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NOTES ON MOTOR APPLICATION, NAMEPLATE RATING & DESIGN APPROACH BASE RATING
The subject motor will be driven by variable voltage variable frequency power controller to cater to the Periodically Pulsating Torque requirement of HCSD Pump continuously at any speed within the speed band (138rpm 1697 rpm) of pumpunderspecifiednormaloperation. At rated duty point operation of pump [203m3/hr, 4650kPa, 1379rpm (M)], the continuous RMS power requirement from motor will not be more than 300kW. The pump is however selected for a maximum discharge of 250m3/hr slurry flow against a maximum discharge pressure exposure up to 7000kPa when the RMS Power requirement from motor will be around 519kW @ 1697rpm of motor shaft. The periodic pulsation of torque during continuous pump operation will be Maximum:113.5%,RMS:100.6%,Average:100%&Minimum:77.8%. On the basis of above the motor is designed for an Approach Base Rating of 650kW @ 1698rpm @ 690V. The Nominal Nameplate Rating of the motor will be 570kW @ 1493rpm and will be suitable for constant torque operation through 690VratedVVVFPowerControllerwithinaspeedbandof138rpm1697rpm. REFERENCE DOCUMENT: TITLE:TECHNICALDATASHEET:HCSDPUMP DCIPSDWGNO.:10P011ADPH1

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Matrishri Usha Jayswal Mega Power Project Phase # I & II (4 X 270 MW), Unit # 1 to 4 ASH HANDLING SYSTEM
Cl. NO. CONTRACTORS NAME PROJECT AND PACKAGE
MOTORS

1. GENERAL
a) Manufacturer & Country of origin b) Equiment driven by motor c) Motor type d) Quantity e) Coupling
2. DESIGN AND PERFORMANCE DATA Marathon Electric/ India HCSD Pump Sq, Cage Induction motor 2 Nos ( 1 for PH 1 + 1 for PH II ) Direct Flexible coupling

i) ii)

Rated Voltage (volts) No. of Phases & Frequency

690 V (Base Voltage) 3 Ph, 56.8 Hz (Base Frequency)

iii) Permissible variation of a) Voltage (volts) b) Frequency (Hz) c) Combined voltage and frequency

10% 5% 10%

iv) Minimum permissible starting Voltage (volts) v) Rated speed at rated voltage and frequency (rpm) vi) Direction of rotation as viewed from DE END vii) Derated rating for specified normal condition i.e. 50 deg. C ambient temperature (KW) viii) At base Voltage and frequency a) Full load current Amps b) No load current (Approx.) Amps. ix) Power Factor at a) 100% load b) 75% Load c) 50% Load d) No load
DCIPS Doc No : Main Supplier : Consultant : 10P01-1A-E-604 DC Industrial Plant Services Pvt Ltd DCPL

80% 1698 (Base rpm) Bi-Directional 650 KW (Base KW rating)

577 Amps 265 Amps (Max.)

0.87 0.83 0.72 0.072 Page 1 of 5

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Matrishri Usha Jayswal Mega Power Project Phase # I & II (4 X 270 MW), Unit # 1 to 4 ASH HANDLING SYSTEM
Cl. NO. CONTRACTORS NAME PROJECT AND PACKAGE e) Starting f) At duty point x) Efficiency at rated voltage and frequency (%) a) 100% load b) 75% load c) 50% load xi) Starting current (Amps) at a) 100% voltage b) 85% voltage c) 80% voltage xii) Starting time with minimum permissible voltage a) Without driven equipment coupled b) With driven equipment coupled xiii) Safe stall time with 110% of rated voltage (Sec.) a) From hot condition b) From cold condition xiv) Torques ; a) Starting torque at min. permissible voltage (kg-mtr.) b) Pull up torque at rated voltage (Kgm) c) Pull out torque (Kgm) d) Min. accelerating torque (Kgm.) available e) Rated Torque (Kg.m) xv) Stator winding resistance per phase in ohms at 20 Deg.c) Approx xvi) GD2 value of motor / Load (Kgm)
0.22 0.86

95.0% 94.5% 93.5% 720% FLC (4154.5 A) (Butdepends on VFD) 610% FLC (3519.7 A) (But depends on VFD) 575% FLC (3317.8 A) ( But depends on VFD)

0.8 secs (But depends on VFD) 5.5 secs (But depends on VFD)

20 Secs 25 Secs

90%FLT (But depend on VFD) 130%FLT (But depend on VFD) 330%FLT 35%FLT (But depends on VFD) 372.7 KgM 0.00811

76 KgM

16 KgM (max.)

xvii) No. of permissible successive starts when & motor is in a) Hot condition b) Cold condition xviii) a) Locked rotor KVA input b) Locked rotor KVA / KW xix). Bearings
DCIPS Doc No : Main Supplier : Consultant : 10P01-1A-E-604 DC Industrial Plant Services Pvt Ltd DCPL

2 3

4965 7.64

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Matrishri Usha Jayswal Mega Power Project Phase # I & II (4 X 270 MW), Unit # 1 to 4 ASH HANDLING SYSTEM
Cl. NO. CONTRACTORS NAME PROJECT AND PACKAGE a) Type b) Manufacturer c) Self Lubricated or forced Lubricated d) Recommended Lubricants e) Guaranteed Life in Hours xx) Vibration a) Velocity (mm/s) b) Displacement (microns) xxi) Noise Level (DB) 3. CONSTRUCTIONAL FEATURES i. Applicable standard to which motor generally conforms ii. iii. iv. Frame Size Type of duty Type of enclosure and method of cooling, protection. Type of mounting
DE: NU230-C3 / NDE: 6220-C3 SKF/FAG/Equiavalent Self Lubricated Sheel Alvania RL 3 50,000 Hrs

2.8 mm/sec (As per IS:12075) 50 microns (As per IS:12075) 85 dB @ 1.5 meter (As per IS:12065)

IS:325, 1996 FDC450F3 Continious duty / inverter duty

Degree of TEFC / IC411 / IP55

v.

Horizontal Foot (B3)

vi. Stator winding Insulation a) Class & Type b) Tropicalised (Yes / No) c) Temperature rise over specified max. i) Cold water temperature of 38 deg. C. ii) Ambient Air 50 deg. C. d) Method of temperature measurement e) Stator winding connection f) Number of terminals brought out vii. a) b) c) d) Type of terminal box for Stator leads Space heater Temperature detectors Instrument switch etc.

Cl `F with temp. rise limited to Cl`B / Mica based resin poor VPI insulation system Yes NA 70 Deg.C Winding resistance method Delta 6 Nos.

Std. type Std. type Std. type NA

viii. For main terminal box a) Location

DCIPS Doc No : Main Supplier : Consultant : 10P01-1A-E-604 DC Industrial Plant Services Pvt Ltd DCPL

LHS from DE Page 3 of 5

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Matrishri Usha Jayswal Mega Power Project Phase # I & II (4 X 270 MW), Unit # 1 to 4 ASH HANDLING SYSTEM
Cl. NO. CONTRACTORS NAME PROJECT AND PACKAGE b) Entry of cables c) Recommended Cable size d) Fault level (MVA)
Bottom 3 x 3C x 300 Sq. mm, Al. Arm. XLPE, 1.1 KV Grade 43.7 kA for 0.25 Secs with backup fuse protection

ix. Temperature detector for stator winding a) b) c) d) e) x. Type Nos. provided Location Make Resistance value at 0 Deg. C (ohms) Temperature detector for bearing a)Make b)Type c)Nos. furnished d) Resistance value at 0 deg. C. (ohms) Space Heaters Number Location Power requirement (KW)
PTC Thermistors 3 Nos. PTC 130 & 3 Nos PTC 140 Between windings Reputed make NA

Jindal Electronics Pt,100, Duplex type 1 No. for each bearing 100 ohms.

xi. a) b) c)

2 Nos. Both ends 90 W each

xii. Temperature switch for bearing (DTT) a. Type b. Make c. Accuracy d. Range e. Connection type and size f. Number of No. contact g. Rating of No. contact xiii. Speed switch provided Yes/No. xiv. Surge Withstand Voltage a. 0.3/3 Micro Second Surge (KVP) b. 1.2/50 Micro-Second (KVP) xv. Flats provided in both X & Y direction of the Bearing housing suitable for mounting 80 mm x 80 mm vibration
DCIPS Doc No : Main Supplier : Consultant : 10P01-1A-E-604 DC Industrial Plant Services Pvt Ltd DCPL

NA

NO

5.2 KV 8.0 KV 1 No. each at `X & `Y axis of DE side only

Page 4 of 5

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Matrishri Usha Jayswal Mega Power Project Phase # I & II (4 X 270 MW), Unit # 1 to 4 ASH HANDLING SYSTEM
Cl. NO. CONTRACTORS NAME PROJECT AND PACKAGE pads xvi. Paint shade xvii. Weight of (approx.) a) Motor Stator(kg) b) Motor Rotor (kg) c) Total Weight(kg)

RAL 5012

3000 Kg 1500 Kg 4500 Kg

4.

CHARACTERISTIC CURVES
i.Torque speed characteristic of the motor ii. Thermal withstand characteristic iii. Starting current Vs. Time iv. Starting current Vs. speed v. Neg. sequence current vs Time vi. P.F and Efficiency. Vs. Load vii. Calibration curves of PTC & BTD

Enclosed Enclosed Not Enclosed Not Enclosed Not Enclosed Enclosed Enclosed

Note: 1) All above performance figures are subject to IS tolerance. 2) All above performance figures are at base Voltage & Frequency and at base KW rating Aux. Motor Detals: Rating / Pole : 5.5 KW / 4 Pole Supply Voltage : 415V +/-10% Frequency / Phase : 50 Hz +/-5%, 3 Ph. Direction of rotation : Clockwise form DE. ADDITOINAL FEATURES FOR VFD MOTORS. i) ii) iii) iv) Insulated bearing housing at NDE side will be provided. 6 Nos. PTC130 thermistors for windings are provided External & Internal earthing facility provided on terminal box. Mica based resin poor VPI insulation system provided for windings.

Details related to VVVF drive : *Suitable for IGBT Drive * Voltage Rise Time > 0.1 sec. * Peak Voltage : 3000 V (Max.)
DCIPS Doc No : Main Supplier : Consultant : 10P01-1A-E-604 DC Industrial Plant Services Pvt Ltd DCPL Page 5 of 5

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Motor Technical Data Sheet

Item No. Specifications Name Motors per inverter Motor type FrameMaterial Family Polenumber Design Connection IP class IC class IM class Max speed rule Temperature rise Motor Tmax margin Motor load Load type Overload Type n min [rpm] n base [rpm] n max [rpm] Pbase [kW] Olbase [%] Olmax [%] Temperature [C] Altitude [m] Ol definition: 120-1697 rpm / 100 % 120-1697 rpm / 115 % Graph: load torques
4400 4200

1
T-S 1 Sq, Cage Induction Cast Iron Flowpak 3 4 Pole Basic as per IS:325.1996 Delta IP55 IC416 force ventilated IM1001, B3(foot) Standard B (<130 K) 15% Calculations Const. torque/power Simple Torque [Nm] 138 n min 1697 n base 1800 n max 650 Power [kW] 115 n min 115 n base 50 n max <1000 Overload [Nm] std. n min cont. n base 60 s n max DOL Catalogue data Product code Voltage [V] Frequency [Hz] Power [kW] Poles Speed [rpm] Max mech.speed [rpm] Current [A] Torque [Nm] Tmax/Tn Power factor Efficiency [%] Temperature rise class Insulation class Required 3656 3656 3447 53 650 650 4204 4204 3964

FDC450F3
FDC450F3 610 50 570 4 1493 1800 653 3644 3.3 0.87 95.0 B(130) F(VPI)

Torque [Nm]

4000 3800 3600 3400 3200 3000 2800 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

Speed [rpm] cont loadability max loadability Avg. Pump load

Page 1 of 1

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THERMAL WITHSTAND CHARACTERISTICS CURVE (withot VFD 570 KW, 4 POLE, 690 V, FDC450F3 Motor Customer : APRL
10000

1000

TIME ( SECONDS ) 100 10 0 1 2 3 4 CURRENT ( X FLC ) 5 6 7 8

Marathon Electric

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EFFICIENCY & POWER FACTOR VS % LOAD CURVE (without VFD) 570 KW, 4 POLE, 690 V, FDC450F3 Motor Customer : APRL
95.5 95 94.5 94 93.5 93 92.5 92 91.5 0.92 0.9 0.88 0.86 0.84 0.82 0.8 0.78 0.76 0.74 0.72 0.7 0.68 0.66 90 89.5 89 88.5 88 87.5 87 86.5 86 85.5 85 50 75 100 0.64 0.62 0.6 0.58 0.56 0.54 0.52 0.5 0.48 0.46 0.44 0.42 0.4

91 90.5

% LOAD EFFICIENCY POWER FACTOR

Marathon Electric

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POWER FACTOR

% EFFICIENCY

Temp. VS Resistance Characteristic of PT100 BTD

200

180

160

140

Resistance ( Ohm)

120

100

80

60

40

20

0 0 50 100 150 200 250

Temp. ( Deg. C )

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