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Apex
Table of Contents
ISO 9001 . . . . . . . . . . . . . . . . . . . . 1
300 Series
Pages 8-9
400 Series
Pages 10-11
Overview . . . . . . . . . . . . . . . . . . . . 27 Apex 300 Series Universal Joints . . . 89 Apex 400 Series Universal Joints . . .1011 Apex Double Universal Joints . . . . . .1213 Apex Quick-Change/Telescopic Universal Joints . . . . . . . . . . . . . . . .1415 MS20270 Universal Joints . . . . . . . . MS20271 Universal Joints . . . . . . . . MS Series Deflection Curves . . . . . . Needle Bearing Universal Joints . . . . Instructions to Calculate Correct Joint Size . . . . . . . . . . . . . . Custom Application Sheet . . . . . . . . 16 17 18 19 20 21
Quick-Change/ Telescopic
Pages 14-15
Cooper Power Tools also offers a full line of universal joint products for pipeline cleaners. Contact Customer Service for more information or download the Airetools product catalog at www.cooperpowertools.com.
ISO 9001
Quality System Certified
Cooper Power Tools Division has attained ISO 9001 Quality System Certification for seven of our facilities. *Our Dayton facility, manufacturing site of Apex Universal Joints, also has AS9100 Quality System Certification. The driving force behind the implementation of the Quality System is the commitment to provide our customers with the best value delivered by offering only products and services that meet or exceed their expectations .
*Dayton, Ohio
Hicksville, Ohio
Springfield, Ohio
Braunschweig, Germany
Westhausen, Germany
Ozoir-la-Ferrire, France
Government/Military Applications
Apex meets the demanding requirements military applications such as gun systems, remote valve control, Unmanned Aerial Vehicles (UAV), thrust vector control systems, and fan drive universal joints.
Aerospace
Commercial, military, business jets, and private aircraft all utilize Apex universal joints. Typical uses include flap/slat actuation, hinges for cargo doors and windows, mechanical linkages for steering, trim control and door latching mechanisms. Apex double universal joints have even been used to replace gear boxes. These high strength-to-weight ratio universal joints have excellent torsional freeplay (i.e., backlash) characteristics suited to this environment.
Performance Racing
Our MS series of universal joints have become the standard by which all other universal joints are measured. The same aerospace design considerations are applicable in this competitive market. Primary uses are for steering, shift linkages, and chassis adjustment applications.
bearings in its designs. Selecting the right bearing maximizes the performance the universal joint, minimizes/eliminates maintenance, and increases the life of the universal joint. s Heat Treatment: Apex proprietary heat treat, selective through hardening, induction hardening, and case hardening. s Surface Treatment: Light oil, cadmium (electrolytic and vacuum), electrolytic zinc, nickel (electrolytic and electroless), black oxide, phosphate (manganese and zinc), solid film lubricant, and a variety of paint solutions. s Cover Materials: Silicone, Nitrile, EPDM, Viton, Neoprene, FDA approved food polymer, vinyl, Silicon/Dacron, FluoroSilicon/Nomex. s Cover Styles: Bulbous, flat, and convoluted. s Lubricants: High pressure gear oil, natural grease, synthetic grease, synthetic grease with additives (improves dry start characteristics), nonoutgassing grease, food grade grease, graphite powder, and solid film lubricant. s Geometry: Square, Hex, Threaded, splines (involute or straight-sided), gears, split collar with lug bolt, keyways, precision diameters (.0002), gears, whistle-notch, and quick-release. Where applicable, these are available in male or female. Additionally, multiple features can be combined on the same hub. Apex engineers utilize these options daily to design the product right for your needs. From extreme loading (including seismic) to harsh environments (-80 to 600 F), Apex is your Total Solution Source.
Apex design engineers utilize 3-D solid models and finite element analysis (FEA) to develop and evaluate different design options.
When you bring your applications to Apex, you will be supported by a technical staff that has the inhouse capability to perform Finite Element Analysis (FEA), 3-D Solid Modeling, Metallurgical analysis, non-destructive testing, functional testing, and
Performance Features:
s Efficient operation up to 35 standard (higher operating angles available) s Designed-in overload capacity for greater reliability. (Temporary torsional overloads up to 80% and axial overloads up to 150% of the rated ultimate capacity can occur without harmful binding.) s Proprietary heat treat of alloy steel maximizes toughness s Available with covers that seal in lubrication and greatly improve service life.
Interchangeability Drive pins (main pin and bushings) Heat treated alloy steel, precision ground Designed for balanced strength with earform.
for minimum backlash and long service life. Apex offers a wide variety of hub configurations (bore, keyway, hex, spline, square, threads) to meet your requirements.
Earform Geometry
Designed, developed and tested for balanced design load carrying capability.
Cross Pin
Strengthens the assembly during intermittent overload or severe bending conditions
Cube
Heat treated alloy steel, precision machined to minimize backlash, side play, and endplay of the assembly. Geometric control assures smooth operation.
Short delivery times required for replacement parts or product development samples can be produced in the Short Run Cell. prototype production. The most useful tool, however, is the knowledge gained from providing application solutions for over 60 years. Use the application sheet at the back of this catalog to find out how Apex universal joints can improve the performance of your application. This cell has all of the manufacturing capability to produce almost any configuration universal joint in an expedited manner. A single machinist takes ownership of the job and is responsible for it from production to final assembly. Please ask about this service if you have an expedited need for a small quantity of parts.
300 Series
s Single universal joint with operating angles up to 35 degrees s Full range of sizes from 3/8 to 2 s Ultimate static strength up to 26,040 lbs-in s Available with or without lubrication covers s Standard cover supplied is Neoprene or Nitrile, others available s Select from solid hubs, bored hubs and bores with keyways s Hubs do not need to be the same on both ends s Field/customer machinable alloy steel s Plating available upon request
Size
Maximum Peak Torque (for shock load or reversal conditions) Lbs-in N-m
In addition to these standard configurations, different end configurations can be combined. Please call for additional information and pricing. Metric and special sizes available upon request. Please call or fax form at the back of catalog.
Solid Hubs
300-6-S 300-8-S 300-10-S 300-12-S 300-14-S 300-16-S 300-20-S 300-24-S 300-28-S 300-32-S 0.375 0.500 0.625 0.750 0.875 1.000 1.250 1.500 1.750 2.000 9.5 12.7 15.9 19.1 22.2 25.4 31.8 38.1 44.4 50.8 1.750 1.875 2.188 2.500 3.000 3.375 3.750 4.500 5.000 5.500 44.4 47.6 55.6 63.5 76.2 85.7 95.2 114.3 127.0 139.7 0.093 0.144 0.233 0.356 0.508 0.758 1.247 2.156 3.125 4.500 0.042 0.065 0.106 0.162 0.231 0.345 0.567 0.980 1.420 2.045
Bored Hubs
300-6-4 300-8-4 300-8-6 300-10-6 300-10-7 300-10-8 300-12-8 300-12-10 300-14-8 300-14-12 300-16-10 300-20-10 300-20-12 300-24-14 300-28-16 300-32-18 0.375 0.500 0.500 0.625 0.625 0.625 0.750 0.750 0.938 0.938 0.938 1.000 1.000 1.125 1.250 1.375 9.5 12.7 12.7 15.9 15.9 15.9 19.1 19.1 23.8 23.8 23.8 25.4 25.4 28.6 31.8 34.9 0.250 0.250 0.375 0.375 0.438 0.500 0.500 0.625 0.500 0.750 0.625 0.625 0.750 0.875 1.000 1.125 6.3 6.4 9.5 9.5 11.1 12.7 12.7 15.9 12.7 19.1 15.9 15.9 19.0 22.2 25.4 28.6
Keyways
300-12-8-4 300-14-8-4 300-16-10-6 300-20-10-6 300-20-12-6 300-24-14-6 300-28-16-8 300-32-18-10 0.750 0.938 0.938 1.000 1.000 1.125 1.250 1.375 19.1 23.8 23.8 25.4 25.4 28.6 31.8 34.9 0.500 0.500 0.625 0.625 0.750 0.875 1.000 1.125 12.7 12.7 15.9 15.9 19.0 22.2 25.4 28.6 0.125 0.125 0.188 0.188 0.188 0.188 0.250 0.313 3.2 3.2 4.8 4.8 4.8 4.8 6.3 8.0 0.063 0.063 0.094 0.094 0.094 0.094 0.125 0.156 1.6 1.6 2.4 2.4 2.4 2.4 3.2 4.0
Note: Universal joint assemblies are available with different bore/keyway sizes on each hub. Many combinations are standard products. Please call for part numbers, price and availability.
Hub
Bore
Cover Options
0.375 0.500 0.625 0.750 0.875 1.000 1.250 1.500 1.750 2.000 9.5 12.7 15.9 19.0 22.2 25.4 31.8 38.1 44.4 50.8 0.531 0.500 0.625 0.688 0.859 0.984 1.031 1.219 1.375 1.438 13.5 12.7 15.0 17.5 21.8 25.0 26.2 31.0 34.9 36.5 0.625 0.750 0.938 1.063 1.250 1.375 1.688 1.938 2.188 2.625 15.9 19.1 23.8 27.0 31.8 34.9 42.9 49.2 55.6 66.7 0.781 1.031 1.156 1.438 1.563 1.906 2.188 2.750 2.813 3.313 19.8 26.2 20.4 36.5 39.7 48.4 55.6 69.9 71.5 84.2
C B
35
Max. working angle
Add F to part number for Flat Cover. Add C to part number for Bulbous Cover.
Metric and special sizes available upon request. Please call or fax form at the back of catalog.
400 Series
s s s s s s Operating angles up to 35 degrees Sizes from 2-1/2 to 4 Ultimate static strength up to 139,200 lbs-in Available with or without lubrication covers Select from solid, bored, and keyway hubs In addition to the standard items listed, each hub can have a unique interface geometry s Available with plain bearings, bronze-sleeved bearings (field-replaceable wear item to extend universal joint life), and rolling element s Plating available upon customer request s Field/customer rebuild kits available
Main Pin Case hardened for wear Precision ground for long life Slip fit in center cube Cube Heat treated alloy steel Precision size for minimum side play Close alignment holes for smooth operation
Nut Self-locking
Cross bolt Alloy steel, hex socket head Provides positive lock on Drive Bushings (2) Case hardened for wear Precision ground long life Press fit into center cube
press fit pins during overload and severe bending
Size
Maximum Peak Torque (for shock load or reversal conditions) Lbs-in N-m
Metric and special sizes available upon request. Please call or fax form at the back of catalog.
10
Solid Hubs
400-40-S 400-48-S 400-64-S 2.500 63.5 3.000 76.2 4.000 101.6 7.000 9.000 10.625 177.8 228.6 269.9 9.9 4.49 17.8 8.07 35.5 16.14
Bored Hubs
400-40-24 400-48-28 400-64-32 400-64-36 400-64-40 1.750 2.375 3.000 3.000 3.000 44.4 60.3 76.2 76.2 76.2 1.500 1.750 2.000 2.250 2.500 38.1 44.5 50.8 57.2 63.5
Add F to part number for Flat Cover. Add C to part number for Bulbous Cover.
Note: Universal joint assemblies are available with different bore/keyway sizes on each hub. Many combinations are standard products. Please call for part numbers, price and availability.
Standard uncovered joints will be supplied with or without cover groove
Part Number
UJ Size
Replacement Kits
UJ Kit 2.5 UJ Kit 3.0 UJ Kit 4.0 2.5 3.0 4.0
B C D
Replacement Kits include the following: 1-Cube, 1-Main Pin, 2-Steel Bushings, 2-Bronze Bushings, 1-Bolt with Nut
400 Series Uncovered 400 series universal joints are available in stainless steel or coated for use in food grade and petrochemical applications. The replaceable bronze bushing facilitates visual inspection of the wear which can eliminate unplanned downtime. The replaceable components also lower the total cost associated with coupling replacement.
Metric and special sizes available upon request. Please call or fax form at the back of catalog.
11
s Double universal joint with operating angles up to 70 degrees s Full range of sizes from 3/8 to 4 s Center hub available with bearing support s Available with or without lubrication covers s Standard cover supplied is Neoprene or Nitrile, others available s Select from solid hubs, bored hubs, and bores with keyways s In addition to the standard items listed, each hub can have a unique interface geometry s Field/customer machinable alloy steel s Available with needle bearings s Plating available upon request
Size
Maximum Peak Torque (for shock load or reversal conditions) Lbs-in N-m
Metric and special sizes available upon request. Please call or fax form at the back of catalog.
12
Solid Hubs
300-D-6-S 300-D-8-S 300-D-10-S 300-D-12-S 300-D-14-S 300-D-16-S 300-D-20-S 300-D-24-S 300-D-28-S 300-D-32-S 400-D-40-S 400-D-48-S 400-D-64-S 0.375 0.500 0.625 0.750 0.875 1.000 1.250 1.500 1.750 2.000 2.500 3.000 4.000 9.5 12.7 15.9 19.1 22.2 25.4 31.8 38.1 44.4 50.8 63.5 76.2 101.6 2.625 2.938 3.313 3.813 4.500 5.000 5.563 7.000 7.875 8.750 10.500 13.750 17.000 66.7 74.6 84.2 96.9 114.3 127.0 141.3 177.8 200.0 222.2 266.7 349.2 431.8 0.875 22.2 0.938 23.8 1.094 27.8 1.250 31.8 1.500 38.1 1.688 42.9 1.875 47.6 2.250 57.1 2.500 63.5 2.750 69.8 3.500 88.9 4.500 114.3 5.313 135.0 0.875 1.063 1.125 1.313 1.500 1.625 1.813 2.500 2.875 3.250 3.500 4.750 6.375 22.2 27.0 28.6 33.4 38.1 41.3 46.1 63.5 73.0 82.5 88.9 120.6 161.9
Bored Hubs
300-D-6-4 300-D-8-6 300-D-10-8 300-D-12-8 300-D-14-8 300-D-16-10 300-D-20-12 300-D-24-14 300-D-28-16 300-D-32-18 400-D-40-24 400-D-48-28 400-D-64-36 0.375 0.500 0.625 0.750 0.938 0.938 1.000 1.125 1.250 1.375 1.750 2.375 3.000 9.5 12.7 15.9 19.0 23.8 23.8 25.4 28.6 31.8 34.9 44.4 60.3 76.2 0.250 0.375 0.500 0.500 0.500 0.625 0.750 0.875 1.000 1.125 1.500 1.750 2.250 6.3 9.5 12.7 12.7 12.7 15.9 19.0 22.2 25.4 28.6 38.1 44.4 57.1
Standard uncovered joints will be supplied with or without cover groove 70 maximum total working angle
35
Add F to part number for Flat Cover. Add C to part number for Bulbous Cover.
B E C 35 K
Double Uncovered
Metric and special sizes available upon request. Please call or fax form at the back of catalog.
13
Telescopic/Quick-Change
Quick-Change Industrial Universal Joints
s Make routine drive train changes and repairs faster than ever s Quick-Change design able to be replaced in seconds without tools s Eliminates the need for timeconsuming alignment of motors s Telescopic feature allows for dynamic length change s Available from 3/8 to 4 diameter up to 12 feet long s Can be covered to extend service life s Also available as axially free (no spring) for fixed retention s Variety of connecting shafts available to meet application needs
Apex Telescopic/Quick-Change universal joint assemblies consist of two universal joints mounted at opposite ends of a special spring-loaded connector. Spring tension holds the assembly in driving position, yet permits instant removal by compressing one end of the assembly and lifting it clear.
Incorrect
Correct
Press down
Pull out
Proper alignment (as shown above in the correct diagram) is critical for telescopic applications.
14
Telescopic/Quick-Change
Quick-Change Industrial Universal Joints
Replacement Universal Joints
Part No. 10-135 10-141 10-143 10-144 10-145 10-146 10-171 14-190 14-191 14-192 UJ-130 UJ-248-E UJ395AUJ395E UJ395AUJ248E UJ-193-A UJ-193-C UJ-296-A UJ-296-C UJ-331-A UJ-331-H 16-610-A 16-610-H 20-791-A 20-791-B 10-249 16-060 UJ-794-A UJ-794-B 20A-537 20A-538 32-151 32-253 UJ-1066-B 10-007-B 12-019-A 12-089-B UJ-233-C 12-301
Cover Designations: Hex Designations:
Used On Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head Ettco Drill Head U.S. Drill Head U.S. Drill Head U.S. Drill Head U.S. Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Johnson Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Burgmaster Drill Head Jarvis Drill Head
(lower sub assembly)
Style X X X X X X X X X X X X2 X X S S S S S S S S S S X S S S S S S S X2 X2 X1 X2 S X
Cover* C/F C/F C/F C/F C/N C/F C/C C/C C/C C/C C/F F C/C C/F C F C F C F C F C F C/C C/C C C C C C C N N C N C C/C
B 5 1/4 to 4 5/8 7 5/8 to 5 5/16 7 5/8 to 6 1/16 5 1/4 to 4 5/16 5 11/32 to 4 7/16 5 11/32 to 4 7/16 7 5/8 to 5 15/16 8 7/8 to 7 9/16 7 9/16 to 8 7/8 7 15/16 to 9 1/16 3 29/32 3 7/8 9 to 8 1/4 9 to 8 1/4 1 7/16 1 7/16 1 3/4 1 5/8 2 1/2 2 1/4 2 15/16 2 1/2 3 3/4 3 3/4 9 13/32 18 1/2 to 17 1/2 3 3/4 3 3/4 5 5 5 1/2 5 1/2 3 5/8 3 5/8 3 7/8 3 5/8 2 17/32 7 21/32 to 6 3/8
Specifications G1 G2 5/16 hex 5/16 hex 5/16 hex 5/16 hex 5/16 hex 5/16 hex 5/16 hex 1/2 hex 1/2 hex 1/2 hex 14 hex 1/2m. Hex 1/2 hex 1/2 hex 1/4 hex 5/16 hex 5/16 hex 5/16 hex 3/8 hex 1/2 hex 1/2 hex 5/8 hex 3/4 hex 3/4 hex 1/2-20 male 5/8 male 5/8 hex 7/8 1-6B spline 1-6B spline 1-6B spline 1 1/8-6B spline 3/8 m. hex 3/8 m. hex 7/16 hex 3/8 m. hex 5/16 3/8 hex 5/16 hex 5/16 hex 1/4 hex 5/16 hex 3/16 hex 1/4 hex 5/16 hex 7/16 hex 7/16 hex 5/15 hex 1/4 hex 3/8 1/2 hex 3/8 hex 25/64 male 1/4 hex 25/64 male 5/16 hex 5/8 male 3/8 hex 3/4 hex 1/2 hex 7/8 male 3/4 hex 7/16 male 5/8 15/16 male 5/8 hex 1 1/4 15/32 1 14/32 male 1 3/8 3/16 hex 5/16 hex 3/8 hex 3/8 hex 3/8 3/8 hex
A 5/16 5/8 5/8 5/8 5/8 5/8 5/8 7/8 7/8 7/8 5/8 x 1/2 5/8 3/4 3/4 to 5/8 1/2 1/2 5/8 5/8 3/4 3/4 1 1 1 1/4 1 1/4 5/8 1 1 1/4 1 1/4 1 1/4 1 1/4 2 2 3/8 5/8 3/4 3/4 5/8 3/4
C = Bulbous Cover F = Low Profile Cover Hex = Female hex M. Hex = Male Hex
N = No Cover
B
LOC DOTS
X1 X2
+.001
+.001
A-.006 G1
G2 A-.006
+.001 -.006
A -.006 G1 G2
+.001
Style S
Style X
15
MS 270 Series
s Light-duty MS 270 military standard universal joints have undergone qualification testing and meet or exceed the requirements of Military Specification MIL-J-6193 and Standard Drawing MS20270.
Type A E F C G H
Inspection hole
A D A H
Type B
MS 270 Series
A Part Number Male Square Bored Hub
+.000, -.002 (+.000, -.051)
B
+/-.015 (+/-.381)
C
+.031, -.000 (+.787, -.000)
D
Min
E
+.000, -.005 (+.000, -.127)
F
+.000, -.001 (+.000, -.025)
G
+.004, -.001 (+.102, -.025)
H
+/-.015 (+/-.381)
Weight
Max (For BConfig.)
Diameter in mm in
OAL mm
Depth/Length in mm in mm
Square, A/C in mm
Square, A/F in mm
Bore Dia. in mm
Dimensions
MS-20270-B6 MS-20270-A8 MS-20270-B8 MS-20270-A10 MS-20270-B10 MS-20270-A12 MS-20270-B12 MS-20270-B14 MS-20270-A16 MS-20270-B16 MS-20270-A20 MS-20270-B20 MS-20270-A24 MS-20270-B24 Part Number Male Square Hub Round Bored Hub Angle 0.372 0.495 0.620 0.745 0.870 0.995 1.245 1.495 9.45 12.57 15.75 18.92 22.10 25.27 31.62 37.97 1.750 44.45 1.875 47.62 2.187 55.55 2.500 63.50 3.000 76.20 3.375 85.72 3.750 95.25 4.500 114.30 0.375 0.500 0.625 0.750 0.937 0.937 1.000 1.125 9.52 12.70 15.88 19.05 23.80 23.80 25.40 28.57 0.625 0.625 0.750 0.875 1.031 1.125 1.187 1.375 15.88 15.88 19.05 22.22 26.19 28.57 30.15 34.92 0.493 0.562 0.743 0.875 1.187 1.375 12.52 14.27 18.87 22.22 30.15 34.92 0.373 0.436 0.560 0.686 0.873 0.998 0.250 6.35 0.312 9.47 0.375 9.52 0.437 11.07 0.500 12.70 0.562 14.22 0.625 15.88 0.687 0.750 19.05 0.875 17.42 0.812 20.62 0.875 22.17 1.062 26.97 0.937 25.35 1.250 31.75 1.062 7.92 11.10 14.27 17.45 22.22 22.22 23.80 26.97 0.035 0.065 0.095 0.160 0.220 0.385 0.630 1.200 0.016 0.030 0.043 0.073 0.100 0.175 0.286 0.545
Minimum Ultimate Static Torque Specifications Apex Average Lbs.-in N-m Lbs.-in N-m
Performance Specifications
MS-20270-B6 MS-20270-A8 MS-20270-B8 MS-20270-A10 MS-20270-B10 MS-20270-A12 MS-20270-B12 MS-20270-B14 MS-20270-A16 MS-20270-B16 MS-20270-A20 MS-20270-B20 MS-20270-A24 MS-20270-B24 0 0 0 0 0 0 0 0 4 4 4 4 8 8 8 8 0.452 0.452 0.452 0.452 0.904 0.904 0.904 0.904 1.00 0.80 0.64 0.53 0.46 0.40 0.32 0.27 175 250 500 1,000 1,750 2,500 5,000 7,500 19.78 28.25 56.50 113.00 197.75 282.50 565.00 847.50 250 480 950 1,600 2,500 4,500 7,000 11,500 28.25 54.24 107.35 180.80 282.50 508.50 791.00 1,299.50 200 200 300 400 500 600 800 1,100 890 890 1,335 1,779 2,224 2,669 3,558 4,893 15 15 15 15 15 15 15 15 26 38 75 150 262 375 750 1,125 2.94 4.29 8.48 16.95 29.61 42.38 84.75 127.13
16
MS 271 Series
s Heavy-duty MS 271 military standard universal joints have undergone qualification testing and meet or exceed the requirements of Military Specification MIL-J-6193 and Standard Drawing MS20271.
B D C H A J C H D
Inspection hole
MS 271 Series
A +.000, -.002 (+.000, -.051) Outside Dia. Part Number in mm B C +/-.015 +.031, -.000 (+/-.381) (+.787, -.000) Overall Length Bore Depth in mm in mm in D Min G +.004, -.001 (+.102, -.025) Bore Diameter mm in mm H J L +/-.015 Max Dia. +/-.015 (+/-.381) (+.102, -.025) (+/-.381) Insp. Hole Loc. Cover Dia. X-Hole Loc. in mm in mm in mm Weight Max
Lbs.
kg
Dimensions
MS-20271-B6 MS-20271-B8 MS-20271-B10 MS-20271-B11 MS-20271-B12 MS-20271-B14 MS-20271-B16 MS-20271-B20 MS-20271-B24 0.372 0.495 0.620 0.620 0.745 0.870 0.995 1.245 1.495 9.45 12.57 15.75 15.75 18.92 22.10 25.27 31.62 37.97 2.000 2.625 2.750 2.750 3.187 3.625 4.062 4.625 5.250 50.80 66.67 69.85 69.85 80.95 92.07 103.17 117.47 133.35 0.500 0.625 0.750 0.750 0.875 1.000 1.187 1.125 1.312 12.70 15.88 19.05 19.05 22.22 25.40 30.15 28.57 33.32 0.563 0.688 0.813 0.813 0.938 1.063 1.188 1.313 1.438 14.30 17.48 20.65 20.65 23.83 27.00 30.18 33.35 36.53 0.250 0.375 0.500 0.500 0.625 0.750 0.812 1.062 1.250 6.35 9.52 12.70 12.70 15.88 19.05 20.62 26.97 31.75 0.437 0.562 0.687 0.687 0.812 0.937 1.062 1.125 1.250 11.10 14.27 17.45 17.45 20.62 23.80 26.97 28.57 31.75 0.781 1.031 1.156 1.156 1.437 1.562 1.906 2.187 2.750 19.84 26.19 29.36 29.36 0.312 7.92 36.50 39.67 48.41 55.55 69.85 0.07 0.09 0.18 0.18 0.24 0.35 0.55 0.90 1.50 0.032 0.041 0.082 0.082 0.109 0.159 0.250 0.409 0.682
Torsional play Test Torque Part Number Angle Lbs.-in N-m Maximum Degrees
Minimum Ultimate Static Torque Specifications Lbs.-in N-m Apex Average Lbs.-in N-m
Performance Specifications
MS-20271-B6 MS-20271-B8 MS-20271-B10 MS-20271-B12 MS-20271-B14 MS-20271-B16 MS-20271-B20 MS-20271-B24 0 0 0 0 0 0 0 0 4 4 4 4 8 8 8 8 0.452 0.452 0.452 0.452 0.904 0.904 0.904 0.904 0.83 0.62 0.50 0.42 0.36 0.32 0.24 0.20 200 600 1,080 1,900 3,000 4,700 9,500 14,500 22.60 275 31.08 67.80 675 76.28 122.04 1,200 135.60 214.70 2,100 237.30 339.00 3,500 395.50 531.10 5,500 621.50 1,073.50 10,500 1,186.50 1,638.50 15,500 1,751.50 500 1,000 1,500 2,000 3,500 5,700 7,000 9,000 2,224 4,448 6,672 8,896 15,568 25,354 31,136 40,032 15 15 15 15 15 15 15 15 30 90 162 285 450 705 1,425 2,175 3.39 10.17 18.31 32.21 50.85 79.67 161.03 245.78
17
Apex military standard universal joints are designed to strict specifications to assure unsurpassed strength-to-weight ratios, torsional and axial overload capacity and low torsional deflection. Built to withstand the most demanding conditions, Apex military standard joints
TORQUE
N-m Lbs.-in.
TORQUE
N-m Lbs.-in.
11000
1000 110
10000 1100
100
900
1000
9000
90
800
900 8000
800
7000
70
60 500
600
200 20
200
2000
10
100
100
1000
10
12
14
16
18
20
22
10
12
14
16
18
20
22
DEGREES DEFLECTION
Heavy-Duty Military 1/2 (12.70 mm) Light-Duty Military 1/2 (12.70 mm) 18
Heavy-Duty Military 1-1/4 (31.75 mm) Light-Duty Military 1-1/4 (31.75 mm)
s Ideal for high capacity, critical applications s Hand-assembled needles eliminate torsional free-play/Backlash s Designed for continuous duty s Available in single, double and telescopic designs s Midget grease fittings in hubs allow field lubrication s Elastomeric cover optional for harsh environments s Ideal for applications over 2000 rpms s Meet performance requirements of SAE AS39631 s Operating angles up to 25 degrees s Shaft/hub configurations designed to meet your application needs
Bored Hub
D L
F H J G EC B
Spline Hub
D N
A
A
Bored Hub Part Number
A
C D
M
G H J
+/-.005 in +/-.127 mm in mm in mm in
L
Pilot Hole Drill
Weight
Max.
Static
Torque Max.
+/-.010 in. +/-.016 in. +.000, -.002 in +/-.254 mm +/-.397 mm+.000, -.051 mm Swing Hub Dia. Dia. in mm in mm in mm in mm
+.004, -.001 in. +/-.016 in. +/-.005 in. +.102, -.025 mm+/-.397 mm +/-.127 mm in mm in mm in mm
mm Lbs.
kg Lbs.in N-m
* Supercedes MS-24312 16/32 Diameter Pitch External Involute Spline Data Number Teeth Part Number in. mm in. mm Lbs. kg Lbs.-in N-m Pitch Dia. Ref in. mm
Spline Hub
N Min.
Dimensions and Specifications: Spline Hub (For Bored Hub End See Table Above A thru L)
12A-101 20A-1448**
**Supercedes MS-24314
2.656 3.312
67.46 84.12
1.438 2.000
36.51 50.80
0.57 1.20
0.259 0.544
1500 7500
169.5 847.5
11 15
19
For Intermittent Operation: 2. Find the intersecting point between transmitted torque (Y-Axis) and RPM-working angle factor (X-Axis). 3. Choose the universal joint performance curve which is directly above the intersecting point from Step 2. For Continuous Operation: 2. Find the intersecting point between 2 times the transmitted torque (Y-Axis) and RPM-working angle factor (X-Axis). 3. Choose the universal joint performance curve which is directly above the intersecting point from Step 2.
10K
110K 50K
5K
JOINT SIZE (HUB OUTSIDE DIAMETER) 1K 10K 5K 4.0 In. (101.60 mm)
500
3.0 In. (76.20 mm) 100 1K 500 50 2.0 In. (50.80 mm) 1.75 In. (44.45 mm) 1.50 In. (38.10 mm) 1.25 In. (31.75 mm) 10 100 50 5 1.0 In. (25.40 mm) 0.875 In. (22.23 mm) 0.75 In. (19.05 mm) 0.625 In. (15.88 mm) 1 10 5 0.50 In. (12.70 mm) 2.5 In. (63.50 mm)
1000
3000
5000
7000
9000
11,000
13,000
15,000
20
5. Horsepower transmitted by universal joint 6. R.P.M. 7. Operating angle: Maximum angle required 8. Backlash (torsional freeplay) condition desired: s Mil-J-6193
s Mil-U-3963
s Not Critical
s Other
UJ Geometry is
s Male s Female
Double
OVERALL LENGTH
Single 21
Training
The total solution from Cooper Power Tools includes not only a complete line of quality industrial tools and accessories but also a professional engineering and product support staff to help customize each tool to specific application requirements. All are as close as a telephone or e-mail. Cooper Power Tools maintains company-owned Service Centers in strategic locations throughout the world, staffed with professional tool repair technicians who use genuine Cooper Power Tools parts and who are outfitted with the very latest in testing, calibration and inspection equipment. Each tool that is returned to a customer from one of our Service Centers carries with it a warranty that is Cooper Power Tools assurance that it will perform just like it did when it was purchased new. Our support personnel are fully capable of helping to diagnose problems and promptly recommend solutions. Our complete line of tools are carefully designed and built from the finest materials available in order to provide years of trouble free service. But, as with any piece of equipment, service problems can occur. All tools are designed to be easy to service ... that is, of course, with properly trained personnel. To facilitate quick repairs, and limit downtime ... Cooper Power Tools conducts training seminars covering all aspects of every tool we make. Introductory training seminars are designed to fully acquaint students with the entire line of tools and their fundamental operation. Advanced training seminars, which are often tailored to individual needs, are designed to hone the skills of the experienced student. Hands-on experience, with an emphasis on troubleshooting and repairing, are the focus of this training. Service literature, product information, brand catalogs and FAQs are also available around the clock on the Web. Just access www.cooperpowertools.com for the latest information available about any of our products and services.
22
23
Conversion Tables
TORQUE CONVERSION IN. LBS. (NM) In. 5 10 15 20 25 30 35 40 45 Nm 0.6 1.1 1.7 2.3 2.8 3.4 4.0 4.5 5.1 In. 50 60 70 80 90 100 110 120 130 Nm 5.7 6.8 7.9 9.0 10.2 11.3 12.4 13.6 14.7 In. 140 150 160 170 180 190 200 Nm 15.8 17.0 18.1 19.2 20.3 21.5 22.6 To Convert Inch Pounds Inch Pounds Inch Pounds Inch Pounds Foot Pounds Foot Pounds Foot Pounds Foot Pounds Newton Meters Newton Meters Newton Meters Newton Meters Kg meters Kg meters Kg meters Kg Cm Kg Cm Kg Cm TORQUE CONVERSION FACTORS Into Foot Pounds Newton meters Kg-meters Kg-Cm Inch Pounds Newton meters Kg-meters Kg-Cm Inch Pounds Foot Pounds Kg-meters Kg-Cm Inch Pounds Foot Pounds Newton-meters Inch Pounds Foot Pounds Newton-meters Multiply By 0.0833 0.1130 0.0115 1.1519 12.000 1.3558 0.1382 13.8240 8.8507 0.7376 0.1020 10.2000 86.8100 7.2340 9.8040 0.8681 0.0723 0.0980
TORQUE CONVERSION Ft. Lbs. (Nm) Ft. Lbs. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Nm 1.36 2.7 4.1 5.4 6.8 8.1 9.5 10.9 12.2 13.6 14.9 16.3 17.6 19.0 20.3 21.7 23.1 24.4 25.8 27.1 28.5 29.8 31.2 32.5 33.9 35.3 36.6 38.0 39.3 40.7 42.0 43.4 44.8 46.1 47.5 48.8 50.2 52.0 52.9 54.2 55.6 57.0 Ft. Lbs. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 Nm 58.3 60.0 61.0 62.4 63.7 65.1 66.4 67.8 69.2 70.5 71.9 73.2 74.6 75.9 77.3 78.7 80.0 81.4 82.7 84.1 85.4 86.8 88.1 90.0 90.9 92.2 93.6 94.9 96.3 97.6 99.0 100.3 102.0 103.1 104.4 105.8 107.1 108.5 110.0 111.2 112.6 114.0 Ft. Lbs. 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 225 250 275 300 350 400 Nm 115.3 117.0 118.0 119.3 121.0 122.0 123.4 125.0 126.1 127.5 129.0 130.2 131.5 133.0 134.2 135.6 149.2 156.0 163.0 170.0 176.3 183.1 190.0 197.0 203.4 210.2 217.0 224.0 231.0 237.3 244.1 251.0 258.0 264.4 271.2 305.1 339.0 373.0 407.0 475.0 542.4
MISCELLANEOUS CONVERSION FACTORS To Convert Inches Millimeters Pounds Kilograms psi bar Into Millimeters Inches Kilograms Pounds bar psi Multiply By 25.4000 0.0394 0.4536 2.2050 0.069 14.5
Reference:
Horsepower (HP) = Torque (Lbs.-In.) x RPM 63,057 or Torque (N-m) x RPM 7,125 Torque (Lbs.-In.) = HP x 63,057 RPM
or Torque (N-m) =
HP x 7,125 RPM
24
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