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GD Belliss & Morcom oil free reciprocating compressors are specifically designed for PET bottle blowing to ensure many years of reliable operation in all operating environments. These compressors are designed for exceptional performance and low power consumption resulting in the most cost-effective solution that is essential in todays demanding PET bottle blowing applications. GD Belliss & Morcom has over 25 years experience of supplying oil free compressors that are specific to the PET bottle blowing Industry. GD Belliss & Morcom has continued to enhance and improve these products to set the Industry standard for reliable and cost effective PET plant operations.
The VH range
VH7VH21, delivering 4181,342 m3/hr FAD @ 40 barg oil free.
New and improved piston designs for increased piston ring life Redesigned compressor cooling resulting in higher quality oil free air Integral after-cooling reducing installation costs Our continuous improvements in oil free compressor technology positions GD Belliss & Morcom as the most reliable compressor system for your PET application.
The WH range
WH28WH50, delivering 1,6142,905 m3/hr FAD @ 40 barg oil free.
The most Energy Efficient solution for your PET bottle blowing application.
The ever increasing demand for PET packaging at a competitive cost has emphasized the requirement for the most energy efficient compressor on the market.
700
Power kw
200
100
Typical Blower/Booster Compressor Typical Screw/Booster Compressor Gardner Denver Belliss & Morcom
1000
2000
3000
Flow Nm3/h
The three stage Belliss & Morcom oil free PET compressor has proven again and again to be the most energy efficient design in the market. Our compressors consistently save in excess of 5% in energy costs across the VH & WH product range.
4000
Delivery Pressure
Specifications
Control Panel
Cooling Water In Cooling Water Out Electrical Supply Compressed Air Condensate Drain
Cooling systems are available to match site conditions
Filters (Optional)
LENGTH
HEIGHT WIDTH
Member
For more information of our world-wide network please contact our UK office:
Gardner Denver Ltd - Belliss & Morcom locations around the world:
China (Shanghai). T: +86 21 5970 3703, F: +86 21 5970 1116 E: brian.wong@gardnerdenver.com Asia (Thailand). T: +66 2 644 5270, F: +66 2 644 5275 E: sales.glo@gardnerdenver.com Middle East (UAE). T: +971 6 5598605, F: +971 6 5597480 E: sales.glo@gardnerdenver.com South America (Brazil). T: +55 11 4591 8700, F: +55 11 4591 8701 E: wilson@belliss.com.br South Africa (Johannesburg). T: +27 11 345 2200, F: +27 11 345 2204 E: sales.glo@gardnerdenver.com
GDPET 09-09 V1
Gardner Denver Ltd - (Belliss & Morcom) Claybrook Drive, Washford Industrial Estate, Redditch, Worcestershire B98 0DS, England T: +44 (0) 1527 838600, F: +44 (0) 1527 838630 E: sales.glo@gardnerdenver.com W: www.gardnerdenverproducts.com Gardner Denver Inc 1800 Gardner Expressway, Quincy, Illinois 62301, USA T: +1 217 222 5400, F: +1 217 221 8728 E: maggie@gardnerdenver.com W: www.gardnerdenverproducts.com
As part of our continuous improvement policy we reserve the right to change the content of this brochure at any time
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FOCUSED
GD Belliss & Morcom aligns its goals with your goals, which includes paying attention to your bottom line and providing robust reliable products and service that work for you wherever you are in the world. The Belliss VH range: VH7 - VH25, delivering 420 - 1,500 m3/hr FAD @ 40-45 barg oil free. The Belliss WH range: WH28 - WH50, delivering 1,680 - 3,200 m3/hr FAD @ 40-45 barg oil free. All machines being electrical supplies. available in suitable for 50 and 60 Hz
SMART
ENERGY SAVING SOLUTIONS With over 30 years of experience in PET bottle blowing applications GD Belliss & Morcom continually strive to design and manufacture compressor systems which reduce energy consumption, therefore lowering operating costs. GD Belliss & Morcom offer a complete range of turn key solutions including: VARIABLE SPEED DRIVE TECHNOLOGY - VSD Now with new optimised designs, the GD Belliss VSD range of speed controlled PET compressors can reduce energy costs by up to 30%, while offering improved levels of efficiency when generating high pressure air for PET bottle blowing. EXTENDED LIFE PACK(S) - ELP An option to provide continuous compressor running for a minimum of 8000 hours, by utilising the latest in materials technology, the ELP(s) minimise production downtime, increase productivity and lead to a reduction in overall "Life Cycle Costs".
The Power Efficient Smart Solutions for High Volume PET Air Requirements. The GD Belliss & Morcom range offers uncomparable efficiency and unrivalled durability. The double acting design of the WH Range provides greater flexibility in capacity control ensuring optimum performance and lower power consumption.
GD Belliss & Morcom customers everywhere get confidence, flexibility, greater productivity and lower total cost of ownership. GD Belliss & Morcom provides the responsiveness thats a benchmark for the PET industry.
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The Most Efficient Oil Solution for the Smart Compressor User
Free PET
The GD Belliss & Morcom VH range offers a neatly arranged compressor system that provides maximum oil free air capacity from the smallest available footprint. The GD Belliss & Morcom VH range simply provides the lowest operating cost oil free solution for your PET compressor needs. Exceptional performance combined with the following benefits, results in the most competitive compressor available on the market today.
Low on Power and High in Efficiency The GD Belliss & Morcom 3 stage oil free compressor is proven to be the most power efficient design concept for a 40 barg PET compressor application, proving to consistently save on energy costs across the complete Range.
Belliss
VH7
Belliss
VH9
Belliss
VH12
Belliss
VH15
Belliss
VH18
Belliss
VH25
Belliss
WH28
Belliss
WH29
Belliss
WH40
Belliss
WH50
Specifications
Capacity at 40 barg m3/hr FAD cfm Delivery Pressure Bar(g) / psi(g) Speed r.p.m Shaft Power kW / HP Motor Power kW / HP Capacity at m3/hr FAD 40 barg cfm Delivery Pressure Bar(g) / psi(g) Speed r.p.m. Shaft Power kW / HP Motor Power kW / HP
420 / 247 40 / 580 735 75 / 100 90 / 125 406 40 / 710 72 / 90 / / 239 580 97 125
580 / 341 40 / 580 985 101 / 135 110 / 150 580 40 / 985 101 110 / 341 580 / 135 / 150
729 / 431 40 / 580 585 124 / 166 150 / 200 729 40 / 585 124 150 / 431 580 / 166 / 200
916 / 539 40 / 580 735 156 / 209 175 / 235 885 40 / 710 150 175 / 521 580 / 202 / 235
1116 / 657 40 / 580 585 192 / 256 210 / 280 1116 / 657 40 / 580 585 192 / 256 210 / 280
1402 / 825 40 / 580 735 235 / 313 260 / 350 1354 / 797 40 / 580 710 227 / 330 260 / 350
1500 / 882 40 / 580 735 251 / 335 260 / 350 1449 / 853 40 / 580 710 242 / 323 260 / 350
1680 / 988 40 / 580 735 265 / 355 280 / 375 1623 / 955 40 / 580 710 256 / 343 280 / 375
1800 / 1058 40 / 580 735 286 / 384 325 / 435 1739 / 1024 40 / 580 710 277 / 371 325 / 435
2300 / 1354 40 / 580 735 368 / 493 400 / 535 2222 / 1308 40 / 580 710 355 / 476 400 / 535
3200 / 1883 40 / 580 735 518 / 694 550 / 737 3091 / 1819 40 / 580 710 500 / 670 550 / 737
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VH & WH Range
Package Options
The VH & WH Ranges are also available as complete packages complete with essential ancillary items such as starter control panels with PLC logic systems, energy efficient motors, air dryer, air receiver, filters and optional cooling systems to suit all site conditions. Ancillary Skid Options Both the VH and WH Range are able to be mounted as a floor mounted compressor with all ancillary equipment mounted on a baseplate, complete with all interconnecting pipework and electrical wiring. Loose Equipment All equipment can be supplied as loose items with a kit of interconnecting parts that just require final connections at site.
Belliss
VH9
Belliss
VH12
Belliss
VH15
Belliss
VH18
Belliss
VH21
Belliss
VH25
Belliss
WH28
Belliss
WH29
Belliss
WH40
Belliss
WH50
*Installed min. area A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Weight
Comp. (Kg)
7350 x 4260 2350 2260 1980 5350 1760 2150 3875 1200
7350 x 4260 2350 2260 1980 5350 1760 2150 3875 1200
7450 x 4115 2850 2000 2550 5450 2100 2860 5160 2500
7450 x 4100 2850 2000 2550 5450 2100 2860 5160 2500
7800 x 4300 3000 2050 2580 6050 2150 2860 6345 2750
7800 x 4300 3000 2050 2580 6050 2150 2860 6345 2750
7800 x 4300 3000 2050 2580 6050 2150 2860 6800 2825
8850 x 4720 3275 2500 2650 7250 2250 3000 9900 2950
8850 x 4720 3275 2500 2650 7250 2250 3000 9900 2950
9800 x 4840 3500 2660 3150 7800 2250 3300 10400 3500
9400 x 4940 3750 2770 3270 8500 2300 3125 12000 4250
Weight
Skid (Kg)
* Installed minimum area required for Ancillary Skid Package - (indication only - sizes differ depending on application)
Customer Focused Aftermarket Solutions Expert Technical Support + Genuine Spare Parts = Peace of Mind
To ensure optimum compressor performance and reliability only one specification of spare part should be used: the original one. GD Belliss & Morcom guarantee every spare part ordered. Comprehensive stock holding around the world means parts can be despatched from our support centres within hours of order.
Convenient service packs and parts kits providing all the components necessary to carry out services and repairs are available. Fixed Cost Preventative Maintenance Factory Compressor Refurbishment Component Refurbishment On Site Comissioning & Training Full Turnkey Installations Unrivalled Product & Technical Support Expert Field Service, 24 hours a day, 365 days a year
is the Gardner Denver Belliss & Morcom Unlimited Warranty Programme Protect your Investment with Confidence
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NEW!
Water Cooled Motor
Industry experts, Carbon Trust have emphasised the importance of using efficient motors. Running motors and drives uses almost two thirds of electricity consumed by the UK industry. In fact the cost of running a motor for a year can be ten times the actual purchase price. The efficiency of your motor operation is of critical importance to the lowering of your carbon footprint and reduction of your bills. Benefits Lower Electricity Consumption
Enhanced Products
Monitor Control & Save!
Our Enhanced Products are Designed to Reduce Energy Consumption and Improve Compressor Performance Control Systems
Intelligent Monitoring & Smart Technology provides greater operational control and lowers costs. Proven Technology with International hardware and software support From 1 to 30 compressors, there is an AirPET system to match your specific needs. Any make, any model, any combination of compressors.
Gardner Denver - One Source One Solution
CAT5 Network
CAT5 Network
CAT5 Network
IP56 Construction Suitable for All Operating Environments 100% Reduction in Radiated Heat Low Noise Specification Maintenance Free Smaller & Lighter than Air Cooled Motors Connects Direct to the Existing Compressor Cooling Circuit The Environmentally Friendly Green Option around the Globe Specifically Designed for the Global Drinks Industry and Unique to GD Belliss & Morcom www.gardnerdenver.com
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
AirPET CCU
Compressor 1
Compressor 2
Compressor 3
Compressor 4
Compressor 5
Compressor 6
8 x Blowers
Air Recovery
The Air Recovery System is designed to accommodate a returned pressure back from the Blow Moulding Machines that can be Recycled back through the Compressor. Reduction in Compressor Energy Consumption Easily Installed to Existing Installations Can be used to Supplement LP Air Requirements
Improving Performance