t100 Operators Manual

Operators Manual Turbec T100
Series 3
2.2T100s3_OMfro_rev02.f
Doc No. D12430
This document is valid for:
Series No/ Machine No
Sign.
Turbec T100
Copyright 2006 Turbec Spa All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Turbec Spa. All data and information in this manual may be changed without further notice.
Version: 02 English
Issue 2006 04 Doc No. D12430
Turbec Spa Via Statale 20/a Corporeno (FE) Italy
2.2T100s3_OMfro_rev02.f
1. Introduction
Equipment information . . . . . . . . . . . . . . . . 2
Purpose ............................................................ Module description ............................................. Manufacturer........................................... For maintenance ...................................... Identification ........................................... CE marking ............................................. Purpose of this Operators manual .............. Design modifications ................................ Technical publications ............................... Number of pages ..................................... Nomenclature and abbreviations .......................... 2 2 3 3 3 4 5 5 5 5 6
Document information . . . . . . . . . . . . . . . . . 5
2. Safety precautions
Hazard information ............................................ General .................................................. Sign for mandatory actions........................ Warning signs.......................................... Personnel ......................................................... 8 8 8 8 9
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General safety precautions . . . . . . . . . . . . 10

Work inside the T100 ....................................... 10 Generator ....................................................... 11 Remote control ................................................ 11
Machine safety device . . . . . . . . . . . . . . . . 12

Emergency stop button..................................... Extra emergency stop............................. Doors and covers ............................................. Natural gas ..................................................... Classification ......................................... 12 12 13 15 15
Equipment for lifting and moving loads . . . 17
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3. Using the control panel

3.1 Starting the T100............................................. 3.1.1 Preparations before start ......................... 3.1.2 Performing a normal start........................ 3.1.3 Starting after a normal stop..................... 3.2 Stopping the T100 ........................................... 3.2.1 Performing a normal stop ........................ 3.2.2 Emergency stop ..................................... 3.2.3 Stopping for service purposes .................. 3.3 PIN code handling ............................................ 3.3.1 Entering the PIN code ............................. 3.3.2 Changing the PIN code............................ 3.4 Changing operating parameters ......................... 3.5 View measured data ......................................... 3.5.1 Variables in the Measured data window ..... 3.6 Handling alarms............................................... 3.6.1 Dealing with an alarm ............................. 3.7 Blocking remote control .................................... 20 20 21 21 22 22 23 24 24 24 25 25 26 26 27 27 27
4. Using Remote Monitoring and Control

4.1 Getting started ................................................ 4.1.1 Setting up a connection........................... 4.1.2 Dialing the RMC site ............................... 4.2 Using the RMC site ........................................... 4.3 Connect with the RMC web server ...................... 4.4 Select turbine .................................................. 4.4.1 Select T100 unit..................................... 4.5 Send command................................................ 4.5.1 Changing control mode ........................... 4.5.2 Changing reference values....................... 4.5.3 Stopping the T100.................................. 4.5.4 Starting the T100 ................................... 4.6 Alarm ............................................................. 4.6.1 About faults restarts and warnings............ 4.6.2 Alarm notification ................................... 4.6.3 Dealing with an alarm ............................. 4.7 Detailed engine data ........................................ 4.8 Overview ........................................................ 4.9 Configuration................................................... 30 30 34 35 35 35 35 36 37 37 38 38 39 39 39 39 40 40 40
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4.10Help pages...................................................... 40 4.11Disconnecting the modem ................................. 40
5. Using a Building Management System

5.1 Supervising a T100 from a BMS ......................... 42 5.1.1 Changing operational mode ..................... 42
6. Troubleshooting
6.1 Status information ........................................... 44 6.2 Alarms and faults............................................. 45
7. Care instructions
7.1 Introduction .................................................... 56 7.2 Weekly care .................................................... 56 7.3 Monthly care ................................................... 56 7.3.1 Care when the T100 is running ................ 56 7.3.2 Care when the T100 is stopped ................ 57 7.4 Care every 6 to 12 months................................ 58 7.4.1 Exchange coarse filter............................. 58 7.4.2 Purge air from the exhaust gas heat exchanger (T100 PH only) ....................... 59 7.4.3 Change fine filter ................................... 60 7.4.4 Change electrical cabinet air inlet filter...... 61
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III
Appendix A. The Remote Monitor and Control system

A.1 A.2 A.3 A.4 A.5 A.6 A.7 Menu frame . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Browse frame . . . . . . . . . . . . . . . . . . . . . . . . 65 Select turbine page . . . . . . . . . . . . . . . . . . . . 65 Send Command page . . . . . . . . . . . . . . . . . . . 67 Alarm page . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Alarm history . . . . . . . . . . . . . . . . . . . . . . . . . 72 Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Appendix B. The control panel menu system

B.1 B.2 B.3 B.4 B.5 B.6 The control panel . . . . . . . . . . . . . . . . . . . . . . 79 Menu and buttons overview . . . . . . . . . . . . . 80 Locked panel . . . . . . . . . . . . . . . . . . . . . . . . . 80 Operation menu . . . . . . . . . . . . . . . . . . . . . . . 81 Menu window . . . . . . . . . . . . . . . . . . . . . . . . 82 B.6.1 B.6.2 B.6.3 B.6.4 B.6.5 Changing an Operating parameter . . . . . . . . . . . . 83 Measured data window . . . . . . . . . . . . . . . . . . . . . 84 Alarm list window . . . . . . . . . . . . . . . . . . . . . . . . . 85 Terminal settings window . . . . . . . . . . . . . . . . . . 85 Change PIN code windows . . . . . . . . . . . . . . . . . . 86
Enter PIN code
. . . . . . . . . . . . . . . . . . . . . . . 81
Appendix C. Measured and Technical data

C.1 C.2 Measured data . . . . . . . . . . . . . . . . . . . . . . . . 88 Consumable supplies . . . . . . . . . . . . . . . . . . . 88
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1. Introduction
To ensure maximum safety, always read section 2. Safety precautions chapter before doing any work on the equipment or making any adjustments.
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1. Introduction
Equipment information
Purpose
The Turbec T100 microturbine system is a modular system designed to generate power and heat. The T100 has several complementary modules to be used in a large amount of applications. Turbec will not accept any liability for damage to equipment or injury to personnel caused by unauthorised or improper use of the Turbec T100 microturbine.
Module description
There are 4 different variants of the T100; 2 variants for indoor installation and 2 variants for outdoor installation. T100 P - Power The basic module is the T100 Power (T100 P), which produces electrical power. It is one complete module including the turbine, compressor, generator and recuperator. An external coarse pre-filter, and an induced fan are also required for the installation.
T100 PH - Power and Heat The T100 Power and Heat unit (T100 PH) is the T100 P combined with an exhaust heat exchanger, which allows the machine to produce combined heat and power. The heat exchanger is delivered as a separate item, in addition to the T100 P, and installed directly to the exhaust gas outlet side of the T100 P. T100 Outdoor installation In case of an outdoor installation, an outdoor roof is mounted on the T100. The outdoor roof is delivered as a separate item. Besides the roof, a chimney (for the exhaust gases) is included in the scope of supply. In the outdoor installation, the coarse pre-filter is included in the outdoor roof.
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1. Introduction
Manufacturer
This Turbec equipment has been manufactured by: Turbec Spa Via Statale 20/A 440 40 Corporeno (FE) Italy www.turbec.com
For maintenance
Contact the nearest Turbec service centre.
Identification
All machines have an equipment label for identification of the machine. The label is placed on the electrical cabinet door. Picture machine sign position
Note!
The picture above with the machine sign position shows the Turbec T100 P. (Continued)
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1. Introduction
(Continued) The figure below shows an example of the equipment label. The label contains data needed when contacting Turbec Spa concerning this specific equipment.
MACHINE TYPE: SERIAL NUMBER: YEAR/MONTH OF MANUFACTURE: VOLTAGE: PHASES: FREQUENCY: RATED CURRENT: POWER FACTOR: NOMINAL SPEED: AMBIENT TEMP: RATED FUEL INPUT: MANUFACTURER:
T100
1 2 3 4 5 6 7 8 9 10 11 12 13
400 VAC 3 phases (T100 P/PH) 3 phases + neutral (T100 PS/PHS) 50 Hz 173A 0.8 leading to 0.8 lagging 70 000 rpm -25 C to 40 C (indoor inst) -10 C to 40 C (outdoor inst) 333 kJ/s Turbec S.p.a. Via Statale 20/A 440 40 Corporeno (FE) Italy www.turbec.com
CE mark Machine type Serial number Year and month of manufacture Voltage Phases Frequency Rated current Power factor Nominal speed Ambient temperature Rated fuel input Manufacturer
CE marking
This equipment complies with the basic health, environment and safety regulations of the European Community and European Economic Area.
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1. Introduction
Document information
Purpose of this Operators manual
The purpose of this Operators manual is to provide the operator with information on how to handle and operate this Turbec equipment before, during, and after production. It is important to: keep the manual for the life of the equipment pass the manual on to any subsequent holder or user of the equipment
Design modifications
The instructions in this document are in accordance with the design and construction of the equipment at the time it was delivered from the Turbec manufacturing plant.
Technical publications
The technical publications for this equipment are: Installation Manual Maintenance Manual Operators Manual Electrical Manual Spare parts catalogue
Updates and additional copies can be down-loaded at: http://support.turbec.com. To access the site, a log-in is needed. Contact Turbec Customer support for more information at Phone Helpdesk: +46 (0) 40 680 01 00 Fax:+46 (0) 40 680 00 01 Web site: www.turbec.com When down-loading technical publications, always quote language and the machine serial number or the document number that can be found in the machine specification document.
Number of pages
This document contains a total of 88 pages.
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1. Introduction
Nomenclature and abbreviations

The following nomenclature and abbreviations are used in the Operators manual.
AC Air filter Auxiliary system BMS CE Control panel DC EMC Enclosure Evacuation fan Fine filter GT Heat exchanger Housing HTML Inlet air filter IGBT IP LAN LCD MCB OOR PIN PLC PMC RMC SIS SLIP TCP UL WINS T100 P T100 PH T100 PS Alternating Current Fine air filter for combustion air Lubrication, water cooling, ventilation, buffer air are all auxiliary systems Building Management System Conformit Europene User interface for controlling the T100 microturbine Direct Current Electromagnetic compatibility The enclosure is where all systems, except the evacuation fan, are installed in the T100 microturbine system Ventilation fan which creates cooling and ventilation for the T100 enclosure See Air filter Gas Turbine Exhaust gas heat exchanger for generation of heated water Hyper Text Markup Language A coarse filter placed at outside air intake Insulated Gate Bipolar Transistor Internet Protocol Local Area Network Liquid Crystal Display Main Circuit Breaker Out Of Range Personal Identification Number Programmable Logic Controller Power Module Controller Remote Monitoring and Control Standard International System Serial Line Internet Protocol Transmission Control Protocol Underwriters Laboratories Windows Internet Naming Service T100 Power Generation T100 Power and Heat Generation T100 Power Generation with Stand-Alone function
Includes compressor, the turbine and the generator
Standard International System (SIS) abbreviations are used for most measurement
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To ensure maximum safety, always read this section carefully before doing any work on the equipment or making any adjustments.
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Hazard information
General
Failure to observe information marked DANGER! puts your life in danger.
DANGER!
Failure to observe information marked WARNING! can result in personal injury and/or serious damage to, or destruction of, equipment.
WARNING!
Caution! Failure to observe information marked Caution! can result in damage to equipment.
Sign for mandatory actions

Disconnect current before any work
Warning signs
Hot surface
Dangerous voltage
General danger
Hanging load
Risk of crushing
Powerful magnetic field
Remote controlled machine start
Inflammable
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Personnel
Only skilled or instructed personnel are allowed to work on the equipment. The manufacturer declines all responsibility for injury or damage if the instructions in this manual are not followed. Personnel are responsible for: the equipment and the work area around the equipment all personnel in the vicinity of the equipment making sure that all safety devices are fully operational
Personnel must regard all electrical equipment as live. In general, switch the equipment off at the wall mounted mains power and padlock the switch before carrying out maintenance or repair work. Electricians Electricians should be certified according to local regulations and have experience of similar types of installations, proven skills in reading and working from drawings and cable lists, and knowledge of local safety regulations regarding power and automation. Work with the electrical equipment must be performed only by skilled or instructed technicians. According to EN 60204-1, 3.28 an instructed person is: An individual adequately advised or supervised by a skilled person to enable that individual to avoid hazards which electricity can create (e.g. operating and maintenance staff). According to EN 60204-1, 3.52 a skilled person is: An individual with technical knowledge or sufficient experience to enable that individual to avoid hazards which electricity can create. Gas fitters Gas fitters should be certified according to local regulations and have experience of similar types of installations, proven skills in reading and working from drawings and knowledge of local safety regulations regarding gas and automation. All work with the gas system should be conducted by locally approved gas fitters. For work on the gas system inside the T100, the personnel must be trained and approved by Turbec. Contact Turbec for more information.
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General safety precautions

The T100 microturbine can together with battery cabinet start without connection to the electrical grid.
Work inside the T100

The T100 microturbines doors are locked with a standard key (Double bit 3 mm), and may only be opened by skilled or instructed persons. Dangerous voltage There are parts in the power electronics that hold high voltage (up to 600 VAC see arrows) Some parts might remain live as the T100 microturbines main circuit breaker is switched off. (In case of accident call for medical attention immediately).
DANGER!
Cabinet side
Exhaust side
1 Main circuit breaker
Note!
The picture shows a T100 P. (Continued)
Work inside the T100 microturbine must be performed by skilled or instructed persons only. Before any work is done inside the T100 microturbine, always remember to: a) Stop the T100, see section 3.2 Stopping the T100. b) Switch off the main circuit breaker, after 10 minutes of cool down ventilation. c) Switch off the isolating switch for the grid network.
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Generator
Dangerous voltage During operation the voltage in the generator can be up to 600 VAC. The generators location is shown by the arrow.
DANGER!
Note!
The picture shows a T100 P.
Remote control
Remote controlled operation The T100 microturbine can be remotely started, stopped and accessed from a supervision unit, via a modem or computer network.
DANGER!
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Machine safety device

Emergency stop button
Learn the position of the Emergency stop button in order to stop the equipment in case of danger to people or damage to the equipment. The Emergency stop button switch off the power at the T100 output by opening the output contactor. Pushing the Emergency stop button will also shut off the fuel valves by a hard-wired loop thus stopping the engine. Note! The Emergency stop should never be used for normal shutdown. Emergency stops will shorten the lifetime of the T100.
Note!
The picture shows a T100 P.
Extra emergency stop

The T100 is prepared for an extra wall mounted Emergency stop button. This button is optional and should be located on a nearby wall. The function of the extra Emergency stop button is the same as the Emergency stop button on the T100.
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Doors and covers

Do not remove doors and covers Make sure that all doors and covers are in place and functioning. Never remove covers while the equipment is in operation.
WARNING!
The T100 microturbine is protected by a pressure sensor to measure the negative pressure in the enclosure. This sensor is part of the safety system and must never be bridged, by-passed or otherwise made non-operational. Never stop the equipment by opening a door or cover. Some parts of the equipment protected by doors and covers may be hot. Do not walk on top cover The top cover of the T100 microturbine is not design to carry the weight of a person.
Caution!
WARNING!
The T100 microturbines doors are locked with a standard key (Double bit 3 mm), and may only be opened by skilled or instructed persons. Furthermore, the T100 microturbines doors are prepared for use of padlocks.
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(Continued)
Service side view 1. Electrical cabinet door 2. Left front door 3. Right front door 4. Heat exchanger front cover 5. Heat exchanger right cover 6. Outdoor outlet front cover 7. Outdoor intake top cover 8. Outdoor intake front cover 9. Outdoor intake left cover
8 9
7 6 5
Back side view 10. Left back door 11. Right back door 12. Heat exchanger back cover 13. Outdoor outlet back cover
13
12
11 10
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Natural gas
Risk of personal injury! Natural gas is asphyxiating and inflammable. Carefully follow the local instructions and gas regulations.
WARNING!
Follow the local regulations for handling of natural gas.
Classification
Gas group: Temperature class: IIA T3
The T100 microturbine is not classified due to a high level of ventilation1. The remaining installation is classified according to IEC/EN 60079-10 and has classified zones. The perimeter must be respected between the fuel gas evacuation and hazardous equipment:
Zone 1: Zone 2: 3 m (9.8 ft) 6 m (19.6 ft)
Note!
The air inlet must be installed in a non hazardous area.
2 4 5 6
8
1 2 3 4 5 6 7 8 Zone 1, 3 m Zone 2, 6 m Fuel gas evacuation Exhaust outlet Air ventilation outlet Pre-filter Air inlet Fuel gas inlet
(Continued)
1. A safety system checks the negative pressure inside shuts off the gas inlet in case the pressure is not correct, indicating loss of appropriate ventilation.
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(Continued) Definitions (according to IEC/EN 6079-10): Hazardous area: An area in which an explosive gas atmosphere is present, or may be expected to be present, in quantities such as to require special precautions for the construction, installation and use of apparatus. Zones: Hazardous areas are classified into zones based upon the frequency of the occurrence and duration of an explosive gas atmosphere, as follows: Zone 0: An area in which an explosive gas atmosphere is present continuously or for long periods. Zone 1: An area in which an explosive gas atmosphere is likely to occur in normal operation. Zone 2: An area in which an explosive gas is not likely to occur in normal operation and, if it does occur, is likely to do so only infrequently and will exist for a short period only.
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Equipment for lifting and moving loads

Heavy load! Make sure that the capacity of the lifting equipment is adequate and that the equipment itself is in good working order.
WARNING!
If lifting tackle has to be joined to make up the necessary lengths, make sure that the joints are secure and have the same lifting capacity as the rest of the tackle. Always engage the safety clip on lifting hooks to prevent the tackle from slipping off. Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet. Make sure that the route and the destination are free from obstacles before moving a suspended load. It must be possible to lower the load to the floor quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability of the load has been checked.
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This chapter describes how to operate the T100 using the control panel located on the front of the T100.
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To ensure maximum safety, always read the 2. Safety precautions chapter before doing any work on the equipment or making any adjustments.
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3.1 Starting the T100

3.1.1 Preparations before start
These instructions must be followed before starting the T100. a) Make a visual check of the air intake on the outer wall or outdoor module. The grille must be clear to allow a free passage of air. If the passage is blocked, remove the obstructing objects or change the filter. b) Open the left and right front door. c) Check for potential water, oil and fuel leaks. d) Check the oil level in the oil tank. The oil level indicator (1) on the front side should be at least half filled, if not call for service personnel to fill the oil system. e) Close the left and right front door. f) Energize the main circuit breaker (2) on the electrical cabinet door. g) Open all manual fuel valves (3) between the fuel grid and the T100.
1. Oil level indicator 2. Main circuit breaker 3. Manual fuel valve
2 3
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3.1.2 Performing a normal start
Note! The following assumes that the T100 has been energized by switching on the main circuit breaker. a) Check that all manual fuel valves between the fuel grid and the T100 are in an open position. b) Check that all manual cut-off valves between the water system and the exhaust gas heat exchanger are in an open position. c) Activate the control panel by pressing any button. d) Enter the PIN code to enter the Operation window. e) Press Start on the control panel. The control panel will show the text Starting. Note! If the text Stopping - alarm present appears on the LCD, the start attempt has failed and the T100 will automatically restart depending on the cause of the alarm. The maximum numbers of restart attempts are three. See 3.6 Handling alarms for more instructions.
3.1.3 Starting after a normal stop

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Note!
The following instructions are only required when starting the T100 after short stops in production. In the following it is assumed that all manual cut-off valves are open. a) If there are any alarms in the Alarm list: check the cause of the alarm, remove it and reset the Alarm list. See 3.6 Handling alarms for more information. b) Press Back to return to Operation window. c) The Operation window will appear on the control panel. d) Press Start on the control panel. The control panel will show the text Starting. e) If Time Out for the control panel is reached: enter the PIN.
Note!
If the text Stopping - alarm present appears on the LCD, the start attempt has failed and the T100 will automatically restart depending on the cause of the alarm. The maximum numbers of restart attempts are three. See 3.6 Handling alarms for more instructions.
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3.2 Stopping the T100

3.2.1 Performing a normal stop
Switching off
Never switch off the main circuit breaker or the emergency stop button in order to stop the T100. This may seriously damage the equipment and will shorten the T100 lifetime. a) To stop the T100, press STOP on the control panel. The text Stopping will appear on the LCD.
WARNING!
The stop procedure will take approximately 5 minutes. Ventilation of the enclosure takes approximately 2 hours after the T100 has stopped. Note! Do not switch off the main circuit breaker after a normal stop! The main circuit breaker energizes the ventilation of the enclosure during the stop procedure. The evacuation fan will be switched off after approx. two hours of ventilation, when the turbine temperature is below a pre-specified limit. The T100 can communicate for 15 minutes with the Remote Monitoring and Control system if the main circuit breaker is switched off.
Note!
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3.2.2 Emergency stop
Caution! Use the Emergency stop only to stop the T100 in case of an emergency. Misuse of the Emergency stop may damage the equipment and will shorten the T100 lifetime. a) Press the Emergency stop button on the T100 or, if applicable, press the Emergency stop button mounted on the site wall. The text Stopping emergency stop appears on the LCD.
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b) Close all manual fuel valves between the fuel grid and the T100. Note! The T100 is stopped by a hard wired safety loop*. The emergency stop procedure takes approximately 1 minute. The unit will be extremely hot, as the emergency stop procedure stops the enclosure ventilation. Do not touch any surface! c) Close all manual shut-off valves between the water system and the exhaust gas heat exchanger.
*. This controls the fuel inlet value and the output contactor. Also, a crow bar resistor is connected to the DC-link resulting in a reasonably fast decrease of turbine rotation speed.
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3.2.3 Stopping for service purposes
Note! The following instruction is only required when T100 is to be stopped for service purposes. a) Press STOP on the control panel. The text Stopping appears on the LCD. b) Close all manual fuel valves between the fuel grid and the T100. c) Close all manual shut-off valves between the water system and the exhaust gas heat exchanger. d) Wait at least 2 hours allowing full ventilation of the enclosure. Then switch off the main circuit breaker mounted on the site wall. Note! Note! Some engine parts may still be very hot! The remote communication with the T100 is available for 15 min after the main circuit breaker has been switched off.
3.3 PIN code handling

The Start function and the control panel windows are protected by a Personal Identification Number (PIN) code to increase security. The PIN code protection can be turned off.
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The PIN code comprises of up to a maximum of six digits. The operator has three attempts to enter the correct PIN code. If the final attempt fails, the control panel will be blocked for one minute, before three new attempts are possible. Note! For safety reasons it is always possible to stop the T100 without entering the PIN code.
3.3.1 Entering the PIN code

Use navigation buttons and follow these instructions when prompted to enter the PIN code:
1 4 3 2
a) Use Up button for digit 1, Right for digit 2, Down for digit 3 and Left for digit 4. b) Enter an up to six (0-6) digits PIN code. c) Press ENTER button to confirm the PIN code. To abort simply press BACK.
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3.3.2 Changing the PIN code
a) Go to Change PIN code window. b) Enter current PIN code in Old PIN code field. Use navigation buttons to enter the old PIN code. c) Press ENTER to confirm. d) Enter new PIN code in New PIN code field. Use navigation buttons to select an new PIN code (at most 6 figures). e) Press ENTER to confirm. f) Re-enter the new PIN code in the Confirm PIN code field. Use navigation buttons to confirm an new PIN code. g) Press ENTER button to store the new PIN code.
3.4 Changing operating parameters

To change the value of a parameter: a) Go to Operating parameters window. b) Use Up or Down button to select the parameter that you want to change. The currently selected parameter is marked by > character. c) Use Left or Right button to change the value of the selected parameter. d) Press SET to confirm the new parameter value or press BACK to return to the Operation window.
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3.5 View measured data

To view measured data: a) Go to Measured data window. b) Press Up or Down to move through the list. c) Press BACK to return to the Operation window.
3.5.1 Variables in the Measured data window

List of the variables that are shown in Measured data window:
Electrical power output Site water temperature Heat exchanger water temperature Heat exchanger by-pass pos Mechanical vibration Turbine speed Turbine outlet temperature Oil inlet temperature Ball bearing oil temperature Roller bearing oil temperature Fuel valve inl. pres. Air filter pressure drop Air inlet temperature Generator temperature Running hours Number of starts Produced electrical energy Actual electrical power output (kW) Temperature of site water measured by an external temperature sensor (C) Water temperature measured at outlet of the heat exchanger (C) (%)* Mechanical vibration measured by a sensor located on the housing (g). Turbine speed as a percentage of the maximum nominal turbine speed (%)
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Temperature at interface between the microturbine and the recuperator (C) Temperature of oil entering bearings of the generator/microturbine (C) Temperature of oil at ball bearing (C) Temperature of oil at roller bearing (C) (Bar)** The drop in air pressure over the inlet filters (Pa). Temperature of air entering the fine filter (C) Temperature inside the stator (C) Total number of running hours (h) Number of successful engine starts since commissioning Produced electrical energy during total engine running hours (kWh)
* **
0% - all the heat power to the customer water circuit, 100% - all the heat power to the exhaust gas outlet pipe (%) fuel pressure at the T100 inlet (bar)
Note!
When T100 is not in operation some Measured data values will be represented by dots (....).
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3.6 Handling alarms

The Alarm list window comprises the fault stack of the T100. The fault stack is a list of the warnings (W), restarts (R) and faults (F) that have occurred. Up to 20 alarms can be stored in the stack. Note! A T100 that has been stopped by a fault, cannot be restarted until its fault stack has been reset.
3.6.1 Dealing with an alarm

a) Go to Alarm list window. b) Press Up or Down to move through the list. c) See 6. Troubleshooting chapter that includes information on the cause of the alarm as well as suggested actions. d) Once the cause of the alarm has been understood and removed, press RESET to clear the Alarm list. Note! If a fault is active during reset operation, letter A, for Acknowledge, is displayed to the right of a fault until it is taken care of. e) Press BACK to return to Operation window. f)
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To Restart the T100, see 3.1 Starting the T100.
3.7 Blocking remote control

Remote start/stop can be prevented by disabling operation on the HMI-panel.
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This chapter describes how to start up, monitor and operate the T100 using the Remote Monitoring and Control (RMC) application.
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4.1 Getting started

The T100 remote monitoring control (RMC) includes a homepage that can be reached via modem or with an ethernet connection. To be able to use the RMC web application you must establish a connection between your PC and the RMC homepage. Note! The T100 can communicate for 15 minutes with the RMC web server after the main circuit breaker is switched off. Establishing a connection via modem or via an ethernet connection involves: setting up the computer, connecting to and opening the RMC site.
4.1.1 Setting up a connection

The following describes how to create a modem connection on your PC. How this is done depends on the operating system that is run on your PC. Note! To be able to connect to a Turbec T100 via a modem, a special script is needed. The script is provided from Turbec and the file is named: slip2.scp. Install the file in: C:\WINNTT\System 32\ras\folder before proceeding with the following instructions. Microsoft Windows XP professional using a Modem a) Connect the telephone cable from the public phone network to the modem. Start Microsoft Windows XP on your computer. Click the Start button and then go to Settings and click Control Panel Double click Network connections. When the Network tasks window appears, double click the Create a new Connection icon. f) When the Network Connection Wizard window appears, click the Next button. If your computer is not prepared, a window appears with Location Information, fill in the local settings and click OK. g) A new window will appear. Click into the radio button Connect to the internet and then click Next. h) A new window will appear. Click into the radio button Set up my connection manually, click Next i) A new window will appear. Click into the radio button Connect using a dial-up modem, click Next A new window will appear. Type connections name example Turbec T100 1, click Next k) A new window will appear. Type connections telephone number, click Next. j) b) c) d) e)
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l) A new window will appear. In Internet Account Information, leave fields blank, click Next
m) A new window will appear. In Completing the New Connection wizard window click Finish. n) A new window Connect (the name you gave the connection earlier, like Turbec T100 1) will appear, click Properties. o) Click on tab Security, Tick run script and choose C:\WINNTT\System 32\ras\slip2.scp from the Run script: drop down list. p) Click on tab Networking choose SLIP: Unix Connection. Tick Internet Protocol (TCP/IP) and click on tab Properties. q) Click on the radio button Use the following IP-address and type IPaddress 192.168.1.2, Click OK twice, to complete the new settings. Microsoft Windows XP professional using Ethernet a) Start Microsoft Windows XP on your computer. b) Click the Start button and then go to Settings and click Control Panel c) Double click Network connections. d) When the Network tasks window appears, double click the Local area connection and click Change settings of this connection under menu Network tasks. e) Tick Internet protocol (TCP/IP) and click on the tab Properties. f) Click on the radio button Use the following IP address. Type the IPaddress "192.168.0.10" and subnet mask "255.255.255.0" g) Click OK, to complete the Internet Protocol (TCP/IP) properties. h) At Local Area Connection Properties, Click Close, to end this set-up session.
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Microsoft Windows 2000 Professional using a Modem a) Connect the telephone cable from the public phone network to the modem. b) Start Microsoft Windows 2000 on your computer. c) Click the Start button and then go to Settings, click Network and Dialup Connections. d) When the Network and Dial-up Connections window appears, double click the Make New Connection icon. e) When the Network Connection Wizard window appears, click the Next button. If your computer is not prepared, a window appears with Location Information, fill in the local settings and click OK. f) A new window will appear. Click into the radio button Dial-up to private network and then click Next. g) In the Phone Number to Dial window type Phone number to the T100 you want to dial and then click Next. h) In the Completing the Network Connection Wizard window type a name for the T100 you are dialling, for example Turbec T100 1. To end this set up session, click Finish. i) Double click on the Turbec T100 1 icon in the Network and Dial-up Connections window. j) Click on Properties and a new window will appear. k) Click on Security tap. Click on the radio button Typical (recommended settings) and choose Allow unsecured password from the Validate my identity as follows: drop menu. l) Tick show terminal window and Run script: and choose C:\WINNTT\System 32\ras\slip2.scp from the Run script: drop down list. m) Click on the Networking label and choose SLIP: Unix Connection from the Type of dial-up server I am calling: drop down list. n) Tick Internet Protocol (TCP/IP) and click on Properties. o) A new window will appear. Click on the radio button Use the following IP address and type. 192.168.1.2 to the IP address field. Click OK to end this set-up session. Note! If you have any further questions about modems or computers, please consult your local system administrator.
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Microsoft Windows 2000 using Ethernet a) Start Microsoft Windows 2000 on your computer. b) Click the Start button and then go to Settings and Network connections, and click on Local Area connection. c) When the Local Area connection status window appears, click Properties. d) In Local Area connection properties window. Tick Internet protocol (TCP/IP) and click on the Properties button. e) Click on the radio button Use the following IP address. Type the IP-address "192.168.0.10" and subnet mask "255.255.255.0" f) Click OK, to complete the Internet Protocol (TCP/IP) properties. g) At Local Area Connection Properties, Click OK, to end this set-up session. Microsoft Windows NT 4.0 using a Modem a) Connect the telephone cable from the modem to the public phone network. b) Start Microsoft Windows NT 4.0 on your computer. c) Double-click the My computer icon on the Desktop.
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d) Double-click Dial-Up Networking in the My computer window. e) Type: country code, area code and telephone number. Click Next. f) A new window will appear. Click New.... g) In the New Phonebook Entry Wizard window, type a name for the T100 you are dialling, for example Turbec Turbine 1. Click Next. h) In the Server window, select the The non-Windows NT server... box. Click Next. In the Serial Line Protocol window, select the Serial Line Internet Protocol (SLIP) box. Click Next. j) In the Login Script window, select the Automate with this script box. and choose C:\WINNTT\System 32\ras\slip2.scp from the drop down list. k) Click Next. l) In the IP address window, type 192.168.1.2. Click Next. m) In the Name Sever Addresses window, type 0.0.0.0 in the DNS server field, the WINS server field should read 0.0.0.0. Click Next. (Continued) i)
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(Continued) n) In the New Phonebook Entry Wizard window, click Finish to end this set-up session. Note! If you have any further questions about modems or computers, please consult your local system administrator. Microsoft NT 4.0 using Ethernet a) Start Microsoft NT 4.0 on your computer. b) Click the Start button and then go to Settings and Control panel, and click on Network. c) When the Network window appears, click tab Protocols. d) Mark TCP/IP protocol and click on the Properties button. e) Click on the radio button Specify an IP address. Type the IP-address "192.168.0.10" and subnet mask "255.255.255.0" f) Click OK, to complete the Microsoft TCP/IP properties. g) At Network, Click OK, to end this set-up session.
4.1.2 Dialing the RMC site

Using the icon on the desktop a) Double-click the icon Turbec Turbine 1 (as set up in section 4.1.1) on the Desktop. b) Click Dial. Check that the modem makes a connection with the T100. Using Dial-Up Networking window Note! This instruction is valid for Microsoft Windows NT. a) Click Start>Programs>Accessories>Dial-Up Networking. b) In the Dial-Up Networking window, select the T100 that you want to connect to from Phonebook entry to dial. c) Click Dial.
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4.2 Using the RMC site

Note! Turbec recommends to use Microsoft Internet Explorer 6 or higher to communicate with the RMC site. The RMC site contains different pages with varying information. For further description, read Appendix A The Remote Monitor and Control system about the layout and the different pages. The following instructions describes the basic operation of the T100 with the RMC web application.
4.3 Connect with the RMC web server

a) Open your web browser. b) Type the IP-address 192.168.0.1 in the Address field.
4.4 Select turbine

When connecting to the RMC site, the initial page displayed is the Select turbine page. It shows a list of information regarding locally connected T100s: Identity (Unit) Turbine state Selected turbine Control mode
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Information Status ...of the connected units Note! If more than one T100 unit is located on site, the Select turbine page shows a list of all connected T100 units.
4.4.1 Select T100 unit

To select a T100 unit: a) Choose unit by clicking on the Identity .
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4.5 Send command

The left-hand of the Send command page displays current values of the selected turbine
Parameter
Operating parameters
Type
Control mode
Unit
Comment
Mode of supervision/operation: Local, Remote or BMS, Schedule, siteCtrl, Modbus
Electrical power reference Site water temperature reference Power factor reference Power factor (lead /lag)
kW C cos(fi)
Reference value for power output Reference value of output water temperature (optional) Reference for cosine of phase angle between voltage and current Active power factor. Lead corresponds to capacitive and lag to inductive power to the grid. Grid mode On and Off.
Grid mode enable Measured data Turbine state -
The state of the T100: Emerg. stop (17), Evacuation (4), Fault stop (15-16), Running (11), Stand-by (14), Starting (2-10), Stopped (1)or Stopping (12-13). Displays start interference and generation mode* Actual net electrical power Actual output water temperature, external sensor (optional). Engine speed as a percentage of the maximum engine speed
Status information Electrical power output Site water temperature Turbine speed
kW C %
The right-hand of the Send command page allows you to change the parameters of the connected T100s. You can change: Control mode Electrical power reference Site water temperature reference Power factor reference
Power factor (lead/lag) Grid mode enable Start/stop (* A list with description of possible start interferences and generation modes is found in section 6.1 Status information.)
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4.5.1 Changing control mode
The following instruction describes how to change to Remote control mode. Equivalent procedures are necessary when changing to BMS or Local control modes: Note! Go to the Select Turbine page and choose the actual turbine to change control mode on. a) Go to the Send command page. b) Select Remote from the drop-down list. c) Click Set. If the change of control mode is successful the text Remote will appear in the Operating parameters on the left-hand of the page and on the T100s control panel
4.5.2 Changing reference values

Note! Go to the Select Turbine page and choose the actual turbine to change reference values. a) Go to the Send command page. b) Make sure the operational mode is set to Remote. c) Select the parameters that you want to change from the right-hand menu. d) Enter the value of the parameter in the Value box or choose from the dropdown list. e) Click Set. If the change of reference value is successful the new value will appear in the Operating parameters on the left-hand of the page. and on the T100s control panel. Note! If you send a reference that is out of range, T100 will change the reference to a limited value.
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4.5.3 Stopping the T100
To stop the T100: Note! Go to the Select Turbine page and choose the actual turbine to stop. a) Go to the Send command page. b) Make sure the operational mode is set to Remote. c) Click STOP button. Note! If the STOP button has changed to START the T100 is not running. It is possible T100 was stopped on site.
4.5.4 Starting the T100

To start the T100: Note! Go to the Select Turbine page and choose the actual turbine to start. a) Go to the Send command page. b) Make sure the operational mode is set to Remote. c) Click START button. Note! A T100 that has been stopped by a fault cannot be restarted until its fault stack has been cleared.
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4.6 Alarm
The Alarm page is used to display the Alarm history for individual T100s. The Alarm page comprises of a current stack of a T100, that is a list of the warnings, restarts and faults that have occurred.
4.6.1 About faults restarts and warnings

The last detected fault, restart or warning is at the top of the Alarm list. Earlier faults or warnings are written to the second position and downwards. The Alarm list can contain up to 20 faults, restarts or warnings. There is a distinction between faults restarts and warnings: Note! A fault is an event that stops the T100 microturbine. A restart is a current error that triggers an automatic restart of the T100. A warning is an event that needs attention.
There is a limit to the number of automatic restarts. When this limit is reached the last fault will trigger the T100 to stop.
4.6.2 Alarm notification

If an alarm occurs:
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Note! Note!
A red square will be displayed in the Status field of the Select Turbine page. The status information on Detailed engine data and Send command page will display Alarm present.
Faults can generate an alarm phone call, contact local service or Turbec for further information about this service. A T100 that has been stopped by a fault cannot be restarted until its fault stack has been reset.
4.6.3 Dealing with an alarm

To deal with an alarm: a) Click on the Alarm page. This opens the Alarm page. This page lists the fault stack for the selected T100. b) Consult the Troubleshooting chapter for information on the cause of the fault and suggested actions. c) Click Reset to clear the alarm list. Note! If an alarm is active during reset it is represented with an (A) for acknowledge. When an acknowledged alarm is taken care of, it will be removed from the list.
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4.7 Detailed engine data

The Detailed engine page contains the following data: Operating parameters Measured data and Statistical data. For further information read: Appendix A.7 Detailed engine data page.
4.8 Overview
The Site overview page contains the following information: Operating parameters, Measured data, Statistical data for the entire site that is connected to the T100. For further information read: Appendix A.8 Overview page.
4.9 Configuration
The Configuration pages contain information and functions to set up a T100 microturbine. For further information read: Appendix A.10 Configuration pages.
4.10 Help pages

The Help page contains on-line help about the RMC site.
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4.11 Disconnecting the modem

Note! To avoid unauthorized access to the RMC site is recommended that you close the connection to the modem (if this is used) after you have finished your RMC session. You should also close the web browser. To close the connection: a) Open the Dial-Up Networking window or double-click the Turbec Turbine 1 icon on the Desktop. b) Click Hang Up.
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This chapter describes how a T100 can be supervised from a Building Management System (BMS).
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5.1 Supervising a T100 from a BMS

Different types of BMS equipment can be used to supervise a T100. The following is only meant as a basic overview and is not intended to describe the design of a specific BMS equipment. If BMS analog start signal is not active, the LCD on the control panel of the T100 will show the text BMS deactivated.
The T100 is prepared for connection to BMS networks. BMS operators provides following input signals: start/stop the T100 microturbine set the reactive power reference set the active power reference set the grid mode enable The following output signals are available from the T100: running stopped by fault
5.1.1 Changing operational mode

To change the operational mode use the: control panel of the T100, see the 3. Using the control panel or the: RMC application, see the 4. Using Remote Monitoring and Control
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6. Troubleshooting
This chapter describes the statuses and the alarms that can be generated by the T100 as well as suggested actions. To ensure maximum safety, always read the 2. Safety precautions chapter before doing any work on the equipment or making any adjustments.
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6. Troubleshooting
6.1 Status information

The status information on both the RMC site and state information on the operators panel displays text messages of the current status of the T100 unit: This table list the different statuses:
Panel text Description Grid mode applicable StandAlone mode applicable x x x x x x x x x
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Emergency act. Test mode active Alarm present Stopped for service Main switch open Stopped by BMS PE high temp Gen spare 1 Gen spare 2 Grid not healthy GM not enabled BMS GM not enabled El power dem low Heat dem low CrowBar temp high Main cont open BrakeModule not ok Grid healthy PE not of SAM type GM operation HSB operation Genmode not sel
Emergency circuit is open Unit in TestMode, no running possible Alarm list contains a fault Unit is stopped for service reasons Main switch is open The BMS start signal is not active Unit is stopped by high tripp on transformer unit Spare signal Spare signal Grid is not healthy Grid Mode signal is not enabled from user BMS Grid Mode Signal is not enabled Not enough electrical power margin to run the unit Site water circuit temperature to high Crow bar resistor high temperature Main contactor is open Brake module is not avaible Grid is healthy Unit is not prepared to run Stand Alone Mode Unit is running in Grid Mode Unit is running in Hot Stand By Mode Generation mode is not selected
x x x x x x x x x x x x x x x x x
x x x x x x x
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6. Troubleshooting
6.2 Alarms and faults

The following table shows predefined alarms with possible cause and suggested actions for operators.
No. Description 1 Gas leakage detected * Possible cause Presence of gas at the microturbine enclosure due to leakage in the fuel system. Faulty gas detector. 2 Main switch open Start button has been pressed while the main switch is still open. Automatic restart will occur. Close main switch again, reset and try to restart the machine. In case it is not possible call Turbec or service partner. Proposed action of operator Close external gas valve. Call Turbec or service partner.
Main switch has been open manually while the machine is in operation. Main switch has tripped due to currents above switch internal current settings. Faulty main switch. Faulty connection of the auxiliary contact to the PMC-DI03. 3
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Electrical interface cabinet failed **) Turbine speed high
Contact Turbec for information Faulty speed signal. Power electronics failure that cause a fault in speed control
Call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner.
Fire presence detected Presence of fire detected where the ***) customer placed the fire detector
Faulty cable connection of the fire sensor contact to the SCC-DI12.
Push emergency stop (the gas valve will close and the electrical grid will be disconnected). Check for fire or smoke. If present, extinguish and/or call the Fire Department. If no fire or smoke is detected, check wires and detector.
* ** ***
Only applicable if the optimal gasdetector is installed. Only applicable if the Electrical Interface cabinet is installed Only applicable if the fire detector is installed
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6. Troubleshooting
No. Description 6 Water flow low Possible cause Proposed action of operator Heat exchanger water pump or pump motor Automatic restart will occur. If the fault perin gas and water cabinet failed. sist, check external water circuit for possible obstructions. If the fault persist call Turbec or service partner. Heat exchanger pump motor protector GCQM4 tripped. Check GCQM4 if opened. If so, reconnect and measure currents in all three phases. If the fault persists call Turbec or service partner.
Valves at the heat exchanger water circuit are closed. Flow through the heat exchanger water circuit too low because external obstruction. Faulty connection of the contactor TCKM03 to the PMC. Open connection of the flow switch FS4 to the SCC-DI10 (24 V should be found on the DI10). 7 Ramp up timeout The power electronics was not able to speed up engine to ventilation speed within permissible time. Faulty speed signal. 8 9 10 Turbine start time out Flame out at light up Roll out timeout Refer to fail 55 (Flame out) description. Power electronics still purging engine in spite of stop command. Faulty speed signal. 11 12 Max number of restart Refer to the description of the att. corresponding fail. SCC communication fail Failed communication cable between PMC and SCC. Faulty PMC communication port. Faulty SCC communication port. 13 TOT overtemp. Very hot start where pilot fuel flow is enough to raise temperature over the corresponding limit. Failure of main or pilot fuel control valve that results in a valve blocked in open position. Failure of one of the turbine outlet temperature measurements.
Automatic restart will occur, if the fault persist, call Turbec or service partner.
Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Call Turbec or service partner. Check connections of cables. Automatic restart will occur, if the fault persist, call Turbec or service partner.
Restart the machine. If the fail persist call Turbec or service partner.
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6. Troubleshooting
No. Description 14 Oil pressure low Possible cause Faulty lubrication oil pump motor. Proposed action of operator If GCQM7 opened, close it and measure currents in all three phases. If the fault persists call Turbec or service partner.
Motor protection GCQM7 tripped. Failure of contactor TCKM01, signal connection or digital output DO02 on PMC that should be lit when pump is activated. If oil pump is running, oil filter is not clean, oil leakage or too low oil amount in tank. Pressure switch failure or signal connection to input DI04 in SCC that should be lit when there exists oil pressure. 15 Buffer air pressure low Buffer air supply pipe obstructed. Buffer air pressure switch pipe obstructed. Faulty connection between the buffer air pressure switch BP1001 and the PMCDI01.
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Automatic restart will occur, if the fault persist, call Turbec or service partner.
Buffer air pressure switch diaphragm broken. 16 Emergency stop Emergency stop switch at the machine electrical cabinet has been pressed. After emergency situation has been cleared reset the emergency stop and restart the machine. Call Turbec or service partner.
External stop switch connected between terminals X1: 5-7 or X1: 6-8 is open. Emergency stop cable connection open. The safety relay has detected a fault in the emergency circuit 17 Master unit com error ****) Communication with the Master control unit Automatic restart will occur. If the fault per(if present) has failed due to cable problem sists, check the Ethernet cable, hub or PMC communication port problems (if used) and PMC's. Evacuation fan does not provide sufficient air flow for cooling of oil. Automatic restart will occur, if the fault persist, check air filters and oil pump motor overheat protection. Call Turbec or service partner.
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Oil inlet temp. high
Oil circulation lower than needed to provide adequate cooling of the oil. Oil pre-heater in constant on position providing unnecessary heating to the oil. Faulty oil inlet temperature sensor.
****
Only applicable if a Turbec site controller is used
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6. Troubleshooting
No. Description Possible cause 19 Ball bearing oil temp. Faulty ball bearing high Faulty signal from ball bearing oil outlet temperature sensor 20 Roller bearing oil temp. high Faulty roller bearing Faulty signal from roller bearing oil outlet temperature sensor 21 Engine vibration high High engine vibration may indicate severe balancing problem with engine rotor shaft. Faulty roller or ball bearing. Vibration sensor or amplifier failure 22 Auxiliary system failed Motor protection GCQM7 tripped because oil pump motor overloaded. Motor protection GCQM11 tripped because water cooling pump motor overloaded. Faulty connection between the auxiliary contacts on GCQM7 and GCQM11 and the PMC-DI04. 23 24 Auxiliary system power loss Electrical Cabinet temp high Faulty auxiliary converter when the unit is running Air inlet filter to electrical cabinet is dirty why the air flow is reduced. Faulty fan motor in the electrical cabinet. 25 Oil level low Oil level low. Check the oil level and fill up if so required. If the fault persists call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Check and replace the filter if needed. Check if the fan is running.
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Proposed action of operator Restart the machine. If the fault persists call Turbec or service partner.
Restart the machine. If the fault persists call Turbec or service partner.
Restart the machine. If the fault persists call Turbec or service partner.
Automatic restart will occur. Check the protections and reset if needed. If the fault persists call Turbec or service partner.
Oil switch failure. Signal connection failure between the oil level switch and input SCC-DI03. 26 24 VDC supply failed Fuse A1 opened Replace the fuse. Restart the machine. If the fault persists call Turbec or service partner.
Faulty power supply FAU1 or FAU2. 27 Enclosure temp. high Evacuation fan does not provide sufficient air flow for enclosure cooling. Automatic restart will occur, if the fault persist, check air inlet filter and obstacles in the air path. Check the operation of the fan. If the fault still persist, call Turbec or service partner.
Hot air leakage from the engine. Faulty connection of the temperature switch BT0703 to the PMC-DI03. 28 Aux power supply time out Faulty auxiliary converter or feedback signal Automatic restart will occur, if the fault persist, call Turbec or service partner.
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6. Troubleshooting
No. Description 29 TOT increase high Possible cause Faulty TOT sensors Faulty fuel control valves not closing according to control signals. Might be caused by dirt inside the valves. Faulty control signals 30 OP-PMC com. error Faulty operators panel communication port. Check cable between the PMC and operators panel. Call Turbec or service partner. Proposed action of operator Call Turbec or service partner.
Faulty PMC communication port. Faulty connection cable between PMC and operators panel. 31 Oil temp. low Faulty oil pre-heater. Check the motor protection status. Reset and measure current during operation. If the fault persist, call Turbec or service partner.
Motor protection GCQM9 tripped because oil preheater is shortcircuited. Faulty connection between the PMC-DO14 and the contactor TCKM02.
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Faulty oil inlet temperature sensor signal. 32 Air filter pressure drop high warning Dirty fine filter. Faulty air filter pressure sensor. Faulty connection between the air filter pressure difference sensor BP0701 and the SCC. 33 Air filter pressure drop oor Faulty pressure sensor. Faulty connection between the pressure sensor and the PMC. Faulty 5VDC power supply at the SCC. 34 Roller bearing oil temp. oor Faulty temperature sensor. Faulty connection between the temperature sensor and the PMC. Faulty 5VDC power supply at the SCC. 35 36 Spare Not applicable Call Turbec or service partner. Call Turbec or service partner. Call Turbec or service partner. Replace the fine filter. In case the fault persists call Turbec or service partner.
Bearing inlet oil temp. Faulty temperature sensor. oor Faulty connection between the temperature sensor and the PMC. Faulty 5VDC power supply at the SCC.
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Shut off valve 1 fail
Leakage in the shut off valve 1. Defective fuel booster inlet pressure switch.
Call Turbec or service partner.
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Shut off valve 2 fail
Leakage in the shut off valve 2.
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6. Troubleshooting
No. Description 39 Air inlet temp. low Possible cause Air inlet temperature lower than -26C. Proposed action of operator Turbec recommends not to operate the machine when air inlet temperature is under 25C. Turbec recommends not to operate the machine when air inlet temperature is above 40C. Call Turbec or service partner.
Faulty air inlet temperature sensor. 40 Air inlet temp high Air inlet temperature higher than 41C.
Faulty air inlet temperature sensor. 41 Generator temp high Evacuation fan does not provide sufficient air flow for cooling water cooling. Water circulation lower than needed to provide adequate cooling of the generator. Faulty generator temperature sensor. 42 Air inlet temp oor Faulty temperature sensor. Faulty connection between the temperature sensor and the SCC. Faulty 5VDC power supply at the SCC. 43 44 Spare Heat exch. water temp. oor Not applicable Faulty connection or shortcircuit between the temperature sensor and the SCC. Not applicable Faulty temperature sensor. Faulty connection or shortcircuit between the temperature sensor and the SCC. Faulty 5VDC power supply at the SCC or faulty SCC analogue input. 47 48 Fuel booster drive failed Ball bearing oil temp. oor Internal fault in the fuel booster variable fre- Automatic restart will occur, if the fault perquency drive. sist, call Turbec or service partner. Faulty temperature sensor. Faulty connection between the temperature sensor and the SCC. Faulty 5VDC power supply at the SCC. 49 50 51 Spare Spare TOT value SCC oor Not applicable Not applicable Connection between the SCC and the turbine outlet temperature sensor 1 is open. Faulty SCC analogue input. 52 TOT value PMC oor Connection between the PMC and the turbine outlet temperature sensor 2 is open. Faulty PMC analogue input. Possible cause Call Turbec or service partner. Call Turbec or service partner. Call Turbec or service partner. Call Turbec or service partner.
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Faulty temperature sensor.
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Spare Generator temp. oor
No. Description
Proposed action of operator
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6. Troubleshooting
53 54 TOT value oor Light up timeout Refer to description of fault 52 and 51. Bypass fuel flow too low. Faulty ignition system. Faulty connection between the ignition system and the SCC. 55 Flame out Pilot (main) fuel flow too low because obstruction at the valves or pipes. Faulty connection between the SCC and pilot (main) fuel valve amplifier or between the amplifier and the pilot (main) fuel valve. Faulty pilot (main) valve amplifier. Faulty pilot (main) fuel valve. Fuel energy content low. Faulty pilot combustion chamber. 56 Evacuation failed Microturbine enclosure not tightly closed. Check the microturbine enclosure and air inlet pipe. Check that microturbine doors are closed. Restart the machine. If the fault persist call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner.
Faulty evacuation fan motor.

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Faulty connection between the SCC digital input and enclosure pressure switch. Faulty enclosure pressure switch. 57 Ctrl valve pressure low Faulty gas compressor or connection between gas compressor and compressor drive. Faulty shut off valve 2. Faulty connection between the corresponding SCC digital output and the shut off valve 2. Faulty pressure sensor. Faulty connection between the corresponding SCC analog input and the fuel valve inlet pressure sensor. 58 Ctrl valve pressure high Spring setting at the compressor bypass valve is set too high. Faulty compressor bypass valve. Faulty pressure sensor. 59 Ctrl valve pressure oor Faulty pressure sensor. Faulty connection between the corresponding SCC analog input and the fuel valve inlet pressure sensor. Faulty analogue input at the SCC or faulty 5VDC supply from the SCC Call Turbec or service partner. Restart the machine. If the fault persists call Turbec or service partner. Restart the machine. If the fault persists call Turbec or service partner.
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6. Troubleshooting
No. Description 60 Fuel booster in pressure low Possible cause External gas supply interrupted. Proposed action of operator Check that external manual or automatic shut off valves are open and gas is supplied. In case the fault persists call Turbec or service partner.
External temperature activated safety gas shut off valve closed *****) Under pressure created between the shut off valve 1 and the gas compressor because compressor has been started while the valve was closed. Faulty shut off valve 1. Faulty connection between the shut off valve 1, the safety relay and the corresponding digital output at the power electronics (AFE) control board. The safety relay detected a fault. 61 62 63 Spare Spare Fuel booster temperature high Not applicable Not applicable Low oil level at the gas compressor. Faulty gas compressor. Faulty connection between the temperature switch and the correponding digital input at the SCC. Faulty temperature switch. 64 65 Spare Site temperature oor Not applicable Faulty temperature sensor. Faulty connection or shortcircuit between the temperature sensor and the SCC. 66 Heat exch. out temperature high Heat exchanger water pump or pump motor failed. Check water filter in the water circuit if installed. Check for obstruction in the water circuit or for low heat demand. Automatic restart will occur, if the fault persist, call Turbec or service partner. Call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner.
Heat exchanger water pump or pump motor failed. Motor protection GCQM4 tripped because of water pump motor overload. Low water flow in heat exchanger. Rapid decrement in thermal power demand from the site. Faulty connection between the heat exchanger temperature sensor and the correponding input at the SCC. Faulty heat exchanger temperature sensor. Possible cause
*****
No. Description
If external Gas Water interface cabinet is installed
Proposed action of operator
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6. Troubleshooting
67 68 69 70 71 Spare Spare Spare Spare PMC-PE com. error Not applicable Not applicable Not applicable Not applicable Faulty power electronics communication port. Faulty PMC communication port. Faulty connection between the PMC and power electronics. 72 Start battery voltage (low/high) ******) PE - AFE output current high Brake chopper timeout Spare Air filter pre high Faulty battery Open fuses Temporary overload due to problems in the electrical grid Too much energy is put into the T100 brake chopper Not applicable Dirty fine filter. Replace the fine filter.Automatic restart will occur. In case the fault persists call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner.
73 74 75 76
Faulty air filter pressure sensor.

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Faulty connection from air filter pressure difference sensor to the SCC. 77 Speed sensor diff. high Faulty connection between the power electronics (INU) and the corresponding PMC input. Faulty PMC counting input. Faulty speed measurement at the power electronics (INU). 78 79 Spare TOT sensor diff. high Not applicable TOT sensor lost calibration because lifetime has expired. TOT sensor faulty placed. 80 81 82 83 84 85 Spare Spare Spare PE DC link fault PE IGBT fault Encl. pressure sw. failed Not applicable Not applicable Not applicable Hardware failure, such as DC link capacitor or converter. One of the converters indicates a IGBT problem Automatic restart will occur, if the fault persist, call Turbec or service partner. Call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner.
Connection between the PMC and the enclo- Automatic restart will occur, if the fault persure pressure is shortcircuited. sist, call Turbec or service partner. Faulty enclosure pressure switch blocked in close position.
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PE HW fault
One of the converters indicates a hardware problem
******
Only applicable in the stand alone T100 unit
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6. Troubleshooting
No. Description 87 PE thermal protection 88 89 PE CAN com error PE AFE grid fault Possible cause One of the converters indicate themal overload or high heat sink temperature The transformer temperature is high Problems in the CAN bus communications. Grid voltage amplitude or frequency out of range Grid phase sequence error Synchonization problems 90 91 92 93 94 PE AFE related fault PE SI related fault PE AUX SYS related fault PE FB fault Buffer air sw. failed A fault on the AFE converter is indicated A fault on the Start converter (INU) is indicated A fault on the Auxiliary system converter is indicated Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Automatic restart will occur, if the fault persist, call Turbec or service partner. Proposed action of operator Automatic restart will occur, if the fault persist, call Turbec or service partner.
A fault on the Fuel booster converter is indi- Automatic restart will occur, if the fault percated sist, call Turbec or service partner. Connection between the pressure switch and Automatic restart will occur, if the fault perthe corresponding input at the SCC is short sist, call Turbec or service partner. circuited.
2.2T100s3_OM06_rev02.fm
Faulty buffer air pressure switch blocked in closed position. 95 96 Spare Not applicable Oil pressure sw. failed Connection between the pressure switch and Automatic restart will occur, if the fault perthe corresponding input at the SCC is short sist, call Turbec or service partner. circuited. Faulty oil pressure switch blocked in closed position.
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This section describes the basic care instructions for the T100. To ensure maximum safety, always read the 2. Safety precautions section before doing any work on the equipment or making any adjustments.
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7.1 Introduction
The T100s care activities are performed by an instructed operator and comprise various maintenance activities described in this section. Note! The care activities do not include maintenance of the fuel gas compressor. Service instructions for the fuel gas compressor are found in a separate manual.
7.2 Weekly care

Check the function of the T100. Also check the continuous status using the Remote Monitoring and Control system, see the 4. Using Remote Monitoring and Control section.
7.3 Monthly care

The monthly care activities are divided into two categories: care when the T100 is running care when the T100 is stopped
7.3.1 Care when the T100 is running

2.2T100s3_Om07_rev02.f
a) Check for unusual vibrations and noises. If unusual vibrations and noises appear, contact the service organization. b) Make a note of all the measuring data values in a log book. See the 3. Using the control panel. c) Check electrical cabinet air inlet filter. If clogged replace it.
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7.3.2 Care when the T100 is stopped
a) Make a visual check around and inside the T100. Check for leaking oil, gas or water. If there are any leaks, contact the service organization. b) Make a visual check of the coarse air intake filter for objects that may be blocking the ventilation system. If the passage is blocked, remove the obstructing objects or change the filter. c) Check the electrical cabinet air inlet filter. d) Open the left front door to check the oil level in the oil tank. The oil level indicator (1) should be at least half full. If oil needs to be refilled, contact the service organization. e) Check the level in the cooling water container (2). The water level should be at least half full. If water needs to be refilled, read the Maintenance manual section 6. Water cooling system for further information. f) Close the left front door.
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1 Oil level indicator 2 Cooling water container
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7.4 Care every 6 to 12 months

The following care activities should be performed every 6 to 12 months: exchange coarse filter ventilate (bleed) the exhaust gas heat exchanger (T100 PH only) exchange fine filter exchange electrical cabinet air inlet filter The following instructions are intended for the operator. If additional assistance or more detailed information is needed, please contact Turbec or the service organization.
7.4.1 Exchange coarse filter

Note! This instruction is valid for the coarse filter that is delivered by Turbec. If a filter from a supplier other than Turbec is used, please check with your supplier for instructions on how to change the filter. The time interval between the filter exchanges is influenced by the operating time and environmental conditions. The exchange schedule may therefore vary from installation to installation.
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Note!
a) Shut off the T100 from the control panel or by remote. Wait for the T100 to stop. b) Shut off the main circuit breaker. c) Close manual shut off valve on the fuel gas system.
1. Coarse filter 2. Hatch
The picture shows a T100 P indoor
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d) Locate the coarse filter (1) on the wall to the left of the T100 or on outdoor top cover. e) Loosen the screws that fasten the hatch (2) and remove the hatch. f) Pull out the worn coarse filter. g) Replace the old with a new, clean, coarse filter. Make sure to place the coarse filter correctly. h) Mount the hatch and tighten the screws.
7.4.2 Purge air from the exhaust gas heat exchanger (T100 PH only)
Note! During building maintenance, the existing, on site, hot water system may leak or allow air to enter the system. Air bubbles may cause rust inside the exhaust gas heat exchanger. Rust will shorten the lifetime of the equipment. It is therefore important to purge the equipment regularly if there is any sign of rust. The exhaust gas heat exchanger can be purged while the T100 PH is running. Risk of injury and damage! Make sure that the hot water from the exhaust gas heat exchanger cannot cause injury or damage to personnel and equipment.
Note!
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WARNING!
a) Locate the aerator (1) at the upper side of the inlet of the exhaust gas heat exchanger.
1. Aerator 2. Tray
(Continued)
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(Continued) b) Place a tray (2) under the aerator. c) Open the aerator (1) and let the water/air mix flow out. Use a wrench to counter hold the coupling. Do not remove the plug completely, only loosen it enough to open the aerator. The pressure in the aerator may be up to 24 bar and the water is very hot.
WARNING!
d) Close the aerator when only water flows out.
7.4.3 Change fine filter

Note! Normally, fine filter exchanges are scheduled every 6000 hours as part of the preventive maintenance plan. The time interval between the filter exchanges is influenced by environmental conditions. The exchange schedule may therefore vary from installation to installation. The fine filter conditions are supervised by the control system and an alarm is generated when the filter requires changing.
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Note!
a) Stop the T100 from the control panel or by remote. Wait for the T100 to stop. b) Shut off the main circuit breaker. c) Close the manual shut off valve on the fuel gas system, before and after fuel gas compressor. d) Open the left front door. e) Locate the fine filter (1) on the ceiling.
1. Fine filter 2. Covering plate 3. Wing nuts
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f) Remove the wing nuts (3) holding the covering plate. g) Dismount the covering plate (2) and pull out the fine filter. h) Replace the old with a new, clean, filter. Make sure to place it correctly. Note! Be careful while mounting! Obstructing electrical cables and hoses may damage the filter. i) Mount the covering plate and the nuts.
7.4.4 Change electrical cabinet air inlet filter

Note! Normally, electrical cabinet air inlet filter exchanges are scheduled every 6000 hours as a part of the preventive maintenance plan. The time interval between the filter exchanges is influenced by environmental conditions. The exchange schedule may therefore vary from installation to installation. In some special cases in very dirty environment, the air inlet filter has to be replaced every 1000-2000 hours. a) Stop the T100 from the control panel or by remote. Wait for the T100 to stop. b) Shut off the main circuit breaker c) Close the manual shut off valve on the fuel gas system, before and after fuel gas compressor. d) Locate the electrical cabinet air inlet on the right door of the electrical cabinet e) Loose the screws (2) on the bottom of the filter grid (1) and lift the grid f) Replace the old with a new, clean, filter g) Mount the filter grid and tight the screws
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1. Electrical cabinet air inlet filter grid 2. Screws
1 2
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Appendix A
This appendix describes the Remote Monitoring and Control web server system (Remote system).
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Appendix A The Remote Monitor and Control system
Appendix A
The Remote Monitor and Control system
The Remote system provides a control interface for the T100 via any browser (the web server are currently compatible with Internet Explorer 6.0 Netscape 8.0.4, Mozilla Firefox 1.0.7/1.5). From the Remote system the T100 can be started/stopped and a number of reference inputs can be managed. The Remote system also presents running data. The Remote system can be accessed via Ethernet or modem connection. The remote system is available in English only. Graphically the Remote system comprise of two principal parts. The top part is a menu and navigation bar. The menu view is constant and is not changed dependent of use. The lower part information is used as browse area and contains information and tools for managing reference values etc. The information in the lower part is altered using the upper part menu and navigation bar. The Menu frame is used for navigation. Following functionality is available through the remote system.
Name select turbine Functional description
Browse through the turbines on sites. Gives brief information on each unit on site. If there are multiple units on site, the target unit (selected turbine) for the Remote system must be selected from select turbine. Used to start and stop selected turbine and to change reference values to the selected turbine. Also gives a brief view of some key data for the selected turbine.
send command
A.1
Menu frame
alarm
View the current alarm list of the selected turbine. Also gives the possibility to reset alarms. View detailed information of the selected turbine. View an overview of all the turbines on site. Enter a weekly running schedule with predefined start and stops for the selected turbine. Configuration tool to set up and adjust the site specific settings of the selected turbine. Note that unit configuration only shall be done by authorized personnel and that incorrect settings will void warranty and seriously can damage the turbine unit.
detail
overview schedule
configuration
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Appendix A
A.2 Browse frame A.3 Select turbine page
In the top left corner the name of the actual browsed function is displayed. In the top right corner the serial number of the currently selected turbine is displayed. The selected turbine is important if the site is a multi unit site. If the site consists of more than one unit, the remote system can work directly against each one of these units. In a multi unit site the function select turbine is used to select and alter target turbine. The Select turbine function is used to alter target turbine. If the site consists of more than one unit, the remote system can work directly against each one of these units. In a multi unit site the function select turbine is used to select and alter the target turbine. To select a target turbine use link shown over the turbine target serail number.
T - 10145 T - 10147 T - 10162
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Appendix A
Name Possible alternatives Description Name Possible alternatives Description
Unit
T10001 - T10999
Serial number of the turbines present on the site. Also a function key to select each of the present turbines as a selected turbine for the remote system. The current state of the individual T100.
Information
Turbine state
Control mode Local BMS Remote Schedule SiteCtrl Modbus
Displays how the individual T100 is controlled.
Status
Green - no error Gives the current alarm status of the unit. Yellow - alarm list contains writing Red - alarm is active
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Stopped (1) Starting (2-10) Evacuation (4) Running (11) Stopping (12-13) Stand-by (14) Fault stop (15-16) Emerg. Stop (17)
Emergency active Test mode active Alarm active Stopped for service Main switch open Stopped by BMS PE high temp Grid not healthy GM not enabled BMS GM not enabled El power dem low Heat dem low CrowBar temp high Main cont open BMS level stop GM operation HSB operation GenMode not selected
Displays status information about the T100. This can also be a start condition that is not fulfilled.
If several start conditions are not fulfilled the start condition defined as most severe is displayed (as example if the turbine is stopped by Emergency active and Stopped by BMS, Emergency active is shown).
Appendix A
A.4 Send Command page
The send command function is used for start and stop and changing reference values to the selected turbine.
The page is divided in a left part and a right part. The left upper part displays current active reference values. The lower left part displays a selection of measured data. The right side gives the possibility to set new operating parameters and send them to the T100. Note that its only possible to change and alter the operating parameters from the Remote system if the Control mode is set to Remote. If the control mode is in other mode than Remote, all parameters field (but Control mode) are disabled (with grey colour) and the input reference values can not be changed. It is always possible to change the Control mode independent of current Control mode.
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Appendix A
Note that in Control mode BMS, the T100 will automatically start if the BMS analog running signal is enabled. See below diagram for the input source of respective reference value dependent of control mode. Note also that the internal control system will move the working point in a smooth way independent of non continual changes in the reference values.
Reference value input selector

Start/stop signal Control mode
Local BMS Remote Schedule SiteCtrl Modbus
Electrical power reference Source

Local panel Analog input Remote Schedule Site master Modbus Yes No Yes No No Yes
Site temperature reference Source

Local panel -Remote -Site master Modbus Yes Yes Yes Yes No Yes
Power factor reference Source

Local panel Analog input Remote -Site master Modbus
Source
Local panel Analog input Remote Schedule Site master Modbus
Inherited
Yes No Yes No No Yes
Inherited
Inherited
Inherited
No Yes Yes No Yes
Yes
Update a reference value

Enter the preferred values in the Send new parameters field (remember to use a dot for decimal notation). Confirm the changes by pressing button Set. The operating parameters (presented in the left part) should be updated with done changes.
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Appendix A
Name
Control mode
Measured data
Description
Determines from what input the individual T100 is controlled.
Alternatives
Local BMS Remote Schedule SiteCtrl Modbus 40-112kW 0-110 C
Name
Turbine state
Alternatives
Stopped (1) Starting (2-10) Evacuation (4) Running (11) Stopping (12-13) Stand-by (14) Fault stop (15-16) Emerg. stop (17) Emergency active Test mode active Alarm active Stopped for service Main switch open Stopped by BMS PE high temp Grid not healthy GM not enabled BMS GM not enabled El power dem low Heat dem low CrowBar temp high Main cont open BMS level stop GM operation HSB operation GenMode not selected
Description
The current state of the individual T100.
Electrical power reference Site water temperature reference*
The active Electrical power reference The currently active Site water temperature reference * Can also be used for hot air with denomination Site temperature reference Status information
Power factor reference Power factor (lead/lag) Grid mode enable
0.8-1 Lead Lag Yes/No
The currently active Power factor reference Positive or negative power factor reference User configuration if the unit should be able to run against grid. Will force the unit to Hot Stand By mode (for a limited time) if the unit is running (the main contactor will stay closed). If the unit is stopped it can not start if Grid mode is not enabled.
Displays status information about the T100. This can also be a start condition that is not fulfilled. If several start conditions are not fulfilled the start condition defined as most severe is displayed (as example if the turbine is stopped by Emergency active and Stopped by BMS, Emergency active is shown.
Electrical power -10 112kW output
The current value of exported electrical power
Continued
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Appendix A
Site water temperature Turbine speed 0-110 0-100% Temperature in Turbine speed in percentage of maximum speed (70.000 rpm)
A.5
Alarm page
Send new parameters

Name
Control mode
Alternatives
Local BMS Remote Schedule SiteCtrl Modbus 40-112kW 0-110 C 0.8-1 Lead Lag Yes/No
Description
Control mode selector. To be able to control the T100 from the Remote system. Control mode must be set to Remote.
Electrical power reference Site water temp. reference Power factor reference Power factor (lead/leg) Grid mode enable
Input for active Electrical power reference Input for Site water temperature reference Input for Power factor reference Input for positive or negative power factor reference Input for configuration if the unit should be able to run against grid. If disabled it will force the unit to Hot Stand By mode if the unit is running (with main contactor closed). After a predefined time the unit will stop. If the unit is not running it is not possible to start if Grid mode enable is set to No. Start/Stop T100
The Alarm page contains the latest occurred fault conditions. Each fault condition is time stamped and is shown with descriptive text and fault code index number. Fault is shown in reversed chronological order with the latest occurred at position one in the alarm list. There are four different fault categories. The lowest category is warning and is only mentioned for information purpose. The most severe category is Emergency stop. The fault categories that needs a manual reset to allow the unit to start again is colour coded in red.
Start/Stop
Start/Stop
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Appendix A
Reset a fault
A manual reset is done with the button Reset. During reset, inactive faults will disappears from the list and still active faults will be presented with an added A for Acknowledged. Use the button Refresh to update the view of the alarm list. Denomination Disabled Warning Restart Fault Emergency Functionality No action. Is not shown in the alarm list. No action. Presented for information purpose. The unit will stop directly. The unit will start again when the fault condition turns false. The unit will stop directly. A Fault requires a manual reset to allow the unit to start again. The unit will stop in the fastest way possible. An Emergency requires a manual reset to allow the unit to start again. Status Time stamp Description Index Type Yyyy-mm-dd Time stamp of the occurred fault hh:mm:ss text [1-96] (Disabled) Warning Restart Fault Emergency Green / Red A short description of the occurred fault The index number of the occurred fault The different type of fault categories. Warning is the lowest category and Emergency is the highest. If the fault category Fault or Emergency (coded with red colour) is active, the unit needs a manual reset to be allowed to restart. Shows the actual status of the fault condition. An active fault condition is shown with red colour. An inactive fault condition is shown by green colour. If the fault condition still is active during the reset, the fault condition will stay in the alarm list, but will presented with A for Acknowledged. When an acknowledged fault condition turns false, the fault will be removed from the alarm list automatically.
Ack
-/A
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Appendix A
A.6 Alarm history
The Alarm history page is used to get an overview of the present fault conditions in the system and also to detect if there are some faults that are trigged more frequently than others.
Index Type
1-96 (Disabled) Warning Restart Fault Emergency
The index number of the fault condition A short description of the occurred fault The different type of fault categories. Warning is the lowest category and Emergency is the highest. If the fault category Fault or Emergency (coded with red colour) is active, the unit needs a manual reset to be allowed to restart.
Description Text
Status
Green / Red Shows the actual status of the fault condition. An active fault condition is shown with red colour. An inactive fault condition is shown with green colour. 0 - 32767 The number of trigged occasions
Times
Latest Yyyy-mm-dd The time stamp for the latest trigged occasion of the fault occurrence Hh:mm:ss condition
Alarm history page displays all internally defined fault conditions with current state, number of latest occasion and the total number of occasions (fault conditions that never occurred are displayed with time stamp 0-00-00 00:00:00).
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Appendix A
A.7 Detailed engine data page
The Detailed engine data page contains an overview of settings and measurements regarding the selected T100. The data is divided in three categories: Operating parameters, Measured data and Statistical data. Operating parameters reflect setting values for the T100. Measured data reflects internally measured data that is of interest for the site. Statistical data represent running hours, produced power etc.
Control mode Local BMS Remote Schedule SiteCtrl Modbus 40-112kW 0-110 C 0.8-1 Lead Lag Yes / No Control mode selector. To be able to control the T100 from the Remote system, Control mode must be set to Remote.
Electrical power reference Site water temperature reference Power factor reference Power factor (lead/lag) Grid mode enable
Input for active Electrical power reference. Input for Site water temperature reference Input for Power factor reference Input for positive or negative power factor reference
Input for configuration if the unit should be able to run against grid. If disabled it will force the unit to Hot Stand By mode if the unit is running (with main contactor closed). After a predefined time the unit will stop. If the unit is not running it is not possible to start if Grid mode enable is set to No
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Appendix A
Measured data
Turbine state Stopped (1) Starting (2-10) Evacuation (4) Running (11) Stopping (12-13) Stand-by (14) Fault stop (15-16) Emerg. Stop (17) Emergency active Test mode active Alarm active Stopped for service Main switch open Stopped by BMS PE high temp Grid not healthy GM not enabled BMS GM not enabled El power dem low Heat dem low CrowBar temp high Main cont open BMS level stop GM operation HSB operation GenMode not selected The current state of the individual T100. Electrical power output Site imported electrical power Site water temperature -10 112 kW kW C The current value of exported electrical power from the T100 The current value of imported electrical power to the Site Site measured temperature. This is the temperature that the T100 will try to control to the Site temperature reference value. Outlet water temperature of Site Boiler T100 exhaust gas temperature Inlet water temperature to the T100 water heat exchanger Outlet water temperature from the T100 water heat exchanger The position of the T100 heat exchanger by-pass. 0% equals maximum air flow through the heat exchanger. 100% by-pass equals minimum air flow through the heat exchanger. Rotational speed of the turbine. 100% equals 70.000rpm Vertical acceleration of the turbine house Inlet fuel pressure at the internal fuel valve
Status information
Displays status information about the T100. This can also be a start condition that is not fulfilled. If several start conditions are not fulfilled the start condition defined as most severe is displayed (as example if the turbine is stopped by Emergency active and Stopped by BMS, Emergency active is shown).
Site boiler outlet water temperature Exhaust gas temperature Heat exchanger inlet water temperature Heat exchanger outlet water temperature Heat exchanger by-pass position
C optional C optional C optional C % (open) optional
Turbine speed Mechanical vibration Fuel valve inlet pressure
% of maximum speed g bar
Continued
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Appendix A
Air filter pressure drop Pascal Pressure difference measured between outside the T100 and inside the engine enclosure Air temperature measured inside the engine enclosure at air inlet. Air temperature measured before T100 recuperator Generator temperature. Measured in the stator Oil temperature measured at bearing inlet. Ball bearing outlet oil temperature. Oil temperature measured after the ball bearing Roller bearing outlet oil temperature. Oil temperature measure after the roller bearing.
Statistical data
Running hours Number of starts Produced electrical energy Hours kWh Total number of hours the T100 has been in running mode Number of total starts for the T100 The amount of produced electrical energy. Based on internal power signal (including the fuel booster)
Air inlet temperature Turbine outlet temperature Generator temperature Bearing inlet oil temperature Ball bearing oil temperature Roller bearing oil temperature
C C C C C
Produced electrical energy (external) Consumed gas volume (external) Produced thermal energy (external)
kWh optional M3 optional kWh optional
The amount of produced electrical energy. Based on pulse counter measurement The total amount of used gas. Based on pulse counter measurement The total amount of produced thermal energy. Based on pulse counter measurement.
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Appendix A
A.8 Overview page
Control mode Local BMS Remote Schedule SiteCtrl Modbus 40-112kW Control mode selector. To be able to control the T100 from the Remote system, Control mode must be set to Remote. If the site consist of more than one unit page Overview can be used to get an overview of all units on site. Overview page present key data from the different connected T100 units.
Electrical power reference
Input for active Electrical power reference. Input for Site water temperature reference
Site water temperature reference 0-110 C
Measured data
Control mode Local BMS Remote Schedule SiteCtrl Modbus 40-112kW Control mode selector. To be able to control the T100 from the Remote system, Control mode must be set to Remote.
Electrical power reference
Input for active Electrical power reference. Input for Site water temperature reference
Site water temperature reference 0-110 C
Statistical data
The Overview page contains data the categories Operating parameters, Measured data and Statistical data. Operating parameters, Measured Operating parameters reflect setting values for the T100. Measured data reflects internally measured data that is of interest for the site. Statistical data present running hours, produced power etc. Running hours Number of starts Produced electrical energy Hours kWh Total number of hours the T100 has been in running mode Number of total starts for the T100 The amount of produced electrical energy. Based on internal power signal (including the fuel booster)
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Appendix A
A.9 Schedule
Delete a Schedule entry
Select the entry to delete choose drop down menu and point to the entry that you want to delete. Press button Delete. To Update the weekly schedule to present state, use function button Refresh. Week day Monday Tuesday Wednesday Thursday Friday Saturday Sunday Hh:mm (24h) Run Stop On what weekday shall the action be performed?
Action
Type of action. Its possible to enter two consecutive run period for instance if the power reference should be changed during running. Electrical power reference. To change power reference during running, use two consecutive run periods.
El. Power ref.
40-112kW
A.10 Configuration pages

The Schedule page gives the possibility to enter a weekly running schedule to the T100 unit. The parameters that can be handled by the weekly schedule are time of action, Start and Stop, and also electrical power reference. The present active schedule (shown in the left part of the page) entry is marked by a light grey background. The Configuration pages contain functions to set up a T100 unit to the local site. These parameters are crucial for safety and performance of the unit. Editing the configuration should only be done by authorized personnel. Turbec strongly recommends no alteration in these setting without consulting Turbec or its service partners. Incorrect settings will void warranty and can seriously damage the turbine unit. Please contact Turbec, if you need further information about the Configuration Page information. Note! Editing the unit configuration should only be done by authorized personnel. Incorrect settings will void warranty and can seriously damage the turbine unit.
Enter a new Schedule entry

Enter week day, time of day, desired action (run / start or stop) and Electrical power reference. Confirm the entry by pressing button Insert. To Update the weekly schedule to present state, use function button Refresh.
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Time
Time for wanted action
Appendix A
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Appendix B
Appendix B The control panel menu system

This chapter describes the menu system of the T100s control panel.
B.1
The control panel

The T100 can be operated on site from the control panel that is located on the left front door. The control panel comprises: Stop button an LCD with a menu system function buttons control buttons
1 2 3 4
2.2T100s3omappB_02.fm
1. 2. 3. 4.
Stop button LCD display Function buttons Navigation buttons
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Appendix B
B.2
Menu and buttons overview

The following shows a schematic view of the buttons interaction on the menu system. Circles represent buttons and squares represent menus.
B.3
Locked panel
If the control panel is locked. Press any one of the function or navigation buttons below the LCD to unlock.
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Appendix B
B.4
Enter PIN code
B.5
Operation menu
The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD. The functions of the Enter PIN code window are:
Enter PIN code
After entering the PIN code the function buttons appear. The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD.
Enter the up to a maximum of six digit PIN code to proceed. Use the navigation buttons to enter the value of the PIN code. See section 3.3.1 Entering the PIN Code for further information. Abort and return to the previous window. Pressing ENTER confirms the PIN code.
BACK ENTER
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Appendix B
The functions of the Operation window buttons are:
LOCK MENU ALARM
B.6
Menu window
Locks Operation window. Opens Menu window. Opens Alarm list window.
The text on the first three rows of the LCD corresponds to current setting and values of the T100.:
CtrlMode
Control modes of the T100: Local, BMS, Remote or Schedule, SiteCtrl, Modbus. The Generation mode of the T100: StandAlone, Grid/Alone or Grid.
GenMode
Status
The status* of the T100: Emerg. stop, Evacuation, Fault stop, Running, Stand-by, Starting, Stopped or Stopping. Start hindrances and generation modes are also displayed in this field. Actual net electrical power. Optional, Site water temperature, (external sensor) The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD. Following selections can be made from the Menu window:
Operating parameters Measured data Alarm list Terminal settings Change PIN code BACK ENTER
El. Power WaterTemp
(* A description of possible start interferences and generation modes is found in section 6.1 Status information.)
Opens Operating parameters window. Opens Measured data window. Opens Alarm list window. Opens Terminal settings window. Opens Change PIN code window. Returns to Operation menu window. Pressing ENTER confirms a selection.
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Appendix B
B.6.1 Changing an Operating parameter
The following parameters are shown in the Operating parameters window:
Control mode
Change the control mode of the T100. Local, BMS, Remote and Schedule, SiteCtrl, Modbus. Sets reference value for the net electrical production. Optional. Sets highest reference value for the water temperature regulator (external sensor). Sets reference value for cosine of phase angle between voltage and current. Can be used to increase the reactive power to the grid. Change the power factor. Lead corresponds to capacitive and lag to inductive power to the grid. Switches the Grid mode On and Off. Optional. Switches the stand alone mode On and Off.
El. power ref. (kW)
Site water temp. ref. (C)
Power factor ref.
Power factor (lead/lag)
a) b) c) d) e) f) g) Note!
Go to Menu window. Use Up and Down buttons to select Operating parameters. Press ENTER button. Use Up and Down buttons to select a parameter. Use Left and Right buttons to select a parameter value. Press SET to confirm a parameter value. Press BACK to return to Menu window.
Grid mode enable Stand alone mode enable
If operation mode is set to Remote or BMS, it is not possible to locally change the Operating parameters by using control panel of the T100. Set operation mode to Local before changing Operating parameters.
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Appendix B
B.6.2 Measured data window
Turbine outlet temp. (C)
Temperature at interface between the microturbine and recuperator Temperature of oil entering the generator/ microturbine Temperature of oil at ball bearing Temperature of oil at roller bearing Pressure of gas entering the combustion chamber Pressure drop of air entering the air inlet. Temperature of the air entering the fine filter Temperature inside the stator Total number of running hours Total number of engine starts since commissioning Total amount of electrical energy during total engine running hours
Oil inlet temp. (C)
Ball bearing oil temp. (C) Roll. bearing oil temp. (C) Fuel valve inl. pres. (bar)
Air filter pres. drop (Pa) Air inlet temp. (C) Generator temp. (C) Running hours (h) Number of starts
Prod. el. energy (kWh)
Press Up or Down to select an item from the window. The Measured data window contains the following:
BACK El. power output (kW) Site water temp. (C)
Returns to Menu window. Actual electrical power output Optional. Temperature of output water as measured by an external temperature sensor. Optional. Water temperature at heat exchanger
Heat exch. water temp. (C) Heat exch. by-pass pos.
(%)
Mechanical vibration (g)
Mechanical vibration measured by a sensor located on housing. Engine speed as a percentage of the maximum engine speed
Turbine speed (%)
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Appendix B
B.6.3 Alarm list window B.6.4 Terminal settings window
The Alarm list window contains the following:

BACK RESET
Returns to Operation window. Resets (clears) Alarm list. Still active alarms is represented with an (A) for acknowledge. When an acknowledged alarm is taken care of, it will automatically be removed from list. Displays warnings (W), restarts (R) and faults (F). If present, the alarm list contains of alarm type and a error code. The alarms are listed in reversed chronological order. If alarms are within the date, the list is time stamped. If alarms are older, only dates are shown.
The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD. Following selections can be made from Terminal settings window:
Language Temperature unit
Changes language of control panel. Changes temperature unit of control panel between Celsius and Fahrenheit. Facilitates bypass of PIN code protection. Time before an idle operation panel get locked and protected by PIN code. Returns to Menu window. Confirms a new terminal setting.
1-20
Use of PIN code PIN code timeout (min)
BACK SET
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The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD. Press Up or Down to select an item from the window.
Appendix B
B.6.5 Change PIN code windows
The text on the bottom row of the LCD corresponds to functions of the control buttons below the LCD. Following selections can be made from Change PIN code windows:
Old PIN code New PIN code Confirm PIN code BACK ENTER
Enter the current PIN code here. Enter the new PIN code here. Confirm the new PIN code by repeating the new PIN code. Returns to Menu window. Confirms the entered PIN.
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Appendix C
Appendix C Measured and Technical data

2.2T100s3omappC_02.fm
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Appendix C
C.1
Note!
Measured data
The following table contains variables that can be supervised during operation. Normal operation values shall be within following limits. Variable Electrical power output Site water temperature Heat exchanger outlet water temperature Mechanical vibration Turbine speed Turbine outlet temperature Oil inlet temperature Ball bearing oil temperature Roller bearing oil temperature Fuel valve inlet pressure Air filter pressure drop Air inlet temperature Generator temperature Unit kW C F C F g % C F C F C F C F bar Pa C F C F Limit (min/max) -/112 -/95 -/203 -/95 -/203 -/15 65/102 -/710 -/1310 -/70 -/158 -/90 -/194 -/90 -/194 5.5-7 -/1000 -26/41 -15/106 -/95 -/203
C.2
Part
Consumable supplies
The table below lists the consumable supplies for the T100. Specification Characteristics Min. air flow at 15 C: Max pressure drop for a clean filter: Max pressure drop for a worn filter: Dimensions, 2 units : Values 1,69 Kg/s (1,38 m3/s) < 50 Pa < 190 Pa 610 x 610 mm
10773-01 Coarse filter G3, (EU3)
10093-01 Fine air filter
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2.2T100s3omappC_02.fm

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t100 Operators Manual

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Operators Manual Turbec T100

Doc No. D12430

This document is valid for:

Series No/ Machine No

Issue 2006 04 Doc No. D12430

Turbec Spa Via Statale 20/a Corporeno (FE) Italy

General safety precautions . . . . . . . . . . . . 10

Machine safety device . . . . . . . . . . . . . . . . 12

Equipment for lifting and moving loads . . . 17

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3. Using the control panel

4. Using Remote Monitoring and Control

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4.10Help pages...................................................... 40 4.11Disconnecting the modem ................................. 40

5. Using a Building Management System

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Appendix A. The Remote Monitor and Control system

Appendix B. The control panel menu system

Enter PIN code

Appendix C. Measured and Technical data

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Nomenclature and abbreviations

Includes compressor, the turbine and the generator

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Sign for mandatory actions

Disconnect current before any work

Powerful magnetic field

Remote controlled machine start

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General safety precautions

Work inside the T100

1 Main circuit breaker

The picture shows a T100 P. (Continued)

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The picture shows a T100 P.

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Machine safety device

The picture shows a T100 P.

Extra emergency stop

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Doors and covers

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Follow the local regulations for handling of natural gas.

The air inlet must be installed in a non hazardous area.

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Equipment for lifting and moving loads

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3. Using the control panel

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3. Using the control panel

3.1 Starting the T100

1. Oil level indicator 2. Main circuit breaker 3. Manual fuel valve