Rotary Screw Compressor

CSA 5,5 - 7,5 - 10 - 15 - 20 HP

EN

Operations Diagram

1 - Oil filter 2 - Air/oil separator filter 3 - Air/oil cooler 4 - Safety valve

5 - Thermostatic valve 6 - Pressure Control 7 - Display 8 - Oil tank

9 - Suction Electro-valve 10 - Air Suction filter 11 - Air End 12 - Cooling fan

13 - Electric motor 14 - Temperature Control 15 - Transmission Group (Air) (Oil)

After pre-filtering, atmospheric air goes through the air intake filter and the suction regulator into the compression chamber, where, mixed with the oil, air is compressed, in a linear and continuous way, reducing its volume, by the two asymmetric rotors of the compression element.

Oil is an important element for the compressor, as it guarantees correct functioning of the whole machine. Oil is circulated by the pressure of the compressed air. There are no pumps for circulating the oil.

The compressed air-oil mixture is sent into the separator where the oil is separated from the air by a three phases system (centrifugal, gravitational and coalescent).

In the starting phase, lubrication is ensured by the minimum pressure valve, which allows the system to immediately reach the minimum pressure suitable to guarantee a correct oil flow.

The compressed air is then cooled by means of a final air cooler before being sent to the distribution network.

As well as lubricating, the oil acts as a sealing element between the rotors and as cooling in the compression phase.

A pressure switch system controls the delivery pressure.

A suitable filter and an effective cooler maintain the optimum characteristics of the oil.

Rotary Screw Compressor CSA

Silenced dry air INTAKE FILTER COMPRESSOR with oil flooded asymmetric screws Three-phase IP54 ELECTRIC MOTOR,
euro-voltage, class F

Steel PLATE BASE handling from three sides

Elegant

SOUNDPROOFED BODY
with polyester powder paint surface

Control and command MAIN PANEL

in a cabinet with a door locked with a triangular key

TRANSMISSION
by means of V belts with automatically aligned belt tensioner

STAR-DELTA STARTER
for start up current reduction

OIL RESERVOIR
with high efficiency air-oil separator filter 2-3 ppm

Control and command INSTRUMENT PANEL

Main switch

OIL LEVEL
visible via a sightglass

CONTROL PANEL
comand and regulation with electronic controller ES3000

Combined AIR-OIL COOLER

in aluminium with fine fins

SAFETY DEVICES: OIL FILTER External PRE-FILTER

very easy to remove for cleaning Motor thermal protection High air/oil temperature Safety valve Minimum pressure valve

Performance
High performance, silent running, simple installation and maintenance, makes CSA compressor the top class of models currently available in the market. The use of highly reliable components and the high productive efficiency of our renewed assembly lines, results in a more reliable product. A rationalised layout, a lower number of components subject to wear and their ergonomic positioning, reduce operating costs.

High-efficiency compression elements

The two rotors with asymmetric profile, which have the same diameter, are mounted on high quality, low wear ball and roller bearings.The high degree of sealing and the fine tolerances used in the element also guarantees even, in small power ranges: GREATER YIELD HIGH EFFICIENCY LONG LIFE AND RELIABILITY LASTING PERFORMANCE

Easy Maintenance
In designing this series of machines, special attention has been paid to the aspect of SERVICEABILITY. All the internal parts are easily accessible, and the oil level is visible from the outside, with no requirement to remove any panels.

Air intake filter replacement

This operation requires removing only the upper panel.

Ordinary maintenance
Discharge of condensate Oil top-off Oil change Oil filter replacement Oil separator filter replacement

All of these interventions are possible by removing only two panels.

Replacing and tensioning belts

For the replacement and/or tensioning of the belts, just remove one fixed protection (side panel). The special transmission design ensures proper alignment of the pulleys.

Regulation Energy Saving

ES3000 electronic controller and display

ELECTRONIC REGULATION The ES3000 controller installed on the CSA is a control system that was designed for medium and high power compressors. KEYBOARD There are soft touch panels for: - Starting and stopping the compressor; - Reset of alarms; - Using the maintenance menu; - Controller test operation. CONTROLS Two displays visualise messages indicating all functional conditions of the machine. The messages are all visible in a simple and clear manner and can be easily interpreted. Two functional keys and two scrolling keys permit the control and programming of the card. SIGNALLING Appropriate signal lights (LED) indicate the state of the compressor; operating under regulator control, power on, pre-warning and warning of anomalies and for safety purposes.

The Controller permits: MANAGEMENT of all operations relative to the use of the compressor: pressurisation, running dry, stopping and re-starting the compressor; Control and REGULATION of the machine; INFORMATION on possible anomalies; SHUT DOWN of the compressor due to engagement of an alarm; VISUALISATION of information on the machines maintenance programme.

THE ELECTRONIC CONTROLLER: Controls and operates the compressor modifies parameters of operation transmits information to user Is equipped with: 8 digital input connections; 4 analogical input connections; Controls: 14 digital output devices 1 analogical output device It is also equipped with: 1 serial port 1 interface port.

Energy savings with Intelligent Shut-down

Regulation with the ES3000 controller allows the user to considerably reduce electrical energy consumption in the no-load phase, through the intelligent shut down feature, by automatically calculating, cycle by cycle, the minimum no-load functioning time, based on air consumption and the maximum number of start-ups per hour programmed.

Period of variable no-load operation as a function of consumption =

Energy saving

Once maximum pressure has been reached, in the absence of air, even due to lack of need, the compressor switches to no load. The energy saving is obtained by stopping the compressor, following the shortest possible no-load. This ensures: - that the maximum number of start-ups per hour programmed is not exceeded; - immediate re-starting in order to satisfy a subsequent air requirement.

Handling Silent Running

Handling
This series of machines was also designed with the problem of transport and/or handling in mind. Accessibility for lifting is allowed on three of the four sides and easy movement is guaranteed by a careful selection of lifting points, positioned so as to obtain a balanced load.

Silent running
Years of experience have been applied to the issue of noise levels with particular care taken in analysing the air flow inside the machine and the use of suitable panels with anti-noise devices. The care in assembly of the various components, and the absence of transmitted vibrations. All have enabled us to achieve results, which put even the standard version of our machine at the top of the market. The low noise levels reached allow installation even in working environments or in the immediate vicinity of offices.

130

110 100 85 75 20 40

60/65

dB (A)

Installation Maintenance
Installation
COMPRESSOR AIR TANK PRE-FILTER DRYER POST-FILTER

OIL-LESS AIR FMM FM0

OIL-FREE AIR FMM FCA

Example of Installation

Scheduled maintenance
with genuine spare parts:

A production stop due to lack of compressed air is very costly. Having spare parts in house is the only solution to the problem. To simplify the availability of the necessary materials, Ceccato Aria Compressa S.p.A. offers different KITS to suit services needs: 2000 hour KIT: oil filter, air filter 4000 hour KIT: KIT 2000 + separator filter and pre filter 8000 hour KIT: KIT 4000 + minimum pressure valve, thermostatic valve kit and intake valve kit.

Our Customer Service is always available with a direct number, +390444703984, to offer any assistance you may need.

TECHNICAL DATA

(ACCORDING TO ISO 1217 E CAGI PNEUROP STANDARD)

Type

kg
bar psi HP kW l/1 m 3/h cfm dB (A) V/Hz/Ph gas Kg

CSA 5,5/8 CSA 5,5/10 CSA 7,5/8 CSA 7,5/10 CSA 10/8 CSA 10/10 CSA 10/13 CSA 15/8 CSA 15/10 CSA 15/13 CSA 20/8 CSA 20/10 CSA 20/13

8 10 8 10 8 10 13 8 10 13 8 10 13

116 145 116 145 116 145 188 116 145 188 116 145 188

5,5 5,5 7,5 7,5 10 10 10 15 15 15 20 20 20

4 4 5,5 5,5 7,5 7,5 7,5 11 11 11 15 15 15

600 485 790 630 1.120 1.000 790 1.620 1.400 1.210 2.000 1.790 1.470

36,0 29,1 47,4 37,8 67,2 60,0 47,4 97,2 84,0 72,6 120,0 107,4 88,2

21,2 17,1 27,9 22,3 39,6 35,3 27,9 57,2 49,5 42,8 70,7 63,3 51,9

60 60 64 64 64 64 64 63 63 63 65 65 65

400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3 400/50/3

1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 3/4

180 180 195 195 215 215 215 230 230 230 235 235 235

The Manufacturer reserves the right to make changes to the product in order to improve its quality.

Available versions:
1045 mm

- tank mounted, with and without dryer and filters - variable speed Inverter driven 10-15-20 HP - special frequencies/voltages

Design Manufacture, Sales and Service of air compressors, air dryers and air filter

SOLD BY

www.ceccato.com

6999100030

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