ANSYS 14 Structural Mechanics Update

Improving Your Structural Mechanics Simulations with Release 14.
2011 ANSYS, Inc.
November 22, 2011
Structural Mechanics Themes

MAPDL/WB Integration
Physics coupling Rotating machines Composites & Fracture Mechanics Application Customization Thin structures modeling Contact analysis Performance Advanced Modeling Geometry Handling
5 2011 ANSYS, Inc. November 22, 2011
Listening to your needs, we have been able to identify a number of themes which form the basis of our roadmap and guide our developments
What will Release 14.0 bring you?
2011 ANSYS, Inc.
November 22, 2011
Lets now take a closer look at some topics
2011 ANSYS, Inc.
November 22, 2011
MAPDL/WB Integration Finite Element Information Access within ANSYS Mechanical
2011 ANSYS, Inc.
November 22, 2011
Motivation
ANSYS Workbench is originally a geometry based tool. Many users however also need to control and access the finite element information.
2011 ANSYS, Inc.
November 22, 2011
Reviewing Connections
Spot Welds
Weak springs and MPC contacts as generated by the solver

Connections created internally at the solution level are available and can help understand the results
Selections of Nodes
Nodes can be grouped into named selections based on selection logic, using locations or other characteristics or manual selections
Box Selection Node Picking Lasso Selection
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2011 ANSYS, Inc.
November 22, 2011
Applying Loads and Orientations to Nodes
Nodal orientation allows users to orient nodes in an arbitrary coordinate system. Direct FE loads and boundary conditions can be applied to selections of nodes.
Nodes are oriented in cylindrical system for loads and boundary condition definitions
Results on Node Selections
Results with first layer of quads removed
Results are displayed on elements for which all nodes are selected. Nodes named selections allow to scope on specific regions of the mesh or remove undesired areas.
Results on quads layers only

Restart and Direct FE Loads
Added after initial solve Analysis Settings tabular data: No restart point is lost
Second Load step modified for restart
Nodal Forces and Pressures objects can be added to a restart analysis without causing the restart points to become invalid. Other loads can now be modified without losing the restart points.
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2011 ANSYS, Inc.
November 22, 2011
MAPDL/WB Integration Linear Dynamics in ANSYS Mechanical
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2011 ANSYS, Inc.
November 22, 2011
Workbench and Mechanical enhancements
MSUP Transient Analysis supported Joint feature can now be used in Harmonics, Random vibration analysis Reaction Force & Moment results is now supported
Joints in Harmonic Analyses
Modal Superposition Transient
Reaction Forces in a Harmonic Analyses
Physics Coupling Data Mapping
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Exchange files are frequently used to transfer quantities from one simulation to another. Efficient mapping of point cloud data is required to account for misalignment, non matching units or scaling issues.
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November 22, 2011
Supported Data Types
New at R14.0
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2011 ANSYS, Inc.
November 22, 2011
Increased Accuracy
The smoothness of the mapped data depends on the density of the point cloud.
Triangulation versus Kriging
Several weighting options are available to accommodate various data quality.
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2011 ANSYS, Inc.
November 22, 2011
Validating the Mapped Data
Visual tools have been implemented to control how well the data has been mapped onto the target structure
Importing Multiple Files
Multiple files can be imported for transient analyses or to handle different data to be mapped on multiple bodies
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2011 ANSYS, Inc.
November 22, 2011
Rotating Machines Studying Rotordynamics in ANSYS Mechanical
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2011 ANSYS, Inc.
November 22, 2011
Motivation
ANSYS Mechanical users need to be able to quickly create shaft geometries as well as analyze dynamic characteristics of rotating systems
Industrial fan (Venti Oelde)
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2011 ANSYS, Inc.
November 22, 2011
Geometry Creation
Geometries can be imported from a CAD system or imported from a simple text file definition as used in preliminary design
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2011 ANSYS, Inc.
November 22, 2011
Import/Export of Bearing Characteristics
ANSYS provides an interface that allows to import bearing characteristics from an external file
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2011 ANSYS, Inc.
November 22, 2011
Specific Solver Settings
Rotordynamics analyses require a number of advanced controls: Damping
Solver choice
Coriolis effect
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2011 ANSYS, Inc.
November 22, 2011
Campbell Diagrams
Campbell diagrams are used to identify critical speeds of a rotating shaft for a given range of shaft velocities
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2011 ANSYS, Inc.
November 22, 2011
Composites Enhanced Analysis Workflow and Advanced Failure Models for Composites
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Efficient workflows and in-depth analysis tools are required to model and understand complex composites structures
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2011 ANSYS, Inc.
November 22, 2011
Defining Material Properties
Composites material require specific definitions including orthotropic properties, as well as some constants for failure criteria (TsaiWu, Puck, LaRc03/04, Hashin)
Manually Defining Layers on Simple Geometries
Users can define simple layered sections for a shell body as well as define thicknesses and angles as parameters
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2011 ANSYS, Inc.
November 22, 2011
Defining Layers on Complex Geometries
Courtesy of TU Chemnitz and GHOST Bikes GmbH
For complex geometries, the ANSYS Composite PrepPost tool is used and layer definitions are imported in the assembly model in ANSYS Mechanical.
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2011 ANSYS, Inc.
November 22, 2011
Investigating Composites Results
ANSYS Mechanical supports layerwise display of results.
ANSYS Composite PrepPost offers comprehensive capabilities for global and plywise failure analysis.
Advanced Failure Analysis
2D laminar composite
Initial crack
Crack growth simulation based on VCCT is available to simulate interfacial delamination. Progressive damage is suitable for determining the ultimate strength of the composite (last-ply failure analysis)
Start of damage (layer 1)
Progressed damage (layer 1)
Progressed damage (layer 3)
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2011 ANSYS, Inc.
November 22, 2011
Customization ANSYS Design Assessment
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Many of you have expressed the need for: Computing and displaying specific results Be able to achieve more complex User defined results
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2011 ANSYS, Inc.
November 22, 2011
What is Design Assessment?
The Design Assessment system enables the selection and combination of upstream results and the ability to optionally further assess results with customizable scripts
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2011 ANSYS, Inc.
November 22, 2011
Expanded Result Access
DA + Allow all Available Results allows beam results Modal=No Beam Results
Filtering of potentially invalid combinations can be suppressed to enable greater user control. This allows the user to access results not typically available in the base analysis.
Design Assessment for Advanced User Defined Results

Design Assessment enable users to extend user defined results capabilities with:
Expressions using
mathematical operators as supported by Python
Coordinate systems, Units

Systems
Integration options Nodal, Element-Nodal &

Script used to display scalar element data stored in an external file
Elemental result types
Import from external tables
Thin Structures Mesh Connections
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2011 ANSYS, Inc.
November 22, 2011
Motivation
In order to connect meshes of different surface parts so as to merge nodes at intersections, users do not always want or cannot merge the topologies at the geometry level. Mesh based connections are required.
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2011 ANSYS, Inc.
November 22, 2011
Mesh Connections
Mesh connections work at part level: As a post mesh operation Base part mesh is stored to allow for quick changes in connections
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2011 ANSYS, Inc.
November 22, 2011
Modal Analyses Shows Proper Connections of the Various Bodies
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2011 ANSYS, Inc.
November 22, 2011
Further Meshing Enhancements
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2011 ANSYS, Inc.
November 22, 2011
Virtual Topologies Interactive Editing
Direct access to operations from RMB menu
Virtual topologies are handled more interactively through direct graphics interaction rather than tree objects.
User selects entities then applies VT operations
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2011 ANSYS, Inc.
November 22, 2011
VT Hard Vertex, Edge and Face Splits
Hard vertices can be added at any location on an edge or a face.
Hard vertices can then be used to create face splits from virtual edges.
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2011 ANSYS, Inc.
November 22, 2011
Virtual Topologies Applications
Get swept mesh on non-sweepable bodies
Improve shell mesh quality and orthogonality with VT combinations

Contact Analysis Rigid Body Dynamics
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Many mechanisms and assemblies have components that operate through contact.
In order to maintain the rapid turnaround for RBD simulations, there has been a subsequent focus on improving speed, accuracy and reliability of the contact capability.
Performance Improvements
The applicability, robustness and efficiency of the contact has been improved for speed and accuracy expect a typical 2-5x speed-up
Valve: 158 sec elapsed time (2x speed up)
Piston: 9 sec elapsed time (7.5x speed up)
Transition and jump prediction have been greatly improved
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2011 ANSYS, Inc.
November 22, 2011
Contact Analysis Flexible bodies
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2011 ANSYS, Inc.
November 22, 2011
Motivation
While already providing leading edge technology, ANSYS continues to enhance its ability to robustly and efficiently solve complex contact problems
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2011 ANSYS, Inc.
November 22, 2011
Projected Contact
Regular contact Projection based
Smoother temperature results on a multilayered structure
The Surface Projection Based Contact provides more accurate results (stresses, pressures, temperatures) and is now also available for bonded MPC contacts
Improved pressure results with surface projection

Contact accuracy and robustness
Adjust to touch causes rigid body motion and leaves a gap
New contact stabilization prevents rigid motion
Contact stabilization technique dampens relative motions between the contact and target surfaces for open contact
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2011 ANSYS, Inc.
November 22, 2011
Performance Further benefits from GPU boards
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Taking advantage of the latest hardware is mandatory to solve your large models.
A combination of relatively new technologies provides a breakthrough means to reduce the time to solution
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2011 ANSYS, Inc.
November 22, 2011
Distributed ANSYS Supports GPUs
2.1 MDOF, Nonlinear Structural Analysis using the Distributed Sparse Solver
GPU Acceleration can now be used with Distributed ANSYS to combine the speed of GPU technology and the power of distributed ANSYS
Speed-up from GPU technology
Linux cluster : Each node contains 12 Intel Xeon 5600series cores, 96 GB RAM, NVIDIA Tesla M2070, InfiniBand
Solder balls
Results Courtesy of MicroConsult Engineering, GmbH
Mold
Solder Joint Benchmark - 4M DOF, Creep Strain Analysis
PCB
Speed-up from multiple nodes with 1 GPU board per node
Solder balls
1 node @ 8 cores, 1 GPU
2 nodes @ 4 cores, 2 GPU
8 nodes@ 1 core, 8 GPU
Results Courtesy of MicroConsult Engineering, GmbH
Mold
PCB
Advanced Modeling Material Models
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2011 ANSYS, Inc.
November 22, 2011
Motivation
ANSYS provides a comprehensive library of advanced materials. Some users however need even more advanced models to include complex nonlinear phenomena in their simulations.
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2011 ANSYS, Inc.
November 22, 2011
Advanced Materials for Biomechanical Applications
Anisotropic Hyperelasticity plus

Viscoelasticity for strain rate effects
Hyperelasticity coupled with Pore

Pressure element
Hydrocephalus analysis Hyperelastic material with porous media
Shape Memory Alloy enhanced with

superelasticity, Memory effect, New Yield Function, Differentiated Moduli (Austenite, Martensite)
Holzapfel Model - Capture the

behavior of fiber-reinforced tissue
Stent modeling using shape memory alloys
Nonlinear materials support for coupled field elements
Coupled field-elements for strongly coupled thermo-mechanical analysis now accounts for plasticity induced heat generation along with friction effects
Friction Stir Welding including heat generation due to friction and plastic deformation
Advanced Modeling Advanced Methods
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2011 ANSYS, Inc.
November 22, 2011
Motivation
The solver techniques available from our solutions allow to model complex phenomena. In some cases, better or different techniques are required to improve the accuracy or the convergence of the models.
Advanced Nonlinear Methods

User can now perform: Buckling from a nonlinear prestressed state with dead loads (new subspace eigensolver) 3D rezoning for very large deformations for a wider range of materials and boundary conditions.
Buckling of a pre-stressed stiffened container
Hot-Rolling Structural Steel Analysis with 3-D Rezoning
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2011 ANSYS, Inc.
November 22, 2011
Analyzing Fasteners under Large Deformations

Bolt pretension does not include large rotation effects. With release 14.0, you can now use Joint Loads: Lock joint at specific load step Apply Pre-Tension or Pre-Torque load use iterative PCG solver for faster runtime
Pre-tension element - Significant bending stress with large rotation
Joint Element - Stress appears without significant bending

Coupled structures/acoustics simulations

Coupled problems are modeled more efficiently: Quadratic tetrahedral acoustics elements New acoustics sources Absorbing areas Enhanced PML formulation Near and far-field parameters
Moisture Diffusion
Moisture induces hydroscopic stresses and alters thermal stresses. Coupled-field elements allow to incorporate moisture effects in thermal, structural and coupled simulations.
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2011 ANSYS, Inc.
November 22, 2011
Advanced Modeling Explicit Analysis
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Explicit formulations extend the range of problems a structural engineer can solve. Providing handling capabilities similar to implicit solutions provides an easy transition from implicit to explicit.
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2011 ANSYS, Inc.
November 22, 2011
A Common User Interface
Crimping
Implicit and explicit solutions share the same user interface for a shortened learning curve and allow straightforward data exchange between disciplines
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2011 ANSYS, Inc.
November 22, 2011
New tetrahedral element
Self Piercing Rivet
The new tetrahedral element helps quickly model complex geometries for low velocity applications such as drop tests for mobile phones or nuclear equipments
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2011 ANSYS, Inc.
November 22, 2011
Fast Solutions Using 2-D Formulations

2D forming
Axisymmetric bullet model
Similarly to implicit analyses, 2D plain strain and axisymmetric formulations provide faster computation of explicit solutions
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2011 ANSYS, Inc.
November 22, 2011
Geometry Advances for Structural Engineers
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2011 ANSYS, Inc.
November 22, 2011
Motivation
With every release, ANSYS improves the quality of the geometry tools available in Workbench in order to increase the quality of the geometric data.
Ease of use is also constantly improved to provide more efficient tools.

Mid Surfacing Improvements
Selection tolerance is available to handle face pairs in case of imperfect offsets.
Body thicknesses can be displayed on the model.
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2011 ANSYS, Inc.
November 22, 2011
Usability Enhancements
Toolbars can be customized for easy and direct access to preferred features and tools.
Hot keys are also available for frequently used operations.

SpaceClaim Direct Modeler

Preview sharing allow to control topology sharing before transferring the model into Workbench. Multi-face patch option increases the quality of repairs for missing faces.
Regular patch
Multi-face patch
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2011 ANSYS, Inc.
November 22, 2011
Physics Coupling System Optimization with Rigid Body Dynamics and Simplorer co-simulation
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Most mechanisms and assemblies are managed via control systems. System simulation, including the details of the mechanism or assembly, are needed in order to improve modeling accuracy, fidelity and ultimately system optimization.
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2011 ANSYS, Inc.
November 22, 2011
Linking Mechanical and Simplorer
Inputs and outputs are defined as pins in the Mechanical model and connected to the schematics of Simplorer
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2011 ANSYS, Inc.
November 22, 2011
Simulation Results
Force Applied on Pistons
Rotational Displacement Rotational Velocity
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2011 ANSYS, Inc.
November 22, 2011
Some Examples
Aircraft Landing Gear
Robotic Arm Control RBD model Trace of arm trajectory Simplorer schematic of hydraulic circuit and control
And there is much more
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2011 ANSYS, Inc.
November 22, 2011
check the Release Notes!
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2011 ANSYS, Inc.
November 22, 2011
Think also of the Technology Demonstration Guide
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2011 ANSYS, Inc.
November 22, 2011
Questions?
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2011 ANSYS, Inc.
November 22, 2011
Appendix
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2011 ANSYS, Inc.
November 22, 2011
Customization Application Customization Toolkit
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2011 ANSYS, Inc.
November 22, 2011
Motivation
As a Mechanical User, you may want to: Customize menus Create new loads and boundary conditions Create new types of plots Reuse APDL scripts without command snippets
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2011 ANSYS, Inc.
November 22, 2011
What is the Application Customization Toolkit?

The Application CustomizationToolkit is a tool that facilitates customization of ANSYS Mechanical. It provides a way to extend the features offered by ANSYS products.
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2011 ANSYS, Inc.
November 22, 2011
Toolbar Customization through XML Files
XML definition:
<load internalName="Convection on Blade" caption="Convection on Blade" icon="Convection" issupport="false" isload="true"> <version>1</version> <callbacks> <onsolve>Convection_Blade_Computation</onsolve> </callbacks> <details> <property internalName="Geometry" dataType="string" control="scoping"></property> <property internalName="Thickness" caption="Thickness" dataType="string" control="text"></property> <property internalName="Film Coefficient" caption="Film Coefficient" dataType="string" control="text"></property> <property internalName="Ambient Temperature" caption="Ambient Temperature" dataType="string" control="text"></property> </details> </load>
Python Driven Loads and Boundary Conditions

Python script:
# Get the scoped geometry: propGeo = result.GetDPropertyFromName("Geometry") refIds = propGeo.Value # Get the related mesh and create the component: for refId in refIds: meshRegion = mesh.MeshRegion(refId) elementIds = meshRegion.Elements eid = aap.mesh.element[elementIds[0]].Id f.write("*get,ntyp,ELEM,"+eid.ToString()+",ATTR,TYPE\n") f.write("esel,s,type,,ntyp \n cm,component,ELEM") # Get properties from the details view: propThick = load.GetDPropertyFromName("Thickness") thickness = propThick.Value propCoef = load.GetDPropertyFromName("Film Coefficient") film_coefficient = propCoef.Value propTemp = load.GetDPropertyFromName("Ambient Temperature") temperature = propTemp.Value # Insert the parameters for the APDL commands: f.write("thickness="+thickness.ToString()+"\n") f.write("film_coefficient="+film_coefficient.ToString()+"\n") f.write("temperature="+temperature.ToString()+"\n") # Reuse the legacy APDL macros: f.write("/input,APDL_script_for_convection.inp\n")
Writing APDL Commands From the New Definition

! APDL_script_for_convection.inp ! Input parameters: esel,s,type,,10 cm,component,ELEM thickness = 1.1 film_coefficient = 120. temperature = 22. ! Treatment: /prep7 et,100,152 keyop,100,8,2. et,1001,131 keyo,1001,3,2 sectype,1001,shell secdata,thickness,10 secoff,mid cmsel,s,component emodif,all,type,1001 emodif,all,secnum,1001 type,100 esurf fini alls /solu esel,s,type,,100 nsle sf,all,conv,film_coefficient,temperature alls
APDL
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2011 ANSYS, Inc.
November 22, 2011
WB Mechanical
An Example: ACT driven Submodeling
Users simply select the coarse models results file, all APDL commands are automatically created no more need for command blocks!
Advanced Modeling Offshore Structures
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2011 ANSYS, Inc.
November 22, 2011
Global Offshore Structures

Over the period of the design of an offshore structure from Concept through FEED and Detailed Structural and Equipment Design there are needs for many different analyses related to global structural design and integrity and detailed component level analysis. To ensure delivery timeliness, and reliability where costs of failure are so high, there is considerable value in compatibility between the respective tools. This is delivered by the ongoing integration of ANSYS AQWA in Workbench and delivery of enhanced capabilities in Mechanical/MAPDL for offshore structures analysis. Importantly, ANSYS Structural Mechanics products now deliver the ability to conduct both global and detailed analysis of offshore structures subjected to various wave and environmental loadings.
Global hydrodynamics and structural analyses
Local joint flexibility analysis

Further AQWA Integration in Workbench for Multi-Body Wave Hydrodynamics

Hydrodynamic Time Response system
enhancements include
Fenders (similar to contact) Allows connections between 2 structures or between a structure and a fixed point Articulations (similar to joints)
Offloading arm represented with series of typical articulations

Enhanced Environmental Conditions and Cable Behavior in AQWA

Introduction of multi-directional wave spectra
allows more realistic modelling of real wave conditions, and is important for the accurate simulation of moored vessels and offshore platforms Almost any combination of wave spectra to be modelled in the solver modules LIBRIUM, DRIFT and the Hydrodynamic Time Response system in Workbench To meet API standard (RP2SK), non-linear axial stiffness can be used to define a mooring line Gaussian formulated wave spectrum now available in the core solver and the Hydrodynamic Time Response system
Extended Wave Loading in Mechanical and links to Regulatory Code Checks

Diffracted wave loading
Provides simplified pressure loading from Hydrodynamics Diffraction systems (AQWA) onto MAPDL system Harmonic Wave Loading Regular wave loading now available for harmonic response analyses ANSYS FATJACK (for beam joint fatigue of framed structures) automatically reads the RST file data for harmonic load cases ANSYS BEAMCHECK (for member checks on framed structures) and ANSYS FATJACK now delivered with Mechanical installation See Design Assessment for further information
Vessel Loading Transfer from AQWA to Mechanical
Courtesy of Vuyk Engineering Rotterdam
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2011 ANSYS, Inc.
November 22, 2011
Coupling Mechanical with 3rd Party Aeroelastic Tools for Offshore Wind Turbine Modeling
Aeroelastic coupling (for wind turbine support
structures)
Sequential
Allowing structural (ANSYS) and aeroelastic (3rd party) analyses to be run independently Just use a provided MAPDL macro to write out input data for the aeroelastic analysis
Fully coupled
Co-simulation of structural and aeroelastic tools Custom build of MAPDL required, with a macro to manage the data availability from and to MAPDL
Images Courtesy of REpower Systems AG
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2011 ANSYS, Inc.
November 22, 2011
Advanced Modeling Brake Squeal
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2011 ANSYS, Inc.
November 22, 2011
Motivation
Brake Squeal is a consistent customer complaints and is associated with high warranty costs.
ANSYS provides the best solution for such analyses, including complex EigenMethods to predict onset of squeal, new state-of-the-art linear methods and parametric studies.
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2011 ANSYS, Inc.
November 22, 2011
ANSYS Solution for Brake Squeal

Provides for sliding contact with friction No match mesh needed Supports higher order elements Complex Eigen solve Animate: Complex Mode Shape Contact Status at Pads
Automated Meshing
CAD
Mesh & Connection

Automated Contact Detection
Setup & solver

Flexibility to use Linear & Non-linear solver capabilities Friction sensitivity study
Post Processing
Root locus plots Correlation of modes List Strain energy per component per mode
Bi-Directional CAD Connectivity
Physical prototyping time consuming and expensive
Can Include Squeal and cycle Provide more analysis early in the design
Parametric Study by changing friction coefficient Reuse symmetric modes and just run unsymmetric part
Contact damping - Sliding velocity Run set of DOEs dependent Friction

Significant time reduction

ANSYS 14 Structural Mechanics Update

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ANSYS 14 Structural Mechanics Update

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Improving Your Structural Mechanics Simulations with Release 14.

2011 ANSYS, Inc.

November 22, 2011

Structural Mechanics Themes

What will Release 14.0 bring you?

2011 ANSYS, Inc.

November 22, 2011

Lets now take a closer look at some topics

2011 ANSYS, Inc.

November 22, 2011

MAPDL/WB Integration Finite Element Information Access within ANSYS Mechanical

2011 ANSYS, Inc.

November 22, 2011

2011 ANSYS, Inc.

November 22, 2011

Weak springs and MPC contacts as generated by the solver

2011 ANSYS, Inc.

November 22, 2011

Applying Loads and Orientations to Nodes

Results on Node Selections

Results with first layer of quads removed

Results on quads layers only

Restart and Direct FE Loads

Second Load step modified for restart

2011 ANSYS, Inc.

November 22, 2011

MAPDL/WB Integration Linear Dynamics in ANSYS Mechanical

2011 ANSYS, Inc.

November 22, 2011

Workbench and Mechanical enhancements

Modal Superposition Transient

Reaction Forces in a Harmonic Analyses

Physics Coupling Data Mapping

2011 ANSYS, Inc.

November 22, 2011

2011 ANSYS, Inc.

November 22, 2011

Supported Data Types

2011 ANSYS, Inc.

November 22, 2011

Triangulation versus Kriging

Several weighting options are available to accommodate various data quality.

2011 ANSYS, Inc.

November 22, 2011

Validating the Mapped Data

Importing Multiple Files

2011 ANSYS, Inc.

November 22, 2011

Rotating Machines Studying Rotordynamics in ANSYS Mechanical

2011 ANSYS, Inc.

November 22, 2011

2011 ANSYS, Inc.

November 22, 2011

2011 ANSYS, Inc.

November 22, 2011

Import/Export of Bearing Characteristics

2011 ANSYS, Inc.

November 22, 2011

Specific Solver Settings

Rotordynamics analyses require a number of advanced controls: Damping

2011 ANSYS, Inc.

November 22, 2011

2011 ANSYS, Inc.