EMC 10-12T Technical Manual Model Num 008410-01 Serial Num 10100xx

Illustrated Parts Manual for the EMC 10/12 embroidery peripheral
A Complete Illustrated Parts Manual
110237-01, Revision A
1575 West 124th Avenue Denver, Colorado 80234 United States of America Internet Address: publications@melco.com
Copyright Melco Embroidery Systems, 1994, 1995. ALL RIGHTS RESERVED No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise) without prior written approval of Melco Embroidery Systems. Melco reserves the right to revise this publication and to make changes in it at any time without obligation of Melco to notify any person or organization of such revisions or changes. All precautions have been taken to avoid errors or misrepresentations of facts, equipment, or products. However, Melco Embroidery Systems does not assume any liability to any party for loss or damage caused by errors or omissions. Printed in the United States of America
Revision A
November, 1995
i-i
Table of Contents (Pictorial)

A
Monitor
F G
EMC 10/12 Embroidery Peripheral
Melco Embroidery Systems
i-ii
Table of Contents (Pictorial)

Item Ltr. A B C D E F G Item Description Logic Control Box Assemblies Z-Drive Motor Assemblies Y-Drive Motor Assemblies Motor Drive Box Assemblies Power Distribution Box Assemblies X-Drive Motor Assemblies Color Change/Grabber Assemblies Comments See Pages 38-1 and 39-1 See Pages 32-1 to 36-1 See Pages 27-1 to 31-1 See Pages 40-1 and 41-1 See Pages 42-1 to 44-1 See Pages 23-1 to 26-1 See Pages 11-1 to 13-1
110237-01, Rev. A
Illustrated Parts Manual
i-iii
Table of Contents
Description
Covers (Heads 1-4) Covers (Heads 5-8) Covers (Heads 9-12) Covers (Z-Drive) Table Top Assembly Drop Table Assembly (1 of 2) Drop Table Assembly (2 of 2) Machine Parts (Lighting) Machine Parts (Chassis) Sewing Head Assemblies Color Change/Grabber Assembly (1 of 3) Color Change/Grabber Assembly (2 of 3) Color Change/Grabber Assembly (3 of 3) Thread Tree Assembly Needle Case Assembly (1 of 2) Needle Case Assembly (2 of 2) Thread Tensioner Assembly Sewing Head Components (1 of 3) Sewing Head Components (2 of 3) Sewing Head Components (3 of 3) Bobbin Idler Assembly Take-Up Drive Lever Assembly X-Drive Motor Assembly (1 of 3) X-Drive Motor Assembly (2 of 3) X-Drive Motor Assembly (3 of 3) X-Drive Roller Blind Assembly Y-Drive Motor Assembly (1 of 5)
Page Number
1-1 2-1 3-1 4-1 5-1 6-1 7-1 8-1 9-1 10-1 11-1 12-1 13-1 14-1 15-1 16-1 17-1 18-1 19-1 20-1 21-1 22-1 23-1 24-1 25-1 26-1 27-1
i-iv
Description
Y-Drive Motor Assembly (2 of 5) Y-Drive Motor Assembly (3 of 5) Y-Drive Motor Assembly (4 of 5) Y-Drive Motor Assembly (5 of 5) Z-Drive Motor Assembly (1 of 5) Z-Drive Motor Assembly (2 of 5) Z-Drive Motor Assembly (3 of 5) Z-Drive Motor Assembly (4 of 5) Z-Drive Motor Assembly (5 of 5) Gearbox Assembly Logic Control Box Assembly (1 of 2) Logic Control Box Assembly (2 of 2) Motor Drive Box Assembly (1 of 2) Motor Drive Box Assembly (2 of 2) Power Distribution Box Assembly (1 of 3) Power Distribution Box Assembly (2 of 3) Power Distribution Box Assembly (3 of 3) Trimmers, Head Level (1 of 2) Trimmers, Head Level (2 of 2) Cam Box Assembly Cap Frame Mount Assembly User Station Assembly (1 of 2) User Station Assembly (2 of 2) Harness Assembly (Power Distribution Box) Harness Assembly (Logic Control Box) Harness Assembly (Heads 1-12) Harness Assembly (Motor Power & Lighting) Sash Hoop Assemblies (1 of 2)
Page Number
28-1 29-1 30-1 31-1 32-1 33-1 34-1 35-1 36-1 37-1 38-1 39-1 40-1 41-1 42-1 43-1 44-1 45-1 46-1 47-1 48-1 49-1 50-1 51-1 52-1 53-1 54-1 55-1
110237-01, Rev. A
i-v
Description
Sash Hoop Assemblies (2 of 2) Sash Frame Assembly
Page Number
56-1 57-1
OPTIONS Melco Cap Frame Assembly Cap Frame Drive Assembly Melco Cap Gauge Assembly Tubular Hoop Assemblies Tube Frame Assembly 58-1 59-1 60-1 61-1 62-1
i-vii
INTRODUCTION
Model and Serial Numbers
There is only one model version of the Melco EMC 10/12T Sewing Peripheral. This model is operated on 220 Volts only. The EMC 10/12T is identified as model part number 008410-01. Determine the model number of your machine before you use this manual to order parts. The machine MODEL number is located on the label that is placed on the front of the frame, under the table and to right side of the machine. Remember, although many parts are identical between the various embroidery peripheral models, this manual should only be used for identifying and ordering parts for the machine(s) described above. The Serial Number for the EMC 10/12T Embroidery machine is located at the rear of the unit, behind the User Station area. It is easily visible when you stand behind the #1 Sewing Head and look just under the Monitor Shelf at the large vertical beam supporting the Logic Control Box.
How To Use This Manual

The manual is divided into several sections, each containing a set of parts most common to each other, or to a function of the machine. FIGURES Accompanying each section is a figure showing the general area of the machine that is represented in that section. Parts are identified with letters and numbers in these figures. Letters contained in circles generally are used to refer the user to a different figure or section of the manual that identifies the assembly with more detail. Part numbers and part identifications of the numbers inside circles are found on the pages adjacent to the figure.
i-viii
ITEM NUMBERS All the numbers in circles on a diagram are listed in the first column of the parts listing accompanying that figure. Each item number in each figure is identified independently in hopes to help prevent any confusion that may occur by trying to "cross-reference" part numbers. PART NUMBERS The Melco part number is found in the second column of the parts list, directly in line with each item number from the first column. PART DESCRIPTIONS Each part listed has a descriptive name in the third column of the parts listing. Hardware (such as screws, washers, etc.) are described by size in order to help the user to identify common hardware items that can be obtained by local sources if desired.
CAUTION: When purchasing hardware from a source other than Melco, it is the users responsibility to ensure that such hardware is of sufficient quality and grade to meet or exceed Melcos original equipment hardware. Melco assumes no liability for the use of inadequate hardware that was purchased by and/or installed by other than an authorized Melco factory representative.
110237-01, Rev. A
i-ix
Special Parts Handling

If care is not taken in handling certain parts of the sewing head, there is a good probability the sewing head will not function properly or the parts will fail prematurely. These parts are to have special handling considerations from the vendor, through quality control inspection, into spare parts inventories, then on to packaging for shipping, and finally to installation. Handling of these parts (and for that matter all parts), is not limited to the considerations below. Please use common sense, good judgment, and accepted handling practices in handling all parts. If you have any questions or concerns, please call your area service department. General Considerations * Painted surfaces need to be protected from dirt, other foreign matter, nicks, and scratches. * Non-painted surfaces must not be touched by the human hand, to prevent corrosive body oils, dirt, and other foreign matter from contaminating the surfaces. * Protect all bearings, bushings, cams, rails, gears, rollers, needle bars, pins, studs, connecting rods, guide shafts, and other surface finishes from dirt, other foreign matter, marring, scratches, and nicks, etc. * Bearing surfaces and shaft bore surfaces need to be thoroughly cleaned and mating parts oiled before assembly. Printed Circuit Boards Printed circuit boards are packaged and shipped in anti static bags. The components of the printed circuit boards are sensitive to static electrical discharges. The use of standard anti static precautions is recommended. Special Packaging Some parts are packaged in specially sealed packages. These packages keep lubricant on the parts and protect them from contamination during shipment. To install these parts, clean your hands and place a small amount of sewing machine oil on your fingers to keep the integrity of the part intact.
1-1
Covers (Heads 1-4)
Figure 1
1-2
Covers (Heads 1-4)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 003509-06 008105-01 008083-01 008084-01 008262-01 008065-01 008281-01 008024-01 008026-01 008125-01 006802-01 008129-16 008121-02 006452-01 008025-01 008495-01 Item Description
Reference Figure 1
Comments
Screw, Button Head Cap, M4 x 0.7 x 6 Lg Cover, Spacer, Tensioner Bracket, Start/Stop Cover, Spacer, Tensioner Bracket Cover, Spacer, Tensioner Bracket, E-Stop Cover, End, Tensioner Bracket Cover, Rear, Tensioner Bracket Cover, Spacer, Keypad Switch, E-Stop, Assembly Switch, Stop, Assembly Cover, Spacer, Lower Damper, Spacer Cover Standoff, Hex, M/F, M4 x 0.7 x 16 Lg Cover, Tensioner Bracket, Right PCB, Remote Keypad, Assembly Switch, Start, Assembly Miniature Insulating Bushing
110237-01, Rev. A
2-1
Covers (Heads 5-8)
Figure 2
2-2
Covers (Heads 5-8)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 003509-06 008105-01 008083-01 008084-01 008065-01 008024-01 008026-01 008125-01 006802-01 008129-16 008025-01 008495-01 Item Description
Reference Figure 2
Comments
Screw, Button Head Cap, M4 x 0.7 x 6 Lg Cover, Spacer, Tensioner Bracket, Start/Stop Cover, Spacer, Tensioner Bracket Cover, Spacer, Tensioner Bracket, E-Stop Cover, Rear, Tensioner Bracket Switch, E-Stop, Assembly Switch, Stop, Assembly Cover, Spacer, Lower Damper, Spacer Cover Standoff, Hex, M/F, M4 x 0.7 x 16 Lg Switch, Start, Assembly Miniature Insulating Bushing
110237-01, Rev. A
3-1
Covers (Heads 9-12)
Figure 3
3-2
Covers (Heads 9-12)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 003509-06 008105-01 008084-01 008262-01 008083-01 008065-01 008024-01 008026-01 008122-01 008125-01 006802-01 008129-16 008025-01 008495-01 Item Description
Reference Figure 3
Comments
Screw, Button Head Cap, M4 x 0.7 x 6 Lg Cover, Spacer, Tensioner Bracket, Start/Stop Cover, Spacer, Tensioner Bracket, E-Stop Cover, End, Tensioner Bracket Cover, Spacer, Tensioner Bracket Cover, Rear, Tensioner Bracket Switch, E-Stop, Assembly Switch, Stop, Assembly Cover, Tensioner Bracket, Left Cover, Spacer, Lower Damper, Spacer Cover Standoff, Hex, M/F, M4 x 0.7 x 16 Lg Switch, Start, Assembly Miniature Insulating Bushing
110237-01, Rev. A
4-1
Covers (Z-Drive)
Figure 4
4-2
Covers (Z-Drive)
Item No. 1 2 3 4 5 6 7 8 9 10 Part Number 007700-01 003509-08 690427-04 690439-04 007699-01 007702-01 007703-01 006676-03 006676-02 007701-01 Item Description
Reference Figure 4
Comments
Plate, Back, Z-Cover, Right Hand Screw, Button Head Socket, M4 x 0.7 x 8 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Plate, Back, Z-Cover Plate, Clamp, Z-Cover Plate, Clamp, Z-Cover Cover, Z-Shaft, #1 Cover, Z-Shaft, #2 Plate, Back, Z-Cover, Left Hand
110237-01, Rev. A
5-1
Table Top Assembly
Figure 5
5-2
Table Top Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number 008156-01 007727-13 008325-01 008136-01 008138-01 008155-01 008146-01 008139-01 008154-01 007727-16 008165-01 008153-01 008152-01 008145-01 008340-01 671910-12 007719-40 008151-01 008312-01 008317-01 008314-01 008149-01 008150-01 008313-01 008159-01 008147-01 008158-01 008134-01 008140-01 001963-09 690427-08 690439-08 008148-01 008157-01 008137-01 008376-01 Item Description
Reference Figure 5
Comments
Table Top, #9 Screw, Sheet Metal, Pan Head Phillips, M4 x 13 Lg Cover, Table, Trimmer Angle, Support, Table Angle, Support, Drop Table Table Top, #6, #8 Angle, Support, Table Angle, Support, Drop Table Table Top, #5, #7 Screw, Sheet Metal, Pan Head Phillips, M4 x 16 Lg Cover, X & Y Drive, Top Table Top, #4 Table Top, #3 Angle, Support, Drop Table Clip, Table Top Screw, Pan Head Phillips, Self-Tapping, #10 x 3/4" Screw, Flat Head, M6 x 1.00 x 40 Lg Table Top, #2 Angle, Support, Table Table Top, #1A Angle, Support, Table Angle, Support, Table Table Top, #1 Angle, Support, Table Table Top, #13 Angle, Support, Drop Table Table Top, #11, #12 Frame, Main Frame, Drop, Table, Assembly Nut, Hex, M8 Washer, Lock, Split, M8 Washer, Flat, M8 Angle, Support, Drop Table Table Top, #10 Angle, Support, Table Table Top, #9B
110237-01, Rev. A
6-1
Drop Table Assembly (1 of 2)
Figure 6
6-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number 671910-12 001963-09 690439-08 008200-01 007719-10 008199-01 690439-06 690427-06 671686-10 008240-01 671686-12 008141-01 003379-01 671852-25 690427-08 671852-60 690439-05 008144-01 671852-12 690427-05 008140-01 008342-01 008341-01 Item Description
Reference Figure 6
Comments
Screw, Self-Tapping, Pan Head Phillips, #10 x 3/4" Nut, Hex, M8 Washer, Flat, M8 Runners, Plastic Screw, Flat Head Phillips, M6 x 1.0 x 10 Lg Plate, Extension Support Washer, Flat, M6 Washer, Lock, Split, M6 Screw, Socket Head Cap, M6 x 1.0 x 10 Lg Pillar, Ext. Plate Screw, Socket Head Cap, M6 x 1.0 x 12 Lg Locator Nut, Hex, M5 Screw, Socket Head Cap, M5 x 0.8 x 25 Lg Washer, Lock, Split, M8 Screw, Socket Head Cap, M5 x 0.8 x 60 Lg Washer, Flat, M5 Movotec Lift System, Assembly Screw, Socket Head Cap, M5 x 0.8 x 12 Lg Washer, Lock, Split, M5 Assembly, Frame, Drop Table Locator, Hook Locator, Side
110237-01, Rev. A
7-1
Figure 7
7-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Number 008200-01 007719-10 008199-01 690439-06 690427-06 671686-10 671910-12 008240-01 001963-09 690439-08 690427-08 690439-05 671852-60 008144-01 671852-25 003379-01 008141-01 671686-12 671852-12 690427-05 008140-01 Item Description
Reference Figure 7
Comments
Runners, Plastic Screw, Flat Head Phillips, M6 x 1.0 x 10 Lg Plate, Extension Support Washer, Flat, M6 Washer, Lock, Split, M6 Screw, Socket Head Cap, M6 x 1.0 x 10 Lg Screw, Self-Tapping, Pan Head Phillips, #10 x 3/4" Pillar, Ext. Plate Nut, Hex, M8 Washer, Flat, M8 Washer, Lock, Split, M8 Washer, Flat, M5 Screw, Socket Head Cap, M5 x 0.8 x 60 Lg Movotec Lift System, Assembly Screw, Socket Head Cap, M5 x 0.8 x 25 Lg Nut, Hex, M5 Locator Screw, Socket Head Cap, M6 x 1.0 x 12 Lg Screw, Socket Head Cap, M5 x 0.8 x 12 Lg Washer, Lock, Split, M5 Assembly, Frame, Drop Table
110237-01, Rev. A
8-1
Machine Parts (Lighting)
Figure 8
8-2
Machine Parts (Lighting)

Reference Figure 8
Comments
Washer, Lock, Split, M6 Nut, Hex, M6 Washer, Flat, M6 Left Hand Shield, Fluorescent Right Hand Shield, Fluorescent Screw, Socket Head Cap, M4 x 0.7 x 10 Lg 4 Foot Single Fluorescent Lamp Plate, Fluorescent Support, Left Hand Plate, Fluorescent Support, Right Hand Washer, Flat, M4
110237-01, Rev. A
9-1
Machine Parts (Chassis)
Figure 9
9-2
Machine Parts (Chassis)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part Number 008162-01 008161-01 008163-05 008163-04 008143-01 690439-08 690427-08 671687-40 008160-01 008142-01 690439-10 690427-10 003183-01 007726-16 008329-01 008225-01 672018-12 690439-04 008217-01 671686-16 690427-06 008216-01 Item Description
Reference Figure 9
Comments
Pads, Jack Screw Screw, Jack Way, Cable, 61.02" Lg Way, Cable, 78.74" Lg Bracket, Cylinder End Washer, Flat, M8 Washer, Lock, Split, M8 Screw, Socket Head Cap, M8 x 1.25 x 40 Lg Leg Weldment, Center Support Bracket, Cylinder Center Washer, Flat, M10 Washer, Lock, Split, M10 Screw, Socket Head Cap, M10 x 1.5 x 100 Lg Screw, Pan Head Phillips, Self-Tapping, #12 x 1.0" Shelf, Storage, Right Hand Shelf, Storage, Left Hand Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Flat, M4 Bracket, Table Support, Right Screw, Socket Head Cap, M6 x 1.00 x 16 Lg Washer, Lock, Split, M6 Bracket, Table Support, Left
110237-01, Rev. A
10-1
Sewing Head Assemblies
Figure 10
10-2
Sewing Head Assemblies

Item No. A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part Number ----------------------------------------------------003136-06 006529-01 006034-21 003509-08 008241-01 001963-09 008332-01 690439-08 007526-01 005704-01 005702-01 672018-12 690427-04 690439-04 005707-01 008054-01 001922-10 008126-01 005284-01 008055-01 008067-01 008068-01 001922-08 008069-01 690811-34 690439-03 005028-01 008129-30 Item Description
Reference Figure 10
Comments
Needle Case Assemblies See Pages 15-1 and 16-1 Thread Tensioner Assembly See Page 17-1 Thread Tree Assembly See Page 14-1 Sewing Head Components See Pages 18-1 to 20-1 Screw, Button Head Socket, M3 x 0.5 x 6 Lg Set, Cover, Rotary Hook Cover, Bed, Rear Screw, Button Head Socket, M4 x 0.7 x 8 Lg Pillar, Head Support Nut, Hex, M8 Washer, Head Washer, Flat, M8 Cover, Bed, Front Tubing, .125" ID x .187" OD x 2 Feet Long Guide, Thread, Thread Tree Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Clip, Tubing Clamp, Color Change Linkage Screw, Socket Head Cap, M3 x 0.5 x 10 Lg Cover, Head, Rear Nut, Lock, M6 Shaft, Color Change Link Thread Break, Support Bracket Bracket, Detect, Thread Break Screw, Socket Head Cap, M3 x 0.5 x 8 Lg Brush, Contact, Thread Break Washer, Internal Star, #4 Washer, Flat, M3 Magnet, Needle Case Cover Standoff, Hex, M/F, M4 x 0.7 x 30 Lg
110237-01, Rev. A
11-1
Color Change/Grabber Assembly (1 of 3)
Figure 11
11-2

Item No. 1 2 3 4 5 6 7a 7b 8a 8b 9 10a 10b 11 12 13 14 15 16 17 18 19 20 21 Part Number 007705-01 008111-01 001922-12 008054-01 008055-02 672018-10 008448-01 008112-01 008449-01 008113-01 008057-01 008456-01 008058-01 008049-01 001963-05 690427-04 690439-04 005526-01 007720-01 008345-01 008346-01 008268-01 003136-06 007548-01 Item Description
Reference Figure 11
Comments
Cover, Color Change Plate, Front, Housing, Color Change Screw, Socket Head Cap, M3 x 0.5 x 12 Lg Clamp, Color Change Linkage Shaft, Color Change Link Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Cover, End, Housing, Color Change, Left (see *NOTE below) Cover, End, Housing, Color Change, Left (see *NOTE below) Plate, Bottom, Housing, Color Change (see *NOTE below) Plate, Bottom, Housing, Color Change (see *NOTE below) Blade, Sensor, Interrupt Bar, Color Change Drive (see *NOTE below) Bar, Color Change Drive (see *NOTE below) Bearing, Linear, Slide Nut, Hex, M4 Washer, Lock, Split, M4 Washer, Flat, M4 PCB, Color Change Encoder, Assembly Standoff, Hex, M/F, M4 x 0.7 x 6 Lg Fixing, Embroidery Stitch Spring, Embroidery Stitch Embroidery SP Indicator Screw, Button Head Socket, M3 x 0.5 x 6 Lg Cover, LED
*NOTE:
Items 7a, 8a and 10a are used on machines from Serial Numbers 1010001 through 1010028 except on Serial Numbers 1010012, 1010013 and 1010020 Items 7b, 8b, and 10b are used on machines with Serial Numbers 1010012, 1010013, 1010020 and on Serial Numbers 1010029 to current.
110237-01, Rev. A
12-1
Figure 12
12-2

Item No. 1 2a 2b 3 4 5 6 7 8 9 10a 10b 11a 11b 12a 12b 13 14 15 16 17 18 19 20a 20b 21 Part Number 672018-10 008448-01 008112-01 008062-01 007574-01 008061-01 007544-01 008014-01 008064-01 008056-01 008449-01 008113-01 008452-01 008116-01 008451-01 008115-01 690034-36 690033-36 670174-08 008059-01 003504-01 008060-01 007554-01 008450-01 008114-01 007717-06 Item Description
Reference Figure 12
Comments
Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Cover, End, Housing, Color Change, Left (see *NOTE below) Cover, End, Housing, Color Change, Left (see *NOTE below) Clamp, Split-Hub, 8mm ID Washer, Thrust, 1mm Bearing, Thrust, .315" ID Motor, Color Change Harness, Color Change Shaft, Cam, Color Change Cam, Color Change Plate, Bottom, Housing, Color Change (see *NOTE below) Plate, Bottom, Housing, Color Change (see *NOTE below) Plate, Support, Cam, Color Change (see *NOTE below) Plate, Support, Cam, Color Change (see *NOTE below) Plate, Mounting, Motor, Color Change (see *NOTE below) Plate, Mounting, Motor, Color Change (see *NOTE below) Washer, Flat, #6 Washer, Lock, Split, #6 Screw, Pan Head Phillips, 6-32 x 1/2" Pulley, 1/5P, 12 Groove, Modified Belt, Timing, 39T, 1/5P Pulley, 1/5P, 16 Groove, Modified Bracket, Mounting, Disk Drive Cover, End, Housing, Color Change, Right (see *NOTE below) Cover, End, Housing, Color Change, Right (see *NOTE below) Screw, Set, Cup Point, M5 x 0.8 x 6 Lg
*NOTE:
Items 2a, 10a, 11a, 12a and 20a are used on machines from Serial Numbers 1010001 through 1010028 except on Serial Numbers 1010012, 1010013 and 1010020 Items 2b, 10b, 11b, 12b and 20b are used on machines with Serial Numbers 1010012, 1010013, 1010020 and on Serial Numbers 1010029 to current.
110237-01, Rev. A
13-1
Figure 13
13-2

Item No. 1 2 3 4 5 6 7 8 9 10a 10b 11 12 13 14 15a 15b 16a 16b 17 18 19 20 Part Number 672018-10 008117-01 008079-01 008110-01 008078-01 008062-01 008123-01 001922-06 005850-01 008449-01 008113-01 008059-01 670174-08 690033-36 690034-36 008452-01 008116-01 008451-01 008115-01 007698-01 008007-01 005034-01 008120-01 Item Description
Reference Figure 13
Comments
Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Cover, Housing, Grabber Pulley, Timing, 32 Groove, 1/5P, 2.017" OD, Modified Belt, Timing, 59T, 1/5P Disk, Grabber Home Clamp, Split-Hub, 8mm ID Bracket, Grabber Drive Screw, Socket Head Cap, M3 x 0.5 x 6 Lg Thread Holder Optical Switch, Assembly Plate, Bottom, Housing, Color Change (see *NOTE below) Plate, Bottom, Housing, Color Change (see *NOTE below) Pulley, 1/5P, 12 Groove, Modified Screw, Pan Head Phillips, 6-32 x 1/2" Washer, Lock, Split, #6 Washer, Flat, #6 Plate, Support, Cam, Color Change (see *NOTE below) Plate, Support, Cam, Color Change (see *NOTE below) Plate, Mounting, Motor, Color Change (see *NOTE below) Plate, Mounting, Motor, Color Change (see *NOTE below) Motor, Driver, Grabber Harness, Grabber/Color Motors Screw, Set, Socket, Cup Point, M4 x 0.7 x 6 Lg Shaft, Stub, Grabber Drive
*NOTE:
Items 10a, 15a and 16a are used on machines from Serial Numbers 1010001 through 1010028 except on Serial Numbers 1010012, 1010013 and 1010020 Items 10b, 15b and 16b are used on machines with Serial Numbers 1010012, 1010013 and 1010020 and on Serial Numbers 1010029 to current.
110237-01, Rev. A
14-1
Thread Tree Assembly
Figure 14
14-2
Thread Tree Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 Part Number 671852-12 690427-05 690439-05 690439-04 672018-12 008047-01 008048-01 005702-01 005703-01 005701-01 008089-01 Item Description
Reference Figure 14
Comments
Screw, Socket Head Cap, M5 x 0.8 x 12 Lg Washer, Lock, Split, M5 Washer, Flat, M5 Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Bracket, Support, Thread Tree Plate, Spool Guide, Thread, Thread Tree Tube, Guide, Thread, Thread Tree Seat, Cone, Thread Tree Foam Padding
110237-01, Rev. A
15-1
Needle Case Assembly (1 of 2)
Figure 15
15-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 007511-01 003509-06 007510-01 003509-10 008483-01 007519-01 007503-01 001924-06 001935-06 008482-01 007528-01 007527-01 672018-16 Item Description
Reference Figure 15
Comments
Cover, Needle Case, Lower Screw, Button Head Cap, M4 x 0.7 x 6 Lg Cover, Needle Case, Upper Screw, Button Head Cap, M4 x 0.7 x 10 Lg Assembly, Guide, Thread, Lower Spring, Lower Thread Guide Plate, Guide, Needle Bar Screw, Slotted Cheese Head, M4 x 0.7 x 6 Lg Screw, Flat Head Phillips, M3 x 0.5 x 6 Lg Assembly, Guide, Thread, Middle Support, Tensioner Bracket Magnet, Thread Retaining Screw, Socket Head Cap, M4 x 0.7 x 16 Lg
110237-01, Rev. A
16-1
Figure 16
16-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17a 17b 18 19 20 21 22* 23 24 25 26* 27 28 29a 29b 29c 30 31* 32 Part Number 001828-01 001528-01 007591-01 007924-01 001535-01 001922-08 001922-10 001840-01 005577-01 007408-01 007505-01 007506-01 005009-01 001537-01 001532-01 002637-08 702876-05 702876-08 008484-01 007502-01 007504-01 007501-01 008474-01 002884-01 672018-20 671855-08 008472-01 007518-01 671855-06 700837-01 700837-02 700837-03 662744-08 008471-01 001960-06 Item Description
Reference Figure 16
Comments
Screw, Set, Needle Clamp Clamp, Needle Damper, Needle Clamp Foot, Presser, Assembly Spring, Presser Foot Screw, Socket Head Cap, M3 x 0.5 x 8 Lg Screw, Socket Head Cap, M3 x 0.5 x 10 Lg Clamp, Stop, Needle Bar Damper, Needle Case Stud, Connecting, Needle Bar Shim, Needle Case Felt, Needle Case Washer, Flat, .260" ID x .420" OD x .03" Thick Spring, Holding, Needle Bar Bar, Needle Screw, Socket Head Cap, Low Head, M5 x 0.8 x 8 Lg Spacer, Precision, .313" ID x .010" Thick (Use as Required) Spacer, Precision, .313" ID x .016" Thick (Use as Required) Lever, Take-Up, Assembly Rail, Guide, Lower Shaft, Take-Up Lever Case, 10 Needle Bracket, Grabber Spacer, Support, Velcro Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Screw, Pan Head Slotted, M3 x 0.5 x 8 Lg Bar, Grabber Spacer, Shaft, Take-Up Lever Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Spacer, Shaft, 1/4" ID x .002" Thick (Use as Required) Spacer, Shaft, 1/4" ID x .004" Thick (Use as Required) Spacer, Shaft, 1/4" ID x .006" Thick (Use as Required) Pin, Dowel, .25" OD x .50" Lg Velcro, Wiper, Pile Screw, Set, Flat Point, M4 x 0.7 x 6 Lg
*NOTE:
Items 26 and 31 could be replaced as a factory built assembly: 008470-01 Grabber Bar Assembly Items 22 and 31 could be replaced as a factory built assembly: 008473-01 Grabber Bracket Assembly
110237-01, Rev. A
17-1
Thread Tensioner Assembly
Figure 17
17-2
Thread Tensioner Assembly

Item No. 1 2 3 4 5 6 7 8 9 10* 11* 12* 13* 14 15* 16* 17* 18* 19* 20* 21 22 23 24 25 26 27 28 29 Part Number 007080-01 003654-01 005137-01 007531-01 007524-01 007523-01 005531-01 001924-06 672018-16 005196-01 004854-01 005422-01 005197-01 003560-01 005198-02 005198-01 006474-01 004908-01 004897-01 007559-01 007529-01 001922-10 007548-01 008481-01 003509-06 002897-01 007659-02 008468-01 008496-04 Item Description
Reference Figure 17
Comments
Knob, Adjust, Pretensioner, Plastic Spring, Pretensioner Disk, Pretensioner Post, Pretensioner Pretensioner Bracket Bracket, Tensioner PCB, Thread Break, Assembly Screw, Cheese Head, Slotted, M4 x 0.7 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Base, Tensioner Spring, Tensioner, Thread Cap, Spring Knob, Tensioner, Black, Assembly Tab, Tensioner Pad, Felt, .095" Thick Pad, Felt, .065" Thick Disk, Tensioner, Thread, Assembly Disk, Plastic Post, Tensioner Spring, Check Collar, Tensioner Assembly Screw, Socket Head Cap, M3 x 0.5 x 10 Lg Cover, LED Assembly, Guide, Thread, Upper Screw, Button Head Cap, M4 x 0.7 x 6 Lg Post, Guide (Quantity 4) Standoff, M-F, 3/16" Round Pigtail (Quantity 11) Screw, Self-Tapping, #4 x .25"
*NOTE:
Items 10-13 and 15-20 should be replaced as a factory built assembly: 007547-01 Tensioner, Thread, Main, Black, Assembly
110237-01, Rev. A
18-1
Sewing Head Components (1 of 3)
Figure 18
18-2

Item No. A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14a 15 16* 17 18 18a 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37* 38 Part Number 004504-01S 003539-01 003535-01 005601-01 001522-01 003545-01 003546-01 002698-01 003532-01 001523-01 002809-01 001939-01 003531-01 004261-01 008395-01 ------------006561-01 001955-14 008490-01 009000-01 ------------006520-01 004643-01 007353-01 003533-05 002697-09 002696-15 001926-12 003534-10 002696-08 002697-03 671855-06 008499-01 002610-14 672018-16 001971-06 002637-10 001926-12 702946-30 006560-01 672018-12 Item Description
Reference Figure 18
Comments
Bobbin Idler Assembly See Page 21-1 Counterweight, Phase II Shaft, Bobbin, Phase II Bracket, Needle Plate Pulley, Drive, Bobbin, Bottom, 16T, 1/5P Cam, Drive, Take-Up Lever Screw, Set, Cam Rod, Crank, 90 Deg Shaft, Arm Pulley, Drive, Bobbin, Top, 32T, 1/5P Belt, Timing, 1/5P, 104 Groove, 3/8" Wide Rod, Connecting Plate, Retainer, Bearing, Arm Shaft Collar, Shaft, Headup Solenoid, Jump Stitch Nut, Panel Included in Item #14 Bracket, Jump Stitch Solenoid Ring, Retaining, External Case, Bobbin, Small Hook, Rotary, Small Bobbin Screw, Rotary Hook Included in Item #18 Plate, Needle, UTC Screw, Needle Plate Sensor, Under Thread Control, Assembly Ring, Retainer, External, Arm Shaft Washer, Wave, 35mm OD Bearing, Ball, Radial, 15mm ID Screw, Flat Head Socket, M4 x 0.7 x 12 Lg Ring, Retaining, External, Bobbin Shaft Bearing, Ball, Radial, 8mm ID Washer, Wave, 22mm OD Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Spool, Bobbin, Aluminum Pin, Spring, 3mm OD x 14mm Lg Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Screw, Set, Flat Point, M6 UNF x 6 Lg Screw, Socket Head Cap, Low Head, M5 x 0.8 x 10 Lg Screw, Flat Socket, M4 x 0.7 x 12 Lg Spacer, Shaft, .187" ID x .312" OD x .03" Thick Bracket, Latch Screw, Socket Head Cap, M4 x 0.7 x 12 Lg
110237-01, Rev. A
18-3
Sewing Head Components (1 of 3) (cont)

Item No. 39 40 41 42 43 44 45 46 47 48* 49* 50 51 Part Number 002668-01 670038-10 003622-21 006526-01 003509-08 007257-01 001927-10 007272-10 001922-20 006559-01 002876-21 690427-04 006549-03 Item Description
Reference Figure 18
Comments
Collar, Support, Gear Screw, Socket Head Cap, 10-32 x 5/8" Cover, Solenoid Bracket, Picker Screw, Button Head Socket, M4 x 0.7 x 8 Lg Cam, Trimmer Screw, Set, Flat Point, M5 x 0.8 x 10 Lg Screw, Set, Cone Point, M5 x 0.8 x 10 Lg Screw, Socket Head Cap, M3 x 0.5 x 20 Lg Pin, Latch Latch, Jump Stitch Washer, Lock, Split, M4 O-Ring, .187" ID x .06" Thick
*NOTE:
Items 16, 37, 48 and 49 should be replaced as a factory built assembly: 007340-01 Bracket, Latch, Jump Stitch, Assembly
18-4
This page intentionally left blank
110237-01, Rev. A
19-1
Figure 19
19-2

Item No. 1* 2* 3* 4* 5* 6* 7* 8* 9* 10 11 12 13 14 Part Number 001845-01 001864-01 001865-01 002807-01 001842-01 004676-01 004878-01 671855-06 672018-10 001858-01 001875-01 001955-18 004264-08 002821-01 Item Description
Reference Figure 19
Comments
Bushing, Spring Cradle Spring, Jump, Reciprocator Bushing, Shaft, Needle Bar Stud, Connector, Reciprocator Bracket, Stopper, Steel Bracket, Stopper, Delrin Reciprocator Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Shaft, Guide, Needle Bar Bearing, Shaft, Guide Ring, Retainer, External, 5/16" ID Screw, Set, Cone Point, M4 x 0.7 x 8 Lg Pad, Resevoir, Felt
*NOTE:
Items 1-9 should be replaced as a factory built assembly: 001990-01S Assembly, Reciprocator
110237-01, Rev. A
20-1
Figure 20
20-2

Item No. 1 2 3* 4* 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 672018-16 -------------007515-01 007516-01 007517-01 007562-06 007520-01 672018-12 672018-06 007546-01 007507-01 671855-06 007473-01 003509-08 007514-01 007521-01 002610-14 007522-01 001942-01 002821-01 Item Description
Reference Figure 20
Comments
Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Needle Case Assemblies See Pages 15-1 & 16-1 Plate, Bearing, Retainer Stud, Bearing, Retainer Bearing, Radial, 4mm ID x 9mm OD Ring, Retaining V-Rail, Needle Case Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Screw, Socket Head Cap, M4 x 0.7 x 6 Lg Bracket, Support, Take-Up Lever Guide Guide, Take-Up Lever Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Cover, Front, Arm, Right Screw, Button Head Socket, M4 x 0.7 x 8 Lg Cover, Front, Arm, Left V-Rail, Arm Pin, Spring, 3mm Bearing, Cross-Roller Plate, Position, Machined Pad, Resevoir, Felt
*NOTE:
Items 3 and 4 should be replaced as a factory built assembly: 007558-01 Plate, Retainer, Bearing, Assembly
110237-01, Rev. A
21-1
Bobbin Idler Assembly
Figure 21
21-2
Bobbin Idler Assembly

Reference Figure 21
Comments
Roller, Idler Bar, Idler, Assembly Spring, Idler Cover, Rear Screw, Shoulder, M5 x 7mm OD x 0.8 Lg Stud, Press, 1/4" OD x 1/2" Lg Nut, Jam, Hex, M5 Screw, Button Head Cap, M5 x 0.8 x 10 Lg Washer, Lock, External Star, 1/4" Spacer, Shaft, 5/16" ID x .016" Thick Ring, Retainer, External, 5/16" ID
110237-01, Rev. A
22-1
Take-Up Drive Lever Assembly
Figure 22
22-2
Take-Up Drive Lever Assembly

Item No. 1* 2* 3* 4 5* 6 7 8* 9 10 11 12 13 14 Part Number 003567-01 001947-01 004821-01 001983-01 004820-01 001893-01 001894-01 660830-10 003543-05 672018-14 690427-04 690439-04 671855-06 672018-10 Item Description
Reference Figure 22
Comments
Base, Drive, Lever, Take-Up, PHS II Bushing, Base, Drive, Lever, Take-Up Lever, Drive, Lever, Take-Up Follower, Assembly Shaft, Drive, Lever, Take-Up Case, Gear, Drive, Lever, Take-Up Gear, Drive, Lever, Take-Up Pin, Groove, 1/8" OD x 5/8" Lg Nut, Jam, Hex, M5 Screw, Socket Head Cap, M4 x 0.7 x 14 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 10 Lg
*NOTE:
Items 1 and 2 should be replaced as a factory built assembly: 005362-01 Assembly, Bushing, Take-Up Lever Items 3, 5, and 8 should be replaced as a factory built assembly: 004768-01 Lever, Drive, Lever, Take-up, Assembly
110237-01, Rev. A
23-1
X-Drive Motor Assembly (1 of 3)
Figure 23
23-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part Number 690439-06 671686-16 702875-10 005535-01 003509-08 008053-01 008167-01 004262-08 008062-01 008051-01 001955-18 008088-01 008087-01 008085-01 007721-40 008232-01 007718-06 008081-01 007722-16 690033-06 008179-01 008397-01 671687-25 690427-08 690439-08 008205-02 008230-01 008183-01 008184-01 005034-01 006525-01 008082-01 008050-01 008052-01 007852-01 007728-12 672018-20 671686-30 008388-01 Item Description
Reference Figure 23
Comments
Washer, Flat, M6 Screw, Socket Head Cap, M6 x 1.0 x 16 Lg Spacer, Shaft, .18" ID x .063" Thick PCB, Home/Limit Assembly Screw, Button Head Socket, M4 x 0.7 x 8 Lg Cover, X-Y Home Cover, X-Drive Screw, Pan Head Phillips, M4 x 0.7 x 8 Lg Clamp, Split-Hub, 8mm ID Flag, X-Y Limits Ring, Retaining, External, 5/16" Pulley, Timing, 80 Groove, 2.03mm Pitch Belt, Timing, .375" Wide, 175 Groove, .080" Pitch Pulley, Timing, Flanged, 21 Groove, 2.03mm Pitch Pin, 6mm OD x 40mm Lg Belt, Timing, Continuous, 32mm Wide Screw, Set, Cup Point, M6 x 1.0 x 6 Lg Pulley, Timing, Flanged, .625" Bore Screw, Socket Head Cap, 3/8-16 x 1.0" Lg Washer, Spring Lock, 3/8" Mount, Plate, X-Y Drive Motor, X-Y Drive Screw, Socket Head Cap, M8 x 1.25 x 25 Lg Washer, Lock, Split, M8 Washer, Flat, M8 Coupling, Connecting, 20mm Bearing, Ball Channel, X-Drive Shaft, Drive Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Key, 6mm Pulley, Timing, 40mm Wide Shaft, Drive, Home Switch Plate, Base, X-Y Home Bushing Strain Relief Screw, Set, Flat Point, M8 x 1.25 x 12 Lg Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Screw, Socket Head Cap, M6 x 1.0 x 30 Lg Block, Tensioner
110237-01, Rev. A
24-1
Figure 24
24-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part Number 007717-06 672018-30 008196-01 007723-06 008191-01 671686-25 008193-01 008229-01 001962-06 008181-01 671687-30 005034-01 008183-01 008187-01 008182-01 008188-01 008195-01 008189-01 008190-01 008194-01 672018-10 008209-01 008324-01 672018-20 008323-01 008231-01 008215-01 672018-12 690439-04 671853-10 008210-01 008192-01 690427-04 007725-70 008453-01 008453-02 008453-03 Item Description
Reference Figure 24
Comments
Screw, Set, Cup Point, M5 x 0.8 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 30 Lg Dowel, Trolley Screw, Set, Brass Tip, M5 x 0.8 x 6 Lg Trolley, Rear, Assembly Screw, Socket Head Cap, M6 x 1.0 x 25 Lg Shaft, Rail, Guide, X-Axis Block, Support, Rail Screw, Set, M3 x 0.5 x 6 Lg Clamp, Plate, Belt, X-Y Drive Screw, Socket Head Cap, M8 x 1.25 x 30 Lg Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Channel, X-Drive Bearing, Needle Idler, Roller Bearing, Plain Shaft, Idler Belt, Timing, Poly, 50mm Trolley, Front, Assembly Drive, Plate, X-Axis Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Plate, Sash Bearing Bracket, Bearing Rear Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Bearing, Block Bearing, Ball Bearing, Spigot Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Flat, M4 Screw, Button Head Socket, M4 x 0.7 x 10 Lg Plate, Bearing Plain Bearing Washer, Lock, Split, M4 Screw, Hex Head, M10 x 1.5 x 70 Lg Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required)
110237-01, Rev. A
25-1
Figure 25
25-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Number 672018-10 008194-01 007717-06 672018-30 008190-01 008196-01 007723-06 008191-01 008193-01 671686-25 008229-01 001962-06 008181-01 671687-30 008185-01 008205-02 008230-01 008183-01 008187-01 008195-01 008188-01 008182-01 005034-01 008189-01 008209-01 008324-01 672018-20 008323-01 008231-01 008215-01 672018-12 690439-04 671853-10 008210-01 008192-01 690427-04 007725-70 008453-01 008453-02 008453-03 Item Description
Reference Figure 25
Comments
Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Drive, Plate, X-Axis Screw, Set, Cup Point, M5 x 0.8 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 30 Lg Trolley, Front, Assembly Dowel, Trolley Screw, Set, Brass Tip, M5 x 0.8 x 6 Lg Trolley, Rear, Assembly Shaft, Rail, Guide, X-Axis Screw, Socket Head Cap, M6 x 1.0 x 25 Lg Block, Support, Rail Screw, Set, M3 x 0.5 x 6 Lg Clamp, Plate, Belt, X-Y Drive Screw, Socket Head Cap, M8 x 1.25 x 30 Lg Shaft, Drive Coupling, Connecting, 20mm Bearing, Ball Channel, X-Drive Bearing, Needle Shaft, Idler Bearing, Plain Idler, Roller Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Belt, Timing, Poly, 50mm Plate, Sash Bearing Bracket, Bearing Rear Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Bearing, Block Bearing, Ball Bearing, Spigot Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Flat, M4 Screw, Button Head Socket, M4 x 0.7 x 10 Lg Plate, Bearing Plain Bearing Washer, Lock, Split, M4 Screw, Hex Head, M10 x 1.5 x 70 Lg Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required)
110237-01, Rev. A
26-1
X-Drive Roller Blind Assembly
Figure 26
26-2
X-Drive Roller Blind Assembly

Reference Figure 26
Comments
Washer, Flat, #10 Screw, Pan Head Phillips, Self-Tapping, #10 x 3/4" Bracket, Roller Blind Cover, Roller Blind Roller, Blind, X-Drive Washer, Flat, M4 Screw, Button Head Socket, M4 x 0.7 x 10 Lg Bracket, Bearing Rear Strap, Fixing, Blind, X-Drive Screw, Button Head Socket, M4 x 0.7 x 8 Lg
110237-01, Rev. A
27-1
Y-Drive Motor Assembly (1 of 5)
Figure 27
27-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 008231-01 008215-01 672018-16 690439-04 672018-12 007723-06 007717-06 671686-25 001962-06 008229-01 008198-01 007725-70 008191-01 672018-30 008181-01 008196-01 008190-01 008201-01 672018-08 008203-01 008202-01 008331-01 672018-10 008209-01 008210-01 003509-08 008303-01 008323-01 671853-10 008302-01 008192-01 690427-04 Item Description
Reference Figure 27
Comments
Bearing, Ball Bearing, Spigot Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Screw, Set, Brass Tip, M5 x 0.8 x 6 Lg Screw, Set, Cup Point, M5 x 0.8 x 6 Lg Screw, Socket Head Cap, M6 x 1.0 x 25 Lg Screw, Set, M3 x 0.5 x 6 Lg Block, Support, Rail Shaft, Rail, Guide, Y-Axis Screw, Hex Head, M10 x 1.5 x 70 Lg Trolley, Rear, Assembly Screw, Socket Head Cap, M4 x 0.7 x 30 Lg Plate, Clamp, Belt, X-Y Drive Dowel, Trolley Trolley, Front Assembly Arm, Drive, Y-Axis Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Plate, Guide, Y-Axis Extension, Driver, Y-Axis Bearing, Ball Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Bearing, Plate, Sash Bearing, Plate Screw, Button Head Socket, M4 x 0.7 x 8 Lg Plate, Roller Mounting, Front Bearing, Block Screw, Button Head Socket, M4 x 0.7 x 10 Lg Plate, Roller Mounting, Rear Plain Bearing Washer, Lock, Split, M4
110237-01, Rev. A
28-1
Figure 28
28-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 008318-01 008185-01 005034-01 007721-40 008230-01 004262-08 008166-01 003509-08 008053-01 008050-01 008085-01 008087-01 008086-01 001955-18 008051-01 008062-01 008052-01 005535-01 702875-10 671686-16 690439-06 008187-01 008182-01 008188-01 008195-01 008205-02 008234-01 671686-25 008186-01 008453-01 008453-02 008453-03 Item Description
Reference Figure 28
Comments
Cover, Y-Drive, #1 Shaft, Drive, Pulley Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Pin, 6mm OD x 40mm Lg Bearing, Ball Screw, Pan Head Phillips, M4 x 0.7 x 8 Lg Cover, X-Drive Screw, Button Head Socket, M4 x 0.7 x 8 Lg Cover, X-Y Home Shaft, Drive, Home Switch Pulley, Timing, Flanged, 21 Groove, 2.03mm Pitch Belt, Timing, .375" Wide, 175 Groove, .080" Pitch Pulley, Timing, 60 Groove, 2.03mm Pitch Ring, Retaining, External, 5/16" Flag, X & Y Limits Clamp, Split-Hub, 8mm ID Plate, Base, X-Y Home PCB, Home/Limit, Assembly Spacer, Shaft, .18" ID x .063" Thick Screw, Socket Head Cap, M6 x 1.0 x 16 Lg Washer, Flat, M6 Bearing, Needle Idler Roller Bearing, Plain Shaft, Idler Coupling, Connecting Shaft, Connecting, 1-2 Screw, Socket Head Cap, M6 x 1.0 x 25 Lg Belt, Timing, Poly, 50mm Wide Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required)
110237-01, Rev. A
29-1
Figure 29
29-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number 671687-30 006525-01 008204-01 004262-08 008168-01 008197-01 008230-01 008205-02 008234-01 008179-01 008397-01 690033-06 007722-16 342596-19 008081-01 008182-01 008188-01 008195-01 008187-01 008186-01 005034-01 008082-01 008232-01 008236-01 008319-01 671687-25 690427-08 690439-08 672018-20 671686-30 008388-01 007728-12 008453-01 008453-02 008453-03 008396-01 Item Description
Reference Figure 29
Comments
Screw, Socket Head Cap, M8 x 1.25 x 30 Lg Key, 6mm Shaft, Pulley, Drive Screw, Pan Head Phillips, M4 x 0.7 x 8 Lg Cover, Y-Drive, Bottom Channel, Y-Drive Bearing, Ball Coupling, Connecting, 20mm Shaft, Y-Drive, #1 Mount, Plate, X-Y Drive Motor, Y-Drive Washer, Spring Lock, 3/8" Screw, Socket Head Cap, 3/8-16 x 1.0" Lg Screw, Set, Cup Point, M6 x 1.0 x 6 Lg Pulley, Timing, Flanged, .625" Bore Idler Roller Bearing, Plain Shaft, Idler Bearing, Needle Belt, Timing, Poly, 50mm Wide Screw, Set, M4 x 0.7 x 6 Lg Pulley, Timing, 40mm Wide Belt, Timing, Continuous, 32mm Wide Shaft, #3, Y-Drive Cover, Y-Drive, #2 Screw, Socket Head Cap, M8 x 1.25 x 25 Lg Washer, Lock, Split, M8 Washer, Flat, M8 Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Screw, Socket Head Cap, M6 x 1.0 x 30 Lg Block, Tensioner Screw, Set, Flat Point, M8 x 1.25 x 12 Lg Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required) Harness, Motor
110237-01, Rev. A
30-1
Figure 30
30-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number 671687-30 008204-01 008197-01 008230-01 008205-01 008236-01 008182-01 008188-01 008195-01 008187-01 008186-01 005034-01 004262-08 008320-01 008453-01 008453-02 008453-03 Item Description
Reference Figure 30
Comments
Screw, Socket Head Cap, M8 x 1.25 x 30 Lg Shaft, Pulley, Drive Channel, Y-Drive Bearing, Ball Coupling, Connecting, 15mm Shaft, #3, Y-Drive Idler Roller Bearing, Plain Shaft, Idler Bearing, Needle Belt, Timing, Poly, 50mm Wide Screw, Set, M4 x 0.7 x 6 Lg Screw, Pan Head Phillips, M4 x 0.7 x 8 Lg Cover, #3, Y-Drive Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required)
110237-01, Rev. A
31-1
Figure 31
31-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number 671687-30 008185-01 008197-01 008230-01 008236-01 008205-01 005034-01 008182-01 008188-01 008195-01 008187-01 008186-01 008453-01 008453-02 008453-03 Item Description
Reference Figure 31
Comments
Screw, Socket Head Cap, M8 x 1.25 x 30 Lg Shaft, Pulley, Drive Channel, Y-Drive Bearing, Ball Shaft, Connecting, 3-4 Coupling, Connecting, 15mm Screw, Set, M4 x 0.7 x 6 Lg Idler Roller Bearing, Plain Shaft, Idler Bearing, Needle Belt, Timing, Poly, 50mm Wide Shim, X-Y Axis, 1mm (Use as Required) Shim, X-Y Axis, 1.5mm (Use as Required) Shim, X-Y Axis, 2mm (Use as Required)
110237-01, Rev. A
32-1
Z-Drive Motor Assembly (1 of 5)
Figure 32
32-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 690439-08 690427-08 671687-25 008399-01 008252-01 690033-06 007722-16 007717-06 008243-01 008135-01 007724-01 008237-01 007728-12 008396-01 Item Description
Reference Figure 32
Comments
Washer, Flat, M8 Washer, Lock, Split, M8 Screw, Socket Head Cap, M8 x 1.25 x 25 Lg Motor, Z-Drive Plate, Z-Motor Washer, Spring Lock, 3/8" Screw, Socket Head Cap, 3/8-16 x 1.0" Lg Screw, Set, Cup Point, M5 x 0.8 x 6 Lg Connector, Motor Frame, Dummy Head Key, .188" Square Shaft, Z-Drive, #1 Screw, Set, Flat Point, M8 x 1.25 x 12 Lg Harness, Motor
110237-01, Rev. A
33-1
Figure 33
33-2

Item No. 1 2 3 4 5 6* 7 8 9 10 11 12 13 14 15 16 Part Number 008238-01 670018-16 004263-21 006043-21 008237-01 008292-01 008293-01 342630-01 008243-01 002668-01 670038-10 008205-01 001971-06 003195-01S 007724-01 007717-06 Item Description
Reference Figure 33
Comments
Shaft, Z-Drive, #2 Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Cover, Gearbox Gear, Case, Assembly, Grey Shaft, Z-Drive, #1 Bearing, Thrust, Z-Shaft Collar, 15mm ID, Gearbox Collar, Shaft, 15mm ID Connector, Motor Collar, Support, Gear Screw, Socket Head Cap, 10-32 x 5/8" Lg Coupling, Connecting, 15mm ID Screw, Set, Flat Point, M6 x 1.00 x 6 Lg Assembly, Gears, Bevel Key, .188" Square Screw, Set, Cup Point, M5 x 0.8 x 6 Lg
*NOTE:
Parts with asterisk in the item bubble have a smaller ID
110237-01, Rev. A
34-1
Figure 34
34-2

Item No. 1 2 3 4 5 6 7 8* 9 10 11 12 13 Part Number 008370-01 670018-16 004263-21 006043-21 008238-01 002668-01 670038-10 008292-01 008293-01 342630-01 008205-01 001971-06 003195-01S Item Description
Reference Figure 34
Comments
Shaft, Z-Drive, #4 Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Cover, Gearbox Gear, Case, Assembly, Grey Shaft, Z-Drive, #2 Collar, Support, Gear Screw, Socket Head Cap, 10-32 x 5/8" Lg Bearing, Thrust, Z-Shaft Collar, 15mm ID, Gearbox Collar, Shaft, 15mm ID Coupling, Connecting, 15mm ID Screw, Set, Flat Point, M6 x 6 Lg Assembly, Gears, Bevel
*NOTE:
Parts with asterisk in the item bubble have a smaller ID
110237-01, Rev. A
35-1
Figure 35
35-2

Item No. 1 2 3 4 5 6 7 8 Part Number 008239-01 672018-16 004263-21 006043-21 002668-01 670038-10 008370-01 008205-01 Item Description
Reference Figure 35
Comments
Shaft, Z-Drive, #3 Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Cover, Gearbox Gear, Case, Assembly, Grey Collar, Support, Gear Screw, Socket Head Cap, 10-32 x 5/8" Lg Shaft, Z-Drive, #4 Coupling, Connecting, 15mm ID
110237-01, Rev. A
36-1
Figure 36
36-2

Item No. Part Number Item Description
Reference Figure 36
Comments
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
671687-60 690439-08 693155-15 008098-01 008104-01 008103-01 671686-25 690439-06 008351-01 008350-01 008349-01 008352-01 671686-08 690427-06 008239-01 008354-01 008259-01 007727-13 008325-01 001963-09 671687-25 008090-01 690439-04 690427-04 672018-10 007718-20 008118-01 003221-01 001955-14 007572-37 008096-01 008039-01 008100-01 008077-01 008099-01 008094-01 008097-01 008095-01 008224-01 672018-12 008260-01 008442-01 003509-08
Screw, Socket Head Cap, M8 x 1.25 x 60 Lg Washer, Flat, M8 Washer, Thrust, 15mm ID Bar, Idler Belt, 5mm HTD Pulley, Z, 25T, 5mm HTD Screw, Socket Head Cap, M6 x 1.0 x 25 Lg Washer, Flat, M6 Bearing, Z-Drive Shaft Spacer, Bearing, Z-Shaft Block, Bearing, Z-Shaft Cover, Drive, Trimmer Screw, Socket Head Cap, M6 x 1.0 x 8 Lg Washer, Lock, Split, M6 Shaft, Z-Drive, #3 Cover, Bearing Housing Rod, Trimmer, Guide, 6mm Screw, Sheet Metal, Pan Head Phillips, M4 x 0.7 x 13 Lg Cover, Table, Trimmer Nut, Hex, M8 Screw, Socket Head Cap, M8 x 1.25 x 25 Lg Support, Trim Cam Washer, Flat, M4 Washer, Lock, Split, M4 Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Screw, Set, Cup Point, M6 x 1.00 x 20 Lg Pulley, Cam, 25T, 5mm HTD Hub, Adjustable, 1/2" ID Ring, Retainer Ring, Retainer ATH Bar Driver Pivot, Trimmer Drive Shaft, Idler Pivot Bearing, Needle Roller, 15mm ID Pulley, Idler Pin, Clevis Clevis, Double, Trimmer Drive Pin, Clevis, .187" Cover, Trimmer Housing Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Coupling, Rod, 6mm Spacer, Z-Shaft, Trim Cam Box Screw, Button Head Socket, M4 x 0.7 x 8 Lg
110237-01, Rev. A
37-1
Gearbox Assembly
Figure 37
37-2
Gearbox Assembly
Item No. 1 2 3 4* 4a* 5 6 7* 8 9* 10 11 Part Number 006043-21 003195-01S 002668-01 008292-01 008292-01 670038-10 672018-16 342630-01 001971-06 008293-01 004263-21 004258-12 Item Description
Reference Figure 37
Comments
Assembly, Gearbox Assembly, Gears, Bevel Collar, Support, Gear Bearing, Thrust, Z-Shaft (See Note) Bearing, Thrust, Z-Shaft (See Note) Screw, Socket Head Cap, 10-32 x 5/8" Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Collar, Shaft, 15mm ID Screw, Set, Flat Point, M6 x 1.00 x 6 Lg Collar, 15mm ID, Gearbox Cover, Gearbox Pin, Dowel, .1875" OD x .75" Lg
*NOTE:
Parts with asterisk in the item bubble have a smaller ID Items 4a and 9 are used on Head 1 only Items 4 and 7 are used on Heads 1, 3 and 7 only
110237-01, Rev. A
38-1
Logic Control Box Assembly (1 of 2)
Figure 38
38-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number 007805-01 008019-01 005538-01 671855-06 007806-01 007662-01 008018-01 008020-01 690439-04 690427-04 672018-08 341673-01 008021-01 005546-01 008263-01 671855-12 001960-16 690713-38 690439-04 671855-08 007660-01 702875-12 006433-01 001960-10 690439-04 003176-01 008264-01 690439-03 690427-03 680430-03 008128-01 008265-01 008359-01 007868-01 001922-06 Item Description
Reference Figure 38
Comments
Speaker Assembly Cable, Connector Interface, 30 Pin (See Figure 39) PCB, Connector Interface Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg Cable, Low Voltage Interface (See Figure 39) Harness, DC Power, Control (See Figure 39) Cable, Connector Interface, 26 Pin (See Figure 39) Cable, Connector Interface, 40 Pin (See Figure 39) Washer, Flat, M4 Washer, Lock, Split, M4 Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Clamp, Cable, Flat, 1" x 1" Cable, Connector Interface, 20 Pin (See Figure 39) PCB, Low Voltage Driver Holder, Control Board Support Screw, Pan Head Slotted, M3 x 0.5 x 12 Lg Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Washer, Lock, External Star, #8 Washer, Flat, M4 Screw, Pan Head Slotted, M3 x 0.5 x 8 Lg PCB, PCMCIA Interface Spacer, Shaft, 3/16" ID x 1/8" Thick Hard Disk Drive, 85 Mb Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Washer, Flat, M4 Bumper, Motor Stop Plate, Mount, Hard Drive Washer, Flat, M3 Washer, Lock, Split, M3 Nut, Hex, M3 Base, Control Box Angle, Cable Support Mount, PCB, Jump Stitch, Solenoid PCB, Jump Stitch Interface, Assembly Screw, Socket Head Cap, M3 x 0.5 x 6 Lg
110237-01, Rev. A
39-1
Figure 39
39-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part Number 007662-01 008019-01 007601-01 671855-06 005518-01 005523-01 008018-01 008020-01 005386-01 005448-01 007807-01 345068-11 008021-01 005091-01 007806-01 004244-01 671855-16 672018-16 690439-04 690713-38 000434-02 000434-01 702875-16 008128-01 006435-01 Item Description
Reference Figure 39
Comments
Harness, DC Power, Control (See Figure 38) Cable, Connector Interface, 30 Pin (See Figure 38) Cable, Connector Interface, 30 Pin Screw, Pan Head Slotted, M3 x 0.5 x 6 Lg PCB, CPU188 PCB, Control Interface Cable, Connector Interface, 26 Pin (See Figure 38) Cable, Connector Interface, 40 Pin (See Figure 38) PCB, Video Contoller Dongle Cable, Starlan Network Interface Cable, Data, 5 Cond. w/ Drain Cable, Connector Interface, 20 Pin (See Figure 38) PCB, Network Security Cable, Low Voltage Interface (See Figure 38) PCB, Disk Drive Controller Screw, Pan Head Slotted, M3 x 0.5 x 16 Lg Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Washer, Flat, M4 Washer, Lock, External Star, #8 Coupler, Inline Coupler, Inline Spacer, Shaft, 3/16" ID x .500" Thick Base, Control Box PCB, CPU386
110237-01, Rev. A
40-1
Motor Drive Box Assembly (1 of 2)
Figure 40
40- 2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number 007687-01 007688-01 690439-04 690427-04 001963-05 690439-06 690427-06 671686-12 007566-01 672018-06 672018-08 007691-01 007692-01 007696-01 007695-01 007694-01 007693-01 Item Description
Reference Figure 40
Comments
Cap, Electrolytic, 2000 uF, 200V Cap, Electrolytic, Mount, 2" Diameter Washer, Flat, M4 Washer, Lock, Split, M4 Nut, Hex, M4 Washer, Flat, M6 Washer, Lock, Split, M6 Screw, Socket Head Cap, M6 x 0.8 x 12 Lg Cover, Rear, Box, Motor Drive Screw, Socket Head Cap, M4 x 0.7 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Harness, DC Power 1, +160V Harness, DC Power 2, GND Harness, DC Power 6, GND Harness, DC Power 5, +160V Harness, DC Power 4, GND Harness, DC Power 3, +160V
110237-01, Rev. A
41-1
Figure 41
41-2

Reference Figure 41
Comments
Harness, Motor Power Harness, Motor Drive Commands Sheetmetal, Motor Drive Box Screw, Socket Head Cap, M4 x 0.7 x 6 Lg Jackscrew, D-Connector, w/Hardware Harness, Motor Drive Power Screw, Socket Head Cap, M4 x 0.7 x 14 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Diode, Bridge Rectifier, 200V, 25A Screw, Socket Head Cap, M4 x 0.7 x 16 Lg Motor Drive, Brushless, 160V, 13/6.5/3.25 Heatsink, Motor Drive Box
110237-01, Rev. A
42-1
Power Distribution Box Assembly (1 of 3)
Figure 42
42-2

Reference Figure 42
Comments
Base, Power Distribution Box Circuit Breaker, Weber 15A Fuse Holder Transformer, 3KVA, 240/120 Washer, Lock, External Star, #10 Screw, Hex Head, 10-32 x 1/2" Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Assembly, 24V Transformer Screw, Socket Head Cap, M5 x 0.8 x 12 Lg Washer, Lock, Split, M5 Washer, Flat, M5
110237-01, Rev. A
43-1
Figure 43
43-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number 007902-01 670174-06 007816-01 690713-38 690034-34 192298-06 007708-01 700134-01 672018-12 690427-04 690439-04 007843-01 001963-05 007686-01 672018-06 672018-08 001922-12 690427-03 690439-03 007803-01 007901-01 007833-01 007688-01 007853-01 702875-13 007838-01 190662-01 Item Description
Reference Figure 43
Comments
Base, Power Distribution Box Screw, Pan Head Phillips, 6-32 x 3/8" Assembly, AC Outlets Washer, Lock, External Star, #4 Washer, Flat, #4 Block, Terminal Plate, Mount, Relay, Power Box Spacer, Nylon, .140" ID x .250" OD x .18" Lg Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Relay, Solid State Nut, Hex, M4 Rectifier, Bridge Screw, Socket Head Cap, M4 x 0.7 x 6 Lg Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Screw, Socket Head Cap, M3 x 0.5 x 12 Lg Washer, Lock, Split, M3 Washer, Flat, M3 PCB, E-Stop Control Lid, Power Distribution Box Cap, 20,000uF, 50V, 2 inch Mount, Cap, 2.0" Power Supply, +5/+12/-12 VDC Spacer, Shaft, 3/16" ID x .188" Thick Assembly, Resistor, 24V Bleeder Jumper, Barrier, Terminal Strip
110237-01, Rev. A
44-1
Figure 44
44-2

Reference Figure 44
Comments
Base, Power Distribution Box Assembly, Fan, 115 VAC, 120 CFM Nut, Nylock, #6 Nut, Hex, M3 Washer, Lock, Split, M3 Washer, Flat, M3 Harness, Power Output (Reference Only) Screw, Socket Head Cap, M3 x 0.5 x 12 Lg Assembly, Filter, Fan Screw, Flat Head Socket, 6-32 x 2" Bushing Strain Relief
110237-01, Rev. A
45-1
Trimmers, Head Level (1 of 2)
Figure 45
45-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part Number 008258-01 008109-01 671852-16 672018-20 008261-01 006526-01 003509-08 001935-06 001962-06 003511-01 001955-08 003141-01 005615-01 003136-06 003131-01 003123-03 006305-01 003685-01 005601-01 005602-01 005617-01 005600-01 003136-04 006671-01 008075-01 006387-01 004550-01 001926-10 008040-01 008076-01 008041-01 005034-01 008039-01 672018-12 690427-04 008038-01 008259-01 003452-01 003126-01 690439-03 004642-01 680430-03 Item Description
Reference Figure 45
Comments
Link, Connecting, Trimmer Assembly, Drive, Arm Short, Trimmer Screw, Socket Head Cap, M5 x 0.8 x 16 Lg Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Link, Connecting, Picker Bracket, Picker Screw, Button Head Socket, M4 x 0.7 x 8 Lg Screw, Flathead Phillips, M3 x 0.5 x 6 Lg Screw, Set, Flat Point, M3 x 0.5 x 6 Lg Mount, Picker Ring, Retainer, External, .125" Base, Picker Picker Screw, Button Head Socket, M3 x 0.5 x 6 Lg Pin, Swivel, Front Screw, Set, Cup Point, M3 x 0.5 x 3 Lg Screw, Pan Head, M2 x 0.4 x 3 Lg Clip, Fixing, Drive Arm Bracket, Needle Plate Arm, Drive, Movable Knife Knife, Movable Knife, Spring, Fixed Screw, Button Head Socket, M3 x 0.5 x 4 Lg Presser, Thread, Under Base, Arm Bracket, Bed, Cable Mount, Cable Tie Screw, Flat Head Socket, M4 x 0.7 x 10 Lg Bushing, Trimmer Pivot Spacer, Pivot, Trimmer Plate, Nut, Long Arm Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Pivot, Trimmer Drive Screw, Socket Head Cap, M4 x 0.7 x 12 Lg Washer, Lock, Split, M4 Arm, Linkage, Long Rod, Trimmer, Drive, 6mm Solenoid, Picker, Assembly Bracket, Solenoid Washer, Flat, M3 Washer, Lock, Split, 5-40 Nut, Hex, M3
110237-01, Rev. A
45-3
Trimmers, Head Level (1 of 2) (Cont)

Item No. 43 44 45 46 47 48 49 50 51 52 Part Number 003130-01 672018-08 003155-01 008467-01 008466-01 008465-01 006525-01 006524-01 671852-08 006538-01
Reference Figure 45
Item Description Comments Arm, Solenoid Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Swivel, Wire Collar Spring Spring Mount Bracket Key, Shaft, 6mm x 6mm x 32mm Block, Mount, Cap Frame Screw, Socket Head Cap, M5 x 0.8 x 8 Lg Knob, Knurled, M5, Black
45-4
110237-01, Rev. A
46-1
Figure 46
46-2

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number 002892-01 008063-01 690439-04 672018-10 003509-08 008066-01 003136-06 008043-01 007590-01 008496-08 008127-01 008106-01 005034-01 007549-01 008101-01 Item Description
Reference Figure 46
Comments
Mount, Conduit, Front Guide, Blade Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Screw, Button Head Socket, M4 x 0.7 x 10 Lg Housing, Drive, Grabber, Left Screw, Button Head Socket, M3 x 0.5 x 6 Lg Blade, Grabber Sprocket, Drive, Grabber Screw, Self-Tapping, #4 x .50" Housing, Drive, Grabber, Right Shaft, End, Grabber, Drive Screw, Set, Cup Point, M4 x 0.7 x 6 Lg Coupler, Shaft, Grabber Shaft, Grabber, Drive
110237-01, Rev. A
47-1
Cam Box Assembly
Figure 47
47-2
Cam Box Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part Number 003215-01 004499-01 003202-01 007552-01 004500-01 007599-01 008118-01 004875-01 003213-01 003234-01 003220-01 003210-01 007550-01 007553-01 003221-01 008095-01 008097-01 003245-01 007621-01 001955-16 690034-03 690033-03 670038-12 003219-01 670872-08 342872-08 670147-08 003214-01 680104-03 003218-12 003236-08 670038-08 680043-03 007572-37 008093-01 003218-10 003235-08 001955-19 003231-11 665162-06 001955-22 007555-01 Item Description Follower, Cam Bearing, Shaft, Flanged w/Hub Bearing, Shaft, Lever Wall, Side Drive, Cam, Right Cam, Trimmer Shaft, Cam, Trimmer Pulley, Cam, 5mm Pitch Lever, Cam Shaft, Lower, Cam Spring, Cam Follower Plate, Mounting, Solenoid Wall, Mounting, Bearing Shaft, Linkage Bar Pin, Drive, Linkage Hub, Adjustable, 1/2" ID Pin, Clevis, .187" OD Clevis, Double, Trimmer Drive Pad, Solenoid Solenoid, Cutter, Assembly Ring, Retainer, External, .188" Washer, Flat, #10 Washer, Lock, Split, #10 Screw, Socket Head Cap, 10-32 x 3/4" Screw, Set, 1/2 Dog Point, 1/4-20 x 1/2" Screw, Set, Knurled Cup, 1/4-20 x 1/2" Collar, Shaft, 1/2" ID Screw, Button Head Cap, 10-32 x 1/2" Washer, Fender, #10 Nut, Hex, 10-32 O-Ring, 1/2" ID x 3/32" Thick Spacer, Shaft, 1/2" ID x 1/16" Thick Screw, Socket Head Cap, 10-32 x 1/2" Nut, Lock, 10-32 Ring, Retainer, External, .352" Pin, Clevis, .3745" OD O-Ring, 3/8" ID x 3/32" Thick Spacer, Shaft, .38" ID x .010" Thick Ring, Retainer, External, 3/8" O-Ring, 5/16" ID x 1/16" Thick Collar, Set Screw, Precision Ring, Retainer, External, 1/2" Wall, Side Drive, Cam, Left
Reference Figure 47
Comments
110237-01, Rev. A
47-3
Cam Box Assembly (Cont)

Item No. 43 44 45 46 47 48 49 50 51 52 53 54 55 Part Number 008096-01 008092-01 001922-06 690427-03 003136-06 690427-04 690439-04 005850-01 008102-01 671852-10 690439-03 008091-01 344370-06
Reference Figure 47
Item Description Comments Bar Driver Trimmer Bracket, PCB Mounting Screw, Socket Head Cap, M3 x 0.5 x 6 Lg Washer, Lock, Split, M3 Screw, Button Head Socket, M4 x 0.7 x 6 Lg Washer, Lock, Split, M4 Washer, Flat, M4 Thread Holder Optical Switch, Assembly Interruptor, Sensor, Trimmer Cam Screw, Socket Head Cap, M5 x 0.8 x 10 Lg Washer, Flat, M3 Shaft, Guide, Trimmer Bearing, Split Sleeve, Self-Lube
47-4
110237-01, Rev. A
48-1
Cap Frame Mount Assembly
Figure 48
48-2
Cap Frame Mount Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11* 12* 13 14 15 16 17 18 Part Number 006526-01 003509-08 006523-01 001926-12 672018-20 008464-01 006525-01 007575-01 006527-01 007571-02 671852-08 006538-01 006537-01 001922-08 008465-01 001922-06 690427-03 690811-34 Item Description
Reference Figure 48
Comments
Bracket, Picker Screw, Button Head Socket, M4 x 0.7 x 8 Lg Mount, Dove Tail, Cap Frame Screw, Flat Head Socket, M4 x 0.7 x 12 Lg Screw, Socket Head Cap, M4 x 0.7 x 20 Lg Block, Mount, Cap Frame Key, Shaft, 6mm x 6mm x 32mm Spacer, Insulating Clip, Contact, Cap Frame Screw, Pan Head Phillips, Nylon, M3 x 0.5 x 5 Lg Screw, Socket Head Cap, M5 x 0.8 x 8 Lg Knob, Knurled, M5, Black Tab, Quick Disconnect, .020" x .190" Screw, Socket Head Cap, M3 x 0.5 x 8 Lg Spring Mount Bracket Screw, Socket Head Cap, M3 x 0.5 x 6 Lg Washer, Lock, Split, M3 Washer, Internal Star, #4
*NOTE:
Items 11 and 12 should be replaced as a factory built assembly: 006714-01 Screw, Thumb, 8mm Lg
110237-01, Rev. A
49-1
User Station Assembly (1 of 2)
Figure 49
49-2

Reference Figure 49
Comments
Screw, Button Head Socket, M4 x 0.7 x 8 Lg Cover, Dummy Head Base, Dummy Head Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Bracket, Mounting, Keyboard Frame, Dummy Head Grommet, Rubber, .125" ID Shelf, Monitor Screw, Pan Head Phillips, Self-Tapping, #10 x 3/4" Lg Monitor Shelf Support Angle
110237-01, Rev. A
50-1
Figure 50
50-2

Item No. 1* 1a* 1b* 2 3 4 5 6 Part Number 008032-01 344231-01 007759-01 005169-01 004244-01 005386-01 006435-01 291644-02 Item Description Keyboard Keyboard, XT/AT Compatible Trackball Monitor, 14", VGA, Color PCB, Disk Drive Controller PCB, Video Controller PCB, CPU386 Cord, AC Power, 9 10" Lg
Reference Figure 50
Comments
*NOTE:
If only the trackball function of Item 1 (008032-01) is not operating correctly then only Item 1b (007759-01) is required. If the keyboard function of Item 1 (008032-01) is not operating correctly then both Item 1a (344231-01) and Item 1b (007759-01) are required.
110237-01, Rev. A
51-1
Harness Assembly (Power Distribution Box)
Figure 51
51-2
Harness Assembly (Power Distribution Box)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number 007811-01 007814-01 007815-01 007828-01 007829-01 007830-01 007836-01 007834-01 007837-01 007840-01 007841-01 007844-01 007845-01 007846-01 007816-01 007827-01 007809-01 Item Description Harness, 3KVA, Transformer Primary Harness, 3KVA, Transformer Secondary Cable, Ground Cable, Auxiliary Fuse Input Harness, Motor Drive Power Harness, DC Power Supply Input Cable, Rectifier Output Assembly, 24V Transformer Cable, 24V Cap Center Cable, 24V Ground Harness, E-Stop Control Cable, Relay Power Cable, Neutral Jumper Harness, Power Output Assembly, AC Outlets Assembly, Fan, 115VAC, 120 CFM Cord, Power Input
Reference Figure 51
Comments
(Quantity 4)
(Quantity 2)
110237-01, Rev. A
52-1
Harness Assembly (Logic Control Box)
Figure 52
52-2
Harness Assembly (Logic Control Box)

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 008007-01 008003-01 008015-01 008002-01 008006-01 008004-01 008009-01 007804-01 008008-01 008005-01 008013-01 007632-01 007620-01 007651-01 007647-01 004243-01 007619-01 008014-01 008001-01 Item Description
Reference Figure 52
Comments
Harness, Grabber/Color Motors Harness, Jump Stitch Harness, Encoder, X/Y/Z Axis Harness, Under Thread Control, Heads 1-6 Harness, Cutter Solenoid Harness, Picker Harness, X-Y Home Harness, X/Y/Z Control Harness, Under Thread Control, Heads 7-12 Harness, Thread Break/Mode, Heads 7-12 Harness, Start/Stop Cable, DC Power Harness, Keypad Cable, Floppy Disk Data Cable, Floppy Disk Power Disk Drive, 3 1/2" Harness, Cutter Home/Hat Harness, Color Change Harness, Thread Break/Mode, Heads 1-6
110237-01, Rev. A
53-1
Harness Assembly (Heads 1-12)
Figure 53
53-2
Harness Assembly (Heads 1-12)

Item No. 1 2 3 4 5 6 7 8 8a 9 10 11 11a 12 13 14 15 16 17 18 Part Number 008013-01 007646-01 008163-02 008163-03 008163-01 007620-01 008003-01 008001-01 008005-01 008000-01 005839-01 008002-01 008008-01 007619-01 008004-01 008382-01 690439-06 671686-12 690439-04 672018-10 Item Description
Reference Figure 53
Comments
Harness, Stop/Start Harness, E-Stop Way, Cable, 54.96" Lg Way, Cable, 62.99" Lg Way, Cable, 66.93" Lg Harness, Keypad Harness, Jump Stitch Harness, Thread Break/Mode, Heads 1-6 Harness, Thread Break/Mode, Heads 7-12 Harness, Thread Break Sensor Harness, Arm, Under Thread Control Harness, Under Thread Control, Heads 1-6 Harness, Under Thread Control, Heads 7-12 Harness, Cutter Home/Hat Harness, Picker Tie Bar, Dummy Head Washer, Flat, M6 Screw, Socket Head Cap, M6 x 1.0 x 12 Lg Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 10 Lg
110237-01, Rev. A
54-1
Harness Assembly (Motor Power & Lighting)
Figure 54
54-2
Harness Assembly (Motor Power & Lighting)

Item No. 1 2 3 4 5 6 7 8 9 10 11 Part Number 007715-01 007542-01 007543-01 007804-01 007634-01 008362-01 007632-01 007646-01 008015-01 008361-01 008396-01 Item Description Assembly, Motor, Y-Drive Assembly, Motor, Z-Drive Assembly, Motor, X-Drive Harness, X/Y/Z Control Cable, AC Power, X/Y/Z Cable, Supply, Fluorescent Lamps Cable, DC Power Harness, E-Stop Harness, Encoder, X/Y/Z Axis Cable, Connecting, Fluorescent Lamps Harness, Motor
Reference Figure 54
Comments
110237-01, Rev. A
55-1
Sash Hoop Assemblies (1 of 2)
Figure 55
55-2

Item No. 1* 2* 3* 4* 5 6 7 7a 8 8a 8b 8c 8d 9 9a 9b 9c 9d Part Number 003509-04 007595-01 007592-01 007594-01 008334-01 006793-01 005404-01 007535-01 005413-01 005407-01 005414-01 005415-01 005416-01 005408-01 005409-01 005410-01 005411-01 005412-01 Item Description
Reference Figure 55
Comments
Screw, Button Head Socket, M4 x 0.5 x 4 Lg I/F Bracket, 25cm, Slotted Hoop, 25cm, w/Arms I/F Bracket, 25cm, 2-Hole Screw, Thumb, M4 x 0.7 x 10 Lg Hoop, Spider, 21cm Hoop Set, 21cm Round, w/Arms Hoop Set, 21cm Round, wo/Arms Frame, Spider Net, Hoop, 18cm Frame, Spider Net, Hoop, 15cm Frame, Spider Net, Hoop, 12cm Frame, Spider Net, Hoop, 9cm Frame, Spider Net, Hoop, 7cm Hoop, Round, 18cm Hoop, Round, 15cm Hoop, Round, 12cm Hoop, Round, 9cm Hoop, Round, 7cm
*NOTE:
Items 1-4 should be replaced as a factory built assembly: 008429-01 Assembly, Hoop, Sash, Round, 25cm
110237-01, Rev. A
56-1
Figure 56
56-2

Item No. 1* 2* 3* 4* Part Number 003136-06 007595-01 006454-01 007594-01 Item Description
Reference Figure 56
Comments
Screw, Button Head Socket, M3 x 0.5 x 6 Lg Bracket, Hoop, I/F, 36 x 30, Front Hoop, 36cm x 30cm, w/Insert Bracket, Hoop, I/F, 36 x 30, Rear
*NOTE:
Items 1-4 should be replaced as a factory built assembly: 008297-01 Assembly, Hoop, Sash, 36cm x 30cm
110237-01, Rev. A
57-1
Sash Frame Assembly
Figure 57
57-2
Sash Frame Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part Number 008334-01 008176-01 008178-03 008174-01 671852-10 690439-05 001926-10 008175-01 008177-01 007598-01 008173-01 008172-01 008178-02 008326-01 008169-01 008178-01 008310-01 008242-01 008327-01 008170-01 008322-01 008171-01 672018-10 008333-02 008333-01 008323-01 008324-01 690439-04 003509-08 008363-01 Item Description
Reference Figure 57
Comments
Screw, Thumb Frame, Border LH Support, Sash, Delrin, .35M Sash Frame, Joint Screw, Socket Head Cap, M5 x 0.8 x 10 Lg Washer, Flat, M5 Screw, Counter Sunk Head, M4 x 0.7 x 10 Lg Frame, Border, Front & Rear Clip, Border Frame, 300mm Clip, Border Frame, 220mm Sash Frame, Plate Sash Frame, Right Support, Sash, Delrin, .75M Running Strip, Rear Sash Sash Frame, Rear Support, Sash, Delrin, 5.3M Frame, Border, RH Insert, Threaded Running Strip, Front Sash Sash Frame, Front Insert, Threaded Sash Frame, Left Screw, Socket Head Cap, M4 x 0.7 x 10 Lg Sash Frame, Plate, Runner, Rear Sash Frame, Plate, Runner, Front Bearing, Block Bracket, Bearing Rear Washer, Flat, M4 Screw, Button Head Socket, M4 x 0.7 x 8 Lg Sewing Area Screenprint
110237-01, Rev. A
58-1
Melco Cap Frame Assembly
Figure 58
58-2
Melco Cap Frame Assembly (005938-01)

Item No. 1 2* 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20* 21 22 23 24* 25* 26* 27* Part Number 004938-01 005485-01 007197-01 002629-01 005071-01 005487-01 005486-01 004904-01 002632-01 004240-01 006021-01 690439-03 680430-03 690033-36 004963-01 005068-01 005073-01 670174-06 006004-01 006010-01 006019-01 690427-03 005934-01 007196-01 005491-01 006008-01 006898-01 Item Description
Reference Figure 58
Comments
Base, Cap Frame, Assembly Frame, Weldment, w/Rubber Strap, Clamping, 82mm, w/Rubber Bracket, Hinge Holder, Cord, Visor Clamp Catch, Pull Bracket, Latch Block, Locator, Brim Spacer Ring, Retainer, E-Style Nut, Wing, M3 Washer, Flat, M3 Nut, Hex, M3 Washer, Lock, Split, #6 Screw, Special, Cap Frame Terminal, Shock Cord Cord, Shock, Cap Frame Screw, Pan Head, Phillips, 6-32 x 3/8" Strap, Clamping, 82mm, 6 Panel, Melco Frame, Lower, w/Rubber, 6 Panel, Melco Screw, Flat Head Phillips, 3mm x 0.5 x 8 Lg Washer, Lock, Split, M3 Screw, Flat Head Phillips, 3mm x 0.5 x 6 Lg Strap, Clamping, 72mm, w/Rubber Strap, Clamping, 62mm, w/Rubber Strap, Clamping, 62mm, 6 Panel, Melco Strap, Clamping, 72mm, 6 Panel, Melco
*NOTE:
Items 2, 3 and 24 are standard and are part of Assembly (p/n 005938-01) Items 19, 20 and 25-27 are available as options
110237-01, Rev. A
59-1
Cap Frame Drive Assembly
Figure 59
59-2
Cap Frame Drive Assembly (008475-01)

Item No. 1* 2* 3* 4* 5* 6 7* 8* 9* 10* 11 12* 13* 14* 15 16* 17 17 19* 20 21* 22 23* 24* 25 26 27 Part Number 452732-01 006496-01 552912-01 004229-01 454861-01 008330-01 552915-01 402913-01 452916-01 442917-01 006522-01 005342-08 670131-03 690034-34 006521-01 672982-06 670174-04 690033-36 670267-06 670149-06 670131-02 660830-16 671852-16 006538-01 690439-04 672018-08 342872-08 Item Description
Reference Figure 59
Comments
Ring, Drive, Cap Frame Hub, Cap Driver, Phase II Locator, Cap Frame Clip, Roller, Cap Frame Driver, Assembly Bracket, Drive Interface Plate, Cap Frame Washer, Flat, Rectangle Cable, Drive Ring Bracket, Cable Bar, Guide Shaft, Cap Frame Bearing, Sleeve, Frelon Screw, Pan Head Phillips, 4-40 x 3/16" Washer, Flat, #4 Mount, Cap Frame, Male Screw, Pan Head Phillips, 8-32 x 3/8" Screw, Pan Head Phillips, 6-32 x 1/4" Washer, Lock, Split, #6 Screw, Button Head Cap, 8-32 x 3/8" Screw, Socket Head Cap, 8-32 x 3/8" Screw, Pan Head Phillips, 4-40 x 1/8" Pin, Groove, 1/8" OD x 1.0" Lg Screw, Socket Head Cap, M5 x 0.8 x 16 Lg Knob, Knurled, M5, Black Washer, Flat, M4 Screw, Socket Head Cap, M4 x 0.7 x 8 Lg Collar, Shaft, 1/2" ID
*NOTE:
Items 1-5, 7-10, 12-14, 16, 19 and 21 should be replaced as a factory built assembly: 006667-01 Ring, Drive, Assembly Items 23 and 24 should be replaced as a factory built assembly: 006714-05 Screw, Thumb, 16mm Lg
110237-01, Rev. A
60-1
Melco Cap Gauge Assembly
Figure 60
60-2
Melco Cap Gauge Assembly (005050-01)

Item No. 1* 2* 2a* 3* 4* 5 6 7 8 9 10 11* 12* 13 Part Number 005100-01 004958-01 680032-04 004957-01 670038-08 005051-01 004229-01 690034-34 690033-34 680032-34 004949-01 004952-01 004950-01 670828-06 Item Description
Reference Figure 60
Comments
Shaft Cover, Frame Holder Shaft, Frame Holder, Gauge Set Nut, Hex, 1/4-20 (Included with Item 2) Bracket, Frame Holder, Gauge Set Screw, Socket Head Cap, 10-32 x 1/2" Gauge, Cap Frame, Weldment Clip, Roller, Cap Frame Driver, Assembly Washer, Flat, #4 Washer, Lock, Split, #4 Nut, Hex, 4-40 Block, Mounting, Cap Gauge, Assembly Nut, Swivel, 3/8-16 Screw, Thumb, Wing-Head, 3/8-16 x 1.5" Screw, Flat Head Socket, 4-40 x 3/8"
*NOTE:
Items 1-4 should be replaced as a factory built assembly: 004956-01 Holder, Frame, Gauge Set, Assembly Items 11 and 12 are part of Item 10 and should be replaced as assembly: 004949-01 Block, Mounting, Cap Gauge, Assembly
110237-01, Rev. A
61-1
Tubular Hoop Assemblies
Figure 61
61-2
Tubular Hoop Assemblies

Item No. 1* 2* 3* 4 5* 6* 7* 7a* 7b* 7c* 8* 9* 9a* 9b* 9c* 10* 11 Part Number 006454-01 008316-01 003136-06 008334-01 008253-01 008254-01 007541-01 007557-01 007539-01 007537-01 008255-01 007540-01 007556-01 007538-01 007536-01 008256-01 003509-04 Item Description
Reference Figure 61
Comments
Hoop, 36cm x 30cm, w/Insert Bracket, Tubular, I/F, Rear Screw, Button Head Socket, M3 x 0.5 x 6 Lg Screw, Thumb, M4 x 0.7 x 10 Lg Bracket, Tubular, I/F, Right Bracket, Tubular, I/F, Left Hoop, Round, 21cm, wo/Arm Hoop, Round, 18cm, wo/Arm Hoop, Round, 15cm, wo/Arm Hoop, Round, 12cm, wo/Arm Bracket, Hoop, I/F, Right Hoop, Tubular Inner, 21cm Hoop, Tubular Inner, 18cm Hoop, Tubular Inner, 15cm Hoop, Tubular Inner, 12cm Bracket, Hoop, I/F, Left Screw, Button Head Socket, M4 x 0.7 x 4 Lg
*NOTE:
Items 7, 8, 9 and 10 should be replaced as a factory built assembly: 008424-01 Assembly, Hoop, Tubular, Round, 21cm Items 7a, 8, 9a and 10 should be replaced as a factory built assembly: 008425-01 Assembly, Hoop, Tubular, Round, 18cm Items 7b, 8, 9b and 10 should be replaced as a factory built assembly: 008426-01 Assembly, Hoop, Tubular, Round, 15cm Items 7c, 8, 9c and 10 should be replaced as a factory built assembly: 008427-01 Assembly, Hoop, Tubular, Round, 12cm Items 1, 2, 3, 5, and 6 should be replaced as a factory built assembly: 008428-01 Assembly, Hoop, Tubular, 36cm x 30cm
110237-01, Rev. A
62-1
Tube Frame Assembly
Figure 62
62-2
Tube Frame Assembly

Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Number 008213-01 003573-03 008208-01 008214-01 008334-01 008212-01 008331-01 008215-01 690439-06 342500-16 690439-04 690427-04 672018-65 003509-06 008369-01 008368-01 008367-01 672018-14 008366-01 008169-01 690439-07 Item Description
Reference Figure 62
Comments
Locator, Tubular Sash, Right Hand Nut, Nylock, M3 Spring, Tubular Sash Locator, Tubular Sash, Left Hand Screw, Thumb, M4 x 0.7 x 10 Lg Sash, Tubular Arm Bearing, Ball Bearing, Spigot Washer, Flat, M6 Nut, Hex, M6 Washer, Flat, M4 Washer, Lock, Split, M4 Screw, Socket Head Cap, M4 x 0.7 x 65 Lg Screw, Button Head Socket, M4 x 0.7 x 6 Lg Cover, Bearing, Sash Bracket, Sash Bearing Pillar, Sash Frame Screw, Socket Head Cap, M4 x 0.7 x 14 Lg Assembly, Plate, Bearing, Sash Sash Frame, Rear Washer, Flat, M7
110237-01, Rev. A

EMC 10-12T Technical Manual Model Num 008410-01 Serial Num 10100xx

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EMC 10-12T Technical Manual Model Num 008410-01 Serial Num 10100xx

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Illustrated Parts Manual for the EMC 10/12 embroidery peripheral

A Complete Illustrated Parts Manual

Table of Contents (Pictorial)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Table of Contents (Pictorial)

Illustrated Parts Manual

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Illustrated Parts Manual

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

How To Use This Manual

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Illustrated Parts Manual

Special Parts Handling

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Covers (Heads 1-4)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Covers (Heads 1-4)

Illustrated Parts Manual

Covers (Heads 5-8)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Covers (Heads 5-8)

Illustrated Parts Manual

Covers (Heads 9-12)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Covers (Heads 9-12)

Illustrated Parts Manual

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Illustrated Parts Manual

Table Top Assembly

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Table Top Assembly

Illustrated Parts Manual

Drop Table Assembly (1 of 2)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Drop Table Assembly (1 of 2)

Illustrated Parts Manual

Drop Table Assembly (2 of 2)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Drop Table Assembly (2 of 2)

Illustrated Parts Manual

Machine Parts (Lighting)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Machine Parts (Lighting)

Illustrated Parts Manual

Machine Parts (Chassis)

EMC 10/12 Embroidery Peripheral

Melco Embroidery Systems

Machine Parts (Chassis)

Illustrated Parts Manual

Sewing Head Assemblies