Beruflich Dokumente
Kultur Dokumente
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Basic information of hydraulic lubrication and filtration Lubrication design Hydraulic schematic Recommended daily maintenance and duplex filter change outs Recommended yearly maintenance Electrical control panel design Electrical circuit
Regular filter element change-out is CRITICAL to the life of your machine. Contamination causes 90% of all hydraulic and lubrication system failures!! The hydraulic lubrication tank is designed to lubricate the turbine bearings. Special attention to the cleanliness of the oil and power pack must be undertaken. Every week an oil sample must be taken to ensure that no water or particle contamination is present. Performing this test every week will bring an early warning before costly catastrophic failure arises. Water is one of the most common and destructive contaminants in a fluid system. When water contaminates a system, it can cause serious problems such as: Corrosion by etching metal Fluid breakdown, reduction of lubricating properties and oil oxidation Accelerated abrasive wear Bearing fatigue Increased acid level Viscosity variance
Whether you use a mineral-base or synthetic fluid, each will have a water saturation point. Above this point, the fluid cannot dissolve or hold any more water, this is called free water. Free water is usually seen as cloudy oil or puddles of water at the bottom of a reservoir. Water which is absorbed into the oil is called dissolved water. At higher temperatures, oil has the ability to hold more water in the dissolved stage due to the expansion of oil molecules. As the oil cools, this ability reverses and free water will appear where not visible before. Water is everywhere. In service, water can get into a system via worn cylinders and actuator seals, coolers or through reservoir openings. Water can come into contact with these entry points when water and or steam are used for cleaning. Condensation is also a prime water source. As fluid cools in a reservoir, the temperature drop condenses water vapour on interior surfaces, which in turn causes rust. Rust scale in the reservoir eventually becomes particulate contamination in the system. When free water becomes present, the system needs to be checked for point of entry of any water contamination. The oil must be replaced or use a vacuum dehydrator to remove the water. If water is present and all entry points for water to get in are resolved, a side unit must be installed with Par Gel water removal filters.
FILTER ELEMENTS ARE NOT WASHABLE AND MUST BE CAREFULLY AND LAWFULLY DISCARDED AFTER CHANGE-OUT.
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SET UP PROCEDURE BEFORE TURBINE STARTS Turn the flow control valve clockwise until closed On the electrical control panel, turn the switch to the on position The pressure gauge on the filter closest to the electrical control panel must read 600KPA If the pressure is low, adjust the Brass relief valve on the power pack to the required pressure Turn the flow control valve anti-clockwise slowly until the pressure gauge closest to the turbine reads 100KPA Manual set up is complete START UP PROCEDURE On the electrical control panel, switch to auto before the turbine starts up The electric pump will start up and build up pressure The pump will continuously switch on and off. This can be adjusted by the timer in the panel +/one minute. During shut down maintenance period, switch the lubrication tanks to the off position When the turbine starts up, the electric pump will run until the timer trips out and the electric pump will switch off The mechanical pump will take over at this stage Check the pressure gauge closest to the turbine when the electrical pump is off. Should the pressure gauge read below 100KPA then adjust the flow control valve accordingly Any loss of pressure in the system from the mechanical pump will switch the electric pump on TROUBLE SHOOTING The electric pump runs when the turbine is in Check relief valve pressure Check pressure gauge nearest to the turbine operation should read 100KPA Adjust flow restrictor Check pressure switches electrical Faulty mechanical pump - service required No water flow to cooler Oil temperature rising Cooler cores are blocked - service required Oil cooler cores damaged service required Oil is contaminated with water Check direction of electric motor Electric motor runs but there is no pressure Check drive coupling Check relief valve setting
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1 x overload switch for 4Kw electric motor 525 volt 1 x 3 way switch ON / OFF / AUTO 1 x emergency stop push button 1 x water proof electrical box 5 x lamp indicators Motor overload pump running low oil pressure low oil level Filter blockage (RED) (GREEN) (RED) (RED) (RED)
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