wind energy: This is one of the most common types of Renewable energy for commercial and domestic use. Airflow is used to run turbines. Wind energy can produce power of about 2500 MW and generates 1% of our electricity. The wind rotates blades around a hub which is linked to the main shaft. Its power output is actually a function of the cube of the wind speed, therefore the wind speed increases, and the power output greatly. The convenient areas for the wind farms are areas with very strong and often constant. These include high altitude sites and offshore. The size of the turbines is dependent on the amount of energy it requires. For domestic uses, the smaller wind turbine is preferable and while the bigger turbines are best for commercial purposes.
2. Hydro power: This is the most common source of renewable energy generated from water, where the flow of water is converted into unstable energy generated. The source of Hydropower could be from rivers released via turbines to generate energy. It provides about 10% of the nations electricity producing 77000 MW of Hydropower.
3. Geothermal energy: This type of energy is generated from heath via turbines given off by the earth. It is considered a renewable energy source since the water in the earth is replenished by frequent rainfall and heat used often.
Page | 48
4. Solar energy: This form of energy is generated for the sun with the use of solar panels used to generate electricity and it depends on photovoltaic cells and heat energy. The radiant light and heat from the sun has been converted to electricity. About 30% of the heat from the sun is reflected back to space while the rest is absorbed by clouds, oceans and land masses. 5. Biomass: Its main source is from the sun via photosynthesis, plants absorb the suns energy. These plants release the suns energy when burnt, producing about 7000 MW of renewable electricity. Its sources include forestry and wood products, agriculture and wood products.
6. Biofuel: This type of renewable energy if composed of hydroelectric power generated from wind waves, solar as well as other forms of generating energy. it is commonly known and petrol, biodiesel which includes growing crops made up of high amounts of natural oil then through a process of hydrogenation of refining a more compatible biodiesel.
Page | 49
Advantages and Disadvantages Renewable energy is derived from natural processes. It has various forms and can be derived directly from the sun, or heat generated deep within the earth. ADVANTAGES: The major advantage of renewable energy is the fact that they are renewable and its sources are easy to reach at least in our lifetimes, provided humans still exist. It can be used without depleting it There is no green gas emission, no pollution emission-no form of contribution to global warming Renewable energy is healthy and environmentally friendly All forms of energy are expensive, but as time and technologies advance, renewable energy generally reduces in cost, while fossil fuels generally get more expensive DISADVANTAGES: All forms of energy are expensive. This is as a result of its advanced technology leading to large capital cost It is difficult to generate the quantities of electricity for example that are as large as those produced by traditional fossil fuel generators. Energy facilities will have to be built if considering the use of renewable energy The reliability of supply. Renewable energy mostly dependent on the weather for its source of power. For instance hydro generators need rain to fill dams to supply flowing water, wind turbines require wind to rotate the blades and solar panels needs sunshine to absorb heat and make electricity. These can all be very unpredictable and unreliable.
Page | 50
MINDMAPS-RENEWABLE ENERGY
Figure 6
Page | 51
DECISION MATRIX
Table 4
Page | 52
Page | 53
WIND TURBINE
Wind power involves converting wind energy into electricity by using wind turbines. A turbine is composed of 3 propellers like blades called rotor. The rotor is attached to a tall tower. A rotor is a three-bladed device (looking like the rotor on a household fan except much larger) that sits at the front of the wind turbine. Wind power is converted into electricity by magnets moving past stationary coils of wire known as stator. The wind causes the rotor to turn a shaft that transfers the motion to a nacelle, the large housing at the top of a wind turbine tower. Inside the nacelle, the rotating shaft enters a gearbox that increases the shaft's speed of rotation. The fast rotating shaft is connected to a generator that converts the movement into electricity and medium voltage. Wind turbines convert the kinetic energy in the wind into mechanical energy and the mechanical energy is converted into electrical energy by a generator. There are three types of wind turbines:
Figure 7
Page | 54
Figure 8
The Wind turbine is the source of generating electricity energy from wind energy where efficiency plays a big role. Efficiency is defined as ratio of energy input to electrical output, Thus for the efficiency in case of wind turbines is important so that it is made sure that ample amount of energy is converted into electricity. The older wind turbine were lesser efficient considering their structure and comparatively generates very less amount of power with respect to the design of wind turbines in the present world. Thus efficiency plays a big role in generation of electricity from wind energy.
Figure 9
Page | 55
Wind power is converted into electricity by magnets moving past stationary coils of wire known as stator. The wind causes the rotor to turn a shaft that transfers the motion to a nacelle, the large housing at the top of a wind turbine tower.
Inside the nacelle, the rotating shaft enters a gearbox that increases the shaft's speed of rotation. The fast rotating shaft is connected to a generator that converts the movement into electricity and medium voltage. Wind turbines operate on a simple principle. The energy in the wind turns two or three propeller-like blades around a rotor. The rotor is connected to the main shaft, which spins a generator to create electricity. Wind turbines are mounted on a tower to capture the most energy. When the wind blows, a pocket of low-pressure air forms on the downwind side of the blade. The low-pressure air pocket then pulls the blade toward it, causing the rotor to turn. This is called lift. The force of the lift is actually much stronger than the wind's force against the front side of the blade, which is called drag. The combination of lift and drag causes the rotor to spin like a propeller, and the turning shaft spins a generator to make electricity.
Figure 10
Page | 56
The graph belowshows the wind speed with respect to ships speed.
Figure 11
Horizontal Axis Wind Turbines (HAWT) Horizontal Axis Wind Turbine These are the wind turbines with a rotor shaft and an electrical generator at the top of a tower which is placed at places of wind. Small wind turbines are pointed by simple wind vane whereas the Long wind turbines generally have a wind sensor, voltage regulators and a gearbox to increase or reduce the speed of wind for the purpose of generation of electricity through a generator. An average wind speed of 5 m/s is required for grid connected applications where as Wind speed of 3-4 m/s is applicable for battery charging, water pumping. The wind turbine has a life span of 2-030 years when maintained well.
Page | 57
Page | 58
The blade pitch is variable which helps it to turn it into the desired angle in which the wind flows, with the controllers attached to it makes the HAWT easier to point towards the wind with help of computer aided programmes.
The tall tower allows it to catch the wind in higher areas. In wind shear sites, the wind speed increases by 20 % and power output also increases by 34%.
As the blades are perpendicular to the wind it has high efficiency also it receives power through whole rotation.
The tower are long enough and are thus difficult in transportation
Tall HAWT are difficult to install as it requires, skilled operators and tall cranes
It is difficult to mount the massive height blades, generator and gearbox onto the turbine
HAWT require separate yaw control mechanism to turn the blades around wind.
Page | 59
Types of Horizontal Axis Wind turbine (HAWT) Horizontal-axis wind turbines have two or three blades where the three blade wind turbines can be upwind where, wind passes over the blades and downwind too where wind passes round blades before hitting the blades.
Figure 13
Figure 14
Page | 60
Figure 15
Figure 16
Page | 61
Figure 17
Vertical Axis Wind Turbines (HAWT) Vertical Axis wind turbines are practical, easier and simpler to install than a Horizontal axis wind turbine. They are cheaper than HAWT. They are as efficient as HAWT and they have the tendency of facing the winds which makes it more renewable and a good source for a faster mode of generation of electricity.
There is no need of steering as they always face the wind. They have a greater surface area for capturing wind They are visible and slow moving and thus does cause any harm to wind life. They can be converted from mill watts to megawatts in an easy way They can be installed in a variety of locations They are more efficient in gusty winds They doesnt require much maintenance
Page | 62
Disadvantages of VAWT It generates less amount of electricity as it is mounted closer to the ground. They cant be installed on towers as they may be erect and cause problems thus they can be only installed in flat surfaces like grounds. It is inefficient in dragging each blade through ground or building.
Types of Vertical Axis Wind Turbine 1. Darrius Turbine It is named after Georges Darrieus a Frenchman who invented it. It provides good efficiency It has low torque An additional rotor is required to start it.
Figure 18
Page | 63
2. Gorlov Helical Turbine (QR 5) It came up in early 21st century for sloving issues raised by Darrius Turbine. It is designed for urban development which has areas of low wind speed It is self-starting It offers better reliability
Figure 19
3. Giromill This is a variation of Darrius turbine. It offers variable pitch The Giromill wind turbine uses a combination of both lift and drag mechanisms It offers high standard torque
Figure 20
Page | 64
4. Savonius Turbine It is named after Sigurd Johannes Savonius who invented this turbine in 1992 They are mostly self-starting They have helical scoops foe smooth torque. The turbine consists of helical scoops for smooth torque.
Figure 21
1. They have their axis of rotation parallel to 1. They have rotor blades that spin parallel to ground ground
2. It has a yaw mechanism to position the 2. They are designed in a way that they dont wind turbine in proper direction to capture wind for generating electricity 3. It has a great height and an extension for 3. It has its gear box and generator placed on generator and gearbox 4. They have high efficient ground due it axial rotation energy 4. As VAWT turns parallel to the ground, most of the time its rotor blades turns against the wind. 5. Difficult to install due to its height 5. Easy to install need any mechanism to capture wind.
7. They require tower that can erect the rotor 7. They require guy cables to make sure that blades to high location so as to maximise the wind speed the machine is stable.
Table 5
Page | 65
As VAWT are easy to maintain and can be installed easily it is used in private homes. But HAWT offers more efficiency as compared to VAWT.
Figure 22
Page | 66
Figure 23
From the wind speed of 4.18 m/s the following turbines are being selected -
Page | 67
Figure 24
Product Description
Rated power Rated voltageV Generator style Start-up wind speed (m/s) Rated wind speedm/s Working wind speed (m/s) Number of blades pcs Diameter of wind rotorm Blades length (mm) Tower height (m) Controller and inverter 1000W 24/48 3-phase AC PM 2.5 10 3-25 5 2.5 1650 8 Advanced wind hybrid Controller and pure sine wave inverter. Battery reference Power capabilities 12V100AH*4 water pumps (285W and under),small
refrigerators, washing machines, hot plates, electric fans, lighting, and charging various electronics.
Table 6
Page | 68
The advantages of JFVC wind turbines over other wind turbines It accepts wind from any direction The change in the wind speed does not affect its rotation Due to the elimination of the yaw system it has higher overall efficiency It makes very less noise as compared to others Can be mounted without long range towers
Cost Description
Model Description Generator (cast iron) Generator (aluminium) FRP blades and rotor Unit Price USD 915.00 USD 970.00 USD 410.00
Advanced off grid controller with low volt USD 440.00 charging And communication function Inverter Free stand tower and ground base Guy cable tower and ground base JFVC-1KW 12V100ah battery, 4pcs Total Cost Considering Generator (Cast Iron) USD 3120 = 2000 USD 155.00 USD 535.00 USD 225.00 USD 440.00
Table 7
Page | 69
Figure 25
This is an incredibly quiet, light weight and a wind turbine that provides fantastic power production for boats, yachts etc. It is a unique downwind wind turbine featuring an integrated axial flux 3 phase permanent magnet generator. It uses the neodymium iron boron magnet technology which helps the turbine to rotate in low wind speed and also delivers a good amount of power when at great heights. The LE 600 is one of the best wind turbines due to its quiet operation, UV resistivity, extremely tough and designed to work in all weather conditions. This is because it is equipped with the Whispower blade technology. In case of strong wind turbines, to prevent damages It has a pre-set shut down system which automatically shutdowns. This automatic braking system makes it ideal for marine operations
Page | 70
Technical data
Peak output Rated output Weight Rotor Diameter Type Blade Material Alternator Annual Energy yield 700W 160W @ 7.2m/s 19.5kg 1.54 metre 3 bladed downwind turbine Glass Reinforced Nylon 3-Phase Brushless NIB rotor PMA 250-1900kWh per year depending on site location & wind Cut-in Wind Speed Output voltage Warranty
Table 8
Page | 71
Power Curve
Figure 26
It gives high power output in all weather conditions It has automatic shutdown protection and has potential to run in all weather conditions It weighs only 19.5 kg and thus doesnt affect the stability of the ship. It has a very quiet operation due to its unique designed swept blades. Resistant to salt water corrosion It is equipped with anti-vibration and mounts to make sure it doesnt cause any kind of vibration when the turbine is moving and also during other conditions.
All the bearings have low friction, are properly sealed and lubricated. Low cost and durability for simpler design They are more efficient compared to other turbines of its class.
Page | 72
Page | 73
BIOGAS GENERATOR
Biogas is methane produced by the process of anaerobic digestion of organic material by anaerobes. It can be produced either from biodegradable waste materials or by the use of energy crops fed into anaerobic digesters to supplement gas yields. The solid byproduct, digestate, can be used as a biofuel. Biogas can be recovered from mechanical biological treatment waste processing systems.Landfill gas is a less clean form of biogas which is produced in landfills through naturally occurring anaerobic digestion. If it escapes into the atmosphere it is a potential greenhouse gas. Farmers can produce biogas from manure from their cows by using an anaerobic digester. Biogas generator power one hundred percentage natural and renewable resources and they make use of waste product. Methane and carbon dioxide is convey off from animal waste and pressurized through tubing where it can then be manipulated, the process is much cheaper when compare to other power producing processes. The production of biogas can also be done by individuals. Biogases are an important part of maintaining ecological balance. When plants and other natural organisms begin to decay, bacteria and other micro-organisms form to help break the materials down. Natural gases are transmitted during this process, the gases that are released in the largest quantities are methane and carbon dioxide and these are both developed in the absence of oxygen. But unlike fuels like oil and coal, biogas is a renewable energy source because it made with the help of living plants. A biogas generator is a machine that uses naturally emitted gasses and converts them to fuels. A biogas generator harnesses these gases and recycles them, animal manure and other decayed materials are placed into the generator, and the generator uses the material to create methane. The methane is released through a pipe and used as fuel for indoor appliances such as stoves, when the stove is hot, it burns the methane and converts it into carbon dioxide, and the carbon dioxide in the atmosphere is absorbed by plants and the plants by animals. Then the cycle repeats.
Page | 74
PROPANE GENERATOR
Most generator are powered by propane or natural gas as a fuel, this is due to the high availability of both fuels in the environment, where natural gas does not exist, the owner may decide to install a large propane gases tank that can periodically be refilled by a local gas vendor. Propane gas is an excellent fuel to run emergency generators; propane comes from natural gas and crude oil, propane gas is a clean burning and will not smoke and pollute the atmosphere, freely available for delivery in many areas. Portable generators are generally powered by either gasoline or diesel fuel as they come from the manufacturer. Propane generators do produce carbon dioxide, but the energy production is much more efficient than other fuel sources that produce more carbon dioxide. A 12,000 KW propane generator is able to sustain the light ship. ADVANTAGES OF PROPANE GENERATOR 1. Propane fuel has a long shelf life 2. Propane fuel does not stick up 3. Clean burning fuel 4. Propane generators dont experience wet stacking like diesel generators 5. Can connect to both large and smaller propane tanks 6. Lower engine noise level than other generators 7. Starts better in cold weather 8. Propane fuel can be obtained during power outages 9. Has longer uninterrupted run times 10. Gives you longer engine life 11. The main advantage of propane is longer run time and availability of fuel, in a wilding situation. DISADVANTAGES OR PROPANE GENERATOR 1. Fuel system is complicated 2. Higher installation costs due to plumbing costs 3. Fuel is somewhat expensive 4. Propane generator has a shorter life span than a diesel generator 5. If lines are broken, propane can become extremely dangerous Page | 75
6. Initial cost of propane generator is higher than gas, gasoline and diesel are also expensive options when compared to propane gas which is an extremely inexpensive fuel 7. The basic disadvantage of propane is that it is more expensive fuel than gas and it produces less energy per unit volume than diesel. PROPANE GENERATORS VS GASOLINE GENERATOR Propane generator have so many advantages over gasoline fuelled generators, propane fuel is cleaner and when used in generators will not produce as much toxic fumes that are harmful to the environment than gasoline or diesel generators. Propane generators are more secured, gasoline generators need to be refuelled, usually by the consumers and there are fire hazards involved in refuelling and storage. Propane gas is stored in steel pressure cylinders that can be taken to a fuelling dealer for refilled and can be released as gas and will dissipate in the atmosphere, gasoline can spill can spoil the surrounding area.
Page | 76
GENERATOR WITH WIND TURBINE BACK UP The wind turbine is a source of back up when other resources are insufficient for the demand, improving overall system reliability.
Figure 27
Wind turbines generate Direct current (DC) current. This is fed to the inverter charger and then on to the battery bank. The inverter takes the DC power from the battery bank, converts it to Alternate current (AC) and then sends the current to the AC electrical panel. If there is no wind gain and the battery bank level drops below a pre-set threshold, the inverter automatically signals the generator to start up. The generator feeds AC power to the inverter, which in turn sends power to the electric panel and recharges the battery bank to an acceptable level.
Page | 77
Figure 28
Page | 78
SPECIFICATION DATASHEET
Operation Fuel Electrical power modulation Thermal output Flow temperature max Return temperature max Exhaust temperature Exhaust gas flow Exhaust emission 5 volume % residual oxygen Efficiency Primary energy savings Current ratio Voltage Current Power Factor Sound Power Level Fuel Consumption CHPQA rating Model Engine type Mechanical Performance Frequency Rated speed Rated Current Dimensions (L X W X H) (mm) Weight Heating flow Heating return Exhaust port Gas connection
Table 10
Mains parallel asynchronous Natural gas and Liquid Petroleum Gas 12 KW 28 KW 85 C 65 C 85 C 95 m3/ hr. CO <150 mg/Nm NOx<125 mg/Nm 93% 22% 0.43 400 V 18 A continuous 0.98 55 dBA (at 1 metre) 42.7 kW 144 Ford DSG 416 4 cylinder Inline, water cooled 14 kW 50 Hz 1550 rpm 30 Amps 1450 x 750 x1200 700 kg R inch R inch R 1 inch R inch
Page | 79
Page | 80
Figure 29
Figure 30
FUEL COSTS Both oil and propane fuels have advantages and disadvantages when it comes to gains. Propane tends to be less expensive in areas where it is available, but oil tends to be less expensive in areas where natural gas is more frequent and the request for it is lower. Oil produce more heat per gallon of fuel, which can save on heating bills, but propane furnaces offer a higher efficiency, which can lead to a more productive use of the heat itself.
Maintenance costs for both oil and propane systems are usually negligible: there is very little difference between them. Oil furnaces tend to have more maintenance costs simply because the oil can more easily carry contaminant than propane can, but one system is not more prone to faults than another. Propane gas does tend to be more of a safety issue, and propane gas must meet more standards than oil. EFFICIENCY RATINGS Efficiency ratings are defined as how well the furnace uses the heat it creates. A 100% rating would signify that all the heat the furnace creates is used to heat water for the house. But however, some heat loss always occurs, so the rating becomes important when comparing long-term costs. Propane functions at a much higher rating than oil. Propane is about 90% while oil is around 70%
Highly flammable Short shelf life of fuel (approximately 12 months) Storing large quantities of fuel is hazardous May not be available during power outages It is a bit expensive fuel Inefficient
Page | 82
ADVANTAGES OF DIESEL FUEL Least flammable fuel source Fuel easily obtained (fuel is easier to obtain during a disaster because it is a necessary fuel for the military, trucking industry, and farming operations) Engine life for liquid-cooled 1800 RPM engines can approach 20,000 hours if properly serviced depending on the application and environment. High speed 3600 RPM diesel engines normally have a 10,000 to 15,000 hour life expectancy with proper maintenance and service under most conditions It is less expensive to operate. The general rule of thumb for fuel consumption is 7% of the rated generator output (Example: 20 kW x 7% = 1.4 gallon per hour at full load). Designed for off-road applications and can operate on dyed or farm/construction diesel fuel which is sold without the road tax and thus is considerably cheaper to purchase. Engines designed to work under a load for long periods of time and perform better when worked hard rather than operated under light loads. It can operate in sub-arctic conditions with fuel additive. Equipment is competitively priced for a comparative sized water-cooled gaseous model with the same features. In high use situations overall long term cost of operation is much lower than gaseous Gen-sets DISADVANTAGES OF DIESEL FUEL
18-24 month shelf life, without additives Installing large storage tanks raises cost of system May not be available during power outages. Diesel fuel storage must be considered relative to required run time in different geographical area. People who live in hurricane country might need a large fuel tank due to the high possibility of extended power outages
Engine noise is higher on a diesel compared to a gaseous engine. Use of a properly designed enclosure and sound attenuation system is more critical on a diesel engine system.
Page | 83
Subject to over fuelling if run for long periods of time with ultra-light loads (less than 40% of the rated output). Wet Stacking causes the engine to smoke and run rough because the injectors become carbonized. Running a heavy load will usually clean up the over-fuel condition and allow the engine to perform normally. Diesel engines operate better and are more fuel efficient when loaded. 70-80% is fine.
In some countries, diesel engines are prohibited from operating over a prescribed number of hours per year to help reduce pollution levels
Requires clean moisture free fuel and a bit more maintenance than a comparable gaseous unit.
Some counties require the generator on-board fuel tanks to be double-wall containment type which can increase the cost of the generator system.
It is heavier and requires more planning to load and unload than a lightweight gaseous generator set.
Bio-Diesel is a clean burning diesel substitute fuel made from natural sources such as new and used vegetable oils and animal fats. Like petroleum diesel, Bio-Diesel operates in compression-ignition engines. It comprises of up to 20% bio-diesel mixed with petroleum diesel fuels can be used in nearly all diesel equipment. These low level blends 20% and less do not require any engine modifications and can provide the same payload capacity as diesel. DISADVANTAGES OF BIO DIESEL (SAME AS DIESEL SEE ABOVE)
18-24 month shelf life without additives Installing large storage tanks raises cost of system May not be available during power outages Obtaining oils and other fuels. Mixing and maintaining proper percentage of oils/fuel
Page | 84
Least flammable fuel source Easily obtained On site fuel delivery available
Emulsified diesel is a diesel that is mixed with a small percentage of water and an additive that keeps the water and diesel mixed. By mixing the water with the diesel, smaller amount emissions are created when the fuel is burned. DISADVANTAGES OF EMULSIFIED DIESEL (SAME AS DIESEL SEE ABOVE)
18-24 month shelf life, without additives Installing large storage tanks raises cost of system May not be available during power outages Obtaining oils and other fuels Mixing and maintaining proper percentage of water/fuel
ADVANTAGES OF PROPANE Long shelf life Clean burning Easily stored in both large tanks Obtainable during power outages - gas stations may be unable to pump fuel during an area wide outage Quieter engine noise level More emission compliant Gaseous engines do not have a problem with wet stacking like diesels Less expensive units with air-cooled engines Engine life for liquid-cooled 1800 RPM engines can approach 5,000 to 6,000 hours
Page | 85
DISADVANTAGES OF PROPANE Pressurized cylinder of flammable gas Fuel system is more complicated which can increased the possibility of failure Fuel system plumbing results in higher installation cost Propane can become very dangerous if lines are broken. Propane begins to de-rate around -20 degrees above zero Initial cost of generator is somewhat higher, 15 to 20% especially in sizes larger than 30 kW. More expensive to operate by as much as 3-times the fuel consumption compared to diesels Shorter life expectancy by a factor or 10 to 1 for air-cooled models and 3 to 1 for water-cooled models compared to diesel powered generator sets Smaller air-cooled gaseous engines are less expensive than comparable diesels but have a short life expectancy as low as 500-hours depending on engine make and use. Shorter life than diesel engines
ADVANTAGES OFNATURAL GAS Unlimited fuel source Clean burning More available during power outage. Quieter engine noise level More emission compliant More convenient fuel source (natural gas) Gaseous engines do not have a problem with wet stacking like diesels Less expensive units with air-cooled engines.
Natural gas is a mixture of hydrocarbons (mainly methane (CH4)) and is produced either from gas wells or with crude oil production. Because of the gaseous nature of this fuel, it must be stored on board a vehicle in either a compressed gaseous state or liquefied state.
Page | 86
DISADVANTAGES OF NATURAL GAS May be unavailable during natural disasters (earthquakes, etc) Lower power output Fuel system plumbing results in higher installation cost. Fuel not available in many areas. Natural gas begins to de-rate at +20 degrees above zero. Initial cost of generator is somewhat higher, 15 to 20% especially in sizes larger than 30 kW. More expensive to operate by as much as 3-times the fuel consumption compared to diesels; Shorter life expectancy by a factor or 10 to 1for air-cooled models and 3 to 1 for water-cooled models compared to diesel powered generator sets Smaller air-cooled gaseous engines are less expensive than comparable diesels but have a short life expectancy as low as 500-hours depending on engine make and use. Hurricanes and earthquakes can disrupt the flow of natural gas lines with up-rooted trees Natural Gas can become very dangerous if lines are broken.
Page | 87
SUMMARY OF FUEL FACTORS FACTOR GASOLINE DIESEL & MIXES VARIES (higher cost in small sizes) NATURAL GAS VARIES (low cost in small sizes) VAPOUR PROPANE VARIES (low cost in small sizes) LIQUID PROPANE VARIES (low cost in small sizes)
ENGINE COST
ENVIRONMENTAL IMPACTS
FUEL AVAILABILITY
POOR (spill risk, exhaust not clean) MEDIUM (must be delivered & stored) MEDIUM (hard starting at cold temperatures) EXCELLENT
EXCELLENT (clean burning) EXCELLENT (storage not required, supply rarely lost) EXCELLENT
ENGINE LIFE/WEAR
MEDIUM
Table 12
Page | 88
Gaseous fuels such as natural gas, vapour propane and liquid propane are the most frequent preferred for small automatic standby generators. Propane engines are economical to build and these fuels provide good starting reliability and are in common use. The different between the vapour propane and the liquid propane is that: A vapour propane system takes fuel from the top of the tank usually through a pressure regulator at the tank. The liquid in the lower part of the tank must be able to absorb sufficient heat from the tank surroundings for vaporization to take place. Therefore, it is important that the tank has enough exposed surface area for this heat transfer. A liquid propane system draws the liquid from the bottom of the tank and small high pressure tubing is used to carry it to the generator set, the generator set is equipped with a special device to vaporize the fuel before combustion. This eliminates the low temperature vaporization concerns at the tank in cold climates.
Page | 89
BOILERS
There are a great many different types of boilers to choose between. Fuel types for boilers range from old fashioned coal and log burning boilers to modern diesel, gas and electric boilers. In this section, the different options will be outlined and the design process and decision will be shown. The key considerations for choosing the boiler was based on customer requirements and extrapolated. These considerations include: Cost Power Efficiency Environmental Friendliness Size Maintenance Requirements
The selected boiler will be the best combination possible of the above factors, as judged by GreenSpear Energy LTD During the initial consultation, it was shown that permanent heating would be required in the four cabins, as well as hot water available for showers/basins. GreenSpear Energy calculated that a 15kW boiler would be more than sufficient to meet these requirements For maintenance, we considered that a boiler with low maintenance requirements would be best. We also considered that the LV21 is currently moored in a Smoke-free zone, as defined by Medway council. The map of the smoke control area is shown below.
Figure 31
Page | 90
ELECTRIC BOILERS
Electric boilers are a relatively new invention and have only recently become commercially available. They are generally lighter and more compact than similarly rated boilers of other fuel types. The below diagram shows how they work:
Figure 32
It is very simple, electric elements heating the water and a circulation system combined to create a boiler, with safety devices such as the expansion vessel and safety valve.
Page | 91
These boilers are generally very efficient, some upward of 99% efficient. They also have several other advantages including: Almost silent operation No smoke/local pollution No safety certificate required Small size relative to other boilers High efficiency Low Maintenance
However they also have several disadvantages including High cost of electricity Slightly higher cost compared to conventional gas boiler Vulnerable to power outages which occur far more regularly than cuts in gas supply Electricity may be generated by a pollution heavy process, such as a coal power plant
In the specific case of the LV 21 light-ship, there is also the problem that the electricity may have to be generated on-board, greatly increasing the demands upon the generator. On balance, Green-Spear Energy Ltd came to the conclusion that the electric boiler was not suitable for use on board the LV 21 light-ship.
Page | 92
DIESEL/OIL BOILERS
An oil boiler uses the combustion of oil to generate heat, thus providing a means to heat the water via radiation and convection. These are commonly found on larger marine vessels such as container ships and cruise ships. They come in a variety of styles and shapes and can use such fuels as diesel, kerosene or furnace oil. Below is one example that was briefly considered for the LV 21.
Figure 33
These were considered because diesel water heaters offer several advantages, namely the following Widely available fuel source Many different manufacturers offering wide selection Slightly more efficient than a gas boiler These advantages allowed a large scope for selecting a suitable boiler for the LV21. However, diesel/oil boilers were decided by Green-Spear Energy to also have several disadvantages. Polluting exhaust fumes High maintenance (especially burner) Diesel Fuel more volatile than others such as solid fuel and gas Ultimately, the decision was made to discard these boilers as an option because of these factors, especially the exhaust fumes which would be unsuitable for operation in the smoke free zone. Page | 93
GAS BOILERS
Gas boilers are the most common method of central heating and water heating in the UK. This is because of the massive gas pipeline infrastructure in the UK, which is used to pipe gas directly into homes to be used in boilers and cookers. Below is shown an x-ray of a typical gas boiler.
Figure 34
Page | 94
Advantages of Gas Boilers Fast flow rates Immediate hot water Cheap fuel when its available Disadvantages of Gas Boilers Large water tank needed Takes time to heat up Limited amount of hot water Connection to mains gas
The requirement to have a mains gas connection to get economical gas fuel is a deal breaker, as this is not possible for the LV 21. For this reason, Green-Spear Energy Ltd will not be considering conventional gas boilers.
Page | 95
Figure 35
Wood pellet boilers can achieve very high efficiency with new models exceeding 90% efficiency. GreenSpear Ltd considered the following advantages and disadvantages of using biomass boilers.
Page | 96
Advantages Biomass fuel is a sustainable fuel source Well maintained biomass boilers produce very little smoke Biomass fuel prices are more stable and not subject to the price increases and variation fossil fuels suffer Carbon neutral Renewable Heat Incentive Biomass is cheaper than other solid fuel sources such as coal
Disadvantages Slightly larger than traditionally fuelled boilers Fuel need to be kept dry Wood pellets require a large area for storage (650 kg/m3) High initial cost compared to gas or oil boilers More labour intensive than oil or gas boilers because of fuel transfer
Looking at the available options, GreenSpear Energy Ltd decided that biomass boilers offered the best avenue for a solution. They have the lowest environmental impact, a high efficiency and with the RHI will pay for itself over a period of 6-7 years. Modern biomass boilers are also low maintenance, and only require ash emptied every 3-4 days. It should also meet the RHI requirements.
Smoke Control Area As shown in the introduction, the LV 21 is currently moored in a smoke control area. To install and use a biomass boiler it must have an exemption under to comply with legislation.
Page | 97
Page | 98
TECHNICAL SPECIFICATIONS OF THE LE- 600 TECHNICAL SPECIFICATIONS OF THE CHOSEN WIND TURBINE: LE- 600
Figure 36
Page | 99
Figure 37
Graph of Average energy yield with respect to site average annual wind velocity:-
Figure 38
Page | 100
Figure 39
These batteries are designed for both starting and deep cycle battery applications. The deep cycle batteries constant flow of power even if its emergency lights. They have greater service than other batteries and are good in supplying constant power supply for long time
Benefits of Batteries Maintenance free Its casing is vibration resistant It is capable of semi traction. It can be used many times again and again as it is cyclic It is equipped with enhanced cold cracking technologies Completely sealed Silver Calcium Lead Acid Technology for Enhanced Safety
Page | 101
Negative :17.9mm MCA (SAE) Voltage Ampere Hours Deep cycle Engine Starter Battery Battery Lifespan (cycles) 900 12 100 YES YES 500
Table 13
Page | 102
Cost involved with LE-600 A typical kit price for the LE-600 includes the following; LE-600 turbine (12v or 24v) = 10m Guyed mounting kit= 2x 300W Battery controller and dump load= Run/stop switch= 995 185 300 45 1830
Cost of battery Cost of Circuit breaker mccb ns 100 D The total cost of LE 600 wind turbine combined with battery
= 750
Page | 103
Unpacking - Make sure all the components of the product is present in there and properly checked up so as to complaint the company regarding any damage or any missing components.
Check magnet rotor and continuity Make sure that during the rotation of turbine, the shaft is having a free movement and the bearing used in them are lubricated and sealed for life.100 hours is the estimated time for proper operation of blades after the bearings are put. When in low temperatures like -10 degrees the bed in period in which the bearings are put up are extended by 50 hours. At the three outputs extending from yaw point, a digital multi-meter should be connected to any of the two outputs to check the voltage when the magnet spins. The company should be made aware or a complaint should be done if no voltage is detected.
Figure 40
Rotor blade assembly The three sharp blades should be handled with proper safety when it is being installed. A 13 mm A/F socket and hexagon key and it are then attached to the hub plate by three M8 x 65 mm long set screws. The direction of the Page | 104
blades should be the same when fixed on the hub and the blades should be in same orientation with a washer placed underneath the anti - vibration nuts. Each blade should have 3 set screws, 3 washers and 3 anti-vibrations nuts. The nuts may be properly tightened and make sure that the blades are safe enough.
Figure 41
Check the tip spacing The tip spacing in the turbine blades even if they are fitted in keyway direction. The space between each tip should be equal to a tolerance level of +/- 1.5mm.
Figure 42
Fit the rotor blade assembly The rotor hub is placed on the drive hub which is protruding from the front of chassis. The rotor hub is fixed in the position in untapped
Page | 105
holes by M6 x 16lg cap head screws. The rotor should be placed in a way that the flat side of blade faces magnetic rotor.
Figure 43
Check the blade rotation - After the blades are placed into their position, ensure that the blades rotate freely and make sure that all fixings are proper.
Figure 44
Fit the nose cone The nose cone is fitted by aligning mounting slots of the nose cone for corresponding barbs on the rotor blades. After the nose cone is fitted and after ensuring it runs properly, 6 pilot holes should be drilled into the plastic block of the table using a 3 mm drill. In these holes fit 6 - no 4 x 12 mm self-tapping screws through the nose cone.
Page | 106
Figure 45
Prepare the turbine mount If the LE 600 turbine is purchased from its own dealer then the correct installation information or details will be provided by them but if its not then in order to secure the turbine a 7 mm diameter hole is drilled. 10 mm and 25 mm holes should be drilled upside the turbine and should be perpendicular to surface.
Figure 46
Installing the transmission cables After the location of the tower cables should be made to connect from the turbine to electrical controller, batteries, inverters etc. The cable type depends on the battery voltage and the distance it will be. Safety in case of cables should be also considered but installation of cables will not affect the efficiency of the system. A voltage drop should be prevented by properly installing the cables of correct size. The cables should be set up according to electrical regulations and guidelines.
Page | 107
Table 14
Mounting the LE 600 turbine to support structure Ensure that the turbine is not operating during the installation procedure. Once it is made sure that there is proper safety then connection should be done between the turbine output and transmission cables with minimum rating of 75 Amps (12v), 40 Amps (24v), 25 Amps (48v), and 20 Amps. The turbine should be then placed onto the tower ensuring that no part if blade is coming out and finally to secure the turbine the M6 x 75 counter sunk set screws, washers and thread locking compound must be used to support it properly.
Figure 47
Electrical Installation
Proper regulations and guidelines should be followed when the electrical wiring of LE 600 wind turbine is done. The cables or any wires should not be connected to the turbine at the time of installation and the output cables of the turbine must be properly connected to prevent any problems arising concerning safety. Page | 108
Galvanic corrosion of electrical joints - Connection between dissimilar metals like that of connecting the copper and aluminium should be avoided as it will result in galvanic corrosion in the connecting parts leading to increase the electrical resistance and decreasing the mechanical integrity of joints. Thus a fluxed solder must be used to make electrical joints.
Protect the cables Ensure that power transmission cables are protected from mechanical damage and fatigue and the cables should be run through an approved conduit.
Cable strain relief The mechanical strains on the transmission cables which run down from tower of the turbine should be prevented. The cables should be clipped inside to the turbine as if its not done it could result in excessive mechanical strain in the joints. Thus cable ties or cable glands should be used as its solution.
Fuses A slow-blow DC fuse or DC circuit breaker must be used to protect the turbine and charging circuit. The breaker should be placed between turbines and batteries.
Run/Stop switch This is a switch that is used to stop the wind turbine during high speed winds and at the time of maintenance Charge Controller To control the power output in between turbine and battery. The function of controllers is to increase the switching output to dump load when these is high voltage in the batteries.
Page | 109
.
Figure 48
Annual Maintenance:
Page | 110
The tower and support structure should be properly inspected considering safety and other concerns. The turbine should be removed and placed on a bench The rotor blade assemble should be removed and cleaned properly The tips of the rotor blades should be inspected for any damage such as dents. The attachment of the blades i.e. the joints should be checked for stress cracking or due to fatigue The yaw mount should be unscrewed properly and the slip rings and wipers should be inspected considering wear.
Spares: The following are the spares for the LE 600 wind turbine, as it offers lifetime servicing Rotor Blade (quantity 3 matched set) Slip Ring Wiper (quantity 1) Slip Ring (quantity 1) Coil-Disc (12VDC) Coil-Disc (24VDC) Coil-Disc (48VDC) Coil-Disc (GT1) Yaw Bearing & Housing Rotor Bearing & Housing Run / Stop Switch Box LE-DL-300 Diversion Controller : DP-LETU-041G : DP-LETU-185 : DP-LETU-140 : SA-LETU-005/12V : SA-LETU-005/24V : SA-LETU-005 /48V : SA-LETU-005 /GT1 : DP-LETU-184 : DP-LETU-160 : GA-CTRL-008A : GA-CTRL-001A
Warranty:
The LE 600 wind turbine holds a two year warranty from its purchase date. If any component regarding the LE 600 wind turbine is damaged then it is replaced at no charge. In each and every case Leading Wind Turbine Company assures complete customer satisfaction. A warm courteous service is surely guaranteed when in or even out of the warranty. The turbine will be installed and all problems regarding it will be solved in accordance to the regulations.
Page | 111
TECHNICAL SPECIFICATION OF THE CHOSEN GENERATOR:ECOGEN SERIES (MODEL 005886-0) GENERATOR FEATURES BY GENERAC
Figure 49
CLEAN BURNING PROPANE FUEL: increases efficiency, contributes to longer engine life, and produces significantly less carbon monoxide than gasoline fuelled engines. WARRANTY: 3 years/ 2000 hour limited warranty NEXUS TM DIGITAL CONTROLLER: This monitors the generator performance and records any issues for easy troubleshooting. It also includes an integrated smart charging system that only charges the battery when necessary. GENERACS OHVI: This feature long engine life and has a significantly longer period between scheduled maintenance check-ups. Plateau honed cylinder walls and plasma moly rings help engine run cooler, reducing oil consumption.
Page | 112
It has a clean, smooth operation of sensitive electronic and appliances. It has a galvanised steel enclosure with Rhinocat finish for superior weather protection, modelled to withstand 150 mph winds. It has an added sound reduction with enclosures that are lined with sound reducing foam panels for further notice. ELECTRONIC IGNITION/ SPARK ADVANCE: These ensure smooth and quick starting. Hours meter monitors run time providing information to determine maintenance intervals. LOW OIL PRESSURE SHUT DOWN SYSTEM: Superior shut down protection prevents catastrophic engine damage due to low oil. HIGH TEMPERATURE SHUT DOWN: This prevents damage due to overheating. REVOLVING FIELD: This allows for smaller, light weight unit that operates 25% more efficiency than a revolving armature generator. SKEWED STATOR: Produces a smooth output waveform for compatibility with electronic equipment. DISPLACED PHASE EXCITATION: This maximizes motor starting capability AUTOMATIC VOLTAGE REGULATION: This regulates the output voltage to +/- 1% prevents damaging voltage spikes. GENERATOR VOLTAGE SENSING: Constantly monitors generator voltage to ensure the cleanest power delivered to the home. Set points 65% dropout, 75% pick up of standard voltage. PROGRAMMABLE SEVEN DAY EXERCISER: operates engine to prevent oil seal drying and damage between power outages by running the generator for 12 minutes every week. WEATHER PROTECTIVE ENCLOSURE: Ensures protection against Mother Nature. There is hinged key locking roof panel for security. Lift out front for easy access to all routine maintenance items. Page | 113
SMART BATTERY CHARGER: This delivers charge to the battery only when needed at varying rates depending on outdoor air temperature. Electronic governor, External main circuit breaker, system status and maintenance interval LED indicators Flexible fuel line connector Composite mounting pad It operates both Natural gas and LP gas operation Air cooled system
PRODUCT SPECIFICATION
Rated Watts for Liquid Propane Rated Watts for Natural Gas Rated Voltage Rated maximum continuous load current Main line circuit breaker Phase Number of rotor poles Rated frequency Power factor Dimensions (inches) Weight Type of engine Number of cylinders Displacement Cylinder block Valve arrangement Ignition system Governor system Compression ratio Starter Oil capacity including filter Natural gas fuel consumption at load (cu.ft/hr) Natural gas fuel consumption at full load 17KW 16KW 120/ 240V 70.8LP / 66.6 Natural gas 65amp 1 2 60Hz 1 48 x 25 x 29 421 pounds GENERAC OHVI V-TWIN 2 992cc Aluminium w/cast, Iron sleeve Overhead valve Solid state w/Magneto Electronic 9:5:1 12 Vdc 1.8 litres 183 261
Page | 114
(cu.ft/hr) Liquid propane fuel consumption at load (gal/hr) Liquid propane fuel consumption at full load (gal/hr) Auto mode switch Off mode switch Automatic start on utility failure Stops unit. Power is removed. Control and charger still operate Programmable start delay between 10-30 seconds Engine start sequence Standard Cyclic cranking: 16 second. On, 7 rest (90 second maximum duration) Engine warm up Engine cool down Smart battery charger Automatic voltage regulation with over and under voltage protection Automatic low oil pressure shut down Over speed shutdown High temperature shut down Over crank protection Safety fused Failure to transfer protection Low battery protection 50 event run log Future set capable exerciser Incorrect wiring protection Internal fault protection Common external fault capability Cost
Table 15
1.61
2.57
Standard Standard, 72Hz Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard 2140
SAFETY GENERAL HAZARDS Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts of the generator and never remove any drive belt while the unit is operating.
Page | 115
The engine exhaust fumes contain carbon monoxide, which can be deadly. If breath in, can cause unconsciousness or even death. The exhaust system should not be modified because it might render the system unsafe or in objection with applicable codes and standards. For safety reasons, only installation technician or a qualify service dealer should be allow to install the generator. Free flow of cooling and ventilating air is critical to correct generator operation. Do not modified the installation or even allow incomplete blockage of ventilation provisions, as this can affect the safe operation of the generator. Do not step on any part of the generator, this can cause break parts and may result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc. Regularly check the generator and consult the nearest dealer for parts replacement. Before doing any maintenance work on the generator, disconnect the battery cables to prevent accidental start up. Install a battery operated carbon monoxide alarm indoors, according to manufacturers recommendations. ELECTRICAL HAZARDS Avoid contact with bare wires and connections and ensure all appropriate covers are secured in place before operating the generator Do not operate any kind of electrical device while standing in water or bare foot. The electrical conductive parts of the generator should be ground. After installing the electrical system, the generator may crank and start at any time without warning. When this occurs, load circuits are transferred to the STANDBY (generator) power source. To prevent possible injury if such a start and transfer occur, always set the generators AUTO/OFF/MANUAL switch to its OFF position before working on equipment and remove the 7.5A fuse from the generator control panel. In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. And avoid direct contact with the victim. Never wear jewellery when working on this equipment. Jewellery can conduct electricity resulting in electric shock, or may get caught in moving components causing injury.
Page | 116
FIRE HAZARDS For fire safety, the generator must be installed and maintained properly. Installation must always comply with applicablecodes, standards, laws and regulations. Also, ensure that the generator is installed in accordance with the manufacturers instructions and recommendations. Keep a fire extinguisher near the generator at all times.
EXPLOSION HAZARDS Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator compartment, or on or near the generator, as fire orexplosion may result. Keep the surrounding area of the generator clean and free from debris. Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely explosive. Install the fuel supply system according to applicable fuel-gas codes. After installation, inspect the fuel system periodically for leaks. No leakage is permitted. INSTALLATION PROCESS Contact your local Green spear Energy Ltd for the installation of your system, carefully read and follow all of the procedures and safety precautions detailed in this installation guide by our company. If any portion of the installation manual or technical manual supplied documents is not completely understood, contact the Green spear Energy Ltd dealer for assistance.
Figure 50
Page | 117
1. Locate the mounting area close to the fuel supply, leave enough space around the area for service access and avoid placing the generator close to where water can reach. 2. Make sure the exhaust fumes will not enter the building through any ventilation fans or air intakes. 3. Put the generator on top of a crushed stone and make sure the generator is within inch
Figure 51
4. Connect the ground strap to the grounding lug on the base frame and to an earth ground. 5. Check that engine oil is at the full mark level or if necessary add up the correct recommended oil and do not overfill the crankcase.
Page | 118
Figure 52
6. Gas line connections should be made by a certified personwho is familiar with Green spear Energy Ltd codes. Always use the approved gas pipe and a good quality pipe sealant.
Figure 53
7. Install a T-fitting to allow for gas pressure monitoringbetween where the gas line is to enter the generator. On one opening of the fitting, install a threaded plug. 8. When connecting the gas line to the generator, use the recommended adjustable fuel line in accordance with Green spear Energy Ltd. The purpose of the adjustable fuel line is to ensure that vibration from the generator does not cause a gas leak at one of Page | 119
the connection points. NOTE: bending a flexible fuel line will decrease its potential to absorb vibration. 9. After checking for leaks, ensure that there is enough pressure for generator operation at the T-fitting. If the pressure is too low, contact your local gas supplier or Green spear Energy Ltd.
Figure 54
10. If the gas pressure is in a good state, close the manual shutoff valve.
Page | 120
Figure 55
Top
heating and cabin heating requirement. It has the following features: Intuitive Programmable Touch Screen Control System 5 Year Warranty ISO 9001 Certified Automated Cleaning System Automatic Ignition Control by Glow Pencil 94.9% Efficiency Exemption from Smoke Control Area when burning wood pellets (Legislation: The Smoke Control Areas (Exempted Fireplaces) (England) (No. 2) Order 2011) Dimensions and power output range are shown in the below table:
Figure 56
Page | 121
Figure 57
1. Intermediate Container 2. Suction Turbine 3. Feed Screw 4. Single Axis Rotary Valve 5. Drive Motor 6. Rotary Valve & Combustion Plate 7. Glow Pencil 8. Downward Combustion 9. Combustion Chamber 10. Induced Draft Fan
11. Lambda Sensor 12. Heat Exchanger &Tabulators 13. Water Chamber
Page | 122
Installation The main problem with installing the boiler on the LV 21 is getting it on board and in place. At 279 Kg, it is a heavy piece of equipment and will require proper lifting gear to manoeuvre down the hatch. The dimensions of 1430mm X 555mm X 1085mm means it should fit easily through the forward hatch and then into the galley. Once the boiler is in place it is very simple to plum into the existing water system, simply having a cold water inlet and a hot water outlet. There is also a hose for fitting an automatic wood pellet feed system, but this is not included in this installation, however it is available at extra cost. An external pump is required to feed the boiler cold water. Plumbing arrangement is shown below. The exhaust must be piped to a suitable venting location. The LV 21 should have several unused exhaust options available since the generators were decommissioned.
Figure 58
Page | 122
Figure 59
Wood pellets are created from wood by-products from sawmills and wood manufacturing. They are much denser than wood chips and typically hold 3x more energy than wood chips per unit area. Typically wood pellets have a moisture rating of less than 10%, which means burning them generates very little or no smoke, making them ideal for a designated smoke free zone. They also leave very little ash residue, typically less than 1.5% remains as ash. Wood pellets are carbon neutral, because the trees absorb carbon dioxide when they grow, and release this stored carbon dioxide when they are burned. This process is shown in the below diagram
Figure 60.
Page | 123
There are several suppliers of wood pellets in the Kent Area. GPP Wood fuel based in Tonbridge, Kent, supplies wood pellets of the correct size and moisture content for the chosen boiler. These are currently priced at 225/975Kg (65*15kg bags). The energy value is 4.9 kWh per kg, which means that typically one 15kg bag could be sufficient for a full day, assuming it runs at 10kw for 7.5 hours. Assuming one 15kg bag per day, total fuel needed for the year will then be (365*15) = 5475 Kg. Rounding up, this will mean 6x975kg pallets at 225 per pallet, making the total cost of the fuel 1350. Note that the density of wood pellets is 650kg/m3, so each pallet will need approximately 1.5 m3 of storage space. While this fuel is more expensive than a comparable gas or oil boiler the RHI scheme more than makes up for the difference.
Page | 124
Renewable Heat Incentive (RHI) Scheme The renewable heat incentive scheme is a government run scheme to allow commercial and industrial properties to invest in environmentally friendly renewable energy sources. To be eligible the boiler must meet the following requirements: Equipment and installers must be Micro generation Certification Scheme (MCS) certified for all systems under 45kWh. Only new equipment installed on or after 15th July qualifies Systems supported by other schemes or public funding may not qualify System owner must comply with manufacturer maintenance requirements Combustion equipment must meet air quality criteria A list of the following was written about air quality in the RHI guidance: The most significant air quality impacts are expected to come from particulate matter (PM10) and oxides of nitrogen (NOx) emissions from the combustion of biomass. Therefore, we will work with Defra and the relevant Devolved Administrations to introduce emissions limits of 30 g/GJ1 for particulate matter and 150 g/GJ for NOx. However, as this is a technically complex area we feel it is right to work with stakeholders to establish the most appropriate way of enforcing and administering emissions limits. Therefore, we will be introducing these limits for RHI biomass installations below 20MWth in the next set of RHI regulations in 2012 so that we develop the best possible long term solution and allow industry to get their products appropriately tested. The following table shows the tariff paid for RHI eligible equipment:
Table 16
Page | 125
Cost & RHI Calculations Average Hours Estimated Spring/Autumn Average Usage Hours = 5 Estimated Winter Average Usage Hours =12 Estimated Summer Average Usage Hours = 2 Overall Estimated Average Usage Hours/Day (Assuming equal length seasons) = 6 Hours/Year = 2190 RHI tariff Calculation Tier 1: 1314 hours @ 0.079*15(kW)/hour = 1557.09 Tier 2:876 hours @ 0.02*15(kW)/hour = 262.80 Total RHI Payback/year = 1819.89 Installation, Parts & Labour Net Cost of Boiler = 6877 Installation Cost = 1600 GreenSpear Energy Ltd Specialist Labour = 3000 Total Cost = 11477.00 Payback period from RHI (excluding fuel costs) = 6.3 Years
Page | 126
Figure 61
Page | 127
Page | 128
Time
Figure 62
Quality
Rationale GreenSpear Energy would like to choose a reasonably priced high quality boiler, and the company is willing to put in extra time to achieve this goal.
Page | 129
Time
Figure 63
Quality
Rationale GreenSpear Energy would like to choose a balanced generator to meet the customer requirements.
Page | 130
Figure 64
Rationale The LE 600 wind turbine is one of the best wind turbines due to its efficiency as compared to others and also its company terms and conditions on the phase of service where the company offers a lifetime servicing of the product, thus proving its high quality. As it has a cost of 1995 pounds for 600 watt wind turbine generator the company states its as a medium cost as it is neither high nor neither a low cost. The time duration taken for the company until its installation is 20 days.
Page | 131
Figure 65
Page | 132
COST ANALYSIS
The Cost Analysis is the expected balance of benefits and costs with respect to customer requirements and budget. In order to determine how well or poorly this proposal is going, a cost analysis technique for all the major machineries, materials, and the company profit have been drafted and these include the following listed: Wind Turbine Total LE-600 kit price= 1525.00 + VAT = 1995 Battery cost = 95 Installation of Wind turbine = 1676 Total Cost = 3766
Bio Gas Generator Cost of Eco Gen 17 KW = 2140 Installation cost = 2200 Free shipping by Wholesale power tools Total Cost = 4340
Boiler Net product price = 6877 Installation estimate = 4600 Total Cost = 11477
Page | 133
A graphical representation of the above cost analysis is show in the graph below:
Figure 66
FUEL COST The table below indicates the estimated prices of the various types of fuel that can be used on generators and their consumption capacity:
Fuel Wood chips (30% MC) Wood Pellets Natural Gas Heating Oil LPG (bulk) Electricity
Table 17
Price per unit () 100 per tonne 225 per tonne 4.8 p/kWh 60 p/ltr 50 p/ltr 14 p/kWh
Page | 134
Figure 67
Our main concern here is on Propane and Oil since they are both the main source of fuel to chosen generator sets. The cost of fuel (propane and oil) for the generators Propane which tends to be less expensive compared to Oil. When it comes to using propane for heating services, its cost is more reliable compared to other fuel such as LPG. Oil produce more heat per gallon of fuel, which can save on heating bills, but propane furnaces offer a higher efficiency, which can to a more productive use of the heat itself.
MAINTENANCE COST Maintenance cost for both oil and propane systems are negligible. There is very little difference between them. Oil furnaces tend to have maintenance costs simply because the oil can more easily carry contaminant than propane can, but one system is not more prone to fault than another. Propane gas actually tends to be more of a safety issue and propane gas must meet more standards than oil.
Page | 135
Generator The following laws & regulations apply to generators: BS EN 61000: governing electro-magnetic compatibility (EMC and various acceptable test methods BS EN 60529: Specification for degrees of protection provided by enclosures (IP Code). BS 7671: Requirements for Electrical Installations. BS 7430: Is the code of practice for earthing and bonding in electrical installations. BS 6651: Is the code of practice for protecting structures against lightning. BS EN 50160: Covers the voltage characteristics of electricity supplied by public distribution systems. BS 4142: provides a method for rating industrial noise affecting mixed residential and industrial areas and covers acoustic attenuation. BS EN 50173 and 50174: covers customer premises cabling for information technology. General requirements (50173) and specification and quality assurance, installation planning and practices inside a building, and installation planning and practices outside a building (50174). BS 2869: This covers specifications for fuel oils for agricultural, domestic and industrial engines and boilers. BS 6380: This offers a guide for low temperature properties and cold weather use of diesel fuels and gas oils conforming to BS EN 590 and classes A2 and D of BS 2869. BS EN 60034: Covers rotating electrical machines. BS EN 50178: Covers electronic equipment for use in power installations. IEC 60364: An international standard covering the electrical installation of buildings. IEEE 519: Covers harmonics in power supplies and details what users of electricity in the UK must do to comply with the total harmonic values generated at their PCC (Point of Common Coupling) when new installations are made. BS 5514: outlines requirements and definitions for limiting devices for RICs (Reciprocating Internal Combustion) engines. BS 7698: outlines requirements and definitions for RICs-driven ac generating sets.
Page | 136
Wind Turbine The following laws & regulations apply to wind turbines. Planning permission may be required to install the wind turbine. Planning permission can be applied for at the following website: http://www.medway.gov.uk/environmentandplanning/planning/planningportal.aspx Boiler The LV21 is located in a smoke control area, and thus regulated under the Clean Air Act. Any combustion boiler must have an exemption to the smoke control order. Information on this can be found on http://smokecontrol.defra.gov.uk/background.php Gas fired boilers must be installed by Gas Safe Register certified installers. Oil fired boilers must be installed by an Oil Firing Technical Association (OFTEC) registered installer.
Page | 137
Page | 138
WEBSITE REFERENCES
2007. Biomass Wood, Pellet & Chip Boilers. [Online] Available at: http://www.greenwarmth.co.uk/biomassboilers.asp [Accessed 29 3 2012]. 2009. The A to Z clean technology. [Online] Available at: http://www.azocleantech.com/article.aspx?ArticleID=191 [Accessed 17 02 2012]. 2010. Advantages of Electric Boilers. [Online] Available at: http://electricboilers.blogsavy.com/advantages-of-electric-boilers/ [Accessed 29 march 2012]. 2011. Advantages and Disadvantages of Biomass. [Online] Available at: http://www.eco-home-essentials.co.uk/disadvantages-of-biomass.html [Accessed 29 3 2012]. 2011. Biomass Heating Factsheet. [Online] Available at: http://www.tvenergy.org/factsheet-biomass.htm [Accessed 29 3 2012]. 2011. Exempt Appliances - England. [Online] Available at: http://smokecontrol.defra.gov.uk/appliances.php?country=e [Accessed 29 3 2012]. 2011. Renewable Heat Incentive - Defra Guidance. [Online] Available at: http://www.rhincentive.co.uk/library/regulation/110818Defra_Guidance.pdf [Accessed 29 3 2012]. 2011. Renewable Heat Incentive Other Eligibility Criteria. [Online] Available at: http://www.rhincentive.co.uk/eligible/other/ [Accessed 29 3 2012]. 2011. SolarFocus Pellet Top Boiler. [Online] Available at: http://www.ecofittechnology.co.uk/wp-content/uploads/Pellettop.pdf [Accessed 29 3 2012]. 2011. Solarfocus PelletTop 15kW Wood Pellet Boiler. [Online] Available at: http://www.enerfina.com/uk/products/biomass/wood-pellet-boilers/solarfocuswood-pellet-boilers/pellettop-15kw-wood-pellet-boiler/196/42 [Accessed 29 3 2012]. 2012. Buy Premium Wood Briquettes and Wood Pellets Online. [Online] Available at: http://www.gppwoodfuel.co.uk/products [Accessed 29 3 2012].
Page | 139
Microgeneration Certification Scheme Product Search. [Online] Available at: http://www.microgenerationcertification.org/mcs-consumer/product-search.php [Accessed 29 3 2012]. New Oil Boilers. [Online] Available at: http://www.plumbset.co.uk/oilboilers.asp [Accessed 29 3 2012]. Advance Battery supplies. [Online] Available at: http://www.advancedbatterysupplies.co.uk/lucasstartingmarinebatterylm26mf.html [Accessed 27 2 2012]. Clean Green Energy. [Online] Available at: http://cleangreenenergyzone.com/wind-turbine-efficiency/ [Accessed 19 02 2012]. Clever Solar. [Online] Available at: http://www.cleversolar.co.uk/shop/wind-turbines/leading-edge-le-600-windturbine-1013011.html [Accessed 12 2 2012]. Conserve Energy Future. [Online] Available at: http://www.conserve-energy-future.com/VerticalAxisWindTurbines.php [Accessed 02 16 2012]. Creative Energy Engineering. [Online] Available at: http://www.creativeenergyengineering.com/wind.html [Accessed 4 03 2012]. Darrieus Wind Turbines. [Online] Available at: http://www.reuk.co.uk/Darrieus-Wind-Turbines.htm [Accessed 4 03 2012]. Electric Boilers. [Online] Available at: http://www.thermsaver.co.uk/electric-boilers/index.html [Accessed 29 3 2012]. Electric Boilers. [Online] Available at: http://www.electric-boilers.org.uk/ [Accessed 29 3 2012]. Knol. [Online] Available at: http://knol.google.com/k/wind-turbines/differences-between-horizontal-axisand/25fjwptfb1ke6/13# [Accessed 10 2 2012].
Page | 140
Leading Edge. [Online] Available at: http://www.shop.solarwind.co.uk/acatalog/Wind_Turbine_Leading_Edge_LE600_Manual.pdf [Accessed 27 02 2012]. Marine Propulors. [Online] Available at: http://www.marinepropulsors.com/smp/files/downloads/smp11/Paper/FA12_Bockmann.pdf [Accessed 4 03 2012]. Ontario. [Online] Available at: http://www.omafra.gov.on.ca/english/engineer/facts/03-047.htm [Accessed 2 03 2012]. Paternship for renewables. [Online] Available at: http://www.pfr.co.uk/rushymead/15/Wind-Power/119/Capacity-Factor/ [Accessed 4 03 2012]. QINGDAO JINFAN ENERGY SCIENCE & TECHNOLOGY CO.,LTD.. [Online] Available at: http://continuenergie.nl/wp-content/uploads/2011/03/1-5KW-VAWTSpecification-and-quotation.pdf [Accessed 2012 1 15]. Renewables Guide. [Online] Available at: http://www.renewablesguide.co.uk/wind-turbine-calculator# [Accessed 12 1 2012]. Solar Panel Spain. [Online] Available at: http://www.solarsunpowerspain.com/compact_wind_turbines.php [Accessed 5 03 2012]. The future of things. [Online] Available at: http://thefutureofthings.com/pod/163/quietrevolution-helical-wind-turbine.html [Accessed 1 03 2012]. Windscout. [Online] Available at: http://windscout.co.uk/windscout_leadingedge_600_wind_turbine_domestic.html [Accessed 14 01 2012]. Boilerguide, n.d. Electric boilers. [Online] Available at: http://www.boilerguide.co.uk/articles/electric-boilers [Accessed 29 3 2012].
Page | 141
2007. Biomass Wood, Pellet & Chip Boilers. [Online] Available at: http://www.greenwarmth.co.uk/biomassboilers.asp [Accessed 29 3 2012]. 2009. The A to Z clean technology. [Online] Available at: http://www.azocleantech.com/article.aspx?ArticleID=191 [Accessed 17 02 2012]. 2010. Advantages of Electric Boilers. [Online] Available at: http://electricboilers.blogsavy.com/advantages-of-electric-boilers/ [Accessed 29 march 2012]. 2011. Advantages and Disadvantages of Biomass. [Online] Available at: http://www.eco-home-essentials.co.uk/disadvantages-of-biomass.html [Accessed 29 3 2012]. 2011. Biomass Heating Factsheet. [Online] Available at: http://www.tvenergy.org/factsheet-biomass.htm [Accessed 29 3 2012]. 2011. Exempt Appliances - England. [Online] Available at: http://smokecontrol.defra.gov.uk/appliances.php?country=e [Accessed 29 3 2012]. 2011. Renewable Heat Incentive - Defra Guidance. [Online] Available at: http://www.rhincentive.co.uk/library/regulation/110818Defra_Guidance.pdf [Accessed 29 3 2012]. 2011. Renewable Heat Incentive Other Eligibility Criteria. [Online] Available at: http://www.rhincentive.co.uk/eligible/other/ [Accessed 29 3 2012]. 2011. SolarFocus Pellet Top Boiler. [Online] Available at: http://www.ecofittechnology.co.uk/wp-content/uploads/Pellettop.pdf [Accessed 29 3 2012]. 2011. Solarfocus PelletTop 15kW Wood Pellet Boiler. [Online] Available at: http://www.enerfina.com/uk/products/biomass/wood-pellet-boilers/solarfocuswood-pellet-boilers/pellettop-15kw-wood-pellet-boiler/196/42 [Accessed 29 3 2012]. 2012. Buy Premium Wood Briquettes and Wood Pellets Online. [Online] Available at: http://www.gppwoodfuel.co.uk/products [Accessed 29 3 2012].
Page | 142
Microgeneration Certification Scheme Product Search. [Online] Available at: http://www.microgenerationcertification.org/mcs-consumer/product-search.php [Accessed 29 3 2012]. New Oil Boilers. [Online] Available at: http://www.plumbset.co.uk/oilboilers.asp [Accessed 29 3 2012]. Advance Battery supplies. [Online] Available at: http://www.advancedbatterysupplies.co.uk/lucasstartingmarinebatterylm26mf.html [Accessed 27 2 2012]. Clean Green Energy. [Online] Available at: http://cleangreenenergyzone.com/wind-turbine-efficiency/ [Accessed 19 02 2012]. Clever Solar. [Online] Available at: http://www.cleversolar.co.uk/shop/wind-turbines/leading-edge-le-600-windturbine-1013011.html [Accessed 12 2 2012]. Conserve Energy Future. [Online] Available at: http://www.conserve-energy-future.com/VerticalAxisWindTurbines.php [Accessed 02 16 2012]. Creative Energy Engineering. [Online] Available at: http://www.creativeenergyengineering.com/wind.html [Accessed 4 03 2012]. Darrieus Wind Turbines. [Online] Available at: http://www.reuk.co.uk/Darrieus-Wind-Turbines.htm [Accessed 4 03 2012]. Electric Boilers. [Online] Available at: http://www.thermsaver.co.uk/electric-boilers/index.html [Accessed 29 3 2012]. Electric Boilers. [Online] Available at: http://www.electric-boilers.org.uk/ [Accessed 29 3 2012]. Knol. [Online] Available at: http://knol.google.com/k/wind-turbines/differences-between-horizontal-axisand/25fjwptfb1ke6/13# [Accessed 10 2 2012].
Page | 143
Leading Edge. [Online] Available at: http://www.shop.solarwind.co.uk/acatalog/Wind_Turbine_Leading_Edge_LE600_Manual.pdf [Accessed 27 02 2012]. Marine Propulors. [Online] Available at: http://www.marinepropulsors.com/smp/files/downloads/smp11/Paper/FA12_Bockmann.pdf [Accessed 4 03 2012]. Ontario. [Online] Available at: http://www.omafra.gov.on.ca/english/engineer/facts/03-047.htm [Accessed 2 03 2012]. Paternship for renewables. [Online] Available at: http://www.pfr.co.uk/rushymead/15/Wind-Power/119/Capacity-Factor/ [Accessed 4 03 2012]. QINGDAO JINFAN ENERGY SCIENCE & TECHNOLOGY CO.,LTD.. [Online] Available at: http://continuenergie.nl/wp-content/uploads/2011/03/1-5KW-VAWTSpecification-and-quotation.pdf [Accessed 2012 1 15]. Renewables Guide. [Online] Available at: http://www.renewablesguide.co.uk/wind-turbine-calculator# [Accessed 12 1 2012]. Solar Panel Spain. [Online] Available at: http://www.solarsunpowerspain.com/compact_wind_turbines.php [Accessed 5 03 2012]. The future of things. [Online] Available at: http://thefutureofthings.com/pod/163/quietrevolution-helical-wind-turbine.html [Accessed 1 03 2012]. Windscout. [Online] Available at: http://windscout.co.uk/windscout_leadingedge_600_wind_turbine_domestic.html [Accessed 14 01 2012]. Boilerguide, n.d. Electric boilers. [Online] Available at: http://www.boilerguide.co.uk/articles/electric-boilers [Accessed 29 3 2012].
Page | 144
APPENDIX
Appendix 1
Page | 145
Page | 146
The LE-DL-300Series Dump Controller and Load is an integrated solution designed to prevent 12 or24 volt batteries from overcharging. It is designed to be used with small wind systems operating a LE-600 turbine. Compact and easy to install, the LE-DL-300 was developed especially for the LE-600turbine. It incorporates a 300 watt resistor / heater and controller board in a stout powdercoated steel enclosure.
Operation & Specification As the LE-600 turbine charges the batteries the State of Charge (SOC) and battery voltage will rise. Once the batteries reach full capacity, the dump load controller begins to bleed power from theturbine into the dump load. This energy is then dissipated and heat into the surroundingenvironment. More or less power is diverted to the dump load according to how much power isbeing supplied to the battery and also in relation to the state of charge of the battery. The LE-DL-300 Features: PWM (Pulse Width Modulation) for highest charging performance without flicker Selectable three stage charging or over voltage protection mode Page | 147
Power, 24 volt version, DL300-24: Recommend fuse or circuit breaker: 15 amps Integrated load resistor: 600 watt, wire wound Quiescent current when not load dumping: 3.0mA @ 24 volts
Connections 10-32 brass screws for V+ and V Two 1/2 / 3/4 concentric NPT knockouts and two 1/2 NPT knockouts
Mounting Mounts to vertical concrete, metal, drywall, or other non-flammable surface. Uses four #10 screws Body sits 19mm out from wall Enclosure suitable for indoor mounting
Weight and Dimensions Dimensions: 88mm wide, 95mm tall, 470mm long (3.375x 3.75 x 18.5 in) Weight: 1.94 kg (4.28 pounds) Shipping Dimensions: 102 mm wide, 108 mm tall, 508 mm long (4.0 x 4.25 x 20 in) Shipping Weight: 2.15 kg (4.75 pounds)
Materials Enclosure: 18 gauge mild steel, powder coated black Circuit board: FR-4, 1.6mm (0.062 in), double sided, plated through holes, solder mask, silk screen, gold plating Hardware: stainless steel, zinc plated steel, aluminium, and Nylon
Safety Precautions Safety must always be your primary concern during the assembly, installation and operation of turbine and DL300 charge controller. Always be aware of the risks involved with mechanicaland electrical installation work. If in doubt about any issue regarding your turbine system, pleaseseek further assistance before proceeding. Mechanical Safety Hazards: Whilst installing the DL300 charge controller or when performing routine inspection ormaintenance, always stop the turbine by activating a stop switch.
Page | 148
Electrical Safety Hazards: The LE-300 generates rectified DC voltage and the LE-DL-300 controller also operates at thesevoltages. Even at these low voltages there are inherent risks. Caution should always be used whenconnecting an LE-300 turbine or LE-DL-300 controller to the electrical system. Ensure that you have followed the cable-sizing guidelines to ensure that the correct size of cable has been selected. If a cable of insufficient cross-sectional area is used at any point in the electrical system, heat will build up in the cables causing a potential fire hazard. A properly sized fuse or circuit breaker should be used in the cables connected to the battery. This will stop the risk of short circuit currents. Batteries used in renewable energy systems can deliver a serious amount of current. A short circuit in the battery circuit can lead to hundreds of amps flowing through the battery cables. This will cause a heat build-up and ultimately an electrical fire. Batteries are also susceptible to explode when shorted. Always use insulated electrical tools when working on the batterys electrical connections.
Batteries are very heavy. Do not attempt to move batteries by yourself. Always use manual handling tools and an assistant. Always keep lead-acid batteries the correct way up. Do not allow the acidic electrolyte to spill or come into contact with your skin or face. Always follow the manufacturers safety instructions when handling lead-acid batteries.
Electrical Installation Please refer to electrical schematic for appropriate generic wiring diagrams. In a battery charging renewable energy system, there may be different ways of wiring small wind turbines, photovoltaic panels, charge controllers and batteries together. This type of system will often expand organically, but the following guidelines should be followed: Location The LE-DL-300 controller should be mounted in an adequately ventilated area, which is not exposed to direct moisture or spray. The dump load elements become hot during normal operation and should not be covered or blocked. Gel or Flooded Batteries An electrical jumper needs to be configured in order to make the controller more suitable for use with 'flooded' or 'Gel' batteries. A jumper (supplied) should be applied to pins labelled '2.2' when the LE-DL-300 is to be used with flooded batteries. When the LEDL-300 is to be used with Gel batteries, no jumper should be applied to pins '2.2'. In any circumstance, no jumper should be applied to pins '2.1'.
Page | 149
Use the correct voltage controller A 12v DL300 controller should only be used on a 12v battery system. A 24v DL300 controller should only be used on a 24v battery system. Do not interchange. Follow the appropriate electrical code - The electrical wiring of your LE-300 turbine and associated electrical systems must be done in accordance with national and local electrical codes and regulations. Do not connect the turbine or batteries during the installation - Ensure that the turbine is not running or connected to the batteries during the installation or wiring process. Connect the output cables of the turbine together to prevent the rotor from starting up. Galvanic corrosion of electrical joints - Try to avoid connections between dissimilar metals. For example, connecting copper and aluminium together will result in galvanic corrosion of the connection. This will increase the electrical resistance of the connection (wasting energy), and reduce the mechanical integrity of the joint. Where possible, use a fluxed solder to make electrical joints. Protect the cables - The power transmission cables must be protected from mechanical damage and fatigue. Run the cables through an approved conduit / trunking. Cable strain relief - Prevent mechanical strain on all cables. Cable ties or cable glands are a good way to prevent mechanical strain on the cables. Fuses - The LE-DL-300 controller should be protected with a suitably rated slowblow DC fuse or DC circuit breaker. Please refer to the table below for the correct rating. The fuse or breaker should be positioned between the DL300 and batteries (on the positive cable)
Page | 150
Appendix 3 Circuit breaker for LE 600 wind turbine For the 600 watt, 60 ampere electrical supply a circuit breaker should be selected for safety reasons. Description of the types of circuit breaker Miniature Circuit Breaker Miniature circuit breakers (MCBs) are the circuit breakers that are fitted in newer consumer units in the place of fuses. One of the advantages is that they can be manually reset without having to replace wire, as in the case of the fuse but the trip characteristics are normally not adjustable. The MCBs consists of either a button or lever that can be flicked to reset it. Their current rating is up to 100 Amperes. Their trip types are thermal overload trips and magnetic over current trips. The Miniature Circuit Breakers have breaking capacity of less than 3000 amperes. But one of the biggest disadvantages is that it requires high maintenance cost. Moulded Case Circuit Breaker Moulded case circuit breakers have the same operating mechanism as that of the thermal magnetic and magnetic only units. It consist of an instantaneous function that is installed which allows the switch to trip and protect itself at the time of high faulty currents. Its current is rated up to 2500 amperes. The trip current is adjustable in large ratings. They have under voltage release system as an option. The MCCB (MG A1) is manually operated and having built in over load and short circuit protection. This MCCB should not have under voltage release. Main Circuit Breaker The Main Circuit breaker is also known as Double Pole Service Disconnect. It controls the power, which energises the circuits in the electrical panel. It consists of two circuit breaker handles joined together; two thick black wires coming from the electrical meter recognise it. One of the functions of the main circuit breaker is to identify the ampere capacity of the electrical panel.
Page | 151
The run/stop switch is used to break the LE 600 turbine at will. The switch is applicable during the time of maintenance and also in conditions of strong wind which may damage turbine parts. The function of the run/stop switch is to stop the power supply of the turbine from load and then diverts it to a short circuit which finally results in breaking of permanent magnet alternator in the turbine Page | 152
Operation and specification It has two positions Turbine Stop Position - This is position where the turbine is broken to rotate slowly in case of high winds Turbine Run Position In this through the path of switch the power reaches the final output from the turbine. Safety Precautions The mechanical and electrical safety should be considered while installing, maintaining and operating the turbine. Every function should be checked properly before proceeding to the next step. Mechanical Safety Hazards Ensure that the turbine is not in operation when installing the run/stop switch. Electrical Safety Hazards As it has high voltage thus proper safety should be considered when operating the run/stop switch at high AC voltages.
Page | 153