1.

Pre-commissioning CONTRACTOR will assign experienced engineers to the pre-commissioning team and they will prepare the pre-commissioning procedures carefully to complete the activities safely. 1.1 Scope of Work for Pre-commissioning A brief description of Bidders scope of work during pre-commissioning is shown in the xxx Split of Work for

1.

Engineering Stage (1) Preliminary Activities Commissioning engineers will develop the following: (a) Schedule Commissioning engineers will issue a pre-commissioning and commissioning schedule to be incorporated in the overall schedule. (b) Procedures Commissioning engineers will issue the following procedures: Pre-commissioning & Commissioning procedure Performance Test Procedure (c) Operating Manuals Process engineers will prepare the Operating Manuals and commissioning engineers will review and comment on them. (2) Reviewing Engineering Deliverables Commissioning engineers will review the following engineering deliverables with regard to pre-commissioning and commissioning. Process and Utility Flow Diagrams Piping and Instrument Diagrams Cause and Effect Diagrams Plot Plan

 Vendor Instruction Sheets Piping Layouts and Plant Model

2.

At Site (1) Preparation Activities Commissioning engineers will prepare the following at site: Detailed pre-commissioning and commissioning procedures, check lists and test sheets Punch list Pre-commissioning and commissioning report formats (2) Execution Activities Commissioning engineers will carry out the following: Mechanical completion witness, such as: Closing up of vessels and drums and tank Non-operational pipe cleaning done by the construction group Line checking before hydrostatic testing Pre-commissioning activities Commissioning activities Performance testing

5.2.2

Pre-commissioning Pre-commissioning comprises those activities carried out to prove that equipment and facilities within a unit or system have been properly installed and tested. Pre-commissioning activities are checks and tests, typically including: Operational cleaning of piping and equipment where necessary Motor solo run Mechanical run in of machinery Alignment of rotating equipment

Lubrication of motors, pumps and gearboxes Control system site acceptance tests (SAT) Instrument loop checking Instrument functional test Flushing of fuel oil line

Especially, the fuel oil line shall be paid attention to be clean during the construction and the flushing work shall be started after the piping inside is confirmed to be clean. A system is Ready for Commissioning (RFC) when all pre-commissioning activities on that system are complete.
5.2.3

Commissioning Commissioning comprises those activities carried out subsequent to RFC and prior to Start-up, which are necessary to prepare equipment and facilities for the first introduction of hydrocarbons. As soon as a portion or the whole of the facilities have been commissioned, Bidder will submit commissioning reports to the Employer for approval.

5.2.4

Handover to the Employer Bidder will apply in writing to the Employer for Certificate of Completion and Provisional Acceptance for any particular portion or the whole of the facilities as appropriate when: Pre-commissioning of complete system Commissioning of complete system Carrying out a successful Performance Test

5.3
5.3.1

Training
General This section presents the criteria based on which Bidder will prepare the Training Program in accordance with Employers requirement. Bidder will provide all training materials, professionals and specialists required for the training. The terms of the training courses will be agreed upon with Employer, at least two (2) months before the beginning of Precommissioning at the Site.

5.3.2

Objectives and Scope of Training Bidder proposes the training program as on-the job training by Vendor specialist during the Commissioning stage. The following training by Vendor specialist will be planned and the trainee assignment will be planned preliminary as shown in Table 5.7-1. Automation System (DCS) Leak Detection System Radar Tank Gauging System Unloading Meter Diesel Engine Generator Switchgear and MCC Access Control System(ACS) Intruder Detection System CCTV System Laboratory equipment Fire Fighting System Coordination of Training Engineering Manager will be responsible for planning, coordinating and supervising the training program fully satisfying the Employers requirements cooperating with Discipline engineer. The Engineering Manager will develop the training program in consultation with the other project groups, such as Construction Groups to ensure integration of schedules and availability of site facilities, and to avoid any interference with site work Precommissioning and Commissioning Groups to ensure coordination of schedules

5.3.3

The Engineering Manager will plan and coordinate the training at a location in site when Vendor specialist comes to site during Precommissioning and Commissioning work.

2.

Pre-commissioning and Commissioning Pre-commissioning, commissioning and performance testing will comply with local safety regulations, Employers safety rules and Bidders safety programs.

Experienced engineers will be assigned to the pre-commissioning and commissioning team and they will prepare the pre-commissioning and commissioning procedures carefully to complete the activities safely.
5.3.4

Scope of Work for Pre-commissioning and Commissioning A brief description of Bidders scope of work during pre-commissioning and commissioning is as follows:

1.

Engineering Stage (1) Preliminary Activities Commissioning engineers will develop the following: (d) Schedule Commissioning engineers will issue a pre-commissioning and commissioning schedule to be incorporated in the overall schedule. (e) Procedures Commissioning engineers will issue the following procedures: Pre-commissioning & Commissioning procedure Performance Test Procedure (f) Operating Manuals Process engineers will prepare the Operating Manuals and commissioning engineers will review and comment on them. (2) Reviewing Engineering Deliverables Commissioning engineers will review the following engineering deliverables with regard to pre-commissioning and commissioning. Process and Utility Flow Diagrams Piping and Instrument Diagrams Cause and Effect Diagrams Plot Plan Vendor Instruction Sheets Piping Layouts and Plant Model

2.

At Site (1) Preparation Activities Commissioning engineers will prepare the following at site: Detailed pre-commissioning and commissioning procedures, check lists and test sheets Punch list Pre-commissioning and commissioning report formats (2) Execution Activities Commissioning engineers will carry out the following: Mechanical completion witness, such as: Closing up of vessels and drums and tank Non-operational pipe cleaning done by the construction group Line checking before hydrostatic testing Pre-commissioning activities Commissioning activities Performance testing

5.3.5

Pre-commissioning Pre-commissioning comprises those activities carried out to prove that equipment and facilities within a unit or system have been properly installed and tested. Pre-commissioning activities are checks and tests, typically including: Operational cleaning of piping and equipment where necessary Motor solo run Mechanical run in of machinery Alignment of rotating equipment Lubrication of motors, pumps and gearboxes Control system site acceptance tests (SAT) Instrument loop checking

Instrument functional test Flushing of fuel oil line

Especially, the fuel oil line shall be paid attention to be clean during the construction and the flushing work shall be started after the piping inside is confirmed to be clean. A system is Ready for Commissioning (RFC) when all pre-commissioning activities on that system are complete.
5.3.6

Commissioning Commissioning comprises those activities carried out subsequent to RFC and prior to Start-up, which are necessary to prepare equipment and facilities for the first introduction of hydrocarbons. As soon as a portion or the whole of the facilities have been commissioned, Bidder will submit commissioning reports to the Employer for approval.

5.3.7

Handover to the Employer Bidder will apply in writing to the Employer for Certificate of Completion and Provisional Acceptance for any particular portion or the whole of the facilities as appropriate when: Pre-commissioning of complete system Commissioning of complete system Carrying out a successful Performance Test

5.4
5.4.1

Training
General This section presents the criteria based on which Bidder will prepare the Training Program in accordance with Employers requirement. Bidder will provide all training materials, professionals and specialists required for the training. The terms of the training courses will be agreed upon with Employer, at least two (2) months before the beginning of Precommissioning at the Site.

5.4.2

Objectives and Scope of Training Bidder proposes the training program as on-the job training by Vendor specialist during the Commissioning stage. The following training by Vendor specialist will be planned and the trainee assignment will be planned preliminary as shown in Table 5.7-1.

Automation System (DCS)

5.4.3

Leak Detection System Radar Tank Gauging System Unloading Meter Diesel Engine Generator Switchgear and MCC Access Control System(ACS) Intruder Detection System CCTV System Laboratory equipment Fire Fighting System Coordination of Training Engineering Manager will be responsible for planning, coordinating and supervising the training program fully satisfying the Employers requirements cooperating with Discipline engineer. The Engineering Manager will develop the training program in consultation with the other project groups, such as Construction Groups to ensure integration of schedules and availability of site facilities, and to avoid any interference with site work Precommissioning and Commissioning Groups to ensure coordination of schedules

The Engineering Manager will plan and coordinate the training at a location in site when Vendor specialist comes to site during Precommissioning and Commissioning work.