Plate Compactors Reversible MVH502DSB Rev 4 Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-502DSB
REVERSIBLE PLATE COMPACTOR
(HATZ 1D81S DIESEL ENGINE)
Revision #4 (06/18/10)
To find the latest revision of this publication, visit our website at: www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Diesel engine exhaust and some of
PAGE 2 MQ-MIKASA MVH-502DSB PLATE COMPACTOR OPERATION & PARTS MANUAL REV. #4 (06/18/10)
MQ-MIKASA MVH-502DSB PLATE COMPACTOR OPERATION & PARTS MANUAL REV. #4 (06/18/10) PAGE 3
TABLE OF CONTENTS
MIKASA MVH-502DSB PLATE COMPACTOR
Proposition 65 Warning ..............................................2 Here's How To Get Help .............................................3 Table Of Contents ......................................................4 Parts Ordering Procedures ........................................5 Safety Message Alert Symbols .............................. 6-7 Rules for Safe Operation ....................................... 8-9 Operation and Safety Decals ...................................10 Specifications ...........................................................11 Dimensions ..............................................................12 Features ...................................................................13 Plate Compactor Components .................................14 Engine Components ................................................15 Pre-Inspection ..........................................................16 Operation ........................................................... 17-19 Maintenance ...................................................... 20-23 Troubleshooting (Engine) .........................................24 Troubleshooting (Compactor) ..................................25 Explanation Of Code In Remarks Column ...............26 Suggested Spare Parts ............................................27
HATZ1D81S DIESEL ENGINE

Crankcase Assembly ......................................... 50-51 Crankcase Assembly (External Parts) ............... 52-53 Crankshaft Assembly ......................................... 54-55 Camshaft Assembly ........................................... 56-57 Piston/Rings Assembly....................................... 58-59 Cylinder Head Assembly .................................... 60-63 Flywheel Assembly ............................................ 64-65 Oil Pump Assembly ............................................ 66-67 Timing Cover Assembly ..................................... 68-69 Fuel Device Assembly........................................ 70-71 Air Ducting Assembly ......................................... 72-73 Breather Assembly ............................................. 74-75 Fuel Tank Assembly ........................................... 76-77 Fuel Pump Assembly ......................................... 78-79 Air Filter Assembly ............................................. 80-81 Exhaust Silencer Assembly ................................ 82-83 Starter/Alternator Assembly ............................... 84-85 Instrument Box Assembly .................................. 86-87 Lifting Magnet/Stop Device Assembly ............... 88-89 Terms and Conditions Of Sale Parts .................. 90
PARTS ILLUSTRATIONS
Decal Placement ................................................ 28-29 Vibrating Plate Assembly ................................... 30-31 Base and Engine Assembly ............................... 32-35 Vibrator Assembly .............................................. 36-39 Hydraulic System Assembly ............................... 40-41 Control Handle Assembly .................................. 42-45 Battery Assembly ............................................... 46-47 Throttle Assembly .............................................. 48-49
NOTE
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!

Choose from three easy options:
Best Deal!
Effective: January 1st, 2006
Order via Internet (Dealers Only):

Order parts on-line using Multiquips SmartEquip website! N View Parts Diagrams N Order Parts N Print Specication Information Goto www.multiquip.com and click on Order Parts to log in and save!
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:

R R R R R R Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part R Specify Preferred Method of Shipment: UPS/Fed Ex DHL N Priority One Truck N Ground N Next Day N Second/Third Day
NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-502DSB SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model MVH-502DSB Reversible Plate Compactor. Refer to the engine manufacturers instructions for data relative to its safe operation.
HAZARD SYMBOLS
Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
NOTE
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
Before using this reversible plate compactor, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.
DANGER:
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
You WILL be KILLED or SERIOUSLY injured if you do not follow directions.
WARNING:
You CAN be KILLED or SERIOUSLY injured if you do not follow directions.
Rotating Parts
CAUTION: You CAN be injured if you

do not follow directions. Potential hazards associated with this reversible plate compactor operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
MVH-502DSB SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting
ALWAYS place the engine ON/OFF switch in the OFF position, when the reversible plate compactor is not in use.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Equipment Damage Messages Sight and Hearing hazard

Other important messages are provided throughout this manual to help prevent damage to your reversible plate compactor, other property, or the surrounding environment.
ALWAYS wear approved eye and hearing protection.
NOTE
This reversible plate compactor, other property, or the surrounding environment could be damaged if you do not follow instructions.
MVH-502DSB RULES FOR SAFE OPERATION CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MIKASA MVH-502DSB Reversible Plate Compactor: GENERAL SAFETY DO NOT operate or service this equipment before reading this entire manual. This equipment should not be operated by persons under 18 years of age. NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots. NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine. NEVER operate this equipment under the influence or drugs or alcohol. NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. Manufacturer does not assume responsibility for any accident due to equipment modifications. Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the reversible plate compactor. NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or reversible plate compactor.
High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns. The engine of this reversible plate compactor requires an adequate free flow of cooling air. NEVER operate the reversible plate compactor in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the reversible plate compactor or engine and may cause injury to people and property. Remember the vibration roller's engine gives off DEADLY gases. ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine. NEVER operate the reversible plate compactor in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death. Topping-off to filler port is dangerous, as it tends to spill fuel. ALWAYS store the reversible plate compactor in a clean, dry location out of the reach of children. NEVER run engine without air cleaner. Severe engine damage may occur. NEVER leave the reversible plate compactor unattended, turn off engine.
CAUTION must always be observed while servicing this reversible plate compactor. Rotating parts can cause injury if contacted. DO NOT leave reversible plate compactor with engine running. Use chock blocks if parking reversible plate compactor on a grade. PAGE 8 MQ-MIKASA MVH-502DSB PLATE COMPACTOR OPERATION & PARTS MANUAL REV. #4 (06/18/10)
MVH-502DSB RULES FOR SAFE OPERATION

NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties. NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties. Loading and Unloading (Crane) Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost. Always make sure crane or lifting device has been properly secured to the hook of guard frame on compactor. NEVER lift the machine while the engine is running. Use adequate lifting cable (wire or rope) of sufficient strength. Use one point suspension hook and lift straight upwards. NEVER allow any person or animal to stand underneath the machine while lifting. Try not to lift machine to unnecessary heights. Transporting ALWAYS shutdown engine before transporting. Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. Drain fuel when transporting compactor over long distances or bad roads. ALWAYS tie down the compactor during transportation by securing the compactor's guard frame with rope. ALWAYS know the location of the nearest first aid kit.
In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
Maintenance Safety
NEVER lubricate components or attempt service on a running machine. ALWAYS allow the machine a proper amount of time to cool before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace broken parts. Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
Emergencies
ALWAYS know the location of the nearest fire extinguisher.
MVH-502DSB OPERATION AND SAFETY DECALS

Figure 1 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
MVH-502DSB SPECIFICATIONS
TABLE 1. MVH-502DSB REVERSIBLE PLATE COMPACTOR SPECIFICATIONS

Centrifugal Force Vibration Frequency Traveling Speed Plate Size (L x W) Overall Length Overall Width Overall Height Operating Weight Lubricating Oil in Vibration Case 14,000 lbs. (6,350 kg) 4,000 vpm (67 Hz) 0 to 75.5 ft/min (0 to 23 m/min) 39 x 21.7 in (990 x 550 mm) 60 in (1,525 mm) 21.7 in (550mm ) 43.3 in (1,100 mm ) 1122 lbs. (510 kg) 33.8 fl oz (1,000 cc)
Table 2. ENGINE SPECIFICATIONS

Model Type Bore X Stroke Displacement Engine Max Output Fuel Tank Capacity Fuel Lube Oil Capacity Star ting Method Battery min./max. Ah Dimension (L x W x H) Dry Net Weight Hatz 1D81S Air-cooled, 4-Stroke, Single Cylinder, Diesel Engine 3.94 in. X 3.34 in. (100 mm x 85 mm.) 40.70 cu-in (667 cm3) 15.0 H.P./3600 R.P.M. 1.85 gallons (7.0 liters) Diesel #2 1.8 quar ts (1.7 liters) Crank Handle/Electric 12V 45/70 Ah 14.31 x 19.62 X 23.00 in. (363.5 X 498.5 X 584.5 mm.) 201 lbs. (91 Kg.)
MVH-502DSB DIMENSIONS
Figure 2. MVH-502DSB Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REF. A B C D E DIMENSIONS 53 in. (134.6 cm.) 24 in. (61 cm.) 34 in. (86 cm.) 63.8 in. (162 cm.) 38.2 in. (97 cm.)
MVH-502DSB FEATURES
Plate Compactor The Mikasa MVH-502DSB is a walk behind, reversible plate compactor designed for the compaction of sand, clay and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. Vibratory Plates The vibratory plates of the MVH-502DSB produce low amplitude high frequency vibrations, designed to compact granular soils. The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.The heavier the plate, the more compaction force it generates. Reversible Vibratory Plates Reversible vibratory plates have two eccentric weights that allow a smooth transition for forward and reverse travel, plus increased compaction force as the result of dual weights. Due to their weight and force, reversible plates are ideal for semi-cohesive soils. Frequency/Speed The compactor's vibrating plate maximum frequency is 4000 vpm (vibrations per minute).The forward and reverse travel speed of the compactor is approximately 75.5 ft./minute (23 meters/ minute). Engine The Mikasa MVH-502DSB Plate Compactor is equipped with a HATZ 1D81S diesel engine. Controls Before starting the MVH-502DSB Plate Compactor, identify and understand the function of the controls and components as indicated in Figure 3.
MVH-502DSB PLATE COMPACTOR COMPONENTS
Figure 3. MVH-502DSB Reversible Plate Compactor Components Figure 3 illustrates the location of the major components for the MVH-502DSB Reversible Plate Compactor. The function of each component is described below: 1. 2. Hand Grip When operating the compactor use this hand grip to manuever the compactor. Forward & Reverse Lever Push the lever forward, the compactor will move in a forward direction, pull the lever backwards, the compactor will move in backwards direction. Placing the lever in the middle (midway) will cause the compactor not to move (neutral). Handle Bar When operating the compactor, this handle is to be in the downward position. When the compactor is to be stored, move the handle bar to the upright position. Guard Hook Used to lift the machine with crane or other lifting device. Stopper Locks the handle in place in the upward postion for stowing. Engine This plate compactor uses a HATZ 1D81S diesel engine. Refer to the owners manual for engine information and related topics. Battery Maintenance-free type requiring no electrode replenishment. 8. 9. Starter Switch Engine starts when key is turned to the RUN position Belt Cover Remove this cover to gain access to the V-belts. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
10. Base Plate Designed to compact sand, clay, and asphalt. 11. Vibration Case Encloses the eccentric, gears and counter weights. 12. Shock Absorber Protects plate compactor from damage by absorbing vibration during operation. 13. Throttle Lever Controls the speed of the plate compactor. Place straight vertically to start, push fully counterclockwise for full trottle and fully clockwise to stop plate compactor. 14. Oil Tank Fill with proper grade of diesel engine oil. 15. Hydraulic Cylinder Activated by moving the travel lever. The cylinder controls the direction of movement by the plate compactor.
3.
4. 5. 6.
7.
MVH-502DSB HATZ 1D81S ENGINE COMPONENTS
Figure 4. MVH-502DSB Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine components of the machine. Each component is described below: 1. Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tighten securely. DO NOT over fill. 4. Muffler Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed. 7. Oil Filler Cap/Dipstick Remove this cap to add oil to the oil tank. Use dipstick to check oil level. Oil Drain Plug Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner. Decompression Lever Press down before starting engine. To prevent damage to the engine, DO NOT use for any other purpose.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. 2. Fuel Tank Capacity is 1.85 gallons (7.0 liters) of #2 diesel fuel. 3. Air Cleaner Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element. Operating the engine without an air filter, with a damaged air NOTE filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
8. 9.
10. Fuel Filter Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine. 11. Oil Filter Filters oil for contaminates. Replace as necessary. 12. Starting Handle Guide Sleeve Insert starting handle into the guide sleeve and turn to crank start engine.
MVH-502DSB PRE-INSPECTION CAUTION :

3. Never operate the compactor in a confined area or enclosed structure that does not provide ample free flow of air. If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 2 quarts (1.9 liters). Table 4. Oil Selection Chart
F 122 104 86 68 50 32 -14 -4 -22 -40 C 50 40
5W/40
OIL: SAE
10W/30
10W/40
15W/40
5W/30
Before Starting 1. 2. Read safety instructions at the beginning of manual. Familiarize yourself with the operating and control elements of the machine and the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.
-10 -20 -30 -40
Explosive Fuel Fuel Explosive
DANGER
Diesel fuel is highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the compactor if the engine is hot! or running. Checking The Fuel 1. Remove the fuel cap located on top of fuel tank. 2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 6). 3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.
3. Check the air filter for dirt and dust. If the air filter is dirty, replace air filter with a new one as required. 4. Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating. 5. 6. Understand the geographical features and regulations of the job site. Clean the compactor, removing dirt and dust, particularly,
Checking Engine Oil Level 1. 2. Make sure that the machine is situated in a flat surface so that level measurements will be accurate. Pull out the dipstick from the oil tank (Figure 5).
CAUTION :
DO NOT overfill oil tank. This could cause oil leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering tank.
DANGER
ENGINE OIL DIPSTICK
Figure 6. Refueling
Fuel spillage on a hot engine can case a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the compactor.
HOLDER
Figure 5. Oil Dipstick

10W
20W/20
ALWAYS wear approved eye and hearing protection before operating the compactor.
20 10
30
40
30
MVH-502DSB INITIAL STARTUP CAUTION :

2. Insert the starter key into the key switch and turn it to the RUN position (Figure 10).
DO NOT attempt to operate the compactor until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. This section is intended to assist the operator with the initial start-up of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field. Refer to Figures 3 and 4 for the location of controls and components . Adjusting Handle Height The height of the handle is adjustable for your comfort . 1. Loosen the butterfly screw (Figure 7). 2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle. 3. When the handle is raised to the desired height, tighten the butterfly screw. 3.
Figure 9. Starter Switch Except for the "Happy Face" status LED, verify that all other engine status LED's are OFF. Engine Status LED's Definitions. "Happy Face" status LED. This LED when lit indicates that the engine and associated components are functioning correctly. "Battery " status LED. This LED when lit indicates that the battery charging system is not working correctly. If this LED remains ON, stop the engine and correct the problem. "Oil Pressure " status LED. This LED when lit indicates that the Oil pressure is low. If this LED remains ON, stop the engine and correct the problem. "Water Temperature " status LED. This LED when lit indicates that the Water temperature is too high. If this LED remains ON, stop the engine and correct the problem.
Figure 7. Handle Adjustment STARTING THE ENGINE Electric Start 1. Move the throttle lever to the START position by opening it to about 20 degrees (Figure 9).
"Air Filter" status LED. This LED when lit indicates that the air filter is dirty and is not functioning correctly. If this LED remains ON, stop the engine and correct the problem. 4. Turn the starter key further to the right to the START position to start the engine. Buzzer stops sounding and the engine starts. If the engine fails to start, do not continue to rotate the starter key for more than 5 seconds. Return the key to the RUN position and wait 10 seconds before starting again.
5.
CAUTION :
Figure 8. Throttle Lever (Start Position) While the engine is running, never try to turn the starter key to the START position.
MVH-502DSBOPERATION
Crank Handle Start 1. 2. Move the throttle lever to the START position by opening it to about 20 degrees (Figure 8). Pull up decompression lever (Figure 10) to position 1 and release. TRAVELING
CAUTION :
Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor. Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury. 1. Grasp the compactor's hand grip (Figure 13), and move the engine throttle lever (Figure 13) quickly to the fast position. 2. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the centrifugal clutch.
3.
Figure 10. Decompression Lever Insert the crank handle into the engines starting handle guide sleeve (Figure 11).
Figure 13. Throttle Lever ((Fast) Figure 11. Crank Handle Guide Sleeve 4. When turning the crank handle, observe the correct operating position (Figure 12). NOTE ALWAYS move the throttle lever quickly without hesitation, because increasing the engine speed slowly causes the clutch to slip.
3. To make the compactor move in the forward direction push the travel lever ( Figure 14) forward. Figure 12. Starting Handle Operating Position 5. Grasp the crank handle firmly in both hands and turn counterclockwise at increasing speed. Five turns of the starting handle are needed to build up enough compression to start the engine. Once the engine starts, stop cranking and remove the starting handle from the guide sleeve. Figure 14. Direction Lever 4. To make the compactor move in the reverse direction pull the travel lever ( Figure 13) backwards. 5. Firmly gasp the compactor's hand grip, the compactor will begin moving in the desired position when the direction lever has been placed in the desired position. There is a risk of injury from the rotating crank handle. When using the crank handle, keep the body clear of the handle to avoid being struck. If the engine backfires because the handle was not turned firmly enough release the starting handle immediately and stop the engine.
6.
CAUTION :
MVH-502DSBOPERATION
6. Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury. 7. If travel lever is placed in the neutral position, the machine will vibrate in place. 8. To move the compactor laterally, hold the hand grip firmly and swing compactor. Do not swing compactor while gripping the travel lever. STOPPING 1. 2. Return the throttle lever to the START position (Figure 9). Allow the machine to cool down for 2 to 3 minutes. Turn the throttle lever to the STOP position (Figure 15) to stop the engine. In a motor start, return the key switch to the STOP position (Figure 16) as soon as the engine stops. STOWING THE HANDLE 1. 2. Push up the handle (Figure 17). Pull the stopper grip upward into the hole of the guard frame to lock the handle.
Figure 17. Stowing the Handle LIFTING 1. Figure 15. Throttle Lever (Stop) 2. 3. 4. 5. 6. Figure 16. Starter Switch (STOP) 7. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts. Check any damaged or loose bolts in the guard frame to avoid machine sliding off. Make sure that the machine is shut off before machine is lifted. Use reliable cable for lifting. Always lift the machine vertically and keep the machine away from workers and animals. Do not lift the machine higher than the required height. Always make sure that the machine is shut off while being transported. Check that the fuel cap is properly closed and tightened. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting. Tie down the machine securely on the transportation so that it will not move or topple over.
Emergency Shutdown 1. Move the throttle lever quickly to the STOP position, and place the engine IGNITION switch in the OFF position.
TRANSPORTING 1. 2. 3. 4.
MVH-502DSB MAINTENANCE CAUTION:

Inspection and other services should always be carried out on hard and level ground with the engine shutdown. Inspection and Maintenance Service Tables. 1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.
ITEM Oil or Fuel Leak
CAUTION:
Fuel piping and connections should be replaced every 2 years.
TABLE 6. MVH-502DSB ENGINE CHECK

HOURS OF OPERATION Every 8 hours (every day) Every 8 hours (every day) Every 8 hours (every day) (Replenish to specified maximum level) After first 25 hours then every 50 to 100 hours Every 100 hours
TABLE 5. MVH-502DSB MACHINE INSPECTION

ITEM Loose or Missing Screws Damaged Parts HOURS OF OPERATION Every 8 hours (every day) Every 8 hours (every day) REMARKS
Tightness of Fastening Threads Engine Oil Check and Replenishment Engine Oil Replacement Air Filter Cleaning
Function of Controlling Every 8 hours System Part (every day) Hydraulic System Leak Every 100 hours Vibrator Oil Check Vibrator Oil Replacement Hydraulic Oil Check Hydraulic Oil Replacement V-belt (clutch) Check Battery Check Every 100 hours Every 300 hours Every 100 hours See page 20 See page 22 See page 22 See page 22
See separate engine manual for details on engine check.
Daily Service
Check for leakage of fuel or oil. Check for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:
TABLE 7. TIGHTENING TORQUE (in. kg/cm) Diameter Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 4T 6-8T 11T * 70 100 150 100 150 250 400 300 500 800 500 800 1,200 750 1,300 2,000 1,100 2,000 2,900 1,400 2,700 4,200 20mm 2,000 3,800 5,600
First after 200 hours, then every See page 22 1,000 hours Every 200 hours Every 100 hours See page 21 See page 23
300~ 650 ~ 350 700
CAUTION:
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
* (In case counter-part is of aluminum) (Threads in use with this machine are all right handed) Material and quality of material is marked on each bolt, and screw.
Remove soil and clean the bottom of compaction plate. Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.
Check engine oil. PAGE 20 MQ-MIKASA MVH-502DSB PLATE COMPACTOR OPERATION & PARTS MANUAL REV. #4 (06/18/10)
MVH-502DSB MAINTENANCE
Engine Oil Replacement: 1. Replace engine oil, first in 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine Owner's Manual). Air Filter 1. The air filter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.
AIR FILTER CANNISTER CLEAN USING COMPRESSED DRY AIR
Figure 20. V-Belt Check
WING NUT
AIR FILTER CARTRIDGE
Replacing the V-belt Remove the belt cover. Engage an offset wrench (19 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the Vbelt will come off. Reinstalling the V-belt Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on. Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt cover removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
Figure 18. Engine Air Filter 2. To clean or replace air filter loosen the wing nut on the air filter housing (Figure 18), remove the cover and take out air filter cartridge. If only cleaning of the air filter is desired blow through the air filter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.
CAUTION:
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch (Figure 19). Always use safety gloves.
CLUTCH PULLEY
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a shock to an engaged wrench (tapping with hammer or the like) and rotating bolt counterclockwise. Remove clutch with a pulley extractor. To reinstall, reverse the procedure.
VIBRATOR PULLEY
CAUTION:
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Figure 19. V-Belt Hazard Checking and Replacing the V-Belt and Clutch 1. After 200 hours of operation, remove the belt cover to check the V-belt tension (Figure 20). Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
MVH-502DSBMAINTENANCE
Vibrator Oil Level Check Replacing Hydraulic Oil 1. Remove the drain plug (Figure 22) at the bottom of the oil tank with a 6 mm hex wrench and drain the hydraulic oil. 2. Clean the filter with light oil. 3. Reinstall the drain plug to the oil tank. Apply seal tape or Roctite #575 to thread portion. 4. Fill tank with hydraulic oil. (Capacity: About 2,500 cc). Use Shell Tellus Oil #46 or equivalent. 5. After filling tank, temporarily install cover. Loosen bleeder plug located at the top of the cylinders on side of vibrator (Figure 23). Air remaining in the circuit will be forced out of the bleeder plug. 6. Tighten the breather plug. Check oil level in the tank again. 7. Install the cover of oil tank. Coat packing with liquid packing such as Threebond #1215. Use loctite #242 for mounting screw.
CAUTION:
Always clean the area around the vibrator oil level check hole before removing oil check plug. This will prevent dirt and debris from entering the system. 1. In every 100 hours of operation, with the machine positioned horizontally, remove vibrator oil level check plug (Figure 21) off vibrator (19 mm wrench) and see if oil is up to filler port. Be sure to clean area around check hole to prevent dirt and dust from entering. 2. In every 300 hours of operation, replace oil (capacity 1,500 cc). For draining oil through level check hole, have the machine inclined with a sleeper or the like placed under the compaction plate on opposite side. * Use engine oil 10W-30 for this lubrication.
Figure 21. Vibrator Oil Maintenance Hydraulic Oil 1. Check hydraulic oil in every 100 hours of operation. With handle bar positioned vertically (storage position), remove breather plug (Figure 23) off the top of hydraulic pump and check for proper oil level. Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.
Figure 22. Hydraulic Oil Maintenance
2.
CAUTION:
Make sure hydraulic oil i is at a normal safe operating level. DO NOT over fill. Over filling (excessive oil) will cause excess oil to blow out of breather plug. Figure 23. Bleeder Plug
MVH-502DSBMAINTENANCE
BATTERY MAINTENANCE 1. 2. 3. Check the battery terminals periodically to ensure that they are in good condition. Use wire brush or sand paper to clean the battery terminals. Check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.
CAUTION :
Wear safety glasses or face mask, protective clothes, and rubber gloves when working with battery.
4.. If the machine will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery. BATTERY CABLE CONNECTION 1. 2. 3. Take off the battery cover by removing the M6 nuts (Figure 24). When removing cable, disconnect the ground side (normally negative) first (Figure 24). When installing cable connect the ground side (normally negative) last. Troubleshooting See Tables 8 (engine) and 9 (plate compactor) on proceeding pages for troubleshooting guide.
Figure 24. Battery Maintenance
MVH-502DSBTROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Troubleshooting (Table 8) information handling and maintenance inspections, but in the event of a shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business breakdown, please take a remedial action following the office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Speed control lever is in "STOP" position? No fuel reaching injection pump? Defective fuel pump? Fuel filter clogged? Faulty fuel supply line? Engine will not start or start is delayed, although engine can be Compression too low? turned over. Fuel injector not working correctly? Oil pressure too low? Low starting temperature limit exceeded? SOLUTION Set speed control lever to "START" position. Add fuel. Check entire fuel system. Replace fuel pump. Replace fuel filter and clean tank. Replace or repair fuel line. Check piston, cylinder and valves. Adjust or repair per engine repair manual. Repair or replace injector in accordance with engine repair manual. Check engine oil pressure. Comply with cold starting instructions and proper oil viscosity. Check whether clear (not turbid) fuel emerges from the fuel line (detach from injection pump). If the fuel is turbid or separated, warm up the engine or drain the complete fuel supply system. Refuel with winter grade diesel fuel. Refill engine crankcase with correct type of oil for winter environment. Reposition throttle lever to RUN position. Replace fuel filter. Check the entire fuel system. Add fuel. Replace fuel filter. Replace fuel filter. Replace fuel filter. Ensure that tank is adequately vented. See engine manual for corrective action. Correct engine oil level. Clean or replace air filter. Adjust valves per engine specification. See engine manual.
At low temperatures engine will not start.
Fuel separates has inadequate resistance to low temperatures?
Engine oil too thick? Throttle lever in STOP position? Engine fires but stops soon as starter is switched off. Fuel filter blocked? Fuel supply blocked? Engine stops by itself during normal operation. Fuel tank empty? Fuel filter blocked? Fuel tank empty? Fuel filter clogged? Low engine power, output and speed. Fuel tank venting is inadequate? Speed control lever does not remain in selected position? Engine oil level too full? Air filter blocked? Low engine power output and Incorrect valve clearances? low speed, black exhaust smoke. Malfunction at injector?
MVH-502DSBTROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Troubleshooting (Table 9) information handling and maintenance inspections, but in the event of a shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business breakdown, please take a remedial action following the office or service plant.
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM POSSIBLE CAUSE Clutch slips? V-belt slips? Excessive Oil in vibrator? Travel speed low and vibration weak. Trouble in vibrator internals? Aeration in hydraulic oil for for travel reversing syste.? Engine speed incorrect? Travel reversing system inoperative.? Reversing lever installation correct? Broken or defective oil hose? Travels forward or backward but unable to switch direction. Aeration in hydraulic oil for for travel reversing syste.? Excessive oil in reversing system? Selector valve clogged with trash? Cylinder piston bearing failure? V-belt dis-engaged or slips? Clutch slips? Does not travel in forward or reverse. Pump input shat key or adapter key-way damaged? Cylinder piston bearing failure? Reversing lever operating resistance great. Excessive hydraulic oil? SOLUTION Adjust or replace clutch. Adjust or replace V-belt. Fill to correct level.. Check vibrator assembly for any worn or defective parts, replace any defective parts. Purge air in hydraulic oil. (Bleed plug) Set engine speed to correct RPM. Check entire travel system. Clean installation of reversing lever. Replace oil hose. Purge air in hydraulic oil. (Bleed plug) Fill to correct level.. Clean selector valve. Check piston bearing in cylinder for leakage at USH packing. Engage V-belt, adjust or replace. Adjust clutch, replace if necessary. Replace input shatkey or adapter key-way Check piston bearing in cylinder for leakage at USH packing. Fill to correct level.
EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
QTY. Column
Numbers Used Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be claried in the Remarks Column.
SAMPLE PARTS LIST

NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....INCLUDES ITEMS W/% WASHER, 1/4 IN............NOT SOLD SEPARATELY 12347 WASHER, 3/8 IN....1 .....MQ-45T ONLY 12348 HOSE ..................A/R ...MAKE LOCALLY 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
REMARKS Column
Some of the most common notes found in the Remarks Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: INCLUDES ITEMS W/(unique symbol) Serial Number Break Used to list an effective serial number range where a particular part is used. Indicated by: S/N XXXXX AND BELOW S/N XXXX AND ABOVE S/N XXXX TO S/N XXX Specic Model Number Use Indicates that the part is used only with the specic model number or model number variant listed. It can also be used to show a part is NOT used on a specic model or model number variant. Indicated by: XXXXX ONLY NOT USED ON XXXX Make/Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
NO. Column
Unique Symbols All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the Remarks column. Duplicate Item Numbers Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column

Numbers Used Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be claried in the Remarks Column.
SUGGESTED SPARE PARTS

MQ MIKASA MVH-502DSB REVERSIBLE PLATE COMPACTOR W/HATZ 1D81S DIESEL ENGINE
1 to 3 Units
Qty. P/N 6 .......... 070200453 ........... 3 .......... 456499280 ........... 1 .......... 457333760 ........... 6 .......... 01480000 ............. 1 .......... 50397300 ............. 6 .......... 50478800 ............. 1 .......... 50385800 ............. 6 .......... 01493000 ............. 3 .......... 50345300 ............. Description V-BELT-45 GREEN FILTER, HYDRAULIC OIL TANK THROTTLE CABLE ASSY. OIL FILTER, ENGINE SEIVE, FUEL TANK FUEL FILTER CAP, FUEL TANK AIR FILTER KEY, IGNITION
MVH-502DSB DECAL PLACEMENT

DECAL PLACEMENT
MVH-502DSB DECALS PLACEMENT

DECAL PLACEMENT NO. 1 2 3 4 5 6 7 8 9 PART NO. 920204580 920202220 920206370 920203330 920201580 920103670 920207480 920205000 920203260 PART NAME QTY. REMARKS FULL THROTTLE DECAL 1 NPA-458 FORWARD/REVERSE DECAL 1 NPA-222 OPERATIONAL CAUTION DECAL 1 NPA-538 HEARING PROTECTION DECAL .............. 1......... NPA-333 MULTIQUIP LOGO DECAL 1 OIL LEVEL INDICATOR DECAL 1 NPA-367 SHELL OIL #46DECAL 1 NPA-748 MVH-502 DECAL 1 OIL TANK DECAL 1 NPA-326
MVH-502DSB VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY.
MVH-502DSB VIBRATING PLATE ASSY.

VIBRATING PLATE ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 21 22 23 24 PART NO. 457112370 953405840 953402930 953400270 953405260 939010070 020316130 030216400 001221655 030216400 001201830 030218460 456210690 001221850 457215350 457454090 PART NAME QTY. REMARKS VIBRATING PLATE 550B 1 DRAIN PLUG M 18 (R) 1 COPPER PACKING 19X30X1 1 PLUG 1/4X14 10L 1 PACKING 1/4 (CU) 1 SHOCK ABSORBER 100 4 NUT M16 4 WASHER, LOCK M16 4 BOLT 16X75 T 4 WASHER, LOCK M16 4 BOLT 18X30 8 WASHER, LOCK M18 8 EXTENSION PLATE .................................... 2 ...... OPTION BOLT 18X50 T .............................................. 8 ...... OPTION BELT COVER GUARD .................................. 1 ...... G1185CUSHION, BELT COVER GUARD ............... 1 ...... G1185-
MVH-502DSB BASE AND ENGINE ASSY.

BASE AND ENGINE (HATZ) ASSY.

BASE AND ENGINE (HATZ) ASSY. NO. 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NO. 457116080 457333670 457333680 001221252 030212300 031112230 918400600 001221225 030212300 457336260 457339570 001220830 001221025 030208200 457114280 001521040 457114290 001521055 001521058 457445880 457112431 457335980 001220615 030206150 031106100 457336370 951400360 952401390 001221035 030210250 070200453 457112440 PART NAME QTY. REMARKS BASE 1 ENGINE PLATE (F) 1 ENGINE PLATE (R) 1 BOLT 12X60 T 4 WASHER, LOCK M12 4 WASHER, FLAT M12 4 ENGINE AY 1D81S 1 BOLT 12X25 T 4 WASHER, LOCK M12 4 STUB SHAFT (1D81) 1 STUB SHAFT (1D- 81) ................................. 1 ...... G1195BOLT 8X30 T 4 BOLT 10X25 T .............................................. 1 ...... G1195WASHER, LOCK M8 4 BELT COVER (IN) 1 SOCKET HEAD BOLT 10X40 T 4 BELT COVER (OUT) 1 SOCKET HEAD BOLT 10X75 T 1 SOCKET HEAD BOLT 10X90 T 2 DUST PACKING 1 DUST COVER 1 HOLDER, DUST COVER 2 BOLT 6X15 T 4 WASHER, LOCK M6 4 WASHER, FLAT M6 4 CLUTCH AY B2- 175 1 KEY 7X7X49 1 WASHER 11X40X6 1 BOLT 10X35 T 1 WASHER, LOCK M10 1 V- BELT - 45 GREEN 2 BELT COVER (LOWER- IN) 1

BASE AND ENGINE (HATZ) ASSY.
MVH-502DSB BASE AND ENGINE ASSY. (CONTINUED)

BASE AND ENGINE (HATZ) ASSY. NO. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 48 49 50 52 54 55 56 57 58 59 60 61 62 63 PART NO. 001221025 030210250 031110160 457212400 001220835 030208200 031108160 457332401 456437920 001221235 030212300 457333710 001221015 030210250 457116020 001221430 030214350 452312020 001220812 030208200 457452690 457452710 001220825 031108160 457336380 001220820 030208200 001521052 PART NAME BOLT 10X25 T WASHER, LOCK M10 WASHER, FLAT M10 BELT COVER (LOWER- OUT) BOLT 8X35 T WASHER, LOCK M8 WASHER, FLAT M8 PULLEY B2- 125 / 131- 68 WASHER, PULLEY BOLT 12X35 T WASHER, LOCK M12 DRAIN GUIDE BOLT 10X15 T WASHER, LOCK M10 GUARD FRAME BOLT 14X30 T WASHER, LOCK M14 STOPPER, CRANK HANDLE BOLT 8X12 T WASHER, LOCK M8 RUBBER COVER, GUARD FRAME PLATE, COVER BOLT 8X25 T WASHER, FLAT M8 FAN BOLT 8X20 T WASHER, LOCK M8 SOCKET HEAD BOLT 10X60 T QTY. 4 4 4 1 4 4 4 1 1 1 1 1 1 1 1 4 4 2 4 4 1 1 4 4 1 6 6 1 REMARKS
MVH-502DSB VIBRATOR ASSY.

VIBRATOR ASSY.

VIBRATOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 PART NO. 457112460 001221470 001221450 030214350 047920060 457212410 457445831 951405370 456327150 080200550 060105030 951404970 457333720 009120301 456337670 009120302 456337380 456010010 456327120 040006911 455435020 456451280 080100300 042506000 PART NAME VIBRATING CASE BOLT 14X150 T BOLT 14X50 T WASHER, LOCK M14 ROLLER BEARING NJ310MC4 ROTARY SHAFT, DRIVE ADAPTER, PUMP ( 30L ) KEY 15X10X39 RR GEAR, DRIVE STOP RING S- 55 OIL SEAL SB- 50729 KEY 12X8X30 R ECCENTRIC ROTOR SOCKET HEAD BOLT 16X40 T ROTARY SHAFT, DRIVEN SOCKET HEAD BOLT 16X30 T PISTON ROD KNOCK PIN 10X70 GEAR, DRIVEN BEARING 6911 COLLAR 17X30X3 SPRING 3.2- 26.3- 102L STOP RING R- 30 BEARING 6000ZZSG QTY. 1 6 4 10 4 1 1 1 1 2 1 1 4 2 1 2 1 1 1 2 2 1 1 2 REMARKS

VIBRATOR ASSY.
MVH-502DSB VIBRATOR ASSY. (CONTINUED)

VIBRATOR ASSY. NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PART NO. 080200100 455435051 455010070 080100260 456327130 456210646 954405550 050101050 001221025 030210250 001220812 953404600 455010020 031110160 457332430 457010010 457445840 457212420 001221035 001221030 952405540 030210250 954010140 954001780 952405470 PART NAME STOP RING S- 10 PISTON, 22.4D PACKING USH- 22.4X30X5 STOP RING R-26 BEARING COVER CYLINDER ( R) ( AC) CLAMP 15 R O- RING G- 105 BOLT 10X25 T WASHER, LOCK M10 BOLT 8X12 T COPPER PACKING 8X16X2 ELBOW 45 15- 0404 WASHER, FLAT M10 FLANGE, PUMP PUMP FBL BRACKET, CLAMP PUMP COVER BOLT 10X35 T BOLT 10X30 T WASHER 10.5- 22- 3 WASHER, LOCK M10 ELBOW 90 UES90G02G02 ELBOW 45 PF3/8- PF1/4 SHIM 90X110X0.5 QTY. 1 1 1 1 1 1 1 3 7 12 1 1 1 7 1 1 1 1 2 5 2 2 1 1 2 REMARKS
MVH-502DSB HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY.
MVH-502DSB HYDRAULIC SYSTEM ASSY.

HYDRAULIC SYSTEM ASSY. NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 86 87 88 89 90 PART NO. 456337780 001220615 030206150 031106100 457446180 457446190 457451750 457446210 955404271 954403060 954403070 001220612 030206150 506010070 954001160 457112910 001221030 030210250 031110160 505015380 457332440 457445870 001220820 030208200 031108160 456449280 457445861 506010060 457448680 05340020 457448380 457451740 551010630 953405260 605010360 457446820 001221035 955404276 PART NAME QTY. REMARKS SELECTOR VALVE 1 BOLT 6X15 T 4 WASHER, LOCK M6 4 WASHER, FLAT M6 4 OIL HOSE 1370L 1 OIL HOSE 1150L 1 OIL HOSE IB105- L820 1 OIL HOSE 1100L 1 SPIRAL TUBE, SR15- 850L 2 CLAMP HC- 40 1 CLAMP SPACER HC- 40 1 BOLT 6X12 T 2 WASHER, LOCK M6 2 CLAMP TC-150 1 ELBOW 90 PT1/4- PF1/4 4 OIL TANK 1 BOLT 10X30 T 2 WASHER, LOCK M10 3 WASHER, FLAT M10 3 PLUG PT 1/4 1 COVER, OIL TANK 1 PACKING, OIL TANK 1 BOLT 8X20 T 2 WASHER, LOCK M8 2 WASHER, FLAT M8 2 FILTER OIL TANK 1 JOINT 80L 1 CLAMP TC- 350 2 BREATHER PLUG 1 PACKING 19302 2 BREATHER CAP 1 BREATHER JOINT 1 ELBOW PT1/4- PF3/8 1034- 06 1 PACKING 1/4 ( CU ) 3 BUSHING 3/8X1/4 1 COVER BRACKET 1 BOLT 10X35 T 1 SPIRAL TUBE 11D- 250L ............................. 1 ...... G1185-
MVH-502DSB CONTROL ASSY.

CONTROL ASSY.

CONTROL ASSY. NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 PART NO. 456336410 456336420 001221235 030212300 031112230 456336400 456449940 456449930 001221681 032124400 025406016 031116260 020316130 030416100 001220640 020306050 455434950 455010030 939010060 020410060 020412070 022411635 954404230 001220620 030206150 031106100 020306050 001220825 030208200 031108160 953401580 501402870 PART NAME HANDLE BRACKET ( L ) HANDLE BRACKET ( R ) BOLT 12X35 T WASHER, LOCK M12 WASHER, FLAT M12 RUBBER COUPLING SHOCK ABSORBER RUBBER PLATE BOLT 16X250 T CONICAL SPRING WASHER M24 SPRING PIN 6X16 WASHER, FLAT M16 NUT M16 NUT M16, H=10 BOLT 6X40 T NUT M6 SPINDLE KNOB SHOCK ABSORBER 60 NUT M10, H=6 NUT M12, H=7 WING NUT M16 CLAMP SA120- 18 BOLT 6X20 T WASHER, LOCK M6 WASHER, FLAT M6 NUT M6 BOLT 8X25 T WASHER, LOCK M8 WASHER, FLAT M8 PLUG HANDLE STOPPER QTY. 1 1 4 4 4 2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 8 8 1 1 REMARKS

CONTROL ASSY.
MVH-502DSB CONTROL ASSY. (CONTINUED)

CONTROL ASSY. NO. 35 36 37 38 40 41 42 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 60 61 62 63 64 65 66 67 PART NO. 501402880 959403460 020410060 456449980 953405260 031110160 456450760 457214910 001220820 030208200 031108160 001220815 033910020 457445910 001220850 020308060 031108160 001220630 020306050 031106100 457116030 456214220 456214222 456214210 032112220 456451400 456337400 608010090 457332480 020412070 PART NAME SPRING/ HANDLE ( 1.4X18X44 ) BALL GRIP 32D- M10 NUT M10, H=6 RUBBER PACKING 9D- 20D- 5T PACKING 1/4 ( CU ) WASHER, FLAT M10 JOINT LEVER BRACKET BOLT 8X20 T WASHER, LOCK M8 WASHER, FLAT M8 BOLT 8X15 T THRUST WASHER 20- 36- 1.5T CLEVIS BOLT 8X50 T NUT M8 WASHER, FLAT M8 BOLT 6X30 T NUT M6 WASHER, FLAT M6 HANDLE HANDLE GRIP HANDLE GRIP VALVE BRACKET CONICAL SPRING WASHER M12 WASHER 12.2- 27- 0.6T TRAVEL LEVER BUSHING MB2015DU GRIP, TRAVEL LEVER 00 NUT M12, H=7 QTY. 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 2 1 1 1 1 2 2 1 2 1 3 REMARKS
MVH-502DSB BATTERY ASSY.

BATTERY ASSY.
MVH-502DSB BATTERY ASSY.

BATTERY ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 19 26 27 29 32 33 34 35 36 47 59 60 PART NO. 456438080 456438090 959406070 456447580 456447600 955010070 001221020 030210250 031110160 955404130 955300220 955404140 955300210 457115960 457214900 001220625 030206150 454010020 457452700 959403830 020310080 022710809 031108160 01551802 50384401 50404900 PART NAME BATTERY CORD () 370L BATTERY CORD (+) 200L RUBBER PLATE 3- 50- 60 RUBBER PLATE (D) 15X130X3 RUBBER PLATE 50X240X10 BATTERY (DC22-NF) BOLT 10X20 T WASHER, LOCK M10 WASHER, FLAT M10 BATTERY TERMINAL , BE511 TERMINAL COVER ( BLACK) BATTERY TERMINAL + , BE513 TERMINAL COVER ( RED) BATTERY COVER SWITCH BOX BOLT 6X25 T WASHER, LOCK M6 CLAMP TC- 100 BATTERY BOLT EYE BOLT M10X18 NUT M10 NYLON NUT M8 WASHER, FLAT M8 INSTRUMENT BOX 12V SWITCH, KEY A, Y/ID81 IGNITION SWITCH KEY QTY. 1 1 6 1 3 1 2 2 2 1 1 1 1 1 1 3 3 2 1 1 1 2 2 1 1 1 REMARKS
MVH-502DSB THROTTLE ASSY.

THROTTLETHROTTLE ASSY.
MVH-502DSB THROTTLE ASSY.

THROTTLETHROTTLE ASSY. NO. 1 2 3 4 5 6 7 8 9 11 12 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 37 38 39 40 41 42 43 PART NO. 456337690 953402930 509010130 951401431 457446840 032112220 031112230 020412070 959403840 457333760 457010070 954404100 001220610 030206150 457333730 001220820 030208200 030206150 020306050 457446860 020306050 457333740 457333750 952402610 001220825 030208200 301010090 457212920 001220820 030208200 457112930 001220815 030208200 031108160 PART NAME THROTTLE LEVER COPPER PACKING 19X30X1 BUSHING MB1825DU KEY 5X5X8 THROTTLE LEVER CONICAL SPRING WASHER M12 WASHER, FLAT M12 NUT M12, H= 7 BAR GRIP, I.D. 12MM CABLE AY 33075E1400 ROD END PBL- 6 CLAMP CLA0 BOLT 6X10 T WASHER, LOCK M6 CABLE SUPPORT ( E/G ) 502 BOLT 8X20 T WASHER, LOCK M8 WASHER, LOCK M6 NUT M6 LINK ARM NUT M6 LINK LEVER LINK BRACELET WASHER 8.5X25X3 BOLT 8X25 T WASHER, LOCK M8 GREASE FITTING - PT1/8 COVER BRACKET BOLT 8X20 T WASHER, LOCK M8 SIDE COVER BOLT 8X15 T WASHER, LOCK M8 WASHER, FLAT M8 QTY. 1 2 1 1 1 2 2 2 1 1 4 1 1 1 1 2 2 4 4 1 2 1 1 1 1 1 1 1 2 2 1 6 6 6 REMARKS
HATZ 1D81S ENGINE CRANKCASE ASSY.

CRANKCASE ASSY.
LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
HATZ 1D81S ENGINE CRANKCASE ASSY.

CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 25 26
* * * * * * * * * * * * * * *
01249051 50249101 03793900 03793800 03794000 03793700 04033700 04000800 50144300 03794510 03794800 50098300 50325500 50037800 50328200 04011650 04069500 04062010 50357700 04087400 04084500 04084500
CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/ CYL. PIN 6/20 4 NOZZLE 1 BEARING BUSH 1 PLUG 1..2 MAIN BEARING 1 MAIN BEARING -O.5 1 PLUG 1 STUD M 6X16 2 STUD 1 INTERMEDIATE PIECE 1 STUD 8 X 20 2 COVER 10 1 STUD M 8 X 22 8 STUD M 16 X 22 2 THRUST PLATE 1 SHIM 1.05 0..4 HEX SCREW M 9 X 28 4 GRUB SCREW M 8 X 10 1 STUD M 6 X 22 1 SEALING RING 2 SEALING RING 2
HATZ 1D81S ENGINE CRANKCASE ASSY. (EXTERNAL PARTS)

CRANKCASE ASSY.(EXTERNAL PARTS)
HATZ 1D81S ENGINE CRANKCASE ASSY. (EXTERNAL PARTS)

CRANKCASE ASSY.(EXTERNAL PARTS) NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 25# 26# 27 28 29 30 31 * 32* 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 50 52 53 53 54 54 55 56 58 59 PART NO. 03794100 03794300 93794201 50051000 03795800 50329000 03795100 01248810 50417600 03794900 03795000 50327100 01241700 50170900 50329100 50001600 50373100 50140400 03794700 50328300 01321200 50286400 01321100 50412900 50062400 50062300 01241500 50359700 50329200 05068800 50081200 50170600 01480000 01248900 04033401 04053210 04024220 04062110 04024301 50170800 04045800 04046300 50001400 50044200 50434300 50050700 50140400 04069500 04069600 04069800 04069900 04065400 04084000 50139200 05068900 PART NAME QTY. REMARKS WASHER 2 CAM FOLLOWER 2 CAM FOLLOW SPINDLE 2 ALLEN SCREW M 6 X 30 2 O-RING 12 X 18, 3 X 7.3 2 O-RING 9.5 X 2.5 3 O-RING 265 X 269, 4 X 3.6 1 PLATE 1 ALL. SCREW. M 8 X 25 Z4 22 HOUSING 1 SUCTION SIEVE 1 ALLEN SCREW M 6 X 50 2 OIL SUMP 1 LOCK WASHER 6 12 ALLEN SCREW M 6 X 10 12 JOINT A22X27 2 DRAIN PLUG M 22 X 1.5 0..2 DRAIN PLUG 0..2 COVER 1 HEXAGON NUT M6 3 CLOS. SCREW + SIEVE 1 JOINT A 24 X 29 1 OIL RELIEF VALVE ASSY. ................... 1 ........ INCLUDES ITEMS W/# OIL RELIEF VALVE .............................. 1 ........ CANNOT BE PURCHASED SEPARATELY O-RING 18 X 2 1 JOINT A10 X 13.5 2 CLOSING SCREW M10 X 1 2 DIPSTICK ASSY .................................. 1 ........ INCLUDES ITEMS W/ * DIPSTICK ............................................ 1 ........ CANNOT BE PURCHASED SEPARATELY O-RING 20.29 X 2.62 2 O-RING 50X55X3 2 LUB. OIL FILT. HOUS. 1 LOCK WASHER A6 4 ALLEN SCREW M 6 X 20 4 SUPRA OIL FILTER 1 COVER 1 COVER 1 SET SCREW M9 1 CAM FOLLOWER BRACK. 1 BOLT 1 CAM FOLLOWER T/U 1 ALLEN SCREW M 6 X 25 1 OIL SUMP 1 DRAIN EXTENSION 1 JOINT A 18 X 22 1 CLOS. SCREW M 18 X 1.5 1 STUD M 8 X 18 2 ALLEN SCREW M 6 X 16 8 DRAIN PLUG 1 SHIM 1.05 0..3 SHIM 1.2 0..3 SHIM 1.05 0..1 SHIM 1.20 0..1 CYLINDER HEAD BOLT 1 LIFTING SPRING 1 STUD M 6 X 16 2 GASKET 1
HATZ 1D81S ENGINE CRANKSHAFT ASSY.

CRANKSHAFT ASSY.
HATZ 1D81S ENGINE CRANKSHAFT ASSY.

CRANKSHAFT ASSY.
1 2 3 4 5 6 7 8 9 10 11# 12# 13 14# 15 16 17 18 19 20 21 22 23 24
01269810 50087200 03796000 50055000 50362600 03796120 04000600 50224900 01292100 04006800 04036100 50362700 50413600 50364300 04023110 01485500 04022910 05033200 03962700 50017800 50414400 01512001
* * *
CRANKSHAFT ASSY. ................................ 1 ...... INCLUDES ITEMS W/ CRANKSHAFT ............................................. 1 ...... CANNOT BE PURCHASED SEPARATELY COVER 28 1 COUNTER WEIGHT 1 ALLEN SCREW M 10 X 50 2 FITTING KEY A 6 X 4 X 32 1 GEARWHEEL F. CRANKS 1 BUFFER RING 1 O-RING 123 X 2.5 1 BEARING FLANGE ASSY. ........................... 1 ...... INCLUDES ITEMS W/# BEARING FLANGE ...................................... 1 ...... CANNOT BE PURCHASED SEPARATELY MAIN BEARING MAIN BEARING -0.5 1 OIL SEAL 62 X 90 X 10 1 WASHER 8 HEXAGON NUT M8 8 STUBSHAFT SAE W/KEY 1 STUBSHAFT SAE TAPER 1 STUBSHAFT ITALIA 1 STUBSHAFT ITALIA 23 1 FITTING KEY A6.35 X 63 1 WOODRUFF KEY 4 X 6.5 1 WEAR SLEEVE 62 X 12.7 0..1 KIT, CRANKSHAFT REPLACEMENT60-81 1
HATZ 1D81S ENGINE CAMSHAFT ASSY.

CAMSHAFT ASSY.
HATZ 1D81S ENGINE CAMSHAFT ASSY.

CAMSHAFT ASSY.
1 2 3 4 5 6 7 8 9 10 11 # 12#
03796400 03796500 01242000 04099900 03796800 03796900 01267300 01267200 50324900
* *
SHAFT 2 BUSH 2 GEARWHEEL 2 CAMSHAFT 1 GEARWHEEL 1 GEARWHEEL 1 SHAFT, PUMP SIDE ............................ 1 ........ INCLUDES ITEMS W/ SHAFT STARTER SIDE ...................... 1 ........ INCLUDES ITEMS W/# COUNTER BALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY WOODRUFF KEY 3 X 3.7 2 PIN ....................................................... 2 ........ CANNOT BE PURCHASED SEPARATELY COUNTERBALANCE ......................... 1 ........ CANNOT BE PURCHASED SEPARATELY
HATZ 1D81S ENGINE PISTON/RINGS ASSY.

PISTON/RINGS ASSY.
HATZ 1D81S ENGINE PISTON/RINGS ASSY.

PISTON/RINGS ASSY. NO.
1 1 2 2 2 2 3 #+ 4 #+ 5 #+ 6 + 7# 7# 8+ 9 10 11% 12% 13% 14 15
PART NO.
01243901 01313510 01265101 01265201 01314610 01314710 50353600 50020800 01247300 01264500 01265000 01508301 01244001 04032200 04001800 04001900 04033100
PART NAME
QTY.
REMARKS
* * * *
PISTON ASSY. STD. ................................ 1 .............. INCLUDES ITEMS W/ PISTON ASSY. OVERSIZED ................... 1 .............. INCLUDES ITEMS W/ PISTON ASSY. 100+0.5 ........................... 1 .............. INCLUDES ITEMS W/# PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/# PISTON ASSY. 100+0.5 .......................... 1 .............. INCLUDES ITEMS W/# PISTON ASSY. 100+1.0 ........................... 1 .............. INCLUDES ITEMS W/# PISTON .................................................... 1 .............. CANNOT BE PURCHASED SEPARATELY WRIST PIN 1 CIRCLIP 30 X 1.2 2 PISTON RING SET 100 1 PISTON RING SET +0.5 1 PISTON RING SET +1.0 1 CYLINDER ............................................... 1 .............. CANNOT BE PURCHASED SEPARATELY CYLINDER ASSY. W/ PISTON ............... 1 .............. INCLUDES ITEMS W/+ CONROD ASSY. ..................................... 1 .............. INCLUDES ITEMS W/% CONROD ................................................. 1 .............. CANNOT BE PURCHASED SEPARATELY BUSH FOR CONROD 1 CONROD SCREW 2 BIG END BEARING 1 ROD BEARING -0.5 1
* *
HATZ 1D81S ENGINE CYLINDER HEAD ASSY.
K= HOT TEMPERATURE FELT 100g


CYLINDER HEAD ASSY.
1 1 2 3 4 5 5 6 6 7 7 8 9 10 11 12 13# 14% 15% 16+ 17 18% 19 20 21 22# 23 24 25 26 27 28 29+ 30 31 32 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
01264810 01499610 04008710 50038400 04068910 04068920 04005001 04091001 04005101 04091100 04005201 04005300 04005401 03786300 04003710 03778401 50117200 03365710 03366001 03783000 03173100 50123800 04004700 04004800 01245200 50001100 04048900 40022401 50034700 04009810 04004100 04068800 04036800 04036500 04036600 04002700 04002800 04002900 04003000 04003100 04003200 04003300 04006111 01245410 50081200 50170800 04008100
* * *
CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/ CYLINDER HEAD ASSY. .................. 1 ........... INCLUDES ITEMS W/ CYLINDER HEAD ............................ 1 ........... CANNOT BE PURCHASED VALVE GUIDE 2 STUD M 8 X 35 1 ROCKER SHAFT ASSY. C ............. 1 ........... INCLUDES ITEMS W/+ ROCKER SHAFT ASSY. ................... 1 ........... INCLUDES ITEMS W/+ VALVE INLET 1 VALVE INLET 1 VALVE EXHAUST 1 VALVE EXHAUST 1 WASHER 2 VALVE SPRING 2 CUP 2 VALVE COLLET 2 ROCKER INLET 1 ROCKER INLET ............................... 1 ........... CANNOT BE PURCHASED RATCHET WHEEL ........................... 1 ........... CANNOT BE PURCHASED SPRING SHEET 1 ROCKER SHAFT ............................. 1 ........... CANNOT BE PURCHASED CIRCLIP 1 RATCHET F. DECOMPR. 1 SPRING 1 ADJUSTING SCREW 2 HEXAGON NUT 2 DOWEL PIN ..................................... 1 ........... CANNOT BE PURCHASED BALL 7MM III 1 BUSH 1 PRESSURE SPRING 1 ADJUSTING SCREW 1 JOINT A 12 X 15.5 1 RUBBER RING 1 O-RING 8 X 2 GRAY 1..2 PIN 4 X 22 1 HANDLE 1 PIN 1 GASK. F. CYL. HEAD 0.5 0..1 GASK. F. CYL. HEAD 0.6 0..1 GASK. F. CYL. HEAD 0.7 0..1 GASK. F. CYL. HEAD 0.8 0..1 GASK. F. CYL. HEAD 0.9 0..1 GASK. F. CYL. HEAD 1.0 0..1 GASK. F. CYL. HEAD 1.1 0..1 GASK. F. CYL. HEAD 1.2 0..1 GASK. F. CYL. HEAD 1.3 0..1 CYL. HEAD SCREW 305 MM 2 CYL. HEAD SCREW 258 MM 2 VALVE COVER GASKET 16> 1 VALVE COVER 1 LOCK WASHER A6 4 ALLEN SCREW M 6 X 25 4 LIFTING BRACKET 1
* *
SEPARATELY
SEPARATELY SEPARATELY SEPARATELY
SEPARATELY

CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.
51 52 53 54 55 56 57 60 61 66 67 68 69 70 71 72 74 75 76 77 78 79 80 81 82 83 85 86 88 89 90 90 91
50366300 50208500 01493200 40081700 01308300 01269700 03457500 04004200 50330100 01280600 01275610
* *
04047920 50132000 04048220 50034500 04048110 03579800 04048000 03778200 50132000 50405200 01285010 50034600 03787300 04097200 04038500 04104300 01557600
ALLEN SCREW M 8X 20 2 LOCK WASHER 8 2 DEVICE HOUSING .......................... 1 ........... INCLUDES ITEMS W/ HOUSING DEVICE BASE ................ 1 ........... CANNOT BE PURCHASED O-RING 12 X 16 X2 2 CAP ................................................... 1 ........... CANNOT BE PURCHASED CLOSING PLUG .............................. 1 ........... INCLUDES ITEMS W/ OIL PRESSURE PIPE 1 INCLUDES ITEMS W/ DISC F. STUD 4 PRESSURE SPRING 1 O-RING 4 X 1.2 2 OIL FILTER DEVICE ........................ 1 ........... INCLUDES ITEMS W/ CLOSING PLUG ASSY 46MM ......... 1 ........... INCLUDES ITEMS W/ CLOSING PLUG .............................. 1 ........... CANNOT BE PURCHASED TUBE ................................................ 1 ........... CANNOT BE PURCHASED ROD .................................................. 1 ........... CANNOT BE PURCHASED INTERM. PIECE DECOMP. 1 ROLL PIN 4 X 16 1 DECOMPRESSION SHAFT C 1 ROLL PIN 4 X 14 1 INTERMEDIATE PIECE 1 RUBBER WASHER 1 WASHER 10.5 X 50 X 0.8 1 HANDLE 6 X 18 1 ROLL PIN 4 X 16 1 VALVE STEM SEAL CAP 2 ROCKER EXHAUST ........................ 1 ........... INCLUDES ITEMS W/# ROLL PIN 4 X 18 1 SHIM 0.2 1 PRES. SPRING DECOMPR. 1 OIL RESTRICTOR VALVE ASSY. 1 OIL RESTRICTOR VAVE 1 GEARWHEEL F. DECOMPR. .......... 1 ........... INCLUDES ITEMS W/%
SEPARATELY SEPARATELY
SEPARATELY SEPARATELY SEPARATELY
HATZ 1D81S ENGINE FLYWHEEL ASSY.

FLYWHEEL ASSY.
HATZ 1D81S ENGINE FLYWHEEL ASSY.

FLYWHEEL ASSY. NO.
1 2 3 4 5 6 7 15 16 18
PART NO.
01244310 50330200 04002500 50347000 04002000 04002000 50330300 04007410 50363100 04007131
PART NAME
PUSHROD O-RING 19 X 3N PROTECTION TUBE CIRCLIP AS 24 X 1.75 PRESSURE SPRING PRESSURE RING O-RING 23 X 3 PLATE ALLEN SCREW M 10 X 40 FLYWHEEL , ELECTRIC START
QTY.
2 2 2 2 2 2 2 1 6 1
REMARKS
HATZ 1D81S ENGINE OIL PUMP ASSY.

OIL PUMP ASSY.
HATZ 1D81S ENGINE OIL PUMP ASSY.

OIL PUMP ASSY.
1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
50328000 03797412 01242401 03797310 04063400 03798600 50334700 03797600 03797510 03797701 03798002 03798102 03797900 03797801 50081200 50170800 50051000 50084901 03798720 50260501 04046000
CTR. SUNK SCR.AM 6 X 16 COVER F. OIL PUMP SPRING CAPSULE+BUSH GEARWHEEL GOVERNOR SPRING 2.9 CUP CIRCLIP5 BEARING BUSH HOUSING PLATE CENTRIF. WEIGHT CENTRIFUGAL WEIGHT CENTRIFUGAL WEIGHT WASHER PIN LOCK WASHER A6 ALLEN SCREW M 6 X 25 ALLEN SCREW M 6 X 30 PIN 8 X 12 GEARWHEEL ROLL PIN 2 X 10 CIRCLIP
5 1 1 1 1 1 1 1 1 1 1 1 1 1 5 3 2 2 1 2 0.3
HATZ 1D81S ENGINE TIMING COVER ASSY.

TIMING COVER ASSY.
HATZ 1D81S ENGINE TIMING COVER ASSY.

TIMING COVER ASSY.
3# 6# 7 8 9 11 12 15# 16# 17# 22 24# 25# 26
05325600 03797600 50330400 04000400 50399000 50417400 50329500 04000310 04023210 50364700 01281001 04052400 03797412
COVER 50 1 BEARING BUSH 1 O-RING 27 X 2N 1 COVER 1 CIRCLIP 32 X 1.2 1 ALLEN SCREW M 8 X 30 Z3 13 ALLEN SCREW M 12 X 40 1 BEARING BUSH 1 BEARING BUSH 1 OIL SEAL 32 X 52 X 7 1 TIMING COVER ASSY. NO. 3 ............ 1 .......... INCLUDES ITEMS W/# TIMING COVER ................................ 1 .......... CANNOT BE PURCHASED SEPARATELY NOZZLE 1 COVER F. OIL PUMP 1
HATZ 1D81S ENGINE FUEL DEVICE ASSY.

FUEL DEVICE ASSY.
HATZ 1D81S ENGINE FUEL DEVICE ASSY.

FUEL DEVICE ASSY.
1 2 3 4 4 5 6 7 8 9 10 10 10 11 13 15 16 16 17 18% 19% 20 21 22 24 25 26 27 28 # 29 # 30 36# 37# 38# 39# 40 41 42 43 44 45 45 46 47 48 49 50 51 52 53 60
50331500 04000901 50050700 50390200 50363400 04011700 03209700 04102400 04102500 04102600 04071300 04102200 04102300 50416200 50148000 01313600 04025800 40085001 50415101 50415200 03792400 04035700 50000800 50333400 50313000 50038400 50004600 05035200 01519500 50328900 04001410 04001600 50330800 50001100 50015800 03662300 04060400 00805500 03807100 04060200 50157800 03902000 05029600 50279600 50357200 50399801 50399900 01459700 01498902
* *
ROLLER TAPPET CPL. 1 GUIDE 1 ALLEN SCREW M 6 X 16 1 O-RING 17 X 1.1 0..1 O-RING 17 X 1.2 0..1 PLATE 1 SHIM 0.3 0..1 SHIM 0.60/42.2 0..1 SHIM 0.90/42.2 0..1 SHIM 1.20/42.2 0..1 GASKET 0.2 GASKET INJECTION PUMP 0.2 0..2 GASKET INJECTION PUMP 0.3 0..2 INJECTION PUMP 1 HEXAGON NUT M8 3 FUEL PRESSURE PIPE 1 JOINT WASHER 1 INJECTOR SEAL 1 INJECTOR ........................................ 1 ........... INCLUDES ITEMS W/% NOZZLE DLLA 154PV3 1 INJECTOR ........................................ 1 ........... CANNOT BE PURCHASED SEPARATELY FLANGE 1 WASHER 1 COPPER WASHER 2 BANJO UNION 1 BANJO BOLT M6 1 STUD M 8 X 35 1 SET SCREW AM 8 X 16 1 PRESSURE SPRING 1 PIN .................................................... 1 ........... CANNOT BE PURCHASED SEPARATELY PIST. + SPRG. EXT. FUEL ................ 1 ........... INCLUDES ITEMS W/ O-RING 22 X 1.6 1 CYL. F. EXTR. FUEL DEV. 1 DISC. 1 CLOS. SCREW M 16 X 1.5 1 JOINT A12 X 15.5 2 RING PIECE NW6 1 PIPE NIPPLE 1 FUEL HOSE 4.5 X 100 1 VENT VALVE 1 FUEL HOSE 4.5/150 1 FUEL HOSE 4.5 X 55 1 T-CONNECTION NW3 1 FUEL PIPE 390 1 FUEL HOSE 4.5/850 1 CONNECTING NIPPLE 1 HOSE CLIP 5SKZ 2 CLAMP 11.3 4 CLAMP 9.5 1 CLIP 1 PIST. + CYL. EXTR. FUEL ................ 1 ........... INCLUDES ITEMS W/#
HATZ 1D81S ENGINE AIR DUCTING ASSY.

AIR DUCTING ASSY.
HATZ 1D81S ENGINE AIR DUCTING ASSY.

AIR DUCTING ASSY.
1 2 3 % 4 % 5 6% 7 8# 9# 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 28 29 30
01246220 04007601 04007720 01246411 01246600 04007901 50081200 50144400 50149100 50206300 04008500 50093700 50093600 50364900 50331400 04008211 50333500 50334800 50226000 03225504 40002500 04080400 50170900 50177100
* * *
COOLING AIR DUCT ASSY .......1 ................. INCLUDES ITEMS W/ COOLING AIR DUCT ................. 1 ................. CANNOT BE PURCHASED SEPARATELY SEALING STRIP 32.2MM 2 SEALING STRIP 76MM 2 COOLING AIR DUCT ................. 1 ................. INCLUDES ITEMS W/% SIDE SHROUD ............................1 ................. CANNOT BE PURCHASED SEPARATELY COOLING AIR DUCT ASSY. .......1 ................. INCLUDES ITEMS W/# COOLING AIR DUCT ................. 1 ................. CANNOT BE PURCHASED SEPARATELY SEALING STRIP 413MM 1 LOCK WASHER A6 15 HEXAGON NUT M6 4 ALLEN SCREW M6 X 12 12 ALLEN SCREW M8 X 18 4 PARTING SHEET 1 FLAT WASHER A13 6 HEXAGON NUT M12 6 STUD M12 X 40 2 STUD M12 X 35 4 INTERMED. HOUSING 1 HEXSCREW M 6 X 8 2 RUBBER SLEEVE 1 GRUB SCREW M 8 X 6 4 NAME PLATE 1 POP RIVET 2.4 MM 4 COVER F. BLOW DUCTING 1 LOCK WASHER 6 4 HEXSCREW M 6 X 16 2
HATZ 1D81S ENGINE BREATHER ASSY.

BREATHER ASSY.
HATZ 1D81S ENGINE BREATHER ASSY.

BREATHER ASSY.
1# 2# 3 4 5 6# 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 26 37 38% 39% 40% 41% 42% 43 44 45 46% 47 48 49 50 51
04000100 50266100 04037500 50328701 04000200 01242810 03799010 04052700 50386100 50129900 01279210 01302910 03799210 50328300 03799400 50144400 40021500 40021400 03888300 03927300 50144500 50144400 01246801 50403500 01317000 04080300 03568700 04074700 04074800 04080500 50081200 50170700 04090500 50411500 50405301 05038000 50388300 01475600
* * *
THROTTLE ARM ............................. 1 ........... CANNOT BE PURCHASED SEPARATELY THROTTLE LINKAGE ..................... 1 ........... CANNOT BE PURCHASED SEPARATELY SHIM 1 CIRCLIP 6 2 LEVER 1 ALLEN SCREW M 5 X 8 4 TENSION SPRING 1 GUIDE 1 THIGH SPRING 1 SPACER RING 1 O-RING 21 X 2 1 O-RING 32 X 37 X 2.5 1 STOP RING SPD. CONT. S 1 STOP RING SPD. CONT. C 1 FRICTION PLATE 1 HEXAGON NUT M6 3 GRUB SCREW 2 HEXAGON NUT M6 2 SEAL WIRE 0.5-0.3 2 LEAD SEAL 8MM 2 THROTTLE LEVER 1 SCREW M 6 X 32 1 FLAT WASHER 6.4 1 HEXAGON NUT M6 1 GOVERNOR LEVER ASSY. ............. 1 ........... INCLUDES ITEMS W/# GRUB SCREW M 8 X 20 1 BREATHER VALVE ASSY. ................ 1 ........... INCLUDES ITEMS W/% BREATHER CUP 1 RUBBER DIAPHRAM 1 BREATHER ...................................... 1 ........... CANNOT BE PURCHASED SEPARATELY BREATHER HOSE 1 BREATHER HOSE 1 BUSH 2 LOCK WASHER A6 2 ALLEN SCREW M 6 X 16 2 CLIP 1 SET PIN 1 GRUB SCREW M 6 X 45 1 HOSE 7 X 12 X 120 1 HOSE CLAMP 1 ADJUST. SCREW ID 1D81 .............. 1 ........... INCLUDES ITEMS W/
HATZ 1D81S ENGINE FUEL TANK ASSY.

FUEL TANK ASSY.
HATZ 1D81S ENGINE FUEL TANK ASSY.

FUEL TANK ASSY. NO.
2 3 4# 5# 6# 7# 8 9 10# 11# 12 13 14 15 16 17 18 19 20 21# 22# 23# 24 25 26% 27% 28 29 30# 31 32 33 34 35 36 37 38
PART NO.
01494200 05097600 03981802 03981701 03981900 03989800 50377001 50177500 50385800 03801200 50478800 50144400 50144500 03165500 03493600 50165500 05031900 50387300 50001000 50359800 05029200 03663700 01490300 04030901 03150900 01402200 50183000 50148000 50208500 05045300 05044001 05036900 05043900 50414800 01519401
PART NAME
QTY.
REMARKS
* * * *
FUEL TANK ASSY ( 7 LTRS.) ................. 1 ............ INCLUDES ITEMS W/# WASHER 12 RUBBER WASHER 12 BUSH 8.4 X 13 X 7.5 6 RUBBER SHELL 6 FUEL TANK ............................................. 1 ............ CANNOT BE PURCHASED SEPARATELY BUSH 8.5 X 20 X 49 2 STUD M 8 X 75 2 ALLEN SCREW M 8 X 40 4 CAP, FUEL TANK 1 FUEL HOSE 7/220 1 FUEL FILTER ......................................... 1 ............ REPLACES 40089401 HEXAGON NUT M6 1 FLAT WASHER 6.4 1 PIPE CLIP 1 FUEL HOSE 7/330 1 HEXSCREW M 6 X 12 1 GUARD 1 SIEVE 1 JOINT A 10 X 16 1 HEXSCREW M 10 X 12 1 BUSH 9 X 18 X 8 4 FUEL PIPE L W 4.5 X 50 1 PROTEC. GUARD TOP .......................... 1 ............ INCLUDES ITEMS W/% FINGER GUARD .................................... 1 ............ CANNOT BE PURCHASED SEPARATELY SEALING STRIP 29 MM 1 CLAMP 1 GUARD 1 ALLEN SCREW M 8 X 35 4 HEXAGON NUT M8 2 LOCK WASHER 8 4 CLAMP 21 MM 1 HOSE 10/12 MM 1 HOSE CLIP 1 WATER SEPARATOR 1 CLOS. SCREW M 10 1 WATER SEPARATOR ............................. 1 ............ INCLUDES ITEMS W/
HATZ 1D81S ENGINE FUEL PUMP ASSY.

FUEL PUMP ASSY.
HATZ 1D81S ENGINE FUEL PUMP ASSY.

FUEL PUMP ASSY.
1 2 3 4 5 6 7 8 9 10 11 12
04011900 03796400 04011801 04000800 50331800 50332301 50328300 50001200 50006400 50015900 01468801 49062501
BUSH SHAFT LEVER F. FEED PUMP PLUG O-RING FUEL FEED PUMP HEXAGON NUT M6 JOINT A 14 X 18 BANJO BOLT A8 RING PIECE N W 8 FUEL PIPE DIAPHRAM
1 1 1 1 1 1 3 4 2 1 1 1
HATZ 1D81S ENGINE AIR FILTER ASSY.

AIR FILTER ASSY.
L= SILICON SEALER
HATZ 1D81S ENGINE AIR FILTER ASSY.

AIR FILTER ASSY. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 34 35 37 36 38 39 40 41 42 43 46 47 48 52 53# 54# 55# 56# 57 58 59 60 61 62 63 64 65 66
PART NO.
50038900 04006300 04006200 04004312 50095100 50398400 01493000 01483400 50148100 50129500 50412000 05036400 05039300 03579400 50062400 50062300 01496800 04047701 05039401 03814100 05038700 01490800 01287900 04047300 50395700 50411900 50120000 40028300 05033500 05044501 05043601 05045600 05043700 50173500 50170900 50170600 03961400 05043800 50159500 50006200 50062400 50358400 01499800
PART NAME
QTY.
REMARKS
* * *
STUD M 8 X 60 2 GASKET 2 INSULATING FLANGE 1 AIRFILTER HOUSING 1 LOCK WASHER A8 1 CYLINDER HEAD BOLT 1 AIR FILTER 1 RETAINING STRAP 1 FLAT WASHER 8.4 2 HEXAGON NUT M8 2 CIRCLIP 10 X 1 1 CENTERING COVER 1 BUSH 33 X 35 X 23.5 1 SEALING RING 1 JOINT A 10 X 13.5 1 CLOSING SCREW M 10 X 1 1 COVER AIRFILTER ............................. 1 ........ INCLUDES ITEMS W/ SEALING STRIP LG 704 1 CLOSING CAP 1 CLOSING COVER ............................... 1 ........ CANNOT BE PURCHASED SEPARATELY INSULATING DISC 1 WASHER 11 X 36 X 3 1 WING SCREW 1 GASKET AIRFILTER 1 INTERMEDIATE FLANGE 1 COVER 15 1 CLOSING PLUG 7 2 DISC A 6.4 2 HEXAGON NUT M 6 2 VALVE PLATE 1 INDIC. PLATE 1 RUBBER CAP 1 SIGNAL RING 1 ADAPTER 1 PIPE CLIP 1 LOCK WASHER 6 1 ALLEN SCREW M 6 X 20 1 FUEL HOSE 3.51-50 2 HOSE 2 X 4 X 170 1 RING PIECE N W 4 4 BANJO BOLT A 4 1 JOINT A 10 X 13.5 2 STRAP 1 MAINT. INDICATOR ............................ 1 ........ INCLUDES ITEMS W/#
HATZ 1D81S ENGINE EXHAUST SILENCER ASSY.

EXHAUST SILENCER ASSY.
J= HOT TEMPERATURE PASTE
HATZ 1D81S ENGINE EXHAUST SILENCER ASSY.

EXHAUST SILENCER ASSY. NO.
1 2 3 6 10 11 12 13 14 16 18 19 20
PART NO.
01498800 50404000 01471110 03877300 03877700 50249500 50145900 40028600 03997100 01191901 05034200 50255700
PART NAME
QTY.
REMARKS
* *
EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/ EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEPARATELY ALLEN SCREW M 8 X 30 3 GASKET SET EXHAUST SIL. 1 ELBOW 1 PIPE CLIP 52.5 1 HEX SCREW M 10 X 50 1 FLAT WASHER 10.5 1 HEX NUT M 10 1 EXHAUST TUBE 1 MUFFLER GUARD ID 1 LOCK WASHER 10 ALLEN SCREW M 6 X 12 5
HATZ 1D81S ENGINE STARTER/ALTERNATOR ASSY.

STARTER/ALTERNATOR ASSY.
HATZ 1D81S ENGINE STARTER/ALTERNATOR ASSY.

STARTER/ALTERNATOR ASSY. NO.
1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 42 43 44 46 47 48 49 50 51 52 53 54 55 56 57 58
PART NO.
50201200 50353420 50093700 50380600 01459700 50149100 50208500 50148000 04021000 50170700 01439000 50401200 50165600 50236600 01462800 04021100 04009920 50144500 50165500 50170900 04021210 04020421 50397100 01440300 50165400 01248121 01425021 01440100 50380800 50373700 50373600 50216300 50335700 50402100 50402000 50358400 01440200 01470200 50379700 01439400 40026600 50400300 50179900 01430800 50023000 50426900 03814100 50426800 03814200 50016800 50275300 01430900 01193401
PART NAME
STUD M 12 X 50 STARTER 12 V 10 TOOTH FLAT WASHER A 13 HEXAGON NUT M 12 CLIP ALLEN SCREW M 6 X 12 LOCK WASHER 8 HEXAGON NUT M 8 BUSH 6.3 X 12.15 X 5 ALLEN SCREW M 6 X 16 COIL WITH WIRE 12 V ALLEN SCREW M 6 X 35 LOCK WASHER ALLEN SCREW M 6 X 25 ELECTRIC WIRE PROTECT. ALTERNATOR PARTING SHEET FLAT WASHER 6.4 HEXSCREW M 6 X 12 LOCK WASHER 6 GEAR RING 123 TEETH MAGNET SEGMENT ALLEN SCREW M 4 X 10 SUPPORT ALLEN SCREW M 8 X 16 REGULATOR 12 V REGULATOR 24 V FASTENING PLATE CTR. SUNK SCREW M 6 X 10 PLUG SLEEVE HOUSING PIN TERM. HOUSING 6 WAY WASHER 5.3 HEXSCREW M 5 X 25 PLUG SLEEVE HOUSING PLUG SLEEVE HOUSING STRAP SUPPORT CLIP PLUG SLEEVE HOUSING WIRING HARNESS PROTECTION CAP. RUBBER HEXSCREW M 8 X 40 STAR WASHER BATTERY CABLE PLUS HEXAGON NUT M 8 SERRATED WASH. A 8.4 INSULATING DISC TOOTH LOCK J 10.5 INSULATING TUBE DISC 8.4 HEXSCREW M 8 X 35 BATTERY CABLE MINUS ELECTRIC WIRE
QTY.
2 1 2 2 2 2 4 2 2 2 1 1 2 1 1 1 1 1 5 6 1 7 14 1 2 1 1 1 2 1 1 2 2 1 1 4 1 2 1 1 1 1 1..2 1 3 1 2 1 1 2 1 1 1
REMARKS
HATZ 1D81S ENGINE INSTRUMENT BOX ASSY.

INSTRUMENT BOX ASSY.
HATZ 1D81S ENGINE INSTRUMENT BOX ASSY.

INSTRUMENT BOX ASSY. NO.
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 % 15 18% 20 21 22 24 25 26 26 27 28 29 % 30 31 32 33 34 35 36 37 37 41 42# 47 48# 49# 50
PART NO.
01407000 01457700 40028200 00716311 50289200 50160800 50159010 50049300 50159100 50160700 50158800 03666700 50147100 05004300 50276502 50384401 50345300 50404900 50176501 50176600 50176400 40096000 03509211 40009700 40009800 40091400 01150101 49050900 50276600 50276700 01090201 01089801 01089901 50358400 50276000 50275802 50275902 40021300 50268600 01433601 05027800 50001000 01475200
PART NAME
QTY.
REMARKS
* * * * * * * * * * * * * * *
* * * * * * * * * * * * * * * *
INSTRUMENT BOX 12 V ................. 1 ........... INCLUDES ITEMS W/ INSTRUMENT BOX 24 V ................. 1 ........... INCLUDES ITEMS W/ HEX. NUT M5 1 INSRTUMENT BOX, ENCL. 1 HEXSCREW M 6 X 12 4 CLOSING PLUG, PLASTIC 1 MALE CABLE COUPLING 1 ALLEN SCREW M 5 X 10 3 HEXAGON NUT, PLASTIC 1 CONNECTING BLOCK 1 ALLEN SCREW M 4 X 20 2 BRACKET 2 HEXAGON NUT M 4 2 DECAL F. INST. BOX 1 GLOW START. SWITCH .................. 1 ........... INCLUDES ITEMS W/% GLOW STARTSWITCH ................... 1 ........... S/N G-1185 AND ABOVE IGN. KEY DS 14603 1 S/N G-1184 AND BELOW IGN. KEY .......................................... 1 ........... S/N G-1185 AND ABOVE KEY SWITCH (S/N G-1184) ............. 1 ........... CANNOT BE PURCHASED SEPARATELY INDICATOR LAMP, BATTERY 1 INDICATOR LAMP, OIL 1 INDICATOR LAMP, TEMP. 1 CLOSING PLUG 0..3 INSTRU. BOX FRONT 1 BULB 12 V 2 W 0..4 BULB 24 V 2 W 0..4 CLOSING PLUG, PLASTIC 0..2 DIODE ASSY. 1 FLAP FOR SWITCHBOX 1 PLUG SLEEVE HOUSING 1 PLUG SLEEVE HOUSING 1 DIODE ASSY. 2 DIODE ASSY. 1 DIODE ASSY. 1 STRAP 1 RELAY SOCKET 1 MOTOR START RELAY 1 RELAY ENG. PROT. 24 V 1 OIL PRESSURE SWITCH 1 TEMP. SWITCH 1 WIRING HARNESS 1 INTERMED. PIECE. TEMP 1 JOINT A 10 X 16 1 TEMP. SWITCH 12 V C .................. 1 ........... INCLUDES ITEMS W/#
* *
HATZ 1D81S ENGINE LIFTING MAGNET/STOPDEVICE ASSY.

LIFTING MAGNET/S TOP DEVICE ASSY.
HATZ 1D81S ENGINE LIFTING MAGNET/STOPDEVICE ASSY.

LIFTING MAGNET/STOP DEVICE ASSY. NO.
1 2 3 4 5 6 7 8 9# 10# 11 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32
PART NO.
01254602 50343300 04021400 04021800 04021700 50144500 50328300 05015100 01515300 01515500 05058400 05023501 50170900 50144400 50216300 50112600 50366800 50114300 40037300 03999001 03996600 03565400 05069200 04021700 50144500 50328300 50248900
PART NAME
QTY.
REMARKS
* *
LEVER CPL. 1 O-RING 4.6 X 1.85 1 BUSH 1 SPRING 1 LEVER 1 FLAT WASHER 6.4 1 HEXAGON NUT M 6 1 SUPPORT SOLENOID 1 BUSHING ......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY LINKAGE .......................................... 1 ........... CANNOT BE PURCHASED SEPARATELY SHAFT + LEVER STOPMAG .......... 1 ........... INCLUDES ITEMS W/# LIFTING MAGNET 12 V ................... 1 ........... INCLUDES ITEMS W/ CABLE HOLDER 1 STOP MAGNET ............................... 1 ........... CANNOT BE PURCHASED SEPARATELY CONSOLE 1 LOCK WASHER 6 2 HEXAGON NUT M 6 2 WASHER 5.3 3 ALLEN SCREW M 5 X 10 4 STUD M 6 X 12 2 DISC 6.4 2 CLAMP 8-12 2 FUEL HOSE 7/70 1 SHAFT 1 RUBBER SLEEVE 1 BUSH F. BELT TENSION 1 LEVER 1 WASHER 1 HEXAGON NUT M6 1 BELLOWS 1
TERMS AND CONDITIONS OF SALE PARTS

PAYMENT TERMS
Terms of payment for parts are net 30 days. 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) Any parts with a limited shelf life (such as gaskets, seals, O rings, and other rubber parts) that were purchased more than six months prior to the return date. Any line item with an extended dealer net price of less than $5.00. Special order items. Electrical components. Paint, chemicals, and lubricants. Decals and paper products. Items purchased in kits. Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquips responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. 6.
SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
b.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. c.
LIMITATIONS OF SELLERS LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of prot or good will or for any other special, consequential or incidental damages.
RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions: 1. A Returned Material Authorization must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that denes item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. The list must be typed or computer generated. The list must state the reason(s) for the return. The list must reference the sales order(s) or invoice (s) under which the items were originally purchased. The list must include the name and phone number of the person requesting the RMA. 7. 8.
d. e. f. g. h.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
The sender will be notied of any material received that is not acceptable. Such material will be held for five working days from notication, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
2.
9.
b. c. d.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. 11. Credit issued will be applied to future purchases only.
Effective: February 22, 2006
e.
PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specic date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
3. 4.
A copy of the Return Material Authorization must accompany the return shipment. Freight is at the senders expense. All parts must be returned freight prepaid to Multiquips designated receiving point.
NOTE PAGE
OPERATION AND PARTS MANUAL
HERES HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Ofce 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com Mayco Parts 800-306-2926 310-537-3700 Service Department 800-421-1244 310-537-3700 Fax: 310-537-4259 Fax: 800-672-7877 Fax: 310-637-3284 Tel. (800) 421-1244 Fax (800) 537-3927 MQ Parts Department 800-427-1244 310-537-3700 Warranty Department 800-421-1244, Ext. 279 310-537-3700, Ext. 279 Technical Assistance 800-478-1244 Fax: 310-631-5032 Fax: 310-537-1173 Fax: 800-672-7877 Fax: 310-637-3284
MEXICO
MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
UNITED KINGDOM
Multiquip (UK) Limited Head Ofce Unit 2, Northpoint Industrial Estate, Global Lane, Dukineld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specications, design or the information published in this publication at any time without notice and without incurring any obligations.
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
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Plate Compactors Reversible MVH502DSB Rev 4 Manual

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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Diesel engine exhaust and some of

HATZ1D81S DIESEL ENGINE

Specification and part number are subject to change without notice.

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Effective: January 1st, 2006

Order via Internet (Dealers Only):

Order via Fax (Dealers Only):

Order via Phone: Domestic (US) Dealers Call:

When ordering parts, please supply:

WE ACCEPT ALL MAJOR CREDIT CARDS!

MVH-502DSB SAFETY MESSAGE ALERT SYMBOLS

Lethal Exhaust Gases

SAFETY MESSAGE ALERT SYMBOLS

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

You CAN be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION: You CAN be injured if you

MVH-502DSB SAFETY MESSAGE ALERT SYMBOLS

ALWAYS wear approved respiratory protection.

Equipment Damage Messages Sight and Hearing hazard

ALWAYS wear approved eye and hearing protection.

MVH-502DSB RULES FOR SAFE OPERATION CAUTION:

MVH-502DSB RULES FOR SAFE OPERATION

MVH-502DSB OPERATION AND SAFETY DECALS

Figure 1. Operation and Safety Decals

TABLE 1. MVH-502DSB REVERSIBLE PLATE COMPACTOR SPECIFICATIONS

Table 2. ENGINE SPECIFICATIONS

Figure 2. MVH-502DSB Reversible Plate Compactor Dimensions

MVH-502DSB PLATE COMPACTOR COMPONENTS

MVH-502DSB HATZ 1D81S ENGINE COMPONENTS

MVH-502DSB PRE-INSPECTION CAUTION :

-10 -20 -30 -40

Explosive Fuel Fuel Explosive

Figure 5. Oil Dipstick

MVH-502DSB INITIAL STARTUP CAUTION :

MVH-502DSB MAINTENANCE CAUTION:

TABLE 6. MVH-502DSB ENGINE CHECK

TABLE 5. MVH-502DSB MACHINE INSPECTION

See separate engine manual for details on engine check.

300~ 650 ~ 350 700

Figure 20. V-Belt Check

AIR FILTER CARTRIDGE

Figure 22. Hydraulic Oil Maintenance

Figure 24. Battery Maintenance

At low temperatures engine will not start.

Fuel separates has inadequate resistance to low temperatures?

EXPLANATION OF CODE IN REMARKS COLUMN

SAMPLE PARTS LIST

PART NO. Column

SUGGESTED SPARE PARTS

MVH-502DSB DECAL PLACEMENT

MVH-502DSB DECALS PLACEMENT

MVH-502DSB VIBRATING PLATE ASSY.

MVH-502DSB VIBRATING PLATE ASSY.

MVH-502DSB BASE AND ENGINE ASSY.

MVH-502DSB BASE AND ENGINE ASSY.

MVH-502DSB BASE AND ENGINE ASSY.

MVH-502DSB BASE AND ENGINE ASSY. (CONTINUED)

MVH-502DSB VIBRATOR ASSY.

MVH-502DSB VIBRATOR ASSY.

MVH-502DSB VIBRATOR ASSY.