Drive System Rexroth Indradrive: Complete, Intelligent and Safe

Electric Drives and Control s
Hydraulic s
Linear Motion and Assembly Technologies
Pneumatics
Service
Drive System Rexroth IndraDrive

Complete, intelligent and safe
Discover the unlimited possibilities of Control City! The control technology capital integrates all control and drive components to provide optimum automation solutions and therefore maximum future safety.
Contents
Drive expertise System overview 4
01
8
02
10
Selection guide Power units IndraDrive C and M Control units IndraDrive C and M
03
12
04
34
05
Multi-protocol-capable compact drive system IndraDrive Cs Distributed drive system IndraDrive Mi 48
06
52
07
60
Firmware Motion logic
08
62
09
64
Safety technology Engineering and operating
10
68
11
72
Motors and gearboxes Auxiliary components Glossary
12
106
13
130
14
132
Formulas Additional information
15
134
16
01
Drive expertise
Rexroth IndraDrive and Rexroth IndraDyn cause a stir in the drive market
Solve your automation challenges easily, cost-efficiently and safely with systems from Control City the control technology capital. IndraDrive sets new standards in drive technology with a combination of three product advantages:
S calable
in power and functionality C onsistent in technology, engineering and operation O pen in communication
This means that IndraDrive has numerous application advantages to offer, e.g.: E asy realization of frequency converter to high-end servo applications by using a common platform for open and closed loop S calable range of performance and functionality thanks to the free combination of control and power components W ide performance range from 100 W to 630 kW I nternationally standardized interfaces from analog input to Multi-Ethernet interface
I ntegrated
safety technology compliant with EN 13849-1 Cat. 3 PL d and EN 62061 SIL 2 for Safe Stop and Safe Motion I ntelligent motion logic with PLC according to IEC 61131-3 U niform operating philosophy C onsistent engineering tool D irect power connection C ommon DC bus for exchanging energy in multiple-axis mode E nergy-saving power recovery M otors with the highest level of efficiency
IndraDrive has the power to convince

No matter what demands you make on your drive IndraDrive offers an impressive array of key benefits: llIntegrated hardware platform llScalable functionality llUnique safety concept
Your benefit
5 Automation
Safety on Board
Safety technology certified to EN 13849-1 Cat. 3 PL d and EN 62061 SIL 2, protects machine operators while the drives are in motion. In contrast to conventional safety designs, there is no longer any need for motor contactors, additional speed monitors or frequent power shutdown using the line contactor.
Integrated motion logic with IEC 61131-3 compliant PLC
CANopen, DeviceNet, analog and parallel.

A single software for all tasks
01
Drive expertise
The engineering framework, IndraWorks, carries you through all the steps involved in project planning, programming, parameterization, operation and diagnostics.
A unique platform
Printing and converting machines Conveying and storage systems
Motion logic with IEC 61131-3 compliant PLC can be integrated as an optional feature that consistently applies open standards. This makes it easier to bring in customer know-how and saves on higher-level control systems and personnel training courses.
Integrated technology functions
In the interests of meeting your individual requirements, we have developed two versions of IndraDrive: I ndraDrive C Compact converters I ndraDrive M Modular inverters Particularly economic drive solutions can be derived from the common control units and the combination of different versions.
A complete range of motors
Glass processing machines
Handling and assembly systems
Woodworking machines
Plastics processing machines
The technology functions can be configured on the basis of motion logic to perform a wide and diverse range of process-oriented tasks. This does not require any programming knowledge whatsoever on the users part.
Open interfaces
Internationally recognized interfaces are available for communicating with higher-level machine control systems: SERCOS 2, SERCOS III, Multi-Ethernet (SERCOS III, PROFINET IO, EtherNet/IP, EtherCat), PROFIBUS, PROFINET IO,
The newly developed generation of IndraDyn motors meets all the requirements of modern factory automation through its diversity of design and unique performance: Synchronous and asynchronous servo motors which are more compact and more powerful S ervo motors designed for potentially explosive areas conforming to ATEX and UL/CSA S ynchronous and asynchronous motors for high-speed applications such as motor spindles
Semiconductor technology
Food processing and packaging machines
Textile machines
Metal forming
Machine tools
01
Drive expertise
Rexroth IndraDrive complete, intelligent and safe
Main features of the IndraDrive: C ompact converters and modular inverters on one platform E thernet-based communications hardware with multi-protocol support U ltra-compact drive unit consisting of control unit and servo motor I ntegrated motion logic with IECcompliant PLC D rive-integrated safety technology I ntelligent technology functions I ntegrated engineering framework for project planning, programming, operation and diagnostics C omplete range of synchronous and asynchronous motors
Drive expertise
IndraDrive stands for innovation all along the line. Therefore, choosing the new drive generation from Rexroth means that your every wish will be fulfilled.
01
02
System overview
Rexroth IndraDrive the complete system

Motors and gearboxes
Synchronous servo motors IndraDyn S, MSK, MKE, MSM Pages 74 81 Converters HCS02 Pages 16/17 HCS03 Pages 18/19 HCS04 Pages 22/23 BASIC ANALOG CSB...AN Page 39
AC AC
Power units
Control Controlunits units
Compact drives featuring Ethernet-based communications HCS01 converter ECONOMY and BASIC UNIVERSAL versions Pages 48 51
Complete solutions for standard applications

BASIC OPEN LOOP CSB...FC Page 38
Asynchronous servo motors IndraDyn A, MAD, MAF Pages 82 89
Synchronous linear motors IndraDyn L, MLP/MLS Pages 90/91
For converters and inverters
Synchronous torque motors IndraDyn T, MST/MRT Pages 92/93
Inverters Converters and inverters can be combined Inverters HMS (single-axis unit) Pages 24/25 HMD (double-axis unit) Pages 26/27
DC AC
BASIC PROFIBUS CSB...PB Page 40
Synchronous high-speed motors IndraDyn H, MSS/MRS Pages 94/95
BASIC SERCOS CSB...SE Page 41
Asynchronous frameless (kit) motors 1MB Pages 96/97
Individually configurable for standard and high-end applications

BASIC UNIVERSAL CSB (single-axis control unit) Page 42
Gearboxes for servo motors GTE, GTM Pages 98 101
Power supplies and inverters can be combined
Standard motors, geared motors Pages 102 105
Power supply units HMV Pages 28 29

AC DC
BASIC UNIVERSAL CDB (double-axis control unit) Page 43
ADVANCED CSH Page 44
Motor-integrated drives KSM, KMS, KCU Pages 52 59
Seamlessly coordinated
llIntegrated system llScalable power llFlexible function blocks llOpen communications standards llFuture-proof
Your benefit
Firmware
Basic package
OPEN LOOP / CLOSEDLOOP Operation panels VCP, VCH, VEP Page 45 Mains filters HNF, HNS, NFD Page 108
Engineering and operation
Auxiliary components
9
02
System overview
The basic package contains all the functions for standard applications.
Extension packages
SERVO Software module PFM Page 45
Mains filters, mains choke HNK Page 109 Mains chokes HNL Pages 110/111 DC chokes HLL Page 112
Frictional torque compensation and compensation for backlash on reversal, axis and encoder error correction, touch probe, etc.
SYNCHRONISATION
Electronic gears, electronic cam plate, etc.
IndraWorks Engineering software framework for start-up, programming, etc. Pages 68/69
Motor filters HMF Page 113
MAIN SPINDLE
Cables
Power cables RKL Pages 126/127
Brake resistors HLR Pages 115 117
Spindle positioning, gear change, etc.
IndraMotion MLD Encoder cables RKG Pages 126/127
Brake chopper HLT Page 114 Brake units HLB Page 116
Motion logic conforming to IEC 61131-3 Technology packages based on IndraMotion MLD
Fiber optic cables, bus connectors, etc.
Capacity module HLC Page 117
Productivity Agent (predictive maintenance), function blocks, demand processing, special cam groups, extended drive function, PLCopen library, etc. Pages 60/61
Hybrid cable, terminal connector RKH Page 59
Blower unit HAB Page 118
10
03
Selection guide
Five steps to your drive solution
Step 1
Determine your drive requirements T orque, speed, power P erformance (control quality ) I nterfaces, functions S ingle-axis or multi-axis drive
Example
I Servo drive for a handling axis R MS torque 4.5 Nm M aximum torque 8 Nm S peed 2,500 min-1 I nterface PROFIBUS S imple servo functionality
Help
Drive sizing program IndraSize Pages 70/71
11
03
Selection guide
Select the power unit/motor combination
I IndraDrive C with IndraDyn S HCS02.1E-W0028-A-03-NNNN MSK050C-0300-NN-S1-UG0-NNNN S tandstill torque 5 Nm M aximum torque 15 Nm M aximum speed 4,700 min-1
Power units Pages 12 33 Motors Pages 72 105
Identify the control unit performance and interfaces H igher-level control system E ncoder I nputs and outputs S afety technology
I Control unit BASIC PROFIBUS CSB01.1N-PB-ENS-NNN-NN-S-NN-FW S tandard performance P ROFIBUS I ndraDyn standard encoder S tandard operator panel N o additional options
Control units Pages 34 47
Define the firmware function B asic OPEN LOOP or CLOSED LOOP package E xtension packages M otion logic T echnology functions
I Basic CLOSED LOOP package FWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN N o extension packages
Firmware Pages 60/61
Select the accessories M ains filters and mains chokes B rake resistors, brake units C apacity modules C ables S oftware
I Mains filter NFD03.1-480-016 I Power cable RKL4302/005,0 I Encoder cable RKG4200/005,0 I Basic accessories HAS01.1-065-NNN-CN I Shield connection HAS02.1-002-NNN-NN I Software SWA-IWORKS-D**-xxVRS-D0-DVD**-COPY
Auxiliary components Pages 106 127 Engineering framework Pages 68/69
12
04
Power units IndraDrive C and M
Rexroth IndraDrive power units
Customized for the desired number of axes and performance level

llWide power range for all applications ll Converters and inverters can be combined ideal for small axis groups ll Power supplies and inverters can be combined ideal for large axis groups
Your benefit
IndraDrive C compact converters

P ower range from 1.5 kW to 630 kW with maximum current from 12 A to 1,535 A H igh overload capacity C ompact design for single-axis applications C an be connected to inverters for cost-effective solutions D irect mains connection from 200 V to 500 V
AC AC
13
04
Converters and inverters can be combined
IndraDrive M modular inverters

S ingle-axis inverter with maximum current from 20 A to 350 A D ouble-axis inverter with maximum current from 12 A to 36 A S pace-saving design for multi-axis applications C an be powered via power supply unit or converter E nergy exchange via common DC bus C an be connected to a converter for cost-effective solutions
DC AC
Power supplies and inverters can be combined
IndraDrive M modular power supplies

P ower range from 15 kW to 120 kW D irect mains connection from 400 V to 480 V E nergy-saving line regeneration I ntegrated mains contactor I ntegrated brake resistor
AC DC
14
04
IndraDrive the clever combination of power units

Single-axis solution with a converter The IndraDrive C series of converters integrate inverter and power supply in one unit. The compact construction contains additional mains connection components, making it particularly suitable for single-axis applications. 3 AC 200 V ... 500 V Multi-axis solution with converters and inverters A combination of IndraDrive C converters and modular IndraDrive M inverters is a particularly cost-effective solution for small axis groups. The converter for the first axis supplies the inverters of the other axes at the same time. In this case, a converter with sufficient power reserve must be selected in order to be able to supply the smaller inverters as well. 3 AC 400 V ... 500 V
M M
Multi-axis solution with power supplies and inverters Multi-axis applications are the domain of the modular system IndraDrive M. Power supplies provide the necessary DC bus voltage for the inverters. Compact single-axis or double-axis inverters and power supplies with integrated mains connection components enable compact solutions for large axis groups. Maximum energy efficiency can be achieved with power supplies that are capable of mains regeneration. Beside the power recovery encountered in regenerative operation of the drives, these devices also feature sinusoidal line currents, an overall power factor of 0.99 and a closedloop DC bus.
3 AC 400 V ... 480 V
Control voltage
Module bus
DC bus
M M
M M
IndraDrive C Power units HCS02 1 AC 200 250 V Mains voltage Supply frequency DC bus continuous power Continuous mechanical power1) Overload capacity Switching frequency/ max. output frequency kHz/ Hz 12/1,200 16/1,600 Output voltage Suitable for cabinet depth Mains contactor Brake chopper Brake resistor Converter/inverter combination Control voltage DC 24 V Protection category Installation height Ambient temperature Relative air humidity Degree of contamination Cooling system CE-mark Certification EMC
All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency
1) 2) 3) 4)
IndraDrive M Inverter HCS04 HMS01/HMS02 HMD01 Power supply units infeed HMV01.1E Power supply units regenerative HMV01.1R HMV02.1R 3 AC 400 480 V (+10 %/15 %) 48 62 18 120 1.5x HMx01: 400/HMx02: 300 internal or external external yes yes external IP20 internal3) internal3) internal3) 1.5 2.5x
Converter HCS03
V Hz kW kW
3 AC 200 500 V (10 %) 2.1 14 1.5 11 2.5x
3 AC 400 500 V 3 AC 380 480 V (+10 %/15 %) 48 62 13 85 11 75 1.5 2x 4/400 8/800 110 630 1.2 1.65x (+10 %/15 %)
1.5 75 1.5 2.5x 4/400 8/800 12/1,2002) 16/1,6002)
15
04
0 335 (at DC bus voltage DC 475 V) V mm 300 internal internal (optional external) yes external (optional internal) m C % yes internal or external 0 400 (at DC bus voltage DC 570 V) 0 530 (at DC bus voltage DC 750 V) 400 external 600
1,000 over NN, with derating to 4,0004) 0 ... +40, with derating to +55 5 95 (as per EN 61800-5-1), no dewing 2 (as per EN 61800-5-1) Air cooling Complies with the low voltage directive 73/23/EEC and the EMC directive 89/336/EEC EN 6800-5-1, EN 61800-03, UL 508c, C22.2 No. 14-05 C3 (as EN 61800-3)
applies to S1 mode on 4-pole standard motors 3 AC 400 V/50 Hz at 4 kHz switching frequency and a rotary frequency > 4 Hz HMD01 and HMS02.1N-W0028 up to 8 kHz/800 Hz only not applicable for HMV01.1R-W0120 HCS04 up to 3,000 m
16
04
IndraDrive C compact converters HCS02

Converters Models with integrated control voltage supply with integrated temperature-dependent fan control no additional options Performance data Continuous current1) Maximum current DC bus continuous power without/with choke Maximum output without/with choke Mains voltage Continuous input mains current Dependence of output on mains voltage DC bus terminal2) DC bus capacity Brake resistor Brake resistor Maximum braking energy consumption Permanent braking power Maximum braking power Control voltage data Control voltage, internal Control voltage, external Power consumption without control unit and motor brake Continuous current without control unit and motor brake Mechanical data Width W Height H Depth D Mass
1) 2)
HCS02.1E-W0012 -A-03-NNNV -A-03-LNNN -A-03-NNNN
A A kW kW V A
4.5 11.5 2.1/2.1 5/5 6
11.3 28.3 5.1/5.1 8/10 13
20.6 54 7/10 12/16 19
28.3 70.8 9/14 14/19 30
3 AC 200 ... 500, 1 AC 200 ... 250 (10 %) at ULN < 400 V: 1 % power reduction per 4 V at ULN > 400 V: 1 % power gain per 5 V 270 internal 5 0.15 10 405 internal/external 9 0.35/3.8 18 675 internal/external 13 0.5/5.5 25
135 internal
kWs kW kW V V W A mm mm mm kg
1 0.05 4
DC 24 (not for supply of motor holding brake) DC 24 20 % (DC 24 5 % when supplying motor holding brake) 12 0.5 65 290 252 2.9 3.8 6.7 6.8 14 0.6 65 23 1 105 352 23 1 105
All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency in case of output frequency less than 4 Hz the output current will be reduced for the connection of additional units, such as HMS, HCS, HLB, HLC
HCS02
Main filter HNF, NFD
1 AC 200 ... 250 V 3 AC 200 ... 500 V

L1 L2 L3
L1.1 L2.1 L3.1 U1 V1 W1
Main choke HNL

U2 V2 W2
17
04
Main contactor X3 Mains connection

L1 L2 L3
External brake resistor HLR
Control unit
3~
Capacity module HLC Brake unit HLB
X9
Internal power supply
Control voltage DC bus terminal
24 V 0V L+ L
24 V 0V L+ L X1 Module bus
3~
A1 A2 U1 A3
X5 Motor connection Motor filter HMF
V1 W1 V2 W2 PE
U2
Optional auxiliary component Connection X9 not required with HCS02.1E-W0012 and -W0028. No DC bus terminal with HCS02.1E-W0012 When mains filters HNF and NFD are used, the maximum input voltage is 3 AC 480 V.
M 3~
MotTemp + MotTemp Brake + 24 V Brake 0 V X6
X1 Module bus
18
04
IndraDrive C compact converters HCS03

Converters Models with integrated control voltage supply with integrated control voltage supply and brake chopper with integrated control voltage supply, brake chopper and fan control Performance data Continuous current1) Maximum current DC bus continuous power without/with choke Maximum output without/with choke Mains voltage Continuous input mains current Dependence of output on mains voltage DC bus terminal2) DC bus capacity Brake chopper Permanent braking power Maximum braking power Control voltage data Control voltage, internal Control voltage, external Power consumption without control unit and motor brake Continuous current without control unit and motor brake Mechanical data Width W Height H Depth D Mass
1) 2)
HCS03.1EW0070 -A-05-NNNV -A-05-NNBV -A-05-LNBV
A A kW kW V A
45 70 13/25 20/40 50
73 100 24/42 33/59 80 1,440 18.9 63
95 150 34/56 54/89 106 1,880 25.2 97
145 210 42/85 68/124 146 4,700 42.6 137
3 AC 400 ... 500 (+10 %/15 %) at ULN < 400 V: 1 % power reduction per 4 V decrease in voltage
F kW kW V V W A mm mm mm kg
940 13.2 42
DC 24 (not for supply of motor holding brake) DC 24 20 % (DC 24 5 % when supplying motor holding brake) 22.5 0.9 125 25 1 225 440 309 13 20 20 38 25 1 225 30 1.3 350
All data for nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency
in case of output frequency less than 4 Hz the output current will be reduced for the connection of additional units, such as HMS, HCS, HLB, HLC
HCS03
Mains contactor Mains filter HNK with integrated mains choke
3 AC 400 ... 500 V
alternative
L1 L2 L3
L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1 U1 V1 W1 U2 V2 W2
Mains choke HNL

L1.1 L2.1 L3.1
19
04
Mains contactor X3 Mains connection PE
L1 L2 L3
3~
Control unit
Brake chopper External brake resistor HLR Internal power supply
X9
Control voltage
24 V 0V L+
24 V 0V L+ L MotTemp + MotTemp Brake + 24 V Brake 0 V X1 Module bus
DC bus terminal
X1 Module bus
3~
A1 U1 A2 V1 A3 W1
X5 Motor connection Motor filter HMF
X6
U2
V2 W2 PE
Optional auxiliary component
M 3~
Mains choke always required with HCS03.1E-W0210 When HNF mains filters are used, the maximum input voltage is 3 AC 480 V.
20
04
IndraDrive C powerful converters HCS04

Converters Models HCS04.2EW0350-N-04NNBN HCS04.2EW0420-N-04NNBN HCS04.2EW0520-N-04NNBN HCS04.2EW0640-N-04NNNN HCS04.2EW0790-N-04NNNN HCS04.2EW1010-N-04NNNN HCS04.2EW1240-N-04NNNN HCS04.2EW1540-N-04NNNN
Power data with high continuous load1)/high overload2) Typical motor rating Continuous current Maximum current 60 s Maximum current 2 s Power supply continuous current3) Power supply voltage DC bus terminal DC bus capacity Brake chopper Brake chopper Permanent braking power Maximum brake power 10 s Control voltage data Control voltage, internal Control voltage, external Mechanical data Width W Height H Depth D Mass
1) 2) 3)
kW hp A A A A V
132/110 200/150 259/215 311/323 350/355 226/194
160/132 250/200 300/257 360/386 405/424 271/229
200/160 300/250 366/313 439/470 494/516 338/277
250/200 400/300 459/387 551/581 620/639 418/340
315/250 500/400 586/477 703/716 791/787 527/424
400/315 600/400 720/614 864/921 972/1,013 660/529
500/400 700/600 894/749 1,073/1,124 1,207/1,236 834/675
630/500 900/700 1,126/930 1,351/1,395 1,520/1,535 1,037/834
3 AC 380 ... 480 (+10 %/15 %) 7.8 internal 100 200 10.4 internal 120 240 10.8 internal 200 300 15.6 external 200 375 16.2 external 400 475 23.4 external 400 600 31.2 external 400 750 7.8 internal
mF
kW kW
85 165
V V mm mm mm kg 350 782 380 74 330 950 380 80 430 950 380 110
DC 24 (not for supply of motor holding brake) DC 24 +/20 % 585 950 380 140 585 950 380 140 880 1,150 380 215 880 1,150 380 225 1,110 1,150 380 300
All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency with main or DC choke overload 20 % for 60 s, 35 % for 2 s overload 50 % for 60 s, 65 % for 2 s with DC choke HLL
HCS04
HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520
3 AC 400 ... 480 V Mains contactor Mains choke HNL1)

U1 V1 W1 U2 V2 W2
L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1
21
X3 Mains connection
04
L1 L2 L3
Internal mains filter

L1 L2 L3
Control unit
R0 S0 T0
Alternative external fan voltage supply 3 AC 400 ... 480 V
3~
PO External DC choke HLL1) PA+ PB External brake resistor HLR PA+ 24 V 0V PA+ PC Internal power supply Brake chopper
Control voltage
DC bus terminal
X5 Module bus
U U1 V V1 W
MotTemp + MotTemp
Brake + 24 V Brake 0 V
3~
X5 Module bus
Motor connection Motor filter HMF
X6
X2
W1
U2
V2 W2 PE
Optional auxiliary components

1)
Alternative mains choke HNL or DC choke HLL
M 3~
22
04
HCS04
HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010

U1 V1 W1 U2 V2 W2
L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1
X3 Mains connection
L1 L2 L3

L1 L2 L3
3~
Control unit
R0 S0 T0
PO External DC choke HLL1) PA+ Internal power supply
External brake resistor HLR External brake chopper HLT
Control voltage
24 V 0V PA+ PC Brake + 24 V Brake 0 V BU+ BU MotTemp + MotTemp X5 Module bus
DC bus terminal
X5 Module bus
U U1 V V1 W
3~
X6
X2
W1
U2
V2 W2 PE

1)
M 3~
HCS04
HCS04.2E-W1240 HCS04.2E-W1540

U1 V1 W1 U2 V2 W2 U1 V1 W1 U2 V2 W2
L1 L2 L3
L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1 L1.1 L2.1 L3.1
23
X3 Mains connection
04
L1 L2 L3
L1 L2 L3
L1 L2 L3
L1 L2 L3
Control unit
R0 S0 T0
3~
PO.1 External DC choke HLL1)
3~
External brake resistor HLR External brake chopper HLT
PA+ PO.2
Control voltage
24 V 0V PA+ PC
Internal power supply BU+ BU MotTemp + MotTemp Brake + 24 V Brake 0 V X5 Module bus
DC bus terminal
X5 Module bus
U U1 V V1 W
3~
X6
X2
W1
U2
V2 W2 PE

1)
M 3~
24
04
IndraDrive M modular single-axis inverter HMS01 and HMS02

Single-axis inverters Models no additional options Performance data Continuous current1) Maximum current DC bus capacity Control voltage data Control voltage external Power consumption without control unit and motor brake Continuous current without control unit and motor brake Mechanical data Width W Height H Depth D Mass
1) 2) 3)
HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS01.1N- HMS02.1N- HMS02.1NW0020-A07-NNNN W0036-A07-NNNN W0054-A07-NNNN W0070-A07-NNNN W0110-A07-NNNN W0150-A07-NNNN W0210-A07-NNNN W0350-A07-NNNN W0028-A07-NNNN W0054-A07-NNNN
A A mF
12.1 20
21.3 36
35 54
42.4 70
68.5 110
100 150
150 210
250 350
13.8 28 0.14
25 54 0.27
DC 24 20 % (DC 24 5 % when supplying motor holding brake)
10
15
10
16
34
23
75
2182)
13
17
0.4
0.7
0.4
0.7
1.4
3.1
9.12)
0.5
0.7
mm mm mm kg
50
50
75
100 4403) 309
125
150
200
350
50 352 252
75
5.3
5.3
6.7
7.9
11
12.7
18.4
31.7
3.5
All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency
in case of output frequency less than 4 Hz the output current will be reduced including auxiliary filter HAB overall height HMS01.1N-W0350 with auxiliary fan HAB: 748 mm
HMS01
HMS02
25
04
24 V 24 V 0V 0V L+ L L+ DC bus DC terminal bus terminal L Control Control voltage voltage
24 24 V V 0 V0 V L+ L+ L L
24 V 24 V 0V 0V L+ L L+ DC bus DC terminal bus terminal L Control Control voltage voltage
24 V 24 V 0 V0 V L+ L+ L L
X13 X13 External Anschluss fanexterner connector Lfter
MotTemp + MotTemp MotTemp +V Brake + 24 MotTemp Brake 0 V Brake + 24 V Brake 0 V
X1 X1 Module Module bus bus
3~ 3~
X1X1 Module Module bus bus
X1 X1 Module Module bus bus
MotTemp + MotTemp MotTemp +V Brake + 24 MotTemp Brake 0 V Brake + 24 V Brake 0 V
3~ 3~
X1 X1 Module Module busbus
A2 A2 A1 A1 A3 A3
A2 A2 A1 A1 A3 A3
X5 X5 Motor Motor connection connection
X6 X6
X5 X5 Motor Motor connection connection
X6 X6
M M 3~ 3~
M M 3~ 3~
Connection Connection X13 X13 on HMS01.1N-W0350 on HMS01.1N-W0350 only only
26
04
IndraDrive M modular double-axis inverter HMD01

Double-axis inverter Models no additional options Performance data Continuous current per inverter (axis)1) Maximum current per inverter (axis)1) Control voltage data Control voltage, external Power consumption without control unit and motor brake Continuous current without control unit and motor brake Mechanical data Width W Height H Depth D Mass
All data apply to nominal rating at 3 AC 400 V mains voltage and 4 kHz switching frequency
1)
HMD01.1NW0012-A07-NNNN
A A V W A mm mm mm kg
7 12
10 20
20 36
DC 24 20 % (DC 24 5 % when supplying motor holding brake) 17 0.7 50 17 0.7 50 440 309 5.5 5.7 7.5 11 0.5 75
in case of output frequency less than 4 Hz the output current will be reduced
HMD01
27
04
24 V 0V L+ L
24 V Control voltage 0V L+ L
DC bus terminal
MotTemp + MotTemp Brake + 24 V Brake 0 V
3~
3~
A1 A2
A3
A1 A2
A3
X5.1 Motor connection

M 3~
X6.1
X5.2 Motor connection

M 3~
X6.2
MotTemp + MotTemp Brake + 24 V Brake 0 V
X1 Module bus
X1 Module bus
28
04
IndraDrive M modular power supplies HMV01 and HMV02

Infeed modules Models no additional options Performance data DC bus continuous power without/with choke Maximum output Mains voltage Continuous input mains current Dependence of output on mains DC bus capacity DC bus voltage range Brake resistor Brake resistor Maximum braking energy consumption Permanent braking power Maximum braking power Control voltage data Control voltage, external Power consumption Continuous current Mechanical data Width W Height H Depth D Mass mm mm mm kg 13.5 22 32 150 250 350 175 4402) 309 13.5 20 31 34.5 250 350 350 150 352 252 9.5 V W A 25 1 30 1.3 55 2.3 DC 24 5 % 31 1.3 41 1.9 108 4.5 2241) 131) 27 1.1 kWs kW kW 100 1.5 36 250 2 90 500 2.5 130 internal 80 0.4 36 100 0.4 90 150 0.4 130 external internal 40 0.3 33 F V kW kW V A 51 125 200 18/30 45 45/75 112 72/120 180 /18 45 26 /45 112 65 /65 162 94 /120 180 181 /15 29 23 HMV01.1EW0030-A-07 -NNNN HMV01.1EW0075-A-07 -NNNN HMV01.1EW0120-A-07 -NNNN HMV01.1RW0018-A-07 -NNNN Regenerative modules HMV01.1RW0045-A-07 -NNNN HMV01.1RW0065-A-07 -NNNN HMV01.1RW0120-A-07 -NNNN HMV02.1RW0015-A-07 -NNNN
3 AC 400 480 (+10/15 %) at ULN < 400 V: 1 % power reduction per 4 V at ULN > 400 V: 1 % power gain per 4 V 1,410 3,760 DC 435 710 5,640 705 at ULN > 400 V: no power gain 1,880 2,820 DC 750 (regulated) 4,950 700
In the case of the HMV01.1R the continuous output and maximum output data also apply feedback mode. All data apply to nominal rating at 3 AC 400 V mains voltage Connection option for auxiliary components, such as HLB, HLC etc.
1) 2)
including auxiliary filter HAB overall height HMV01.1R-W0120 with auxiliary fan HAB: 748 mm
HMV01
HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065
3 AC 400 ... 480 V

L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1
Mains choke HNL
U1 V1 W1 U2 V2 W2
29
X3 Mains connection
04
X14 Mains voltage synchronisation
L1 L2 L3
X33 Acknowledgements Power Mains contactor
Bb1 X31 Messages UD WARN
X2 RS232
3~
X32 Mains contactor control DC bus short circuit

24 V 0V L+ L
24 V
Control voltage
0V L+
DC bus terminal
L
X1 Module bus
X1 Module bus
Optional auxiliary component Mains choke HNL always required with HMV01.1R Connection X14 on HMV01.1R only
30
04
HMV01
HMV01.1R-W0120
3 AC 400 ... 480 V

L1 L2 L3
Mains filter HNF

L1.1 L2.1 L3.1
Mains choke HNL
U1 V1 W1 U2 V2 W2
X3 Mains connection
L1 L2 L3
X33 Acknowledgements Power
X2 RS232
3~
X34 Coil of external mains contactor Capacity module HLC Brake unit HLB

24 V 0V L+ L
24 V
Control voltage
0V L+
DC bus terminal
X1 Module bus
X1 Module bus
XL5 External fan connector
HMV02
HMV02.1R-W0015
3 AC 400 ... 480 V Mains filter HNS

L1 L2 L3
Terminal 9-pole
X41.1 X41.2
L1.1 L2.1 L3.1
X41.1 D-Sub 9-pole X41.2 Converter on terminal
Mains choke HNL
U1 V1 W1 U2 V2 W2
31
04
DC bus capacitor HLC Brake unit HLB X3 Mains connection
L1 L2 L3
X33 Acknowledgements Power Mains contactor
X2 RS232
3~

24 V 0V L+ L
24 V
Control voltage
0V L+
DC bus terminal
L
X1 Module bus
X1 Module bus
32
04
Derating under differing operating conditions

Capacity utilization factor Capacity utilization factor
Where installation conditions differ, the performance data of the power units decrease according to the capacity utilization factors for: C ontinuous current D C bus continuous output C ontinuous braking power
1,0 0,9 0,8 0,7 0,6
1,0 0,9 0,8 0,7 0,6
35
40
45
50
55
1.000
2.000
3.000
4.000
Temperature [C]
Installation height [m]
Capacity utilization factor
Compared with operation at 4 kHz switching frequency, the output currents of the power units decrease at higher switching frequencies. Please refer to these diagrams for the capacity utilization factors relevant for your application.
HCS02
1,0 0,8 0,6 0,4 0,2 0,0

HCS03
1,0 0,8 0,6 0,4 0,2 0,0
12
16
12
16
W0012 W0028 W0054 W0070
Switching frequency [kHz]
HMS
1,0 1,0
HMD
0,8 0,6 0,4 0,2 0,0
0,8 0,6 0,4 0,2 0,0 4

5 6 7 8
12
16
33
04
34
05
Control units IndraDrive C and M
Rexroth IndraDrive control units
Scalable performance and functionality

ll Individual solutions for standard to high-end applications ll Integrated motion logic with innovative technology functions llOpen interfaces for international use llCertified safety technology
Your benefit
We can supply control units tailored to your specific application, ranging from standard to high-end applications. Integrated motion logic, numerous technology functions, certified safety technology and standardized interfaces leave nothing to be desired.
BASIC control units standard performance and functionality

These control units constitute the economic solution for all standard applications with moderate requirements in terms of performance and interface flexibility. A standard encoder interface for IndraDyn motors is already featured among the BASIC control units. The BASIC UNIVERSAL control units have an additional expansion slot available. The following BASIC control units are available to choose from: B ASIC OPEN LOOP B ASIC ANALOG B ASIC PROFIBUS B ASIC SERCOS B ASIC UNIVERSAL single-axis B ASIC UNIVERSAL double-axis
35
05
ADVANCED control units maximum flexibility and performance

These control units meet the highest requirements in terms of performance. Virtually any application can be tackled with the wide range of communication and encoder interfaces as well as analog or digital inputs and outputs.
36
05
IndraDrive scalable performance and functionality

All IndraDrive control units from the simple frequency converter to the high-end servo drive with integrated motion control are compatible with all IndraDrive C converters and IndraDrive M inverters. The control units differ in performance, function and configuration. When combined with the various firmware versions and operating panels, every conceivable requirement can be met. This flexible system concept opens up the full range of options when it comes to tackling your individual application always providing the optimum technical and economical solution.
Power unit
Control unit
Overview
Single-axis BASIC OPEN LOOP
Single-axis BASIC ANALOG
Single-axis BASIC PROFIBUS
Single-axis BASIC SERCOS
Single-axis BASIC UNIVERSAL
Double-axis BASIC6) UNIVERSAL
Single-axis ADVANCED
Control communication Analog/digital for Open Loop operation Analog interface Parallel interface PROFIBUS SERCOS2 SERCOSIII Multi-Ethernet CANopen DeviceNet Configurations Optional 1 Optional 2 Optional 3 Safety option Slot for MultiMediaCard l2) l l2) l l2) l l2) l l l l/l l/l l/l l l l l l l l l l l 3) 1)
Options
Single-axis BASIC OPEN LOOP
Single-axis BASIC ANALOG
Single-axis BASIC PROFIBUS
Single-axis BASIC SERCOS
Single-axis BASIC UNIVERSAL
Double-axis BASIC6) UNIVERSAL
Single-axis ADVANCED
Encoder interfaces IndraDyn motors MSK, MKE, MAD and MAF, Hiperface, 1 VPP and 5 V TTL4) MHD and MKD motors EnDat 2.1, 1 VPP and 5 V TTL5) Safe Torque Off (Category 3 PL e/SIL 3) Safe Motion (Category 3 PL d/SIL 2) Expansions Encoder emulation Analog I/O extension Digital I/O extension Digital I/O with SSI interface Cross communication Software module MultiMediaCard Operation panel Standard Cycle times Current control Speed control Position control PWM frequency 4/8 kHz 12/16 kHz Inputs/outputs Digital inputs/of which utilizable for touch probes Digital inputs/outputs (user-defined settings) Analog inputs Analog outputs Relay outputs Interfaces RS232 Control voltage data Control voltage Power consumption without options Continuous current l Standard
1) 6)
l s s s l/l /
l l l
l l 125 250 500
l l
l l
l 62.5 125 250
Safety options compliant with EN 13849-1 and EN 62061
37
05
l/l /
l/l /
l/l /
l/l /
l/l /
l/l l/l
8/ 2 2 3 l V W A
2)
5/ 4 2 1 l
5/1 3 1 l
5/1 3 1 l DC 24
5/1 3 1 l
18/2 4 1 2 1 l
7/2 4 1 2 1 l
7.5 0.31
3)
8 0.33
7.5 0.31
4)
7.5 0.31
supply voltage 12 V
5)
6.5 0.27
supply voltage 5 V
7.5 0.31
6 0.25
Optional
encoder interface for IndraDyn motors only with SERCOS III and EtherCat
in conjunction with additional options
only in connection with power unit HMD
38
05
BASIC OPEN LOOP for all applications without an encoder

Interfaces Digital inputs and outputs Analog inputs and outputs This control unit is specifically designed for frequency converter applications without a encoder. The target speed can be set via analog or digital inputs. Status signals and diagnostic messages are output via digital outputs or isolated relay contacts. For an easy start-up use the standard operation panel or a PC with the Rexroth IndraWorks software.
Interfaces Relay outputs
Interfaces Analog inputs and outputs
Serial interface RS232
Operation panel Standard operation panel
The simple step-by-step guide to ordering your BASIC OPEN LOOP control unit:
CSB01.1N-FC-NNN-NNN-NN-S-NN-FW
Single-axis BASIC Control communication FC = Frequency converter interface Operation panel S = Standard
BASIC ANALOG cost-effective, proven technology

Encoder interfaces IndraDyn motors, Hiperface, 1 VPP and 5 V TTL This control component allows you to enjoy the many benefits of digital drive technology on controls with the conventional 10 V analog interface. In addition, it gives you the added option of expanding your control equipment at any time to include other communication interfaces by exchanging the control component while retaining the control cabinet setup. The default speed is set via the analog input. Signals, such as Control enable or Drive stop, are exchanged by the control system and control unit via digital inputs and outputs. The encoder emulation inside the drive systematizes the actual positions for the control system. There is a choice between the straightforward incremental encoder signal or SSI format. The correct interface for connecting the IndraDyn motors or other standardized encoders, such as Hiperface, is already integrated.
Interfaces Digital inputs and outputs Analog inputs Relay outputs
Safety option Safe Torque Off
39
Encoder emulation
The simple step-by-step guide to ordering your BASIC ANALOG control unit: Option
CSB01.1N-AN-ENS-NNN-L2-S-NN-FW
Single-axis BASIC Control communication AN = Analog interface Encoder interfaces ENS = IndraDyn motors, Hiperface, etc. Operation panel S = Standard Safety technology L2 = Safe Torque Off NN = Without starting lockout
SAFETY ON BOARD
05
40
05
BASIC PROFIBUS ideal for factory automation

Encoder interfaces IndraDyn motors, Hiperface, 1 VPP and 5 V TTL The PROFIBUS fieldbus interface has been used successfully for many years in automated manufacturing technology and process automation. This bus system is the means by which the control system cyclically exchanges with the bus users all the specified and actual values, including status signals and diagnostic messages. The correct interface for connecting the IndraDyn motors or other standardized encoders, such as Hiperface, is already integrated.
Interfaces Digital inputs and outputs Relay outputs Safety option Safe Torque Off
Control communication PROFIBUS
SAFETY ON BOARD
Start-up with the IndraWorks engineering tool is a convenient option via PROFIBUS.
The simple step-by-step guide to ordering your BASIC PROFIBUS control unit: Option
CSB01.1N-PB-ENS-NNN-L2-S-NN-FW
Single-axis BASIC Control communication PB = PROFIBUS Encoder interfaces ENS = IndraDyn motors, Hiperface, etc. Operation panel S = Standard Safety technology L2 = Safe Torque Off NN = Without starting lockout
BASIC SERCOS precise and cost-effective

Encoder interfaces IndraDyn motors, Hiperface, 1 VPP and 5 V TTL Only with the SERCOS 21) can you benefit from all the advantages of digital intelligent drive technology. One distinguishing feature of SERCOS is its extremely short cycle time with which all target and actual values are transferred between the control system and control units. In conjunction with the exact synchronization of all drives, the SERCOS 2 guarantees maximum dynamics and precision. Signal transfer via fiber optics guarantees the secure exchange of real-time data with minimal wiring.
Interfaces Digital inputs and outputs Relay outputs Safety option Safe Torque Off
41
Control communication SERCOS 2
With the engineering tool, IndraWorks, one convenient start-up option is via the SERCOS service channel and the other is via the RS232 interface.
1)
SERCOS 2, the internationally standardized drive interface (IEC 61491/EN 61491) facilitates optimum compatibility of digital drives and controls made by different manufacturers while exploiting the respective product attributes to maximum effect.
The simple step-by-step guide to ordering your BASIC SERCOS control unit: Option
CSB01.1N-SE-ENS-NNN-L2-S-NN-FW
Single-axis BASIC Control communication SE = SERCOS 2 Encoder interfaces ENS = IndraDyn motors, Hiperface, etc. Operation panel S = Standard Safety technology L2 = Safe Torque Off NN = Without starting lockout
SAFETY ON BOARD
The correct interface for connecting the IndraDyn motors or other standardized encoders, such as Hiperface, is already integrated.
05
42
05
BASIC UNIVERSAL single-axis flexible for customized solutions

Encoder interfaces IndraDyn motors, Hiperface, 1 VPP and 5 V TTL Option Encoder interfaces Analog I/O extension Encoder emulation Regardless of your preferred type of control communication, BASIC UNIVERSAL offers you a wide range of industry-standard interfaces. As a result, this control unit is well suited for a variety of applications including those in your industry. The correct interface for connecting the IndraDyn motors or other standardized encoders, such as Hiperface, is already integrated. In addition, this control unit has an empty slot for the connection of another encoder, connection of the analog I/O extension or for the emission of emulated encoder signals.
Interfaces Digital inputs and outputs Relay outputs
Slot MultiMediaCard
Safety option Safe Torque Off
SAFETY ON BOARD
An additional plug-in MultiMediaCard gives you the option of simple transmission or duplication of your drive parameters. This card can also be used to expand the memory for the motion logic integrated in the drive (firmware option). For an easy start-up use a PC with the Rexroth IndraWorks software.
Control communication SERCOS III PROFIBUS etc.
The simple step-by-step guide to ordering your BASIC UNIVERSAL single-axis control unit:
Option
CSB01.1C-SE-ENS-NNN-L2-S-NN-FW
Single-axis BASIC UNIVERSAL Control communication SE = SERCOS 2 PB = PROFIBUS PL = Parallel interface CO = CANopen, DeviceNet S3 = SERCOS III ET = Multi-Ethernet NN = Not equipped Encoder interfaces ENS = IndraDyn motors, Hiperface, etc. Operation panel S = Standard Safety technology L2 = Safe Torque Off NN = Without starting lockout Option ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O extension MEM = Encoder emulation NNN = Not equipped
BASIC UNIVERSAL double-axis flexible, reliable, space-saving

Slot MultiMediaCard Option 3 and 4 Encoder interfaces Analog I/O extension Encoder emulation Many axes and limited installation space these are typical requirements that can be met competently and economically with the BASIC UNIVERSAL double-axis control unit. With the BASIC UNIVERSAL doubleaxis, we have implemented all the functionality for two digital axes in a single control unit. With certified safety technology conforming to EN 13849-1 and EN 62061, you are providing effective protection for both the machine and operator. Indeed, we have integrated a number of different safety functions, directly in the drive. This increases reliability while saving on monitoring components and minimizing installation work. In terms of control communication you can choose between SERCOS 2, PROFIBUS, SERCOS III and Multi-Ethernet. In the interests of meeting the specific demands of your individual application, IndraDrive offers additional options for the connection of various encoder systems, the connection of an analog I/O extension or for the emission of emulated encoder signals. The double-axis control unit offers the ability of storing the axis-oriented drive parameters of both axes on the optional MultiMediaCard.
Interfaces Digital inputs and outputs Analog inputs and outputs Relay outputs
Option 1 and 2 Encoder interfaces
43
05
Safety option Safe Torque Off Safe Motion
SAFETY ON BOARD
The simple step-by-step guide to ordering your BASIC UNIVERSAL double-axis control unit:
Option
CDB01.1C-SE-ENS-EN2-NNN-MA1-S2-S-NN-FW
Double-axis BASIC UNIVERSAL Control communication SE = SERCOS 2 PB = PROFIBUS S3 = SERCOS III ET = Multi-Ethernet NN = Not equipped Option 1 and 2 ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL NNN = Not equipped Operation panel S = Standard Safety technology L2 = Safe Torque Off S2 = Safe Motion NN = Without starting lockout Option 3 and 4 ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O extension MEM = Encoder emulation NNN = Not equipped
44
05
ADVANCED the security of maximum performance and flexibility

Slot MultiMediaCard Option 1 Encoder interfaces ADVANCED control units meet the highest demands in performance and dynamics. In addition to top performance, they support a wide and diverse range of control communication and encoder interfaces. Digital and analog inputs and outputs are already permanently integrated for communication with higher level control systems. These can also be expanded by digital or analog I/O extensions or by encoder emulation outputs. This high-performance control unit can be optionally equipped with safety technology certified as conforming to EN 13849-1 and EN 62061. The ADVANCED control unit is the ideal platform for the drive-integrated PLC, IndraMotion MLD. All that is required to start up the drive is a PC and the engineering tool IndraWorks.
Interfaces Digital inputs and outputs Analog inputs and outputs Relay outputs
Option 2 Encoder interfaces Analog I/O extension Encoder emulation
Safety option Safe Torque Off Safe Motion
SAFETY ON BOARD
Option 3 Encoder interfaces Analog I/O extension Encoder emulation Digital I/O extension Cross communication
The simple step-by-step guide to ordering your ADVANCED control component:
Option
CSH01.1C-SE-ENS-EN2-NNN-S2-S-NN-FW
Operation panel S = Standard Single-axis ADVANCED Control communication SE = SERCOS 2 PB = PROFIBUS PL = Parallel interface CO = CANopen, DeviceNet S3 = SERCOS III ET = Multi-Ethernet NN = Not equipped Option 1 (Encoder interfaces) ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL NNN = Not equipped Safety technology L2 = Safe Torque Off S2 = Safe Motion NN = Without starting lockout Option 3 ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O extension MEM = Encoder emulation MD1 = Digital I/O extension MD2 = Digital I/O with SSI interface CCD = Cross communication NNN = Not equipped
Option 2 ENS = IndraDyn motors, Hiperface, etc. EN1 = MHD, MKD motors EN2 = EnDat 2.1, 1 VPP, 5 V TTL MA1 = Analog I/O extension MEM = Encoder emulation NNN = Not equipped
Accessories advantages for your control unit

These components can help you to capitalize on your drive during start-up, operation and diagnostics.
Operation panel
All control units are equipped with a standard plug-in operating panel. This will guide you quickly and confidently through all the start-up steps no PC is required.
45
For complex applications, especially in conjunction with the drive-integrated motion logic, we recommend the use of our compact control terminals IndraControl VCP. Connection is via the drives serial interface. From the simple text display right through to the graphics-capable touch screen, it always provide a particularly cost-effective solution for operation and visualization. For more detailed information, please refer to the product catalog Automation Systems and Control Components (R911320438).
Software module
The optional MultiMediaCard allows you to transmit or duplicate your axis-oriented drive parameters quickly and easily without a PC. This software module comes in two versions: P FM02.1-016-NN-FW with drive firmware P FM02.1-016-NN-NW preformatted for simple parameter transfer
Interface cable
For start-up or operation connect your PC or a separate control terminal directly to the RS232 serial interface of the control unit. T he pre-assembled PC interface cable IKB0041 is available in lengths of 2, 5, 10 or 15 m T he RKB0004 operator terminal cable is available in lengths of 2, 5 and 10 m.
Separate control terminals
05
46
05
Overview of interfaces
Control communication
X31 1 2 3 4 5 6 7 8 9 X32 1 2 3 4 5 6 7 8 9
Analog/digital for OPEN LOOP operation 2 x 9-pin plug-in terminals 8 digital inputs
SERCOS 2 2 x fiber optic cable connections C hoice of transfer rates 2, 4, 8 or 16 Mbaud
X11 1 2 3 4 5
X12 1 2 3 4 5
2 x 5-pin plug-in terminals 3 relay outputs (24 VDC and 230 VAC) PROFIBUS
X35 1 2 3 4
X36 1 2 3 4
2 x 4-pin plug-in terminals 2 analog inputs 2 analog outputs
6 9
D-SUB, 9-pin, female version
Analog interface
X31 1 2 3 4 5 6 7 8 9 X32 1 2 3 4 5 6 7 8 9
CANopen/DeviceNet Open-style connector, 5-pin S elector switch for CANopen or DeviceNet
2 x 9-pin plug-in terminals A nalog inputs 10 V D igital inputs/outputs R elay output
8 15
D-SUB, 15-pin, male version E ncoder emulation, incremental or absolute (SSI) O utput frequency max. 1 MHz SERCOS III 2 x RJ45 plug-in connection Parallel interface
9 1
19 37
D-SUB, 37-pin, male version 1 6 inputs, reverse polarity protected 1 6 outputs, short-circuit proof D C-isolated (Also suitable for input/output expansion in conjunction with IndraMotion MLD) Multi-Ethernet 2 x RJ45 plug-in connection S ERCOS III P ROFINET IO E therNet/IP E therCat
20 1
Encoder interfaces
ENS encoder interfaces for IndraDyn motors, Hiperface 1 VPP, 5 V TTL D-SUB, 15-pin, female version E ncoder supply: 11.6 V/300 mA EN1 encoder interface for MHD, MKD and MKE motors
1 9
Input/output extensions
Analog I/O extensions MA1
1 9
15
15
D-SUB, 15-pin, female version 2 analog input ports 10 V 1 4 bit incl. 8-time oversampling 2 analog 12 bit output ports Digital I/O extensions MD1
13 25
15
D-SUB, 15-pin, female version E ncoder supply I2C: 8 V/250 mA or resolver: 18.2 V/70 mA
1
14
D-SUB, 25-pin, male version E xternal voltage supply from 19 V to 30 V 1 2 inputs, reverse polarity protected 8 outputs, short-circuit proof
47
05
8 15
EN2 encoder interface for EnDat 2.1, 1 VPP, 5 V TTL D-SUB, 15-pin, male version E ncoder supply: 5 V/300 mA
Digital I/O with SSI interface MD2

15 44
9 1
Encoder emulation
Encoder emulation MEM
8 15
31
D-SUB, 44-pin, male version E xternal voltage supply from 19 V to 30 V 1 6 inputs, reverse polarity protected 1 6 outputs, short-circuit proof RJ11 plug-in connection for SSI measuring encoder interface
9 1
D-SUB, 15-pin, male version I nternal voltage supply Encoder signals DC-isolated I ncremental or A bsolute (SSI format) O utput frequency max. 1 MHz
Safety
Safe Torque Off L2 D-SUB, 9-pin, female version s upply voltage 24 VDC D rive signals A, B and inverse A cknowledgement A cknowledgement, invers
6 9
Cross communication
Cross communication CCD 3 x RJ45 plug-in connection M aster for connection of up to 7 slaves (SERCOS III) E thernet engineering interface
Safe Motion S2
1 6 9
D-SUB, 9-pin, female version S upply voltage 24 VDC M ode selection panel inputs A cknowledgement, forced dormant error detection and diagnostics/ safety door lock
48
06
Multi-protocol-capable compact drive system
IndraDrive Cs multi-protocol-capable compact drive system
Highly versatile, extremely compact drives

llPower range from 100 W up to 3.5 kW ll Ethernet-based communications, multi-protocol support llInnovative multi-encoder interface llExtremely compact design
Your benefit
IndraDrive Cs compact drives featuring Ethernet-based communications

The IndraDrive Cs offers new communications hardware with multi-protocol support which addresses today's increased need for open, seamless design. The drives support SERCOS III, PROFINET IO, EtherNet/IP and EtherCat. Connectivity via these Ethernet-based interfaces is provided by software-configurable communications hardware. Alternatively IndraDrive Cs can also be supplied with a conventional communications interface, for example PROFIBUS. The Rexroth solution gives users maximum communications flexibility with minimum engineering effort. These impressive features plus the new multi-encoder interface which supports all standard encoder types plus an additional option slot make the IndraDrive Cs the ideal choice for highly specialized drive applications. IEC-compliant motion logic and industry-specific technology function support a very wide range of applications.
49
06
50
06
IndraDrive Cs universal, intelligent and cost-effective

Integrated brake resistor Safety option Safe Torque Off Safe Motion
SAFETY ON BOARD
In addition to compact design and highly impressive performance specifications, the IndraDrive Cs offers a comprehensive portfolio of Ethernet-based communications interfaces. The new communications interface supports a whole range of protocols. The IndraDrive Cs will run with a broad spectrum of Ethernet-based communications protocols without any hardware modifications. IndraDrive Cs is compatible with the most common encoder types. This is a standard feature of the drives, and it means that you have complete freedom to choose the best motor/encoder system for your application.
Multi-Encoder interfaces
Option Encoder interfaces PROFIBUS Interfaces Digital inputs and outputs Analog input
Operation panel with programming module function
Control communication SERCOS III Multi-Ethernet
The simple step-by-step guide ordering your multi-protocol-capable compact drive system IndraDrive Cs:
Option
HCS01.1E-W0013-A-02-B-ET-EC-NN-L4-NN-FW
Maximum current e.g. 0013 = 13A Protection category A = IP20 Mains voltage 02 = 3 x AC 110...230 V 03 = 3 x AC 200...500 V Control unit/control communication E-S3 = ECONOMY with SERCOS III B-ET = BASIC UNIVERSAL with Multi-Ethernet (SERCOS III, PROFINET IO, EtherNet/IP, EtherCat)
Safety technology L4 = Safe Torque Off S4 = Safe Motion (in prep.)1) NN = No safety technology
1)
Not available at control unit ECONOMY
Option2) EC = Multi-Encoder interfaces PB = PROFIBUS NN = Not equipped

2)
Not available at control unit ECONOMY
Multi-Encoder interfaces EC = IndraDyn motors, Hiperface, 1 VPP, 5 V TTL, EnDat 2.1, Resolver
Converter Models HCS01.1EW0003 Performance data Mains voltage Continuous current Maximum current Continuous mechanical output Mechanical data Width W Height H4) Depth D5) Mass
1)
Size 1 HCS01.1EW0006 HCS01.1EW0009 HCS01.1EW0013 HCS01.1EW0005 HCS01.1EW0008 W0018
Size 2 HCS01.1EHCS01.1EW0028
V Aeff Aeff W mm mm mm kg
2)
3 AC 110 230 V 1.41) 3.3 100 2.31) 6 200 31) 9 400 50 160/215 196/220 1.1
single-phase power supply with derating
3)
3 AC 200 500 V 4.42) 13 750 2 5 400 2.7 8 750 7.6 18 1,500 70 213/268 1.6
4)
11.5 28 3,5003)
single-phase power supply without derating
at operation with mains choke
without/with cooling element
5)
without/with operation panel
Size 1
Size 2
D D
51
06
D D
H H H H H H
H H
D D
W W
D D
W W
Technical features 2 series for direct connection to 110 230 VAC or 200 500 VAC line S uitable for motors with continuous outputs of 0.05 to 3.5 kW C omplete range of scalable drives C ompatible with the IndraDrive family D igital inputs/outputs and analog input on board I ntelligent operating panel with programming module function, supports device swap without a PC
I EC-compliant motion logic (optional, in prep.) I ntegrated safety technology STO (Safe Torque Off) compliant with EN 13849-1 Cat. 4 PL e and EN 62061 SIL 3 I ntegrated brake resistor, alternative an external brake resistor can be connected
52
07
Distributed drive system
IndraDrive Mi distributed drive system
Compact and economically efficient

llMaximum torques of up to 35 Nm llFexible extension options llEasy project planning llLess wiring llSmaller control cabinet size
Your benefit
Distributed servo drive KSM

With KSM the distributed servo drive series of IndraDrive Mi, Rexroth introduces another milestone in drive technology electronic control system and servo motor combined in one ultra-compact unit. This makes IndraDrive Mi the ideal solution for all applications where maximum flexibility and economic efficiency should come along with minimum space requirements. In addition to its compact design, KSM combines the best characteristics of an IndraDrive and MSK servo motor from the drive-integrated PLC according to IEC 61131-3 up to protection category IP65.
Distributed drive controller KMS

The distributed drive controller KMS, in protection category IP65, provide seamless integration of IndraDyn servo motors and 3rd party motors into a chain of IndraDrive Mi drives.
53
07
Electronic control system KCU

The electronic control system KCU allows all required connections for a daisy chain of up to 20 IndraDrive Mi this reduces the installation workload to a minimum.
Accessories
H ybrid cable for communication and power supply T erminal connector for terminating the drive chain I nterface cable for connection to a PC I /O cable for linking digital I/O signals S oftware module for data transfer without a PC
54
07
IndraDrive Mi distributed servo drive KSM

Connector sockets Hybrid cables Interfaces Digital inputs and outputs, two of which can be used as quick inputs for touch probes Slot MultiMediaCard The compact control electronics of the distributed servo drive KSM uses the lateral surface of the servo motor as a cooling element. This reduces the total unit size by more than 50 % compared to classical servo drive solutions and by up to 30 % compared to other integrated solutions. Another advantage of the IndraDrive Mi is the significantly reduced installation work a single cable is sufficient for power supply and communication via SERCOS 2.
Display Diagnosis LED
The simple step-by-step guide to ordering your distributed servo drive KSM:
Option
KSM01.2B-061C-35N-M1-HP0-SE-NN-D7-NN-FW
Control unit version B = BASIC Basic motor O verall size (e.g. 061) O verall length (e.g. C) W inding (e.g. 35) Cooling system N = Natural convection Encoder S1 = Singleturn encoder (Hiperface) 128 increments M1 = Multiturn encoder (Hiperface) 128 increments with 4096 revolutions absolute Electrical connection H = Connector, hybrid Supply voltage D7 = DC 750 V Safety technology NN = No safety technology (in prep. CIP-Safety on SERCOS) Control communication SE = SERCOS 2 (RS422) Holding brake 0 = Without holding brake 2= With electrically released holding brake (DC 24 V) Shaft G = Plain shaft with shaft sealing ring P= Keyway conforming to DIN 6885-1 and shaft sealing ring
Distributed servo drive
Maximum speed1) nMax [rpm]
Continuous torque at standstill M0 60K [Nm] 2.2 6 5.5 10.5 10 8.7
Maximum torque MMax [Nm] 9.4 25 18 35 28 29
Continuous current at standstill I0 [A] 1.4 3.3 5 4.4 5.7 5.7
Maximum current IMax [A] 6.8 14.9 17.7 17.7 17.7 17.7
Moment of inertia JR [kgm2] 0.00017 0.00087 0.00173 0.0043 A 82 115 140 140 B 252 271 307 290 C 30 40 58 50
Dimensions
Mass2)
D 14 19 32 24
E 50 95 130 110
F 95 130 165 165
G 6.6 9 11 11
H 201 216 248
m [kg] 5.5/6 9.5/10.3 14/15.1
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
KSM01.2B-041 KSM01.2B-061 KSM01.2B-071 KSM01.2B-076

1)
C-42 C-35 C-61 C-24 C-35 C-35

2)
5,500 4,300 6,000 3,400 4,700 4,700
248 14.5/15.6
All data relate to the basic version of the distributed servo drive with encoder S1 and without holding brake at 750 V DC bus voltage values without/with holding brake
MMax M0
E
55
07
A
nMax
All advantages at a glance S ignificant reduction of the cabinet size by up to 70 % D rastic reduction of wiring work by up to 85 % S ignificant increase of flexibility and modularity of machines and plants
Ethernet Control and visualization
Supply unit and electronic control system in the cabinet
Hybrid cable for performance and communication
56
07
IndraDrive Mi distributed drive controller KMS

Serial interface RS232 Display Diagnosis LED Motor interface Encoder and power supply Connector sockets Hybrid cables Interfaces Digital inputs and outputs, two of which can be used as quick inputs for touch probes Slot MultiMediaCard The distributed drive controller KMS enables users to seamlessly integrate a wide range of motors into an IndraDrive Mi drive chain. It is the solution of choice when: M SK030 servo motors, which due to their size are not suitable for IndraDrive Mi, need to be integrated into a chain of drives M SK or MKE servo motors need to be installed, because space constraints preclude the use of motor-integrated KSM inverters A dditional 3rd-party motors in openloop mode or with Hiperface encoders need to be attached As is the case with distributed servo drives, a hybrid communications/power cable is used to connect the drives.
The simple step-by-step guide ordering your distributed drive controller KMS:
Option
KMS01.2B-A018-P-D7-SE-ENH-NN-NN-FW
Cooling system A = Natural convection Maximum current 018 = 18 A Protection category P = IP65 DC bus-Nennspannung D7 = DC 750 V Safety technology NN = No safety technology (in prep. CIP-Safety on SERCOS) Encoder interfaces ENH = Hiperface NNN = Without Encoder1)
1)
without holding brake control
Control communication SE = SERCOS 2 (RS422)
Distributed drive controller KMS01.2B
Continuous current I0 [A] 6
Maximum current IMax [A] 18 A [mm] 316 B
Dimensions C [mm] 147 D [mm] 85 [mm] 24
Mass m [kg] 2.4
All data refer to the operation with 750 V DC bus voltage
C D
57
07
All advantages at a glance S eamless connectivity of IndraDyn servo motors to the chain of drives; the benefits of IndraDrive Mi technology are retained even when space is at a premium S imple integration of 3rd-party motors M achines/systems are significantly more flexible and modular
Ethernet Control and visualization
Supply unit and electronic control system in the cabinet
Hybrid cable for performance and communication
Distributed drive controller KMS
58
07
IndraDrive Mi electronic control system KCU

Fuse DC output L+ Input SERCOS 2 In addition to its function as a signal converter for SERCOS 2, the compact electronic control system KCU allows all necessary connections to the IndraDrive Mi at a common coupling: C onversion of SERCOS 2 from the fiber optics cable to RS422 R outing of the power supply from the DC bus of an IndraDrive converters or supply unit E xchange of status and diagnostic messages between IndraDrive Mi and supply unit S upply of control voltage to the IndraDrive Mi P rotection of the DC bus connection with integrated fuses Up to 20 IndraDrive Mi units can be flexibly connected in series in one drive chain without any modifications to the cabinet or additional splitting boxes. If required, it is also possible to operate several drive chains in parallel at one supply unit.
Fuse DC output L
Input E-stop
Input Module bus Status and diagnosis display Input Control voltage
DC input DC bus
Hybrid cables connection SERCOS 2 Control voltage DC-DC bus
Electronic control system
Nominal voltage input V
Nominal current input A 25
Width W mm 50
Height H mm 352
Depth D mm 252
Mass kg 3.8
KCU01.2N-SE-SE*-025-NN-S-NN-NW
DC 540 750
IndraDrive Mi accessories
Hybrid cable RKH and terminal connector RHS
The significant reduction of installation work is one of the big advantages of the IndraDrive Mi a single cable is sufficient for power supply and communication via SERCOS 2. The hybrid cable RKH is supplied pre-assembled with plug-in connectors. Coded connectors ensure that the hybrid cable is connected with the correct polarity. From the wide range of connecting cables, select the suitable outgoing direction for your application. Each cable with one or several IndraDrive Mi is connected with a terminal connector RHS0004.
59
07
Interface cable
For start-up or operation, connect your PC directly to the serial interface of the IndraDrive Mi. The cable RKB0006 is available pre-assembled with a length of 5 m. For linking digital I/O signals to the IndraDrive Mi, use the pre-assembled cable RKS0010 with a length of 3 m.
Software module1)
The MultiMediaCard provides an easy transmission or duplication of your drive parameters without PC.
1)
included in the delivery
60
08
Firmware
Rexroth IndraDrive firmware

Single-axis and double-axis versions Technology functions Technology functions
BASIC
ADVANCED
Single-axis version Motion control Technology functions Motion control Technology functions
Motion-Logic1)
Motion-Logic
The firmware can be tailored to your specific application in a number of flexible configurations: B asic OPEN LOOP package (frequency converter applications) B asic CLOSED LOOP package (servo and frequency converter applications) E xtension packages (optional) M otion logic (IndraMotion MLD optional) The basic package is already sufficient to perform the majority of standard drive functions from simple V/f control right through to positioning block mode. Various extension packages provide you with the options of electronic synchronization, additional servo functions or main spindle operation. The freely-programmable motion logic with integrated PLC conforming to IEC 61131-3 and ready-to-use technology functions enable simple execution of complex machine processes.
OPENLOOP main spindle
BASIC main spindle
OPENLOOP main spindle
ADVANCED main spindle
OPENLOOP synchronization
BASIC synchronization
OPENLOOP synchronization
ADVANCED synchronization
BASIC Servo extension Extension packages
ADVANCED Servo extension Extension packages
OPENLOOP
CLOSEDLOOP
OPENLOOP
CLOSEDLOOP
1)
Basic package
Basic package
not with double-axis version
The simple step-by-step guide to ordering your IndraDrive firmware:
Option
FWA-INDRV*-MPH-07VRS-D5-1-SNC-ML
Drive PLC MA = A DVANCED motion logic for complex technology functions ML = With motion logic and technology functions TF = Suitable for technology functions NN = Without motion logic Extension package SRV = Servo extension SNC = Electronic synchronization MSP = Main spindle extension ALL = All extension NNN = No extension
Firmware IndraDrive Firmware version MPH = ADVANCED MPB = BASIC single-axis MPD = BASIC double-axis Version Version 07, current release Languages German, English, French, Italian, Spanish Control 0= OPEN LOOP 1= CLOSED LOOP
Customized functionality
llAll standard functions already included llIndividual function extensions llIndustry-specific technology functions llIntegrated IEC-compliant motion logic
Your benefit
Basic package BASIC LOOP Basic functions LOOP ADVANCED LOOP LOOP Servo extension Easy compensation of backlash on reversal Axis error correction Quadrant error correction Frictional torque compensation Touch probe with fast stop Dynamic cam group Main spindle Parameter block changeover Spindle positioning mode Drive-controlled gear changes Synchronization Angle synchronization Measuring wheel mode Real and virtual leading axis Cam plate (tabular value) Cam plate (analytical value) Touch probe with time measurement Touch probe with synchronization function Dynamic cam group Motion-Logic 1 BASIC LOOP IndraMotion MLD Freely programmable in compliance with IEC 61131-3 Programming system for IL, ST, FBD, LD, SFC and CFC 4 freely configurable tasks (cyclic, free-running, event-controlled) Libraries: system-specific, drive-specific, PLCopen Support of customer libraries Process-oriented technology packages
1) 2)
Extension packages
BASIC LOOP LOOP
ADVANCED LOOP LOOP
OPEN CLOSED OPEN CLOSED
OPEN CLOSED OPEN CLOSED
Electronic type plate Automatic control circuit adjustment Setpoint generator for control optimization Travel to fixed stop Adjustable error response Brake control Oscilloscope function
Basic functions OPEN LOOP
1)
1 1
2 2
General motor with V/f-Curve, incl. slip compensation, I x R compensation and stall protection Sensorless vector control Speed ramp generator Motorized potentiometer function
Basic functions CLOSEDLOOP
Position, speed and torque control Drive-controlled referencing Drive-controlled positioning Interpolation inside drive Positioning block mode Position, speed and torque limit Automatic commutation adjustment Path switching point with ON and OFF switching threshold Encoder emulation, incremental or absolute (SSI format) Automatic load detection
61
08
ADVANCED LOOP LOOP
OPEN CLOSED OPEN CLOSED LOOP
2)
2)
not with double-axis control units BASIC control units are restricted in terms of performance
Firmware
Speed synchronization
62
09
Motion logic
Rexroth IndraMotion MLD integrated motion logic

The worlds first open drive With IndraMotion MLD drive functions, motion control and processing logic merge to form a modern open automation platform for modular machine concepts. The drive-integrated motion logic reduces or even eliminates the need for higher-level control systems. Open standards Standardized programming languages and the integrated engineering framework IndraWorks simplify project planning, programming, operation and diagnostics. At the same time you are directly investing your valuable know-how in the drive and thereby safeguarding your competitive edge. Programming is in compliance with IEC 61131-3 in the following languages: I nstruction list (IL) S tructured text (ST) F unctional block diagram (FBD) L adder diagram (LD) S equential function chart (SFC) C ontinuous function chart (CFC) The availability of standardized modules in the PLCopen-compliant function library gives you access to a multitude of motion functions. Flexible programming With user-definable programming you have the freedom and flexibility to configure your application to your requirements. Indeed, you have the latitude to combine innovative drive functions, extensive function libraries and process-oriented technology packages into one perfect automation solution. Antrieb Drive
Motion-Logic
Anwenderprogramm User program
SPS-Logik PLC Logic nach IEC conforming 61131-3 to IEC 61131-3
Function Funktions library bibliotheken
Technologie Technology packages pakete
User Anwender library bibliotheken
Running Laufzeitsystem, system,I/O-Handling, I/O handling, Kommunikation communication
Firmware
Achieve your goals faster Even large-scale and complex applications can be handled with ease with our readyto-use function blocks and predefined technology packages. Combine them to form your own user program or simply use them as configurable functions. Examples of items: P LCopen modules C am group P rint-mark control R egister control T ension control L oop control W inder D emand processing E xtended drive functions: - Variable retraction motion - Adaptive feedrate control - Analog force control and much more
Selected IndraMotion MLD function blocks and function libraries are available on DVD together with IndraWorks MLD, the simple, intuitive engineering tool for IndraDrive. O rder code: SWA-IWORK-MLD-xxVRS-D0-DVD**COPY Innovative modules for any application F unctions library: Collection of function blocks conforming to IEC or PLCopen U ser library: Collection of function blocks developed by the user T echnology packages: Process-oriented function blocks, e.g. tension control U ser program: Application-specific combination of different function blocks and technology packages
Drive and control system seamlessly coordinated

ll Highly-economic solution for single-axis and multi-axis applications without additional hardware ll Minimized engineering thanks to IEC- and PLCopen-compliant ll Predefined technology packages for faster implementation
Your benefit
MLD-S ADVANCED 1 ADVANCED control unit CSH ML/MA MLD-M ADVANCED bis zu 102) ADVANCED control unit CSH with option CCD ML/MA
Single-axis solution
PLC
IndraMotion MLD Number of axes Hardware requirement (master) Firmware option Performance
MLD-S BASIC 1 BASIC control unit CSB TF Depends on the utilization of the BASIC drive
HMI
100 s per 1,000 instructions in IL using bit and word processing 4
Tasks Number of tasks

IndraDyn
Types of tasks Cycle times Program memory From firmware 04VRS From firmware 06VRS with option CCD Retain data memory
PLC
Cyclic, free-running, event-controlled ms kB kB 2 1 Approx. 350 4,000 1
IndraMotion MLD-S Integrated motion logic
Multi-axis solution
On control component With option MD1, MD2 or CCD using firmware 04VRS Programming
Byte kB
248
248 32
248 32
HMI
Programming system Programming languages Programming interfaces

IndraDyn
Rexroth IndraWorks MLD Instruction list (IL), Structured text (ST), Functional block diagram (FBD), Ladder diagram (LD), Sequential function chart (SFC), Continuous function chart (CFC) RS232 (Ethernet under development) Breakpoint, single-step, single cycle, write/force, monitoring, sampling trace, simulation, online change System-specific, drive-specific and PLCopen SERCOS 2, SERCOS III, PROFIBUS, Multi-Ethernet, DeviceNet, CANopen,
63
09
Program debug functions Libraries supplied Control communication Interfaces
IndraMotion MLD-M Integrated motion logic with cross communication
parallel interface, analog interface, analog/digital for OPEN LOOP mode, IndraMotion MLD
Achieve your goals faster with standards The drive-based motion logic eliminates the need for higher-level control systems. Standardized programming languages and interfaces also help keep training and engineering costs to a minimum. By employing ready-to-use function libraries and technology packages you can benefit from available know-how to further reduce engineering costs. You can contribute your own valuable know-how directly to the drive, thereby singling yourself out from your competitors.
Digital inputs and outputs Inputs Inputs/outputs (user defined settings) Option MD1 Option MD2 Parallel interface Analog inputs and outputs On control unit With option MA1
1) 2)
51) 31) 16 I/16 O 2 I/2 O
7 4 12 I/8 O 16 I/16 O 16 I/16 O 1 I/2 O 2 I/2 O Depends on the number and type of control units and option used Depends on the number and type of control units and option used
applies to control unit CSB01.1C from firmware 06VRS
Motion logic
64
10
Safety technology
Safety on Board integrated safety technology

Whether for machine tools, printing and packaging or mounting, handling and robotics applications protecting people from uncontrolled machine movements is top priority. Clear guidelines issued by the EU All machine manufacturers are obliged to carry out a hazard evaluation and risk analysis prior to construction. This is stipulated in the European Machinery Directive 2006/42/EC. Moreover, any potential hazards detected must be eliminated step by step. Safety should be integrated in the machinery and meet current standards in technology. How safe can you get? IndraDrive is redefining current standards in technology because IndraDrive integrates the safety directly in the drive, resulting in ultra-short response times. IndraDrive therefore demonstrates the current capacities and requirements of safety technology IndraDrive is faster because the movement is monitored directly where it is generated. This is the critical advantage, especially when it comes to monitoring direct drives or other high-dynamic drives, for example. Quickest reaction time with highest drive dynamics With the new IndraDrive generation from Rexroth, a variety of safety functions are available right inside the drive without any detours through the control. This increases reliability, saves on additional monitoring components and reduces installation cost and effort. It is all made possible by redundant software and hardware components in the drive. The non-contacting monitoring of all set limit values enables very short response times of less than 2 ms. As soon as a fault is detected, all the drives are automatically stopped depending on the stop category selected (0, 1 and 2). Axis movements minimized thanks to ultra-short response times
Safety increase 400-fold
IndraDrive safety technology from Rexroth
Conventional safety technology
800
Axis movement in mm in fault scenario
Before a user in the protected area reacts to an error with an acknowledgement linked to contacts, a linear axis with a ball screw has already traveled 100 to 200 mm, linear motors
have already traveled 400 to 800 mm. IndraDrive safety technology finds the error within 2 ms and the axis moves only 2 mm.
Safety functions inside the drive effectively protect people and machines H igh reliability due to certified integrated safety functions E xtremely fast reaction times (< 2 ms) for communication with internal monitors N o need for additional measuring systems or sensors O nline dynamic sampling of the inputs and shutoff paths while work is in progress P ROFIsafe interface with reduced configuration and installation effort and safe, decentralizes I/Os R educed certification effort and short series start-up times
SAFETY ON BOARD
Intelligent and safe

V t t VMax
llSafety category 3, PL d, SIL 2 llExtensive safety functions llMinimum response times llIndependent of the control system llStraightforward integration in the machine
Your benefit
V
V
V
VMax t
V
t
t
VMax
V V
V S
V
V V V V V V V
V
VMax
t t tt t t
t
t
t
t t
V Safe Torque Off (STO) Stop category 0 in accordance t with ICE 60204-1: Safe drive torque cut off
VMax V VMax VMax Max V V Max VMax VMax VMax
t
t
Max Safe Maximum Speed (SMS) The maximum speed is safely monitored t irrespective of the mode of operation t
t
t
tt t t
VV
V V V V V V V
V S
t t tt t t t
t
t
V S
V S
t t
Safe Stop (SS1) V Stop category 1 in accordance with ICE 60204-1: t Safely monitored stop, control or drive controlled with safe drive torque cut off
V t
Safe Braking and Holding System (SBS) The safe braking and holding system controls and monitors two independent brakes
V S
V
V S V V V S V S S S V V S V S
t t t tt
tt
Safe Stop 2, Safe Operating Stop (SS2, SOS) Stop category 2 in accordance V with ICE S 60204-1: Safely monitored stop with safely monitored t standstill at controlled torque
V S V S
Safe Door Locking (SDL) When all the drives in one protection zone are in safe status, the safety door lock is released
V V V V V
V
t
t
Vn V
SV
V
t t tt
V
V S
S t
V S
V S
t t V S V V V S S S V S V S
t
t
V V V V V V
S V
t t
t
t t
Safe Direction (SDI) V A safe direction (clockwise, counterclockwise) is also monitored in addition to safe motion
t
V V
n
t
V S
S
S
S
t t t t t t t
n
n
tt tt
S Deceleration (SMD) Safely Monitored Safelyt monitored deceleration ramp t tt when tstopping with predetermining characteristics t
65
10
Safely V
S S S S S S S
Monitored Position (SMP) A safely limited position range is also monitored in addition to safe motion S
S V
n n n n n n
V V V V V V
t
t
n Safely Limited Position (SLP) Monitoring of safe software limit switches

t t t t
t
Safe V Communicaton
Safe Inputs/Outputs (SIO) Dual-channel safety peripherals can be connected to the drive and made available to the controller via the safety bus
t t
Safe Communicaton
Safe Communication (SCO) Selection/deselection of safety functions and transfer of process data (e.g. actual position values) via safety bus
All safety functions are certified as compliant with standard ISO 13849-1:2006, EN 61800-5-2:2007, IEC 61508:1998-2000, EN 62061, ISO 13849-1:1999, EN 954-1:1996, EN ISO 13849-2: Safe 2003, EN 60204-1:1997, EN 50178-1:1997, EN 61800-3:2004, UL 508C R7.03, C22.2 No. 0.8-M86 (R2003), CAN/CSA C22.2 No. 14-95, NFPA 79:2007 ER1 through TV Rheinland and Safe Communicaton Communicaton TV Rheinland North America Inc.
Safe Communicaton
Safe Safe Communicaton Safe Communicaton Communicaton
Safe Communicaton
Safety technology
t t
Safely Limited Speed (SLS) V If enable signal is given a safely limited speed is monitored in special operating mode
Safely Limited Increment (SLI) If enable signal is given a safely limited increment is monitored in special operating mode
66
10
Safety technology
Safety on Board be on the safe side

Safe Torque Off (STO) The STO option is the most cost-effective solution for preventing the drive from restarting unintentionally. The power supply is cut off electronically on two channels. The STO option is activated via two redundant 24 V signals. This function can be selected with all control units except BASIC OPEN LOOP.
Control system Drive
Control unit Power unit
SERCOS, PROFIBUS etc.
Channel 1
Two-channel cutout
Feedback
24 V
Channel 2
Selection via NC/NO contacts
Control system
Drive
SERCOS, PROFIBUS etc.
Channel 1
Two-channel cutout
24 V 0V Channel 2
Selection via two NC contacts
Safe Motion The ADVANCED and BASIC UNIVERSAL double-axis control units offer you all the available safety functions including safe motion and safe absolute position. This safety is guaranteed by two redundant, diverse processor systems which carry out all the relevant calculations separately and monitor each other. The two-channel selection of the required safety function can be executed differently.
Control system SERCOS, PROFIBUS etc.
Drive
Channel 1
I/O
Feedback
Two-channel cutout
24 V
I/O
Channel 2
Option safety
Selection and feedback via 24 V signals the simplest way

Control system Drive
Control unit SERCOS I/O SERCOS Power unit
SERCOS
Channel 1 Two-channel cutout
Feedback
24 V
I/O
Channel 2
67
Option safety
10
Selection and feedback signal via control communication (channel 1) and 24 V signals (channel 2) for simpler wiring
Control system PROFIsafe PROFIsafe PROFIBUS/PROFIsafe Drive
Safety control
Channel 1 Two-channel cutout
PROFIsafe
Feedback
PROFIsafe I/O
Channel 2
24 V
Option safety
Selection and feedback signal via PROFIsafe the user-friendly solution
Safety technology
68
11
Engineering and operating
Rexroth IndraWorks a tool for all engineering tasks

Simple and user-friendly, Rexroth IndraWorks is the ideal engineering environment for all Rexroth electrical control and drive systems. This engineering framework brings together in one integrated interface all the tools required for: C onfiguration P rogramming P arameterization O peration V isualization D iagnostics Advantages I ntegrated software framework for all engineering tasks A pplication-oriented tools I ntelligent user guidance U ser-friendly, menu-driven operation S tandardized programming according to IEC 61131-3 P LCopen-compliant module library O pen-architecture through integrated FDT/DTM technology M icrosoft .NET technology IndraWorks for IndraDrive is available on DVD: I ndraWorks D for drive engineering SWA-IWORKS-D**-xxVRS-D0-DVD**COPY I ndraWorks MLD also includes support for IndraMotion MLD SWA-IWORKSMLD-xxVRS-D0-DVD**-COPY You get a simple, connection-based service tool along with IndraWorks D and MLD: I ndraWorks Ds for service and commissioning of single drives (part of IndraWorks D and IndraWorks MLD, available on the Internet or as a separate DVD) SWA-IWORKS-DS*-xxVRS-D0-DVD**COPY IndraWorks D and IndraWorks MLD can be combined with the CamBuilder cam editor: C amBuilder SWS-IWORKS-CAM-xxVRS-D0
Project Planning
Operating
Programming
Re
th ro
I n dra W
or
Visualization
ks
er
in
Tools
Add-ons
Rexroth IndraWorks the integrated engineering framework for project planning, programming, parameterization, operation and monitoring
er
ati
ng
Parameterization
Service
Eng
in
e
IndraWorks the universal engineering framework

llOne tool for all automation tasks llGuided start-up for rapid achievement of results llOffline configuration of projects llUser-friendly programming environment
Your benefit
Start-up wizard Programming Auto-tuning
IndraWorks interactively guides you through all the steps of the startup process and only requires you to input the relevant data. All values to be input are directly related to the mechanics of the machine. This simplifies the input of data, along with allowing you to freely select measurement units. You individually assemble the required sequence of movements from a large selection of positioning modes presented in graphic form. Once compiled, the set of parameters is saved in a file and can be easily transmitted to other machines via fieldbus or the RS232 serial interface.
All functionality and programming modes according to IEC 61131-3 are available for the drive-integrated PLC. With PLCopen function blocks, you can quickly and transparently integrate drive functionality into your PLC program. Integrated technology functions The configurable motion logic based technology functions allow you to perform the full range of different process-oriented tasks and require no programming skills.
Parameters for all internal control functions are automatically set when IndraDyn motors are connected. This setting is ideal for the majority of applications, requiring no further adjustment. Where requirements are more complex, the auto-tuning function is available to assist with adjusting the control settings to your machine.
Offline mode
Four-channel oscilloscope
CamBuilder (optional)
69
11
The machine-related modes of operation and the corresponding parameters can be set in advance offline and later transferred to the machine.
The integrated four-channel oscilloscope is available to assist with drive optimization, troubleshooting and preventive maintenance. For documentation purposes all the measurements and the related settings can be printed out or saved to a file.
Rexroth CamBuilder is a graphics-based software tool for the convenient creation of electronic cams. With a few inputs, you can implement various applications easily and quickly. The established cams are directly transferable to Rexroth drives and controls.
70
11
Rexroth IndraSize rapid and safe sizing

IndraSize the user-friendly program for drive sizing is the quickest way to find the optimum drive for your machine. Regardless of whether you are using a conventional servo axis or direct drive, IndraSize allows you to define the ideal motor/drive combination in a few steps. Mechanics IndraSize is compatible with all standard drive mechanisms such as: B all screw with rotating screw B all screw with rotating nut R ack and pinion B elt and pulley L inear direct drive R otary drive R oller R otary knife W inder/unwinder R oll feed With the aid of graphics you simply simulate your machine kinematics, combining the motor and the selected mechanical parts with the various transfer units: C oupling B elt drive G ears Any number of these can be combined in any order.
Motion profile With IndraSize you can freely compile a full motion profile from individual sequences of movements. If applicable, you may use higher-order equations of motion as e.g. polynominals or sinoids. Alternatively, import ready-made cams generated with the CamBuilder. Moreover, IndraSize allows you to define typical applications very simply by inputting parameters. Applications can be configured in next to no time, such as: R oll feeds F lying cutoff W inders C ross cutters Download IndraSize can be downloaded from the Internet at: www.boschrexroth.com/indrasize
Mechanical system Ball screw with rotating screw Ball screw with rotating nut
Belt and pulley
Rack and pinion
Linear direct drive
Rotary drive
Rollers and much more
Five steps to your drive solution

Regardless of whether you want to tackle a simple or complex drive task whatever the case, IndraSize will lead you confidently through just five steps to success. Let the menu take you through the individual program steps from selecting the mechanical system and associated motion profile right through to the point where you are presented with the optimum motor/drive combination together with a table or curve showing its performance data. 1. step: Select mechanical system and motion profile 4. step: Select the drive from the filtered list generated
2. step: Input mechanical and link element data
5. step: Check and save drive details
71
11
3. step: Define the motion cycle
72
12
Rexroth IndraDyn motors and gearboxes
A powerful family
ll Extensive range including robust housed and frameless (kit) motors llCoverage of entire power range llHigh-precision encoder systems llHighly-dynamic synchronous linear motors ll Special hazardous duty designs conforming to ATEX or UL/CSA
Your benefit
IndraDyn S
S ynchronous MSK servo motors for all requirements up to 495 Nm S ynchronous MKE servo motors with explosion-proof enclosure for potentially explosive atmospheres up to 190 Nm U ltra-compact synchronous MSM servo motors rated at up to 2.4 Nm can be connected to the IndraDrive Cs
IndraDyn A
A ir-cooled asynchronous MAD servo motors with power ratings up to 100 kW L iquid-cooled asynchronous MAF servo motors with power ratings up to 120 kW
IndraDyn L
S ynchronous linear motors for feeding forces of up to 21,500 N
IndraDyn T
S ynchronous torque motors with torque ratings up to 13,800 Nm and speeds of up to 4,000 rpm
IndraDyn H
High-speed frameless (kit) motors for speeds of up to 30,000 rpm and maximum torques of up to 4,500 Nm
1 MB
A synchronous frameless (kit) motors for speeds of up to 20,000 rpm and rated torques of up to 875 Nm
73
12
Servo gearbox
G TE servo planetary gears for standard applications G TM servo planetary gears for high-performance applications
Standard and geared motors

W ide range of motors made by well-known manufacturers for combining with IndraDrive
74
12
IndraDyn S MSK servo motors to meet all requirements

The particularly outstanding features of the MSK range of motors are its wide power spectrum and narrow size increments. The high torque density of these synchronous servo motors allows a particularly compact design with maximum torques of up to 495 Nm. Depending on the level of precision required, we can supply the motors with encoder systems for standard or highprecision requirements. Both encoder versions are available in a single-turn and multi-turn configuration. A number of further options, such as the shaft keyway, holding brake, reduced runout and the high protection category IP65 mean that they can be used in virtually any application. On applications with high levels of continuous power, optional blower units for axial or radial mounting are available for retrofit. Intrinsically safe IP65 blower motors (UL thermally protected F) ensure the reliability of the single-phase blower units, eliminating the need for an external circuit breaker. Optional liquid cooling is available for very high power applications.
Compact and powerful

llMaximum torques up to 495 Nm llMaximum speeds up to 9,000 rpm ll Encoder systems for a wide and diverse range of applications llHigh protection category IP65 llChoice of cooling systems
Your benefit
The simple step-by-step guide to ordering your MSK servo motor:
Option
MSK060C-0600-NN-S1-UG0-NNNN
Motor S ize (e.g. 060) O verall length (e.g. C) W inding (e.g. 0600)
Other versions N = Standard S1) = Hazardous duty version conforming to Equipment Group II, Category 3, G and D 1) h azardous duty design available for
certain sizes
Cooling system NN = Natural convection

Surface cooling or (FN) Option of liquid cooling for certain sizes
Shaft runout N= Standard, in conjunction with S1 or M1 encoder only R= Reduced, linear movement conforming to DIN 42955, in conjunction with S2 or M2 encoder only Encoder S1 = Single-turn encoder (Hiperface) 128 increments M1 = Multi-turn encoder (Hiperface) 128 increments with 4,096 revolutions absolute S22) = Single-turn encoder (EnDat) 2,048 increments M22) = Multi-turn encoder (EnDat) 2,048 increments with 4,096 revolutions absolute
2)
75
12
from size MSK040C ...
Shaft G = Plain shaft with shaft sealing ring P= Keyway conforming to DIN 6885-1 and shaft sealing ring
Holding brake 0 = without holding brake 1= with electr. released holding brake 23) = with heavy-duty holding brake 33) = with extra heavy-duty holding brake
3)
heavy-duty holding brake available for certain sizes
76
12
IndraDyn S technical data

Motor Maximum speed1) nMax [rpm] MSK030 B-0900 C-0900 B-0450 MSK040 B-0600 C-0450 C-0600 B-0300 B-0450 MSK050 B-0600 C-0300 C-0450 C-0600 B-0300 MSK060 B-0600 C-0300 C-0600 B-0300 MSK061 C-0200 C-0300 C-0600 C-0150 C-0300 C-0450 D-0150 MSK070 D-0300 D-0450 E-0150 E-0300 E-0450 C-0200 C-0300 C-0450 D-0200 MSK071 D-0300 D-0450 E-0200 E-0300 E-0450 C-0200 C-0300 MSK075 C-0450 D-0200 D-0300 D-0450 9,000 9,000 6,000 7,500 6,000 7,500 4,300 6,000 6,000 4,700 6,000 6,000 4,800 6,000 4,900 6,000 4,200 3,100 4,200 6,000 2,500 5,500 6,000 2,700 4,900 6,000 2,200 5,300 6,000 3,500 5,000 5,800 3,200 3,800 6,000 3,400 4,200 6,000 4,000 5,000 6,000 3,800 3,800 6,000 17 64 66 64 12 44 23 84 17.5 66 12 44 23 70 65 60 17.5 52.5 13 33 8 32 5 8 3.5 15 24 14 5 15 3 9 Cont. torque at standstill M0 60K [Nm] 0.4 0.8 1.7 2.7 MMax [Nm] 1.8 4 5.1 8.1 Maximum torque Cont. current at standstill I0 60K [A] 1.5 1.5 1.5 2 2.4 3.1 1.8 2.8 3.7 3.1 4.7 6.2 3 6.1 4.8 9.5 1.9 3.2 4.3 7.7 4.1 8.2 12.3 6.2 11 16.6 6.4 15.4 19.3 5.2 7.3 8.9 7.3 9.1 15.4 10.1 12.5 20 5.9 8.4 12.6 8.3 11.7 16.5 IMax [A] 6.8 6.8 6 8 9.6 12.4 7.2 11.2 14.8 12.4 18.8 24.8 12 24.4 19.2 38 8.6 14.4 19.4 34.7 16.4 32.8 36.9 24.8 33 49.8 25.6 49.3 57.9 23.4 32.9 40.1 32.8 40.5 69.3 45.5 56.3 90.1 26.4 37.8 56.7 37.4 52.7 74.3 0.0049 0.00352 140 347 307 58 32 130 165 11 202 19/20.1 14.8/16.4 0.0029 352 23.5/25.1 0.00255 312 18/19.6 0.00173 0.00458 140 272 298 58 32 130 165 11 202 13.9/15.8 16.2/17.8 0.00375 268 14/15.6 0.00291 238 11.7/13.2 0.000752 264 0.00048 0.0008 0.00044 116 181 50 226 223 40 19 130 156 24 8.4/9.2 5.7/6.4 8.3/8.8 95 9 5.7/6.4 0.00033 0.00028 98 203 173 40 19 115 134.5 5.4/6.3 4/4.9 JR [kgm2] 0.000013 0.00003 0.0001 82 0.00014 185.5 A B 152.5 188 155.5 30 14 50 95 6.6 124.5 3.6/3.9 C D E F G H m [kg] 1.3/1.6 1.9/2.1 2.8/3.1 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 54 20 9 40 63 4.5 98.5 Maximum current Moment of inertia Dimensions Mass2)
Motor
Maximum speed1) nMax [rpm] E-0200 3,850 5,200 6,000 4,700 5,000 4,400 5,200 6,000 4,100 4,500 4,500 4,500 3,500 4,500 4,000 2,000 3,000 3,000 3,300 4,500 5,800 3,400 4,600 6,000 3,500 4,600 6,000 5,200 4,700 4,600 3,200 3,000
Cont. torque at standstill M0 60K [Nm] 21
Maximum torque MMax [Nm] 88
Cont. current at standstill I0 60K [A] 10.2 14.2 18.6 7.2 12.2 9.2 10.2 12 14.7 17.4 24.5 28.5 17.7
Maximum current IMax [A] 45.9 63.9 86 32.4 54.9 41.4 45.9 54 66.2 78.3 106.7 110.7 79.7 98.6 159.3 58.5 93.2 135 67.1 84.2 113 99.9 137.7 187.7 144.5 187.4 262.4 40 63 94.7 165 293.4
Moment of inertia JR [kgm2] 0.00613 140 0.0043 292.5 50 A B C
Dimensions
Mass2)
m [kg] 22.5/23.6
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 387 58 32 130 165 11 24 110 165 180 202
MSK075
E-0300 E-0450 C-0300 C-0450 A-0200 A-0300 A-0450 B-0200 B-0300 B-0400
MSK076
12
43.5
13.8/14.9
15
54
0.011
302
23/25.4
28
102
0.0192
368 60 32 130 211.5
34/36.5
MSK100
B-0450 C-0200 C-0300 C-0450 D-0200 D-0300 D-0350 C-0200 C-0300 C-0450 D-0200
38
148
21.9 35.4 13
0.0273
434
45.1/48.9
48
187
20.7 29.9 14.9
0.035 192 0.0065
502 215 350 14
56/59.8
32
110
18.7 25.1 22.2
28.3/32.1
MSK101
D-0300 D-0450 E-0200 E-0300 E-0450 A-0300
50
160
30.6 41.7 32.1
0.00932
410 80 38 180
262
40/43.8
70 21 28 46 85 160
231 54 85 138 250 495
41.6 58.3 12.5 17 26.3 36.7 65.2
0.0138 0.00442 0.00594 0.00894 0.0232 0.0382 260
501 186 211 265 470 610 110 48 250 300 18 337 255
53.5/57.3 18/21.5 22.5/26 31.6/36.1 84/89.4 116/121.4
MSK103
B-0300 D-0300 B-0200 D-0200
MSK131
77
All the specifications relate to the basic version of the motor with encoder S1 and without holding brake
1) 2)
12
at 750 V DC bus voltage values without/with standard holding brake
MMax M0
E G
nMax
78
12
IndraDyn S MKE servo motors for potentially explosive areas

The MKE range of motors are specifically designed for use in production plants susceptible to explosive mixtures of air and flammable gases, vapors, mist or dust: C hemical industry M ining P rinting shops W oodworking P aint shops M ills F ood processing industry R efineries Tank farms and much more Within the broad range of torques up to a maximum of 190 Nm, there is a choice of various sizes of motor with flameproof enclosures. Needless to say, all are ATEX certified and/or UL/CSA compliant. These motors can also be supplied with a range of options holding brake, keyway and single- or multi-turn encoder systems.
Internationally recognized certification MKE motors have been certified by the German metrology institute providing scientific and technical services, the PTB Braunschweig, in accordance with Directive 94/9/EC ATEX95 ( II 2G Ex d IIB T4 or rather II 2D Ex tD A21 IP6X T135). The certificates are recognized by all member states of the European Union as well as non-European members of the CENELEC. MKE motors based on the American standard (UL/CSA) conforming to Class I, Groups C and D as per UL508C, UL674 and UL1446, have been certified directly by Underwriters Laboratories Inc. (UL) in the USA.
MKE as per ATEX terminal box with EEx d cable connectors
MKE as per UL/CSA terminal box with lines for conduit installation
Ultra-safe
llMaximum torques up to 190 Nm llMaximum speeds up to 9,000 rpm llRange of encoder systems llExplosion-proof enclosure llCompliance with ATEX and UL/CSA
Your benefit
Motor Maximum speed1) nMax [rpm] MKE037 MKE047 MKE098 B-144 B-144 B-047 B-058 B-024 B-058 MKE118 D-012 D-027 D-035 9,000 7,000 4,500 5,000 4,000 4,500 2,000 3,000 3,000 48 187 Cont. torque at standstil M0 60K [Nm] 0.9 2.7 12 28 Maximum torque MMax [Nm] 4 11.3 43.5 102 Cont. nom- Maximum inal current I0 60K [A] 3.3 5 9.8 12.4 15.3 28.4 13 22.1 29.8 current IMax [A] 15 22.6 44.3 55.9 69.1 127.6 58.5 99.6 134.3 0.0362 Moment of inertia JR [kgm2] 0.00003 0.00017 0.0043 0.0194 194 664 A 60 88 144 B 283 287 383 492 60 32 130 215 14 205 65/69.1 C 20 30 50 D 9 14 24 E 40 50 110 F 70 100 165 G 4.5 6.6 11 H 123 146 202 m [kg] 2.5/2.8 5.5/5.8 18/19.1 45/46 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Dimensions Mass2)
All the specifications relate to the basic version of the motor with encoder S1 and without holding brake 1) 2) at 750 V DC bus voltage values without/with standard holding brake
MMax M0
D E G
nMax
The simple step-by-step guide to ordering your MKE servo motor:
Option
MKE037B-144-AG0-BENN
Motor S ize (e.g. 037) O verall length (e.g. B) W inding (e.g. 144) Encoder A= Single-turn encoder (Hiperface), 128 increments B1) = Single-turn encoder (EnDat), 2,048 increments C= Multi-turn encoder (Hiperface), 128 increments with 4,096 revolutions absolute D1) = Multi-turn encoder (EnDat), 2,048 increments with 4,096 revolutions absolute 1) not applicable to MKE037 and MKE047 Shaft G = Plain shaft with shaft sealing ring P= Keyway conforming to DIN 6885-1 and shaft sealing ring
Cable entry 4 = 13 16 mm 6 = 17 19,5 mm N= Conforming to American Standard (UL) Housing design E2) = Conforming to European Standard (ATEX) U=C onforming to American Standard (UL)
2)
79
12
version E only available with power connection option B
Line terminal A = on the A Side B = on the B Side L = Left R = Right Holding brake 0 = Without holding brake 1= With electr. released holding brake
80
12
IndraDyn S MSM servo motors for compact IndraDrive Cs drives

Maintenance-free MSM motors are available in five sizes rated at up to 750 W continuous mechanical power. These short-length motors feature high power density and minimized flange dimensions, making them the ideal choice in a wide range of application scenarios. The IP54 motors come with an absolute encoder and optional holding brake, and they can easily be connected to IndraDrive Cs servo drives with 3 AC 230 V line input.
Buffer battery for absolute encoder function A buffer battery is needed for permanent storage of the axis position. A battery box which is simple to install is available as an accessory. Order code: SUP-E01-MSM-BATTER.BOX
High dynamic performance and compact design

llMaximum torque up to 7.1 Nm llMaximum speed up to 5,000 rpm llMulti-turn absolute encoder llHigh dynamic performance llHigh performance density
Your benefit
Dimensions Mass1) F 45 45 70 70 90 G 3.4 3.4 4.5 4.5 6 H 51 51 73 73 93 m [kg] 0.32/0.53 0.47/0.68 0.82/1.3 1.2/1.7 2.3/3.1 C D 8 8 11 14 19 E 30 30 50 50 70
Motor
Rated power PN [W]
Continuous torque at standstill MO [Nm] 0.16 0.32 0.64 1.3 2.4
Maximum torque Mmax [Nm] 0.48 0.95 1.91 3.8 7.1
Maximum speed nmax [rpm] 5,000 5,000 5,000 5,000 4,500 A [mm] 38 38 60 60 80 B1) [mm] 72/102 92/122 79/115.5 98.5/135 112/149
[mm] [mm] [mm] [mm] [mm] [mm] 25 25 30 30 35
MSM019A MSM019B MSM031B MSM031C MSM041B

1)
50 100 200 400 750
values without/with standard holding brake
D E
MMax M0
C B
nMax
The simple step-by-step guide to ordering your MSM servo motor:
Option
MSM019B-0300-NN-M0-CH1
Size 019 = Flange 38 mm 031 = Flange 60 mm 041 = Flange 80 mm Overall length (e.g. B) Winding 0300 = Nominal speed 300 rpm Cooling system NN = Natural convection Encoder M01) = Multi-turn absolute encoder with 131,072 impulses per revolution, 65,535 revolution
1)
81
Holding brake 0 = Without holding brake 1= With electr. released holding brake Shaft H2) = Plain shaft without sealing ring
2)
12
assembly of sealing ring possible
absolute encoder function with external buffer battery
Electrical connection C = 220 mm cable
82
12
IndraDyn A MAD asynchronous servo motors for high performance

With their phenomenal power density, the MAD range of motors is predestined for servo and main spindle applications, such as in machine tools, printing presses or metal forming technology. High-resolution single-turn or multi-turn encoder systems and outstanding true running quality guarantee highest handling precision. In addition to the optional keyway and holding brake, these motors can also be supplied with a special bearing assembly for high-speed applications or for applications with increased radial load. The motor protection category IP65 even includes the fan motor, making it suitable for harsh industrial use. The easy-maintenance design of the motor means that it is even possible to exchange the fan while the motor is running particularly advantageous in the printing industry.
Robust and easy-maintenance

llRated outputs of up to 100 kW llMaximum speeds up to 11,000 rpm ll Encoder systems for a wide and diverse range of applications llHigh protection category IP65, including fan motor llEasy-maintenance motor design
The simple step-by-step guide to ordering your MAD asynchronous servo motor:
Option
MAD100C-0100-SA-S2-AH0-05-N1
Vibration severity grade 1=A 32) = B 42) = C

2)
only for certain sizes
Cooling system SA = Axial-flow fan SL = Fan cowl
Bearing assembly N = Standard A3) = Fixed bearing A side H3) = High-Speed V3) = Heavy duty
3)
Construction 05 = Flange-mounted 35 = Flange-mounted or foot-mounted
combination with cooling option SL
Holding brake 0 = Without holding brake 1= With electr. released holding brake 34) = With electr. released holding brake, heavy duty 54) = With electr. clamped holding brake
4)
83
12
Line terminal Plug A = on the A Side B = on the B Side L = Left R = Right Terminal box turnable E = on the A Side H = on the B Side G = Left D = Right
Shaft e.g. Plain shaft H = Without seal ring G = With seal ring F = With labyrinth seal Keyway Q = Without seal ring P = With seal ring R= With labyrinth seal
Encoder S2 = Single-turn encoder (EnDat) 2,048 increments M2 = Multi-turn encoder (EnDat) 2,048 increments with 4,096 revolutions absolute S61) = Single-turn encoder (EnDat) 2,048 increments for potentially explosive atmospheres M61) = Multi-turn encoder (EnDat) 2,048 increments with 4,096 revolutions absolute for potentially explosive atmospheres C0 = Incremental encoder 2,048 increments 1) quipment group II 2G, type of protection EEx p d IIB T3 only in e
84
12
IndraDyn A technical data

Motor Rated speed nN [rpm] B-0050 B-0100 B-0150 B-0200 B-0250 C-0050 C-0100 MAD100 C-0150 C-0200 C-0250 D-0050 D-0100 D-0150 D-0200 D-0250 B-0050 B-0100 B-0150 B-0200 B-0250 C-0050 C-0100 MAD130 C-0150 C-0200 C-0250 D-0050 D-0100 D-0150 D-0200 D-0250 B-0050 B-0100 B-0150 MAD160 B-0200 C-0050 C-0100 C-0150 C-0200 C-0050 C-0100 C-0150 MAD180 C-0200 D-0050 D-0100 D-0150 D-0200 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 500 1,000 1,500 2,000 500 1,000 1,500 2,000 500 1,000 1,500 2,000 Maximum speed nMax [rpm] 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 Rated torque MN [Nm] 34 31 30 28 25 51 50 48 45 40 70 64 59 54 50 95 100 85 80 75 140 125 117 110 100 180 170 155 150 120 220 200 190 160 240 225 215 210 325 300 270 250 390 370 340 300 Maximum torque MMax [Nm] 75.1 74.7 68 66.2 61.5 112.3 118.8 110.4 105.5 91 153.6 146.5 140.8 129.8 118.7 208.8 230 200 187.2 176.5 307.9 305 275.2 252.9 250 395.6 417.8 374.6 340.7 310 483.9 520 440.1 375.3 528.2 530 496 494.2 715.5 620 681 594.4 857.8 901.5 794 768.2 Rated power PN [kW] 1.8 3.2 4.7 5.9 6.5 2.7 5.2 7.5 9.4 10.5 3.7 6.7 9.3 11.3 13.1 5 10.5 13.4 16.8 19.6 7.3 13.1 18.4 23 26.2 9.4 17.8 24.3 31.4 31.4 11.5 20.9 29.9 33.5 12.6 23.6 33.8 44 17 31.4 42.4 52.4 20.4 38.7 53.4 62.8 Rated current IN [A] 5.3 8.9 12.9 14.6 16.2 8.2 13.2 19.7 25.7 27.8 10.1 19.3 25.6 27.2 32.4 12.8 26.9 34.9 43 47.2 19.7 36.2 48.9 57 62 24.2 43.7 61.5 71.3 72 26.1 43.5 61.6 75.8 27.6 52.9 75.3 93.9 38.2 69 88.6 104.6 39.7 82.4 107.4 117.4 0.594 320 1,089 140 60 300 350 18 469 403 0.458 320 979 140 60 300 350 18 467 334 0.311 0.25 316 838 748 110 55 300 350 18 420 (393) 238 201 0.164 770 165 0.108 260 640 110 42 250 300 18 344 (338) 122 0.084 570 100 0.0392 612 72 0.0284 192 537 60 32 130 215 14 273 (260) 59 0.019 462 43 Moment of inertia JR [kgm2] Dimensions A B C D E F G H1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Mass2) m [kg]
Motor
Rated speed nN [rpm]
Maximum speed nMax [rpm] 3,000 3,750 3,750
Rated torque MN [Nm] 660 640 593
Maximum torque MMax [Nm] 1,450 1,450 1,450
Rated power PN [kW] 34.6 67 93.1
Rated current IN [A] 72 121 174
Moment of inertia JR [kgm2] 1.65
Dimensions A B C D E F G H1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 434 1,240 140 75 350 400 18 576
Mass2) m [kg] 610
C-0050 MAD225 C-0100 C-0150

1) 2)
500 1,000 1,500
All the specifications given relate to the basic version of the motor without a holding brake. The maximum speed depends on the bearing version. motor height H for version with terminal box, the values in parentheses apply for power connection with plug values without holding brake with fan
MN
PN
nN
nMax
85
12
86
12
IndraDyn A MAF asynchronous servo motors with liquid cooling

The liquid-cooled motors in the MAF series are particularly suitable for applications demanding maximum torques in minimum amounts of space. At the same time the unique cooling system design ensures the thermal isolation of motor and machine and therefore maximum handling precision. The quick couplings with integrated leakproofing simplify your maintenance work. Options such as holding brakes, different encoder systems, vibration severity grades and shaft specifications allow you to tailor the MAF motors optimally to your specific application.
Compact and powerful

llRated outputs of up to 120 kW llMaximum speeds up to 11,000 rpm ll Encoder systems for a wide and diverse range of applications llHigh protection category IP65 llLiquid cooling with quick coupling
Your benefit
The simple step-by-step guide to ordering your MAF asynchronous servo motor:
Option
MAF100C-0100-FQ-S2-AH0-05-N1
Vibration severity grade 1=A 31) = B 41) = C

1)
Cooling system connection FQ = Connection thread FR = Quick coupling (comprised in the delivery)
Bearing assembly N = Standard A2) = Fixed bearing A side H2) = High-Speed V2) = Heavy duty
2)
Encoder S2 = Single-turn encoder (EnDat) 2,048 increments M2 = Multi-turn encoder (EnDat) 2,048 increments with 4,096 revolutions absolute S6 = Single-turn encoder (EnDat) 2,048 increments for potentially explosive atmospheres M6 = Multi-turn encoder (EnDat) 2,048 increments with 4,096 revolutions absolute for potentially explosive atmospheres C0 = Incremental encoder 2,048 increments
Construction 05 = Flange-mounted 35 = Flange-mounted or foot-mounted
Holding brake 0 = Without holding brake 1 = With electr. released holding brake 33) = With electr. released holding brake, heavy duty 53) = With electr. clamped holding brake
3)
87
12
Line terminal Plug A = on the A Side B = on the B Side L = Left R = Right Terminal box turnable E = on the A Side H = on the B Side G = Left D = Right
Shaft e.g. Plain shaft H = Without seal ring G = With seal ring F = With labyrinth seal Keyway Q = Without seal ring P = With seal ring R= With labyrinth seal
88
12
IndraDyn A technical data

Motor Rated speed nN [rpm] B-0050 B-0100 B-0150 B-0200 B-0250 C-0050 C-0100 MAF100 C-0150 C-0200 C-0250 D-0050 D-0100 D-0150 D-0200 D-0250 B-0050 B-0100 B-0150 B-0200 B-0250 C-0050 C-0100 MAF130 C-0150 C-0200 C-0250 D-0050 D-0100 D-0150 D-0200 D-0250 B-0050 B-0100 B-0150 MAF160 B-0200 C-0050 C-0100 C-0150 C-0200 C-0050 C-0100 C-0150 MAF180 C-0200 D-0050 D-0100 D-0150 D-0200 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 500 1,000 1,500 2,000 500 1,000 1,500 2,000 500 1,000 1,500 2,000 Maximum speed nMax [rpm] 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 11,000 11,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 9,000 10,000 10,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 3,000 6,000 6,000 6,000 Rated torque MN [Nm] 50 46 42 38 33 70 68 66 64 62 88 84 79 80 75 116 112 115 100 90 155 150 145 135 125 230 220 200 200 190 270 260 250 240 340 325 300 285 435 400 365 318 500 460 435 400 Maximum torque MMax [Nm] 109.7 110 101.4 92.4 83.6 153.7 154 149.5 145.2 138.1 193.3 190 185.3 182.3 177.5 254.7 254.7 264 220 210 340 330 329.8 314.7 298.4 506.3 500 484.4 461.4 432.1 594.5 592.7 570.8 550.1 747.8 746.4 681.4 677.4 986.2 957 858.1 739.2 1,100.2 1,094.5 1,013 1,008 Rated power PN [kW] 2.6 4.8 6.6 8 8.6 3.9 7.5 10.4 13.4 16.2 4.6 8.8 12.4 16.8 19.6 6.1 11.7 18.1 20.9 23.6 8.1 15.7 22.8 28.3 32.7 12 23 31.4 41.9 49.7 14.1 27.2 39.3 50.3 17.8 34 47.1 59.7 22.8 41.9 57.3 66.6 26.2 48.2 68.3 83.8 Rated current IN [A] 8.5 15.2 18.1 23.9 26 12.1 19 27.9 36.7 40.2 14.5 27.1 32.7 43.1 45.8 14.7 28.4 43.7 52.7 55.5 21 38 53.2 69.8 75.5 32.3 50.7 72.6 93.9 113 34.3 73.7 89.5 108.5 47.4 91.2 109.5 136 50 93.9 128.8 154 60.4 94.8 146.1 168.5 0.61 0.49 3202) 902 792 140 60 300 350 18 469 382 322 0.26 0.23 316 708 618 110 60 300 350 18 422 (395) 227 197 0.151 608 147 0.101 260 478 110 42 250 300 18 345 (340) 106 0.079 408 81 0.032 532 64 0.0284 192 457 60 38 130 215 14 277 (264) 52 0.019 382 38 Moment of inertia JR [kgm2] Dimensions A B C D E F G H1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Mass3) m [kg]
Motor
Rated speed nN [rpm]
Maximum speed nMax [rpm] 3,000 3,750 3,750
Rated torque MN [Nm] 860 820 764
Maximum torque MMax [Nm] 1,750 1,750 1,750
Rated power PN [kW] 45 85.9 120
Rated current IN [A] 98 170 215
Moment of inertia JR [kgm2] 1.65
Dimensions A B C D E F G H1) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 4342) 932 140 75 350 400 18 583
Mass3) m [kg] 587
C-0050 MAF225 C-0100 C-0150

1) 2) 3)
500 1,000 1,500
All the specifications given relate to the basic version of the motor without a holding brake. The maximum speed depends on the bearing version. motor height H for version with terminal box, the values in parentheses apply for power connection with plug housing size > flange size A values without holding brake
D E
MN
PN
nN
nMax
89
12
90
12
IndraDyn L linear motors for maximum dynamics

Compact construction, high dynamics and maximum forces of up to 21,500 N these are the challenges to which our IndraDyn L synchronous linear motors are admirably equipped to meet. Given their exceptionally low force ripple, these motors are particularly suitable for applications with maximum demands in terms of acceleration and accuracy. There is a choice of sizes geared to typical requirements supplied in standard encapsulation or thermal encapsulation for maximum temperature stability. The motors are fully encapsulated in a stainless steel/titanium alloy sheet metal case, and they can be installed right in the machining area. The combination of several linear motors whether in series or parallel gives rise to completely new machine concepts with greatly enhanced machining force.
Total
FMax A FN
VFMax
VN
Primary part
The simple step-by-step guide to ordering IndraDyn L synchronous linear motor:

B
Option
MLP140C-0170-FS-N0CN-NNNN
Motor (Primary part) Size (e.g. 140) Overall length (e.g. C) Winding (e.g. 0170) Enclosure S = Standard encapsulation T = Thermal encapsulation
Secondary part
The simple step-by-step guide to ordering IndraDyn L synchronous linear motor: Option
A
Montage: Primr/Sekundr
MLS140S-3A-0150-NNNN
Segment length 0150 = 150 mm 0450 = 450 mm 0600 = 600 mm
Motor (Secondary part) Size (e.g. 140)

A
Montage: Primr/Sekundr
High dynamics and precision

llMaximum force of up to 21,500 N llMaximum velocity up to 600 m/min llCompact design llLow force ripple llHeat dissipation minimized by thermal encapsulation
Your benefit
Motor Continuous nominalforce FN [N] A-0300 MLP040 B-0150 B-0250 B-0300 A-0150 A-0220 A-0300 B-0100 B-0120 MLP070 B-0150 B-0250 B-0300 C-0120 C-0150 C-0240 C-0300 A-0090 A-0120 A-0150 A-0190 MLP100 B-0120 B-0250 C-0090 C-0120 C-0190 A-0120 B-0090 B-0120 MLP140 C-0050 C-0120 C-0170 C-0350 A-0090 A-0120 B-0040 B-0120 MLP200 C-0090 C-0120 C-0170 D-0060 D-0100 D-0120 A-0090 A-0120 MLP300 B-0070 B-0120 C-0060 C-0090 3,350 5,150 6,720 11,000 16,300 21,500 5,560 17,750 4,460 14,250 2,415 3,465 7,450 10,900 3,150 10,000 1,680 2,415 5,200 7,650 2,310 7,150 1,180 3,750 1,200 3,800 820 2,600 550 2,000 370 1,150 250 FMax [N] 800 vN [m/min] 500 300 400 500 200 360 450 200 220 260 400 450 180 250 350 450 150 190 220 290 1,785 5,600 190 350 170 190 290 190 160 190 110 190 250 500 170 190 100 190 170 190 220 140 180 190 160 190 140 190 110 150 vF Max [m/min] 300 150 250 300 150 220 300 100 120 150 250 300 120 150 240 300 90 120 150 190 120 250 90 120 190 120 90 120 50 120 170 650 90 120 40 120 90 120 170 60 100 120 90 120 70 120 60 90 IN [A] 4.2 4.2 5.3 6 5.5 6.3 10.5 5.5 5.8 6.2 10 12 8.9 11.7 13 19 6.6 8 10 12 12 22 13 15 23 12 15 18 13 21 29 53.5 13 16 13 22 23.3 30 46 28 46 53 19 23 28 35 29 37 IMax [A] 20 20 27 35 36 35 55 28 42 48 55 70 55 70 70 110 38 44 55 70 70 130 90 85 140 70 85 105 70 125 140 260 70 88 70 130 120 175 210 140 210 225 110 138 140 205 140 212 87 368 385 535 685 40.8 58.3 74.9 810 51 835 61.3 260 360 510 23 33 268 385 535 28.3 40 200 660 32 360 510 17 24.5 208 685 38.9 385 535 21.2 30.1 660 24 685 29.7 61.4 160 510 18.7 73.9 168 535 23.3 360 13.5 385 17 510 14.5 535 18.4 130 360 10.4 138 385 13.4 285 8.4 310 10.9 100 A [mm] B [mm] C [mm] 210 285 mP [kg] 4.7 6.1 108 A [mm] B [mm] C [mm] 235 310 mP [kg] 6.1 8.1 Maximum force Nominal velocity Maximum velocity with F Max Continuous nominal current Maximum current Total installation height Standard encapsulation Primary part width Primary part length Primary part mass Total installation height Thermal encapsulation Primary part width Primary part length Primary part mass
91
12
660
42
685
50.7
All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage.
92
12
IndraDyn T frameless (kit) torque motors

The IndraDyn T torque motors are liquidcooled kit motors which have been optimized for high torques of up to 13,800 Nm. They consist of a stator with three-phase winding and a rotor with permanent magnets. Typical areas of application for these motors mainly include direct drives in rotary tables or swivel axes in machining centers. However, they also offer innovative new approaches to solutions in mechanical engineering applications using robots, plastics processing machines, woodworking machines, lathes and special purpose machines. The cooling jacket option on the MST stators consists of a closed-circuit cooling jacket, mounting flange and terminal box or plug. The rear side of the cooling jacket is open, and the rotor is attached to the machine shaft and mounting. This solution features an optimal mix of standard solution and design freedom for direct-drive technology. Reduced design effort and service-friendly mounting offer substantial additional cost advantages.
The simple step-by-step guide to ordering your IndraDyn T torque motor: Stator Motor (Stator) Size (e.g. 530) Overall length (e.g. B) Winding (e.g. 0070) Liquid cooling system FT = Open cooling jacket FH = Closed cooling jacket in housing, flange-mounted
Option
MST530B-0070-FT-N0CN-NNNN
Electrical connection CN = Axial on side with larger SN = Axial on side with smaller RN = Radial on side with larger KR1) = Terminal box PU1) = Plug turnable
1)
depending on motor size
The simple step-by-step guide to ordering your IndraDyn T torque motor: Rotor
Option
MRT530B-3A-0410-NNNN
Internal diameter of rotor The rotors can be supplied with different internal diameters.
Motor (Rotor) Size (e.g. 530) Size (e.g. B)
Powerful and direct

llMaximum torques of up to 13,800 Nm llFull torque even at standstill llExtremely high overload capacity llLiquid cooling with thermal encapsulation llEasy to assemble
Your benefit
Motor Rated torque MN [Nm] A-0200 MST130 C-0050 C-0200 E-0020 A-0050 MST160 C-0050 E-0050 A-0027 C-0027 MST210 C-0050 D-0070 E-0027 B-0018 D-0002 MST290 D-0004 D-0018 E-0004 E-0018 B-0018 MST360 D-0012 D-0018 E-0018 B-0012 D-0006 MST450 D-0012 E-0006 E-0012 B-0010 C-0010 E-0010 MST530 G-0006 G-0007 L-0006 L-0007 575 375 525 875 540 810 1,400 800 1,200 2,100 4,200 4,200 6,300 6,300 1,150 900 1,150 1,900 1,200 1,800 3,250 1,800 2,700 4,700 9,200 9,200 13,800 13,800 350 700 9 25 25 42 35 70 105 50 120 150 240 220 Maximum torque MMax [Nm] 15 40 40 65 90 180 270 100 250 300 500 460 Speed at MMax nMMax [rpm] 900 225 900 90 180 180 180 100 100 200 270 100 70 10 17 70 16 70 70 45 70 70 45 25 45 25 45 45 40 40 25 28 25 28 Rated speed nN [rpm] 2,000 500 2,000 200 500 500 500 270 270 500 700 270 180 25 45 180 40 180 180 120 180 180 120 60 120 60 120 100 100 100 60 70 60 70
1)
Rated current IN [A] 7.5 7.5 15.2 7.5 6.5 13 19.5 7 13 25 32 24 14.8 6.3 10.4 26 12.5 35 20 16.5 28 42 22 18.8 33 32 46 28.6 31.2 64 76 96 120 133
Maximum Moment of current inertia (Rotor)1) IMax [A] 16 12 38 12 20 40 60 25 50 100 120 90 60 25 30 100 50 125 70 60 100 141 70 50 100 88 125 71 88 212 240 305 380 420
2)
Dimensions A B C D E [mm] [mm] [mm] [mm] [mm] 63 150 103 143 95 180 145 195 75 230 120 150 195 105 135 120 260 140 185 215 260 172 202 80 60
Mass2) m [kg] 2.4/0.65 5.1/1.5 7.7/2.2 5.6/2.4 9.6/4.3 13.9/6.2 7.2/3 11.5/4.8 13.8/5.8 18.8/7.8 13.5/6.2 20/9
JR [kgm2] 0.0008 0.0018 0.0029 0.0059 0.0108 0.0158 0.012 0.023 0.027 0.042 0.08 0.11
310
200
385
0.17 0.19 0.27 0.44 0.45 0.64 1.01 0.92 1.25 1.92 3.84 5.76
stator/rotor
195 120 385 150 210 120 480 150 210 120 150 210 565 370 520 520 410 645 350 570 260 450
262 195 225 285 200 230 290 200 230 290 455 605
25.1/11.6 23/9.8 28.8/13.5 40.3/20.9
38.7/17.9 54.2/27.7 36/22 45/27.5 63/38.5 144/77 205/115
93
All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage
depends on rotor version
12
IndraDyn T Torque
Conventional torque motors Speed

C A
MMax Power MN
IndraDyn T
Conventional torque motors Current
nMMax nN
nMax
C D E B
31/13
94
12
IndraDyn H high-speed frameless (kit) motors

The liquid-cooled high-speed IndraDyn H kit motors achieve maximum torques of up to 4,500 Nm with speeds of up to 30,000 rpm. With their broad constant output power range, short ramp-up time and low rotor temperature they are predestined for motor spindles and other similar areas of application. The new on board cooling system simplifies their integration in the machine and increases their cooling efficiency. For extra easy assembly and disassembly we can supply the rotor on request with a step interference fit and the corresponding hydraulic connections.
The simple step-by-step guide to ordering your high-speed IndraDyn H motor: Stator
Option
MSS182A-0100-FA-N0CN-NNNN
Motor (Stator) Size (e.g. 182) Overall length (e.g. A) Winding (e.g. 0100)
The simple step-by-step guide to ordering your high-speed IndraDyn H motor: Rotor
Option
MRS182A-1N-0075-NNNN
Internal diameter of rotor Corresponding internal diameters are available for every rotor size. For further details see configuration handbook. Rotor version 1N = Smooth bore 2N = Step interference fit with hydraulic connection
Motor (Primary part) Size (e.g. 182) Overall length (e.g. A)
High dynamics and precision

llMaximum torques up to 4,500 Nm llMaximum speeds up to 30,000 rpm llWide constant output power range llIntegrated cooling system llStraightforward integration in the machine
Your benefit
Motor Rated speed nN [rpm] B-0800 MSS102 D-0800 F-0300 F-0800 B-0700 MSS142 D-0700 F-0700 B-0400 MSS162 D-0400 F-0310 J-0200 A-0100 A-0250 MSS182 B-0280 D-0260 F-0200 A-0200 B-0150 MSS202 B-0210 D-0170 D-0360 F-0120 B-0100 MSS242 D-0070 F-0060 B-0065 MSS272 B-0080 D-0050 F-0040 B-0035 D-0028 MSS312 D-0060 F-0028 H-0025 H-0085 B-0025 MSS382 MSS482
1)
Maximum speed nMax [rpm] 30,000 30,000 18,000 30,000 28,000 28,000 28,000 20,000 20,000 15,500 10,000 6,000 12,000 12,000 12,000 12,000 11,000 8,200 11,500 9,300 8,000 6,600 6,000 4,200 3,600 3,000 3,200 2,200 1,800 1,500 1,200 2,400 1,200 1,100 3,400 1,000 800 720 5,000
Rated torque MN [Nm] 10.5 20 32 26 27.5 40.5 53 50 70 90 120 12 12 100 140 200 105 140 140 175 136 245 250 375 425 400 400 525 650 650 820 820 975 1,125 1,100 1,375 1,775 2,170 120
Maximum torque MMax [Nm] 30 45 75 68 67 90 113 115 160 200 275 30 30 230 320 450 270 390 390 480 333 650 575 860 970 900 900 1,200 1,500 1,550 1,950 1,950 2,275 2,750 2,750 2,875 3,700 4,500 275
Rated power PN [kW] 8.8 16.8 10.1 21.8 20.2 29.7 38.9 20.9 29.3 29.2 25.1 1.3 3.1 29.3 38.1 41.9 22 22 30.8 31.2 51.3 30.8 26.2 27.5 26.7 27.2 33.5 27.5 27.2 23.8 24 51.5 28.6 29.5 97.9 36 37.2 40.9 25.1
Rated current IN [A] 18 24 15.3 43 45 65 84 42 64 64 64 3.7 5 64 71 71 45 52 68 68 98 68 68 49.5 68 71 82 71 71 62.5 59.5 93.2 62 62 197 85 101 83.6 40
Maximum current IMax [A] 40 69 35 100 100 140 180 110 170 170 170 11 15 170 200 200 130 141 180 180 210 180 180 180 180 200 250 200 200 170 160 250 180 180 570 250 250 250 140
Moment of inertia (Rotor) JR [kgm ]

2 1)
Dimensions A B 156 120 206 306 181 160 231 281 206 180 256 306 381 82 200 232 282 382 215 265 220 315 315 415 275 270 375 425 330 300 405 480 380 455 340 455 530 630 430 405 510 530 630 115 345 240 170 135 110 96 85 68 58 46 C1)
Mass2) m [kg] 7.7/2.1 10.1/3.1 14.9/5.1 16.7/4.6 21.2/6.5 25.7/8.3 22/6.9 28.1/8.8 34.1/10.6 46.1/13.4 6.9/2.7 32.1/9.6 38.9/11.8 52.6/21.3 33/12.8 40.7/16.2 48.3/19.6 48.3/19.6 63.7/26.9 66.7/22.5 92.3/31.7 105.1/36.5 90.4/35.5 112.3/44.5 134.2/53.5 128.7/55 154.1/67.4 179.5/79.5 215/95.6 178.5/77.6 220.1/97.2 262/120 59/16.2
[mm] [mm] [mm]
8,000 8,000 3,000 8,000 7,000 7,000 7,000 4,000 4,000 3,100 2,000 1,000 2,500 2,800 2,600 2,000 2,000 1,500 2,100 1,700 3,600 1,200 1,000 700 600 650 800 500 400 350 280 600 280 250 850 250 200 180 2,000
2)
0.003 0.004 0.006 0.011 0.014 0.017 0.014 0.018 0.022 0.028 0.0089 0.031 0.039 0.053 0.05 0.064 0.077 0.077 0.104 0.119 0.167 0.193 0.268 0.335 0.403 0.617 0.751 0.885 1.064 1.525 1.911 2.296 0.604
D-0020 F-0018 A-0200
95
12
All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage. The indicated maximum speed is reached at a DC bus voltage of 750 V depends on rotor version stator/rotor with largest available internal diameter of rotor
MN
Power
Conventional synchronous motors IndraDyn
Torque
PN
IndraDyn H Asynchronous motors
nN
nMax
4 5 6 Speed
Speed
96
12
1MB asynchronous frameless (kit) motors for compact drive solutions

The liquid cooled 1MB frameless (kit) motors are maintenance-free asynchronous motors with high power density. For different performance requirements and installation situations, our product range offers 9 motor sizes with different overall lenghts and diameters. Typical areas of application of these motors are the main spindles of modern CNC machines and machining centers. These frameless (kit) motors excel by their superb running smoothness and perfect servo quality for C-axis machining, thread cutting and spindle positioning.
The simple step-by-step guide to ordering asynchronous frameless (kit) motor 1MB: Stator
Option
1MS310B-6B-A2/S010
Special version S010 = With several integrated temperature sensors (NTC thermistor, PTC thermistor, temperature switch) Electrical connection 1= Lines at the stator side brought out with larger outside diameter 2= Lines at the stator side brought out with smaller outside diameter
Motor (Stator) Size (e.g. 310) Overall length (e.g. B) Winding (e.g. 6B)
The simple step-by-step guide to ordering asynchronous frameless (kit) motor 1MB: Rotor
Option
1MR310B-A094
Internal diameter of rotor For each rotor size, corresponding internal diameters are available. For details, refer to the configuration handbook.
Motor (Rotor) Size (e.g. 310) Overall length (e.g. B)
Rotor version e.g. step interference with hydraulic connection
Robust and reliable

llRated torques up to 875 Nm llMaximum speeds up to 20,000 rpm llLarge spindle cutoff llExcellent running smoothness llEasy integration into the machine
Your benefit
Motor Rated speed nN [rpm] 1MS105 N-4A N-4B B-4A B-4B 1MS140 D-4B F-4A H-4B B-4A D-4A D-4B E-4B F-4A 1MS160 F-4B F-4D H-4A N-4A N-4B N-4C C-4A D-4B D-4C D-4D 1MS200 D-4E D-4F E-4B E-4C H-4B H-4D B-4A 1MS240 F-4A H-4B D-6A D-6C 1MS241 H-6C H-6D H-6G 1MS242 1MS270 N-4B C-4B B-6B B-6D 1MS310 B-6E D-6B F-6A F-6B B-6B 1MS375 D-6B D-6D 4,500 2,400 7,500 5,000 4,000 3,000 3,000 3,000 3,000 2,000 1,000 3,000 3,000 2,500 3,000 3,000 2,000 1,500 1,500 1,500 5,000 2,500 1,500 6,000 1,800 3,900 1,500 1,500 1,000 1,000 1,000 1,000 1,000 1,800 850 800 1,700 1,500 1,000 700 440 800 400 900 600 600 300 Maximum speed nMax [rpm] 15,000 12,000 20,000 20,000 16,000 15,000 15,000 12,000 12,000 8,000 4,000 12,000 12,000 10,000 12,000 12,000 8,000 6,000 6,000 6,000 20,000 10,000 6,000 18,000 7,200 15,600 6,000 6,000 4,000 4,000 4,000 4,000 4,000 7,200 3,400 3,200 6,800 6,000 4,000 2,800 1,760 3,200 1,600 3,600 2,400 2,400 1,200 Rated torque MN [Nm] 17 22 7 7 14 24 34 16 32 32 33 48 48 48 64 89 89 89 57 85 59 85 85 49 85 74 124 124 62 123 169 112 112 202 202 202 185 190 260 260 260 340 480 480 636 875 875 Rated power PN [kW] 7 5.5 5.5 3.7 6 7.5 10.5 5 10 6.7 3.5 15 15 12.5 20 28 18.6 14 9 13.5 31 22 13.5 31 16 30.2 19.5 19.5 6.5 13 18 12 12 32 18 16.9 33 30 27 19 12 28.5 20 35 40 55 27.5
1)
Rated current IN [A] 29 16.4 18 25 43 43 58 36 48 23.8 19 74 45 23.2 58 75 60 26 50 48 75 59 84 82 41.4 65 68 52.6 46 74 56 62 27 75.5 66.4 39.7 98 96 75 81 58 81 61 111 120 150 94
Moment of inertia (Rotor) JR [kgm2] 0.0033 0.0044 0.0061 0.0082 0.0103 0.0084 0.0121 0.0149 0.0161 0.0201 0.0267 0.041 180 160 A [mm] 120
Dimensions B [mm] 350 150 190 240 290 160 205 240 255 310 385 240 60 45 C1) [mm] 40.5
Mass2) m [kg] 11.2/2.8 5.3/3.3 8.2/4.5 11.8/6.1 15.5/7.3 6.8/5.3 11.1/7.3 14.4/9.4 15.8/10.2 21/9.8 28.1/12.7 21/15
0.037 220 0.059 0.069 0.078 0.12 0.153 0.135 270 0.227 0.135 0.258 0.477 0.492 0.723 1.39 1.73
2)
295 66 330 380 270 270 360 430 290 111 410 270 300 440 400 385 340 450 520 520 405 stator/rotor 620 170 125 71 120 72
29/19
34/22 41/26 29/19 48/29 62/37 38/24
63/39 81/37 82/52 84/65 108/80 133/97 162/106 205/132
97
12
All the specifications given are based on operation with liquid cooling and 540 V DC bus voltage.
available diameters depend on rotor version
MN
PN
nN
nMax
B
98
12
GTE planetary gearboxes for standard applications

Together with our dynamic MSK motors, the compact GTE range of planetary gearboxes guarantees high torques in all standard applications. Typical areas of application include simple handling and automation systems with rack-and-pinion drives or synchronous belt drives. Virtually all performance requirements can be met in these applications thanks to the subtle staggering of sizes and the high power density of the GTE gearboxes. The single-stage or two-stage gearboxes can be supplied with a plain shaft or keyway.
The simple step-by-step guide to ordering your GTE planetary gearboxes:
Option
GTE060-NN1-004A-NN03
Motor/gearbox combination Motor 030 040 050 060 MSK 061 070 071 075 076 100 041 KSM 061 071 076 019A MSM 019B 031B 031C 041B
1)
GTE040 NN45 NN45
GTE060 NN02 NN42
GTE080 NN02 NN03 NN03 NN43 NN44
GTE120 NN03 NN20 NN211) NN051) NN03 NN051) NN44
GTE160 NN20 NN21 NN05 NN16 NN16 NN16 NN06 NN091) NN05 NN16 NN06
Gears Size (e.g. 040) Gear range 1 = Single-stage 2 = Two-stage Output shaft and backlash A = With keyway B = Plain shaft
combination only possible with single-stage gearboxes
Economical and compact

llIdeal for standard applications llLow backlash llOpen choice of mounting positions llSilent operation llLifetime lubrication
Your benefit
Gears Transmission ratio at 50 % MOUT nom6) nIN N [rpm] 3 singlestage GTE040 twostage 4 5 8 12 20 40 3 singlestage GTE060 twostage 4 5 8 12 20 40 3 singlestage GTE080 twostage 4 5 8 12 20 40 3 singlestage GTE120 twostage 4 5 8 12 20 40 3 singlestage GTE160 twostage
1) 2)
Nominal input speed at 100 % MOUT nom6) nIN N [rpm] 5,000 5,000 5,000 5,000 5,000 5,000 5,000 4,450 4,400 4,500 4,500 4,500 4,500 4,500 2,400 2,150 2,650 4,000 3,450 4,000 4,000 2,500 2,250 2,250 3,500 2,500 3,500 3,500 1,000 1,000 1,150 1,750 1,050 1,500 2,950
Maximum input speed6)
Maximum output speed
Nominal input torque
Nominal output torque MOUT nom

1) 2) 3)
Maximum input torque
Maximum output torque

1) 2) 3) 4)
Backlash
Torsion stiffness
Efficiency
5)
Mass moment of inertia
Mass
nIN MAX [rpm]
nOUT MAX [rpm]
MIN N
MOUT N [Nm] 11 15 14 6 20 20 18 28 38 40 18 44 44 40 85 115 110 50 120 120 110 115 155 195 120 260 260 230 400 450 450 450 800 800 700
MIN MAX [Nm] 5.9 6 4.4 1.25 2.7 1.6 0.73 15 15.25 12.8 3.63 5.83 3.5 1.6 45.3 46 35.2 10 16 9.6 4.4 61.3 62 62.4 24 34.7 20.8 9.2 213.3 180 144 90 106.7 64 28
MOUT MAX [Nm] 17.6 24 22 10 32 32 29 45 61 64 29 70 70 64 136 184 176 80 192 192 176 184 248 312 192 416 416 368 640 720 720 720 1,280 1,280 1,120
[arcmin]
D [Nm/arcmin]
[%]
J [kgcm2] 0.031 0.022 0.019 0.017 0.029
m [kg]
[Nm] 3.67 3.75 2.8 0.75 1.67 1 0.45 9.3 9.5 8 2.25 3.7 2.2 1 28.3 28.7 22 6.2 10 6 2.75 38.3 38.75 39 15 21.7 13 5.75 133.3 112.5 90 56.25 66.7 40 17.5
5,000 5,000 5,000 5,000 5,000 5,000 5,000 4,500 4,500 4,500 4,500 4,500 4,500 4,500 3,900 3,650 4,000 4,000 4,000 4,000 4,000 3,500 3,500 3,500 3,500 3,500 3,500 3,500 1,700 1,700 2,000 2,950 1,950 2,700 3,000
18,000 18,000 18,000 18,000 18,000 18,000 18,000 13,000 13,000 13,000 13,000 13,000 13,000 13,000 7,000 7,000 7,000 7,000 7,000 7,000 7,000 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500 6,500
6,000 4,500 3,600 2,250 1,500 900 450 4,333 3,250 2,600 1,625 1,083 650 325 2,333 1,750 1,400 875 583 350 175 2,167 1,625 1,300 813 542 325 163 2,167 1,625 1,300 813 542 325 163
< 24
96
0.35
< 28
1.1
94
0.019 0.016 0.135 0.093 0.078 0.065 0.127
0.45
< 16
2.3
96
0.9
< 20
2.5
94
0.075 0.064 0.77 0.52 0.45 0.39 0.72
1.1
<9
96
2.1
< 14
6.5
94
0.44 0.39 1.79 1.53 1.32 2.56 2.63
2.6
<8
12
96
< 12
13
94
1.5 1.3 12.14 7.78 6.07 4.63 12.37
4 5 8 12 20 40
<6
38
96
18
< 10
41
94
6.65 5.28
22
99
these values refer to a speed of the output shaft of 100 min-1 on duty cycle KA = 1 and S1-mode for electrical machines and T = 30 C depends on the motor shaft diameter 3) with key, at tumescent load 4) allowable for 30.000 revolutions and output shaft 5) depends on ratio, for speed of output shaft = 100 rpm 6) allowed operating temperature must be observed
12
100
12
GTM planetary gearboxes for maximum performance

Characterized by a particularly high power density and low backlash, the high-precision GTM range of planetary gearboxes has been designed for mounting directly on servo motors. Their high degree of efficiency makes these gearboxes suitable for the S1 continuous operation and therefore ideal for use in printing presses, for example. Combined with the dynamic IndraDyn motors they achieve the highest speeds, acceleration and optimum positioning accuracy. The single-stage or two-stage gearboxes can be supplied with a plain shaft or keyway and also with reduced backlash on request.
The simple step-by-step guide to ordering your GTM planetary gearbox:
Option
GTM075-NN1-004A-NN03
Motor/gearbox combination Motor 030 040 050 060 061 MSK 070 071 075 076 100 101 103 131 041 KSM 061 071 076 MAD 100 130 160 100 130 GTM060 GTM075 GTM100 GTM140 GTM180 GTM240 NN02 NN03 NN03 NN03 NN20 NN21 NN05 NN03 NN05 NN20 NN21 NN05 NN16 NN16 NN16 NN06 NN03 NN05 NN16 NN06 NN20 NN21 NN05 NN16 NN61 NN61 NN06 NN09 NN19 NN19 NN05 NN16 NN06 NN09 NN16 NN16 NN16 NN09 NN19 NN19 NN151) NN16 NN09 NN111) NN08 NN111) NN151) NN111) NN121) NN111)
Gears Size (e.g. 075) Gear range 1 = Single-stage 2 = Two-stage Output shaft and backlash A = With keyway B = Plain shaft C = Keyway and reduced backlash D = Plain shaft and reduced backlash
MAF
1)
combination only possible with single-stage gearboxes
High-precision and flexibility

llHigh-precision gearing for highest positioning accuracy llMinimum power dissipation in continuous operation llOptimized gear tooth forming for silent operation llEnvironment-resistant, hermetically sealed housing ll High acceleration torque is achievable through a compact and rigid construction
Your benefit
Torsion stiffness D [Nm/arcmin] Efficiency Mass moment of inertia J [kgcm2] 0.16 0.16 0.15 0.14 94 0.12 0.1 0.55 0.47 0.41 0.38 94 0.47 0.47 2.8 2 3.8 2.2 Mass
Gears
Transmission ratio
Nominal input speed nIN N [rpm]
Maximum input speed nIN Max [rpm] 5,000 6,300 8,000 10,000 6,300 10,000 5,000 6,300 8,000 10,000 6,300 10,000 4,000 4,000 5,000 6,300 8,000 5,000 8,000 3,200 3,200 4,000 5,000 6,300 4,000 6,300 2,500 2,500 3,200 4,000 5,000 3,200 5,000 2,000 2,000 2,500 3,000 3,500
Maximum output speed nOUT Max [rpm] 1,250 1,260 1,143 1,000 315 200 1,250 1,260 1,143 1,000 315 200 1,333 1,000 1,000 900 800 250 160 1,067 800 800 714 630 200 126 833 625 640 571 500 160 100 667 500 500 429 350
Nominal input torque MIN N [rpm] 6.25 5 3.6 2 1.25 0.5 21.3 20 12.1 6 4.25 2 40 42.5 40 24.3 12 8.5 4 93.3 105 100 60 28 21 10 240 255 240 145.7 72 51 24 600 625 600 357.1 180
Nominal output torque MOUT N [Nm] 25 25 25 20 25 25 85 100 85 60 85 100 120 170 200 170 120 170 200 280 420 500 420 280 420 500 720 1,020 1,200 1,020 720 1,020 1,200 1,800 2,500 3,000 2,500 1,800
Maximum input torque MIN Max [Nm] 12.5 10 7.1 4 2.5 1 42.5 40 24.3 11 8.5 4 73.3 85 80 48.6 22 17 8 186.7 210 200 120 56 42 20 480 510 480 291,4 144 102 48 1,000 1,250 1,200 714,3 300
Maximum output torque MOUT Max [Nm] 50 50 50 40 50 50 170 200 170 110 170 200 220 340 400 340 220 340 400 560 840 1,000 840 560 840 1,000 1,440 2,040 2,400 2,040 1,440 2,040 2,400 3,000 5,000 6,000 5,000 3,000
Backlash standard/ reduced [arcmin]
[%]
m [kg]
3,000 4,000 5,000 6,000 4,000 6,000 3,000 4,000 5,000 6,000 4,000 6,000 2,300 2,500 3,000 4,000 5,000 3,000 5,000 1,800 2,000 2,500 3,000 4,000 2,500 4,000 1,300 1,500 2,000 2,500 3,000 2,000 3,000 800 1,000 1,200 1,500 2,000
GTM060
singlestage
5 7 10 20 50 4 5 7 10 20 50 3 4 5 7 10 20 50 3 4 5 7 10 20 50 3 4 5 7 10 20 50 3 4 5 7 10
6/ 3 3.5 8/ 6
97
1.6
twostage
GTM075
singlestage
6/ 3 8.2 8/ 6
97
2.9
twostage
GTM100
singlestage
4/ 2 24
97
1.64 1.36 1.22 1.56 1.44 8.2 6.75
5.7
twostage
6/ 4
94
7.5
GTM140
singlestage
4/ 2 48
97
5.54 4.59 5.29 4.96 36 24.5 4.1
11.5
twostage
6/ 4
94
15
GTM180
singlestage
4/ 2 148
97
18.8 14.5 12.3 6.95 5.45 128 97.6
27
twostage
6/ 4
94
35
GTM240
singlestage
4/ 2
340
97
76.4 59.9 51.1
62
101
12
102
12
Standard and geared motors for simple applications

For use with frequency converters we recommend combining IndraDrive with geared motors or three-phase asynchronous motors made by NORD Drive Systems or VEM Motors. Upon request we can supply all-in-one solutions, comprising of control units and motors also sourced directly from Rexroth. Our range of geared motors covers various types of gears of different performance categories: Spur gear motors with rated outputs of up to 160 kW and torques of up to 26,000 Nm Offset geared motors with rated outputs of up to 200 kW and torques of up to 200,000 Nm Bevel gear motors with rated outputs of up to 160 kW and torques of up to 32,000 Nm Worm gear motors with rated outputs of up to 15 kW and torques of up to 3,000 Nm Our range of three-phase asynchronous motors includes: Standard motors with rated outputs of up to 500 kW Energy-saving motors with rated outputs of up to 335 kW These motors are particularly suitable for operation with frequency converters and boast the following features: Motor design conforming to DIN EN 60034 (IEC 72) Mounting dimensions and output correlation compliant with DIN 42673, 42677 Robust, low-vibration version in gray cast iron Protection category IP55, higher protection category up to IP65 optional Insulation class F with thermal reserve, insulation class H optional Further options include brakes, encoder, position of terminal box, etc.
Cross reference for IEC standard motors

Mechanical motor output PNenn HCS02.1E-W0012 1.1 kW 2.6 A 0.79 76.6 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 1.5 kW 3.4 A 0.81 78.8 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 2.2 kW 5.2 A 0.76 81 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 3 kW 6.7 A 0.79 82 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 4 kW 8.8 A 0.78 84.2 % HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) 5.5 kW 11.8 A 0.77 85.7 % HMS01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W00541) 7.5 kW 15 A 0.84 87 % HMS01.1N-W0036 HMD01.1N-W0036 11 kW 15 kW 18.5 kW 22 kW 30 kW 37 kW 45 kW 55 kW 75 kW 90 kW 110 kW 132 kW 21 A 28 A 34.5 A 42 A 55.5 A 67 A 81 A 98.5 A 134 A 160 A 194 A 233 A 0.85 0.86 0.86 0.84 0.85 0.86 0.86 0.86 0.86 0.86 0.86 0.86 88.4 % 89.4 % 90 % 90.5 % 91.5 % 92.5 % 93 % 93.5 % 94.1 % 94.6 % 95.1 % 95.1 % HCS02.1E-W00701) HMS01.1N-W0036 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) HMS01.1N-W03502) INenn cos Continuous operation INenn (>10 min) Overload operation 1,1 x INenn (1 min) INenn (9 min) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) HMS01.1N-W03502) Overload operation 1,5 x INenn (1 min) INenn (4 min) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W0028 HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W0350
2)
Overload operation 2 x INenn (2 s) INenn (18 s) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0036 HMD01.1N-W0036 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502)
103
12
HMS01.1N-W03502)
The examples apply to operation of 4-pole standard motors 3 AC 400 V/60 Hz at 4 kHz switching frequency and a rotary frequency > 4 Hz. An external fan may be necessary depending on your application.
1) 2)
with HNL power choke preliminary
104
12
Cross reference for NEMA standard motors

Mechanical motor output PNenn HCS02.1E-W0012 1.5 hp 2.3 A 0.72 82.5 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 2 hp 3.0 A 0.78 85.5 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 3 hp 4A 0.8 90.2 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 5 hp 6.7 A 0.79 88.5 % HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W00541) 7.5 hp 9.7 A 0.81 88.5 % HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) 10 hp 12.7 A 0.81 90.2 % HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) 15 hp 18.5 A 0.84 90.2 % HMS01.1N-W0036 HMD01.1N-W0036 20 hp 25 hp 30 hp 40 hp 50 hp 60 hp 75 hp 100 hp 125 hp 150 hp 200 hp 26 A 31.5 A 38.5 A 50 A 60.5 A 73.5 A 92 A 115 A 143 A 170 A 230 A 0.78 0.82 0.79 0.82 0.81 0.83 0.82 0.87 0.87 0.87 0.86 91 % 91.7 % 93 % 91.7 % 92.4 % 91.7 % 94.1 % 94.5 % 94.5 % 95.4 % 95 % HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) INenn cos Continuous operation INenn (>10 min) Overload operation 1,1 x INenn (1 min) INenn (9 min) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) HMS01.1N-W0020 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0036 HMD01.1N-W0036 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0070 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) HMS01.1N-W03502) Overload operation 1,5 x INenn (1 min) INenn (4 min) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) HMS01.1N-W03502) Overload operation 2 x INenn (2 s) INenn (18 s) HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0012 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0012 HCS02.1E-W0028 HMS01.1N-W0020 HMD01.1N-W0020 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00541) HMS01.1N-W0036 HMD01.1N-W0036 HCS02.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0054 HCS03.1E-W00701) HMS01.1N-W0110 HCS03.1E-W01001) HMS01.1N-W0110 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W01501) HMS01.1N-W0150 HCS03.1E-W02101) HMS01.1N-W0210 HCS03.1E-W02101) HMS01.1N-W0210 HMS01.1N-W03502) HMS01.1N-W03502) HMS01.1N-W03502)
The examples apply to operation of 4-pole standard motors 3 AC 400 V/60 Hz at 4 kHz switching frequency and a rotary frequency > 4 Hz. An external fan may be necessary depending on your application.
1) 2)
with HNL power choke preliminary
105
12
106
13
Accessories for all requirements

llFilters and chokes for EMC-proof operation llComponents designed to absorb high braking forces llEnergy storage capacitors for dynamic sequences llAccessories for simplified assembly and installation
Your benefit
Mains filters Mains filters with integrated mains choke Mains chokes DC chokes Motor filters Brake chopper Brake resistor Brake units Capacity modules Blower unit Other accessories
B asic accessories for assembly and installation Shield connection for EMC-compatible connection of the motor cable to the power unit C ontrol cabinet adapter for combining control units of different depths A uxiliary capacitor E lectrical adaptors F lange assembly kit C ontrol cabinet assembly kit M odular bus extension to bridge larger distances between drive groups
107
13
108
13
Mains filters for HMV power supply units and HCS converters
Mains filters ensure that the EMC limit values are adhered to and suppress leakage current generated by line capacitors. Our mains filters are optimally coordinated with the power units and are scalable in regards to current, number of drives and motor cable length. They can be combined with our shielded motor cables for troublefree operation conforming to EN 61800-3, Class A, Group 2, even with single cable lengths of up to 75 m.
H
Mains filters for HMV power supply units and HCS converters HNF01.1A-F240-E0051-A-480-NNNN HNF01.1A-M900-E0051-A-480-NNNN HNF01.1A-F240-E0125-A-480-NNNN HNF01.1A-M900-E0125-A-480-NNNN HNF01.1A-F240-E0202-A-480-NNNN HNF01.1A-M900-E0202-A-480-NNNN HNF01.1A-F240-R0026-A-480-NNNN HNF01.1A-M900-R0026-A-480-NNNN HNF01.1A-F240-R0065-A-480-NNNN HNF01.1A-M900-R0065-A-480-NNNN HNF01.1A-F240-R0094-A-480-NNNN HNF01.1A-M900-R0094-A-480-NNNN HNF01.1A-H350-R0180-A-480-NNNN HNS02.1A-Q200-R0023-A-480-NNNN HNF01.1B-A100-E0300-N-480-NNNN HNF01.1B-A100-E0580-N-480-NNNN HNF01.1B-A100-E0740-N-480-NNNN for HCS converters NFD03.1-480-007 NFD03.1-480-016 NFD03.1-480-030 NFD03.1-480-055 NFD03.1-480-075 NFD03.1-480-130 NFD03.1-480-180
Continuous current A 51 51 125 125 202 202 26 26 65 65 94 94 180 23 300 580 740 A 7 16 30 55 75 130 180
Power dissipation W < 89 < 91 < 127 < 174 < 238 < 373 < 73 < 77 < 163 < 157 < 135 < 146 < 305 < 75 60 125 210 W 3.9 6.4 11.9 25.9 30.4 38 61
Width W mm 100 100 150 150 150 250 100 150 150 150 150 150 250 80 260 260 280 mm 50 55 60 90 90 100 130
Height H mm 440 440 440 440 440 440 440 440 440 440 440 440 440 352 306 306 356 mm 160 220 270 220 240 240 350
Depth D mm 262 262 262 262 262 262 262 262 262 262 262 262 262 265 135 135 170 mm 90 90 100 105 145 160 180
Mass kg 15 15 18 30 29 37 14 17 25 26 28 29 45 15 13 15 25 kg 0.7 1 1.4 2 3.5 4.7 10
All data applies to nominal rating at 3 AC 400 V mains voltage. Please see the selection tables on the end of this chapter for exact assignments to the power units.
Mains filters with integrated mains choke for HCS03 converters

The combination of mains filter and mains choke in one unit simplifies assembly and installation. It is simply fitted underneath the converter to form one space-saving unit. It is also a particularly easy way to comply with the directives contained in EN 61800-3, Class A, Group 2.
109
D W
13
Example of assembly
Mains filters with integrated mains choke Continuous current A HNK01.1A-A075-E0050-A-500-NNNN HNK01.1A-A075-E0080-A-500-NNNN HNK01.1A-A075-E0106-A-500-NNNN HNK01.1A-A075-E0146-A-500-NNNN 50 80 106 146 Power dissipation W 55 80 110 130 Nominal inductance H 3 x 571 3 x 362 3 x 240 3 x 170 F 3 x 1.1 3 x 2.2 3 x 2.2 3 x 2.2 mm 125 225 225 350 mm 322.5 310 310 380 mm 251.5 270 270 270 kg 15 20 20 28 Capacitance Width W Height H Depth D Mass
110
13
Mains chokes for HMV power supply units and HCS converters
In connection with the mains chokes, converters and infeed power supply units realize higher DC bus continuous power. They reduce the harmonics in the line current while simultaneously preventing circuit feedback. When using supply units with line regeneration, these components are always required. This combination always complies to the permissible EMC values for industrial networks stipulated by EN 61000-2-4. Type B Type A
Type C
Type D
Type E
Type F
Mains choke
Continuous current A
Power dissipation W 40 60 75 165 170 200 225 310 420 800 95 50 80 100 130 260 280 280 320 320 450 320 320
Nominal inductance H 3 x 1.000 3 x 1.000 3 x 600 3 x 400 3 x 200 3 x 100 3 x 980 3 x 590 3 x 540 3 x 300 3 x 980 3 x 571 3 x 362 3 x 240 3 x 170 3 x 98 3 x 85 3 x 66 3 x 60 3 x 55 3 x 60 3 x 55 3 x 60
Capacitance F 3 x 10 3 x 20 3 x 20 3 x 30 3 x 10
Type
Width W mm
Height H mm 164 184 184 225 295 350 245 360 385 400 352 238 175 193 205 210 210 250 250 250 275 250 250
Depth D mm 61 66.5 66.5 112 148 152 172 205 229 261 115 100 180 210 230 380 380 380 380 440 440 380 380
Mass kg 3.8 4.5 13.5 24 33 16 45 65 73 14 13 17 17 23 40 46 43 70 55 60 55 60
HNL01.1E-1000-N0020-A-500-NNNN HNL01.1E-0600-N0032-A-500-NNNN HNL01.1E-0400-N0051-A-480-NNNN HNL01.1E-0200-N0125-A-480-NNNN HNL01.1E-0100-N0202-A-480-NNNN HNL01.1R-0980-C0026-A-480-NNNN HNL01.1R-0590-C0065-A-480-NNNN HNL01.1R-0540-C0094-A-480-NNNN HNL01.1R-0300-C0180-A-480-NNNN HNL02.1R-0980-C0023-A-480-NNNN1) HNL01.1E-0571-N0050-A-500-NNNN HNL01.1E-0362-N0080-A-500-NNNN HNL01.1E-0240-N0106-A-500-NNNN HNL01.1E-0170-N0146-A-500-NNNN HNL01.1E-0098-N0280-N-690-NNNN HNL01.1E-0085-N0315-N-690-NNNN HNL01.1E-0066-N0365-N-690-NNNN HNL01.1E-0060-N0475-N-690-NNNN HNL01.1E-0038-N0650-N-690-NNNN HNL01.1E-0032-N0760-N-690-NNNN HNL01.1E-0038-N0540-N-690-NNNN HNL01.1E-0026-N0620-N-690-NNNN
20 32 51 125 202 26 65 94 180 23 50 80 106 146 280 315 365 475 650 760 540 620
A A A A A B B B B C D E E E F F F F F F F F
150 150 180 230 265 210 300 340 340 165 183 205 205 250 320 320 320 320 360 385 320 320
111
13
All data applies to nominal rating at 3 AC 400 V mains voltage. Please see the selection tables on the end of this chapter for exact assignments to the power units. 1) with integrated fan, supply voltage DC 24 V
HNL01.1E-1000-N0012-A-500-NNNN
12
120
2.7
112
13
DC chokes for HCS04 converters

HCS04 converters used with HLL DC chokes achieve higher continuous power in the DC bus. They reduce the harmonics in the line current while simultaneously preventing circuit feedback. These chokes are always required when the HCS04 converters D are used in residential areas.
Motor filter
Continuous current A
Power dissipation W 210 270 345 390 495 625 700 920
Nominal inductance H 150 138 105 95 69 63 37.5 34.5
Width W mm 360 340 440 595 595 890 890 1,120
Height H mm 240 240 240 240 240 240 240 240
Depth D mm 377 377 377 377 377 377 377 377
Mass kg 32 36 53 67 67 105 115 135
HLL01.1A-150U-N0290-C-008-0471-NNNN HLL01.1A-138U-N0558-C-008-0558-NNNN HLL01.1A-105U-N0486-C-008-0760-NNNN HLL01.1A-095U-N0574-C-008-0840-NNNN HLL01.1A-069U-N0702-C-008-1116-NNNN HLL01.1A-063U-N0861-C-008-1260-NNNN HLL01.1A-037U-N1160-C-008-1884-NNNN HLL01.1A-034U-N1404-C-008-2232-NNNN
290 351 574 702 702 861 1,160 1,404
Motor filters for HCS converters

The combination of the steep switching curves of modern converters and long motor wires can often cause transient overvoltages on the motor terminals. This, along with the leakage current of the motor wires, can be reduced by using a motor filter on the inverter output. This has the following advantages: Voltage rise limited to values below 1 kV/s Winding insulation protected by limiting the voltage peak to max. 1,000 V Operation of several motors connected in parallel on one frequency converter via long supply lines Compliance with increased EMC requirements thanks to reduced interference voltages
Example of assembly for HMF...D0045 to D0145

Motor filter Continuous current A HMF01.1N-N0K2-M0012-A-500-NNNN HMF01.1N-N0K2-M0028-A-500-NNNN HMF01.1A-N0K2-D0045-A-500-NNNN HMF01.1A-N0K2-D0073-A-500-NNNN HMF01.1A-N0K2-D0095-A-500-NNNN HMF01.1A-N0K2-D0145-A-500-NNNN HMF01.1N-N0K1-M0320-N-690-NNNN HMF01.1N-N0K1-M0480-N-690-NNNN HMF01.1N-N0K1-M0760-N-690-NNNN HMF01.1N-N0K1-M1190-N-690-NNNN 12 28 45 72 95 145 314 530 759 1,188 Power dissipation W 25 50 120 160 190 220 475 530 600 680 H 3 x 900 3 x 450 3 x 160 3 x 100 3 x 78 3 x 50 in prep. in prep. in prep. in prep. mm 155 210 125 225 225 350 110 200 210 230 mm 162 182 330 315 315 400 210 245 315 370 mm 92 130 270 270 270 260 250 250 250 250 kg 5 11 15 15 20 20 32 58 93 120 Inductance Width W Height H Depth D Mass
113
13
All data applies to nominal rating at 3 AC 400 V mains voltage and 4 kHz clock frequency. The maximum output frequency is 200 Hz. Please see the selection tables on the end of this chapter for exact assignments to the power units.
114
13
Brake choppers for HCS04 converters

Brake choppers are used together with an external braking resistor to increase the braking power. The HLT brake chopper is controlled and monitored by the HCS04 converter.
Brake chopper Duration kW HLT01.1A-200K-N-007-NNNN HLT01.1A-400K-N-007-NNNN 200 400
Braking power max. kW 420 750 ton time s 12 12 tcycle time s 240 240
Power dissipation W 550 1,050
Width W mm 70 310
Height H mm 950 1,150
Depth D mm 377 377
Mass kg 30 70
Please see the selection tables on the end of this chapter for exact assignments to the power units.
Brake resistors for HCS converters

When using the HCS03 converters in regenerative operation there is a choice of particularly compact brake resistors for various different levels of power consumption. The brake resistor is mounted directly above the converter. This space-saving arrangement also simplifies the installation work. At the same time the converters extracted air flow makes an effective cooling system. The robust construction and high dielectric strength of the resistor elements enables high power and impulse loading. The resistor elements are flameproof and are protected from harmful environmental factors by their full encapsulation.
Example of assembly
Brake chopper Maximum energy consumption kWs HLR01.1N-0300-N17R5-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN HLR01.1N-22k0-N03R5-B-007-NNNN HLR01.1N-44k0-N03R3-B-007-NNNN HLR01.1N-66k0-N02R1-B-007-NNNN 37 56 93 130 1,400 3,550 5,250 Duration kW 0.3 0.47 0.78 1.08 22 44 66 max. kW 37 56 93 130 176 187 293 ton time s 1 1 1 1 8 19 18 tcycle time s 120 120 120 120 120 120 120 20.5 13.7 8.2 5.8 3.5 3.3 2.1 mm 123 223 223 350 995 995 995 mm 300 300 300 300 520 770 1,100 mm 196 210 210 220 490 490 490 kg 3 4.5 5.5 8 61 101 138 Braking power Resistance Width W Height H Depth D Mass
115
13
116
13
Brake resistors for HCS converters in heavy-duty version

The heavy-duty version of the brake resistor must always be used in applications where high regeneration occurs over a relatively long period of time. This is the case, for example, when lowering large loads or when braking high mass moments of inertia. Depending on the braking power required there is a choice of compact brake resistors of different power levels and designs for each converter.
H
Type A
Type B
Type C
D = 490 mm
Brake chopper
Maximum energy consumption Duration kWs kW 1.8 3.8 2.4 5.5 1.6 3.5 4.5 6.5 10 2 5 7 9.5 14.5 4.5 8.5 11 15 24 6.5 12.5 17 23 36
Braking power max. kW 18 18 26 26 34 31 33 33 33 40 40 43 46 46 81 75 82 74 83 98 109 117 109 111 ton time s 4 16.7 3.9 16.2 3.3 8 13 21 32 3.4 9 16 22 34 3 8.2 13 21 31 3.6 8.3 14 22 35 tcycle time s 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
Resistance
Type
Width W
Height H
Depth D
Mass
40 40.3 28 28.2 20 21.3 20.2 20.2 20.2 16.7 16.9 15.7 14.6 14.6 8.3 9 8.2 9.1 8.1 6.9 6.2 5.7 6.2 6.1 A B B B B A B B B B B B B B C B B B C C
mm in prep. in prep. in prep. in prep. 185 300 400 400 600 185 400 600 600 800 300 600 600 800 795 400 800 1,000 595 995
mm in prep. in prep. in prep. in prep. 649 270 270 270 270 749 270 270 270 270 270 270 270 270 710 270 270 270 710 710
mm in prep. in prep. in prep. in prep. 120 490 490 490 490 120 490 490 490 490 490 490 490 490 490 490 490 490 490 490
kg in prep. in prep. in prep. 5.2 9.5 13 13 22 6.2 13 22 22 33 9.5 22 22 33 80 13 33 43 56 93 in prep.
HLR01.1N-01K8-N40R0-A-007-NNNN HLR01.1N-03K8-N40R3-A-007-NNNN HLR01.1N-02K4-N28R0-A-007-NNNN HLR01.1N-05K5-N28R2-A-007-NNNN HLR01.1N-01K6-N18R0-A-007-NNNU HLR01.1N-03K5-N19R0-A-007-NNNN HLR01.1N-04K5-N18R0-A-007-NNNN HLR01.1N-06K5-N18R0-A-007-NNNN HLR01.1N-10K0-N18R0-A-007-NNNN HLR01.1N-02K0-N15R0-A-007-NNNU HLR01.1N-05K0-N15R0-A-007-NNNN HLR01.1N-07K0-N14R0-A-007-NNNN HLR01.1N-09K5-N13R0-A-007-NNNN HLR01.1N-14K5-N13R0-A-007-NNNN HLR01.1N-04K5-N07R4-A-007-NNNN HLR01.1N-08K5-N08R0-A-007-NNNN HLR01.1N-11K0-N07R3-A-007-NNNN HLR01.1N-15K0-N08R1-A-007-NNNN HLR01.1N-24K0-N07R2-A-007-NNNN HLR01.1N-06K5-N06R1-A-007-NNNN HLR01.1N-12K5-N05R5-A-007-NNNN HLR01.1N-17K0-N05R1-A-007-NNNN HLR01.1N-23K0-N05R5-A-007-NNNN HLR01.1N-36K0-N05R4-A-007-NNNN
72 300 100 420 109 252 432 686 1,080 137 360 672 1,003 1,566 246 612 1,056 1,584 2,592 356 900 1,632 2,429 3,888
117
13
118
13
Brake units for HMV power supply units and HCS converters
The connection of brake units increases the continuous and peak regenerative power. The brake unit also makes it possible to have the DC bus short circuit function available in the drive system. This function makes it possible to brake the synchronous motors even in the event of a power failure.
Brake units
Maximum energy consumption kWs Duration kW 1 2
Braking power max. kW 100 100 ton time s 5 1 tcycle time s 100 250
Width W mm 65 100
Height H mm 352 440
Depth D mm 251.5 309
Mass kg 5,8 12.2
HLB01.1C-01K0-N06R0-A-007-NNNN HLB01.1D-02K0-N03R4-A-007-NNNN
100 500
Capacity modules for HMV power supply units and HCS converters
Capacity modules improve the energy balance in applications where machining cycles take place in rapid succession, such as roll feeds or cross cutting lines. Connected to the DC bus, the capacity modules act as a temporary energy storage unit and reduce the heat loss in the control cabinet by relieving the braking resistor. In the event of a power failure the reserve energy enables a controlled retraction motion. This protects the workpiece and the tool, e.g. in gear cutting machines.
119
13
W D
Capacity modules HLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN
Capacitance mF 1 2.4 5
Width W mm 50 50 75
Height H mm 352 352 440
Depth D mm 251.5 251.5 309
Mass kg 3.2 4.3 8.6
120
13
Additional fan for HMV supply units and HMS inverters

The additional fan HAB01 is required for operating the supply unit HMV01.1RW0120 and the inverter HMS01.1NW0350. In a space-saving arrangement, it is mounted directly below the unit. The electrical connection is made by a simple plug-in connector.
Blower unit HAB01.1-0350-1640-NN
Width W mm 350
Height H mm 308
Depth D mm 152
Mass kg 7.5
Other accessories
Basic accessories HAS01
The basic accessories contain all the mounting parts and fixing elements. Depending on the application, we supply these accessories complete with all the connecting bars for control voltage and DC bus.
Shield connection HAS02

The shield connection plate is an EMC-compatible method of connecting the motor cable to your control unit. It also serves as a cord grip.
Control cabinet adapter HAS03

The control cabinet adapters are used to combine HCS02 converters and their auxiliary components with units from the IndraDrive M series. Spacer bolts even out the lower unit depth thus creating an even frontage with a uniform installation height.
Auxiliary capacitor HAS04

Use the additional capacitor HAS04 to operate HCS02 and HCS03 inverters with an HNF mains filter even if the minimum number of attached control units is not reached.
Flange assembly kit HAS07

In the case of HCS04 converters which are installed with the HAS07 flange-mounting kit, the heat sinks are located outside the control cabinet. This reduces the air conditioning of the control cabinet interior to a minimum.
This assembly kit makes it easy to install the HCS04 converter in a Rittal TS8 control cabinet.
Electrical adapters HAS05

HAS05.1-001 HAS05.1-002 HAS05.1-003 HAS05.1-004 HAS05.1-005 Use the HAS05.1-001 adapter to connect a HNK mains filter or a HMF motor filter to an HCS03.1E-W0070 converter. If you install both mains filter and motor filter please use the HAS05.1-002-NNN-NN adapter. Y ou can use the HAS05.1-003 signal level converter to adjust the voltage level (5 30 V) of the encoder emulation signals to your application. The signal level converter is connected to the D-Sub connector of the control unit. Y ou can use the HAS05.1-004 DC bus adapter to supply power to inverter units without using the standard connecting bars. Cables with a cross-section of up to 2 x 50 mm2 per phase can be used. T he HAS05.1-005 signal level converter enables you to add RS485 connectivity to your IndraDrive. Pre-assembled cables are available to connect the level converter to the RS232 port of the control unit. The converters can either be clipped on to a DIN rail or attached directly to the mounting plate.
121
13
Module bus extension RKB0001

All the control units are fitted with a bus cable to transmit the control signals. Where there are relatively large distances between individual control units we can supply the necessary module bus extensions, in various lengths ranging from 0.5 m and 40 m.
Control cabinet assembly kit HAS08
122
13
Auxiliary components cross reference

HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 Components
Mains filter HNF HNF01.1A-F240-E0051-A-480-NNNN HNF01.1A-M900-E0051-A-480-NNNN HNF01.1A-F240-E0125-A-480-NNNN HNF01.1A-M900-E0125-A-480-NNNN HNF01.1A-F240-E0202-A-480-NNNN HNF01.1A-M900-E0202-A-480-NNNN HNF01.1A-F240-R0026-A-480-NNNN HNF01.1A-M900-R0026-A-480-NNNN HNF01.1A-F240-R0065-A-480-NNNN HNF01.1A-M900-R0065-A-480-NNNN HNF01.1A-F240-R0094-A-480-NNNN HNF01.1A-M900-R0094-A-480-NNNN HNF01.1A-H350-R0180-A-480-NNNN HNF01.1B-A100-E0300-N-480-NNNN HNF01.1B-A100-E0580-N-480-NNNN HNF01.1B-A100-E0740-N-480-NNNN Mains filter HNS HNS02.1A-Q200-R0023-A-480-NNNN Mains filter NFD03 NFD03.1-480-007 NFD03.1-480-016 NFD03.1-480-030 NFD03.1-480-055 NFD03.1-480-075 NFD03.1-480-130 NFD03.1-480-180
1 2 1 2 1 2 1 2 1 2 1 2 3
4 1)
4 1)
4 2)
5 2) 4 2)
5 2) 4 2) 5 2) 4 2) 5 2) 4 2) 5 2) 4 2)
5 1) 4 1)
5 1) 4 1)
5 2) 4 2)
8 8 8 8 8 8 3) 8 3)
4 1) 7 1) 7 1) 7 1) 7 1) 7 1)
7 1) 7 1) 7 1) 7 1)
7 2) 7 2) 7 2)
7 2) 7 2) 7 2)
9 9 9 9
1 12/280
2 21/1050
3 8/350
4 12/900
5 6/240
6 12/200
7 6/120
8 1/75
9 1/5
Notes: 12/280 = mains filter for up to 12 drives and a maximum motor cable length of 280 m. These values must be reviewed for each application. Additional components may be necessary. Regardless of the number of axes, the effective total mains current must not exceed the maximum current rating of the mains filter. The maximum length might be different in case of open-loop mode or when using unshielded cables. 1) recommended values for group supply without DC bus connection, the maximum cable length for single drives is 75 m. 2) recommended values for central supply: one inverter supplies power to other inverters, the maximum cable length for single drives is 75 m. 3) 2 mains filters HNF are required for operation HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 1/75 Components
Mains filter with integrated HNK mains choke HNK01.1A-A075-E0050-A-500-NNNN HNK01.1A-A075-E0080-A-500-NNNN HNK01.1A-A075-E0106-A-500-NNNN HNK01.1A-A075-E0146-A-500-NNNN Notes: 1/75 = mains filter for one drive, maximum motor cable length 75 m. These values must be reviewed for each application. Additional components may be necessary. The effective mains current must not exceed the maximum current rating of the mains filter. The maximum length might be different in case of open-loop mode or when using unshielded cables. 1/75 1/75 1/75
HMV01.1E-W0030
HMV01.1E-W0075
HMV01.1E-W0120
HMV01.1R-W0018
HMV01.1R-W0045
HMV01.1R-W0065
HMV01.1R-W0120
HMV02.1R-W0015
HCS01.1E-W0028
HCS02.1E-W0012
HCS02.1E-W0028
HCS02.1E-W0054
HCS02.1E-W0070
HCS03.1E-W0070
HCS03.1E-W0100
HCS03.1E-W0150
HCS03.1E-W0210
HCS04.2E-W0350
HCS04.2E-W0420
HCS04.2E-W0520
HCS04.2E-W0640
HCS04.2E-W0790
HCS04.2E-W1010
HCS04.2E-W1240 l HCS04.2E-W1240
Motor filter HMF HMF01.1N-N0K2-M0012-A-500-NNNN HMF01.1N-N0K2-M0028-A-500-NNNN HMF01.1A-N0K2-D0045-A-500-NNNN HMF01.1A-N0K2-D0073-A-500-NNNN HMF01.1A-N0K2-D0095-A-500-NNNN HMF01.1A-N0K2-D0145-A-500-NNNN HMF01.1N-N0K1-M0320-N-690-NNNN HMF01.1N-N0K1-M0480-N-690-NNNN HMF01.1N-N0K1-M0760-N-690-NNNN HMF01.1N-N0K1-M1190-N-690-NNNN HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS01.1E-W0028 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 Components l l l l l l l l l l l l l l l HCS04.2E-W1540
Mains choke HNL HNL01.1E-0400-N0051-A-480-NNNN HNL01.1E-0200-N0125-A-480-NNNN HNL01.1E-0100-N0202-A-480-NNNN HNL01.1R-0980-C0026-A-480-NNNN HNL01.1R-0590-C0065-A-480-NNNN HNL01.1R-0540-C0094-A-480-NNNN HNL01.1R-0300-C0180-A-480-NNNN HNL01.1E-1000-N0012-A-500-NNNN HNL01.1E-1000-N0020-A-500-NNNN HNL01.1E-0600-N0032-A-500-NNNN HNL01.1E-0571-N0050-A-500-NNNN HNL01.1E-0362-N0080-A-500-NNNN HNL01.1E-0240-N0106-A-500-NNNN HNL01.1E-0170-N0146-A-500-NNNN HNL02.1R-0980-C0023-A-480-NNNN HNL01.1E-0098-N0280-N-690-NNNN HNL01.1E-0085-N0315-N-690-NNNN HNL01.1E-0066-N0365-N-690-NNNN HNL01.1E-0060-N0475-N-690-NNNN HNL01.1E-0038-N0650-N-690-NNNN HNL01.1E-0032-N0760-N-690-NNNN HNL01.1E-0038-N0540-N-690-NNNN HNL01.1E-0026-N0620-N-690-NNNN The effective total mains current of your application must not exceed the maximum rated current of the mains choke. 1) 2 mains chokes HNL are required for operation l l l l l l l
1) l 1) l
l l l l l l l l l l l l l l l l
HCS04.2E-W1540
Components
123
13
124
13

HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HCS01.1E-W0028 HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 l l HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HCS04.2E-W1540 HCS04.2E-W1540 Components
DC choke HLL HLL01.1A-150U-N0290-C-008-0471-NNNN HLL01.1A-138U-N0558-C-008-0558-NNNN HLL01.1A-105U-N0486-C-008-0760-NNNN HLL01.1A-095U-N0574-C-008-0840-NNNN HLL01.1A-069U-N0702-C-008-1116-NNNN HLL01.1A-063U-N0861-C-008-1260-NNNN HLL01.1A-037U-N1160-C-008-1884-NNNN HLL01.1A-034U-N1404-C-008-2232-NNNN Components l l l l l l
Brake resistor HLR HLR01.1N-01K8-N40R0-A-007-NNNN HLR01.1N-03K8-N40R3-A-007-NNNN HLR01.1N-02K4-N28R0-A-007-NNNN HLR01.1N-05K5-N28R2-A-007-NNNN HLR01.1N-0300-N17R5-A-007-NNNN HLR01.1N-01K6-N18R0-A-007-NNNU HLR01.1N-03K5-N19R0-A-007-NNNN HLR01.1N-04K5-N18R0-A-007-NNNN HLR01.1N-06K5-N18R0-A-007-NNNN HLR01.1N-10K0-N18R0-A-007-NNNN HLR01.1N-0470-N11R7-A-007-NNNN HLR01.1N-02K0-N15R0-A-007-NNNU HLR01.1N-05K0-N15R0-A-007-NNNN HLR01.1N-07K0-N14R0-A-007-NNNN HLR01.1N-09K5-N13R0-A-007-NNNN HLR01.1N-14K5-N13R0-A-007-NNNN HLR01.1N-0780-N07R0-A-007-NNNN HLR01.1N-04K5-N07R4-A-007-NNNN HLR01.1N-08K5-N08R0-A-007-NNNN HLR01.1N-11K0-N07R3-A-007-NNNN HLR01.1N-15K0-N08R1-A-007-NNNN HLR01.1N-24K0-N07R2-A-007-NNNN HLR01.1N-1K08-N05R0-A-007-NNNN HLR01.1N-06K5-N06R1-A-007-NNNN HLR01.1N-12K5-N05R5-A-007-NNNN HLR01.1N-17K0-N05R1-A-007-NNNN HLR01.1N-23K0-N05R5-A-007-NNNN HLR01.1N-36K0-N05R4-A-007-NNNN l Standard version Heavy-duty version l l l l
HCS02.1E-W0054
HCS02.1E-W0070
HCS03.1E-W0070
HCS03.1E-W0100
HCS03.1E-W0150
HCS03.1E-W0210
HCS04.2E-W0350
HCS04.2E-W0420
HCS04.2E-W0520
HCS04.2E-W0640
HCS04.2E-W0790
HCS04.2E-W1010
HCS04.2E-W1240
Brake resistor for lifting gears HLR01.1N-44k0-N03R3-B-007-NNNN HLR01.1N-66k0-N02R1-B-007-NNNN Brake resistor for running gears HLR01.1N-22k0-N03R5-B-007-NNNN l
1) l 1) l 1) l 2) l 2) l 3) l 4) l
l l l
1) l 1) l 1) l 2) l 2) l
l Standard version 1) 2 brake resistors HLR are required for operation 2) 3 brake resistors HLR are required for operation 3) 4 brake resistors HLR are required for operation 4) 5 brake resistors HLR are required for operation HCS02.1E-W0012 HCS02.1E-W0028 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS04.2E-W0350 HCS04.2E-W0420 HCS04.2E-W0520 HCS04.2E-W0640 HCS04.2E-W0790 HCS04.2E-W1010 HCS04.2E-W1240 HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0350 HMS02.1N-W0028 HMS02.1N-W0054 HMD01.1N-W0012 HMD01.1N-W0020 HMD01.1N-W0036 HCS04.2E-W1540 Components
Brake unit HLB HLB01.1C-01K0-N06R0-A-007-NNNN HLB01.1D-02K0-N03R4-A-007-NNNN Brake chopper HLT HLT01.1A-200K-N-007-NNNN HLT01.1A-400K-N-007-NNNN Capacity module HLC HLC01.1C-01M0-A-007-NNNN HLC01.1C-02M4-A-007-NNNN HLC01.1D-05M0-A-007-NNNN Basic accessories HAS01 HAS01.1-050-072-MN HAS01.1-065-072-CN HAS01.1-065-NNN-CN HAS01.1-075-072-MN HAS01.1-100-072-MN HAS01.1-105-072-CN HAS01.1-105-NNN-CN HAS01.1-125-072-CN HAS01.1-125-072-MN HAS01.1-125-NNN-CN HAS01.1-150-072-MN HAS01.1-150-NNN-MN HAS01.1-150-NNN-M2 HAS01.1-175-072-MN HAS01.1-175-NNN-MN HAS01.1-200-072-MN HAS01.1-225-072-CN HAS01.1-225-NNN-CN HAS01.1-250-072-MN HAS01.1-250-NNN-MN HAS01.1-350-072-MN HAS01.1-350-NNN-CN HAS01.1-350-NNN-MN With control cabinet adapter HAS03 to even out the different unit depths
125
13
HCS04.2E-W1540
Components
126
13

HNK01.1A-...-E0050 HNK01.1A-...-E0080 HNK01.1A-...-E0106 HNK01.1A-...-E0146 HCS02.1EW0012 HCS02.1EW0028 HCS02.1EW0054 HCS02.1EW0070 HLB01.1C HLC01.1C HMD01.1N-W0020 ADVANCED CSH01.1C
1) l
HMS01.1N-W0020
HMS01.1N-W0036
HMS01.1N-W0054
HMS01.1N-W0070
HMS01.1N-W0110
HMS01.1N-W0150
HMS01.1N-W0210
HMS01.1N-W0350
HMS02.1N-W0028
HMS02.1N-W0054
HMD01.1N-W0012
HMD01.1N-W0020
HMD01.1N-W0036
HCS02.1E-W0012
HCS02.1E-W0028
HCS02.1E-W0054
HCS02.1E-W0070
HCS03.1E-W0070
HCS03.1E-W0100
HCS03.1E-W0150
HCS03.1E-W0210
Shield connection HAS02 HAS02.1-001-NNN-NN HAS02.1-002-NNN-NN HAS02.1-003-NNN-NN HAS02.1-004-NNN-NN HAS02.1-005-NNN-NN HAS02.1-006-NNN-NN HAS02.1-007-NNN-NN HAS02.1-008-NNN-NN HAS02.1-009-NNN-NN HAS02.1-010-NNN-NN HAS02.1-011-NNN-NN HAS02.1-014-NNN-NN HAS02.1-015-NNN-NN Components
Control cabinet adapter HAS03 HAS03.1-002-NNN-NN HAS03.1-004-NNN-NN Components HCS02.1EW0012 HCS02.1EW0028 HCS02.1EW0054 HCS02.1EW0070 HCS03.1EW0070 HCS03.1EW0100 HCS03.1EW0150 HCS03.1EW0210
Auxiliary capacitor HAS04 HAS04.1-001-NNN-NN HAS04.1-002-NNN-NN Only required in combination with mains filter HNF or if power is supplied to other HMS01 inverters. HMV01.1E-W0030 HMV01.1E-W0075 HMV01.1E-W0120 HMV01.1R-W0018 HMV01.1R-W0045 HMV01.1R-W0065 HMV01.1R-W0120 HMV02.1R-W0015 HMS01.1N-W0020 HMS01.1N-W0036 HMS01.1N-W0054 HMS01.1N-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HMS01.1N-W0350 HMS02.1N-W0028 HMS02.1N-W0054 HMD01.1N-W0012 HMD01.1N-W0036 Components
Adapter HAS05 DC bus connection HAS05.1-004-NNL-NN HAS05.1-004-NNR-NN Components BASIC OPEN LOOP CSB01.1N-FC Adapter HAS05 signal level converter HAS05.1-003-NNN-NN Adapter HAS05 RS232/485 converter HAS05.1-005-NNN-NN
1)
BASIC ANALOG
BASIC PROFIBUS BASIC SERCOS CSB01.1N-SE
BASIC UNIVERSAL single-axis CSB01.1C
BASIC UNIVERSAL double-axis CDB01.1C
CSB01.1N-AN
CSB01.1N-PB
1) l
1) l
for control units with MEM encoder emulation only
KCU01.2N
Components
Components
BASIC OPEN LOOP CSB01.1N-FC
BASIC ANALOG CSB01.1N-AN
BASIC PROFIBUS CSB01.1N-PB
BASIC SERCOS CSB01.1N-SE
BASIC UNIVERSAL single-axis CSB01.1C
BASIC UNIVERSAL double-axis CDB01.1C
ADVANCED
CSH01.1C
Adapter HAS05 from the D-Sub 9-pole connector (X41) to the terminal HAS05.1-007-NNN-NN
2)
2) l
2) l
2) l
2) l
2) l
2) l
for control units with Safety Technology option (L2, S2)
Components
HCS03.1E-W0070 with HMF motor filter
HCS03.1E-W0070 with HNK mains filter
HCS03.1E-W0070 with HMF motor filters and HNK mains filters
Adapter HAS05 connection accessories HAS05.1-001-NNN-NN HAS05.1-002-NNN-NN Components HCS04.2EW0350 HCS04.2EW0420 HCS04.2EW0520 HCS04.2EW0640 HCS04.2EW0790 HCS04.2EW1010 HCS04.2EW1240 HCS04.2EW1540
Flange assembly kit HAS07 HAS07.1-350-NNN-NN HAS07.1-330-NNN-NN HAS07.1-430-NNN-NN HAS07.1-585-NNN-NN

1)

1) l 1) l
when an external brake chopper is used, the additional flange assembly kit HAS07.1-660-NNN-NN is required HCS04.2EW0350 HCS04.2EW0420 HCS04.2EW0520 HCS04.2EW0640 HCS04.2EW0790 HCS04.2EW1010 HCS04.2EW1240 HCS04.2EW1540
Components
Control cabinet assembly kit HAS08 for Rittal TS8, protection category IP23 1) HAS08.1-002-P23-NN HAS08.1-003-P23-NN HAS08.1-004-P23-NN HAS08.1-005-P23-NN HAS08.1-006-P23-NN HAS08.1-007-P23-NN Control cabinet assembly kit HAS08 for Rittal TS8, protection category IP54 with filter fan 2) HAS08.1-002-P54-FL HAS08.1-003-P54-FL HAS08.1-004-P54-FL HAS08.1-005-P54-FL HAS08.1-006-P54-FL HAS08.1-007-P54-FL Control cabinet assembly kit HAS08 for Rittal TS8, protection category IP54 with seperate air guidance 3) HAS08.1-002-P54-GL HAS08.1-003-P54-GL HAS08.1-004-P54-GL HAS08.1-005-P54-GL HAS08.1-006-P54-GL HAS08.1-007-P54-GL ready for mains choke HNL or DC choke HLL 2) only with mains choke HNL 3) only with DC choke HLL
1)
127
13
128
13
Auxiliary components connection cables

Motor MSK030B-0900 MSK030C-0900 MSK040B-0450, -0600 MSK040C-0450, -0600 MSK050B-0300, -0450, -0600 MSK050C-0300, -0450, -0600 MSK060B-0300, -0600 MSK060C-0300, -0600 MSK061B-0300 MSK061C-0200, -0300, -0600 MSK076C-0300, -0450 MSK070C-0150, -0300, -0450 MSK070D-0150 MSK070E-0150 MSK071C-0200, -0300, -0450 MSK071D-0200, -0300, -0450 MSK071E-0200, -0300 MSK075C-0200, -0300, -0450 MSK075D-0200, -0300 MSK075E-0200, -0300 Power unit HMD01.1N-W0012 HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMD01.1N-W0012 HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 Power cable Encoder cable RKL4302
RKL4303
RKL4306
RKL4307
RKL4308
MSK070D-0300, -0450 MSK070E-0300 MSK071E-0450 MSK075D-0450 MSK075E-0450 MSK103A-0300 MSK103B-0300
RKG4200 RKL4309
RKL4310
RKL4314
MSK070E-0450
RKL4315
RKL4325
MSK100A-0200, -0300, -0400 MSK100B-0200 MSK100D-0200 MSK101C-0200
RKL4320
Motor
Power unit HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMx01.1N-W0020 HMx01.1N-W0036 HCS02.1E-W0012 HCS02.1E-W0028 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070 HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HMS01.1N-W0054 HMS01.1N-W0070 HCS02.1E-W0054 HCS02.1E-W0070 HCS03.1E-W0070
Power cable
Encoder cable
RKL4326
MSK100B-0300 MSK100C-0200, -0300 MSK100D-0300
RKL4321
RKL4343
RKL4327
MSK100B-0400 MSK100B-0450 MSK101C-0300, -0450 MSK103D-0300
RKL4322
MSK100C-0450 MSK100D-0350 MSK101D-0200, -0300 MSK101E-0200 MSK131B-0200 MSK131D-0100
RKL4323 RKG4200
RKL4328
RKL4324
MSK101D-0450 MSK101E-0300
RKL4329
129
RKL4344
13
MSK101E-0450
HMS01.1N-W0110 HMS01.1N-W0150 HMS01.1N-W0210 HCS03.1E-W0100 HCS03.1E-W0150 HCS03.1E-W0210 HCS03.1E-W0210
RKL4330
RKL4333 RKL4349
MSK131D-0200
These tables are an extract from our extensive range of cables. Cables for other motors can be found in our documentation entitled Connection cables selection data. All specifications given relate to motors with natural convection.
130
14
Glossary
Glossary
A B
ADVANCED
Control units for maximum performance and dynamics with many configuration options Control units for standard applications
Derating
Lowering of the specified data in the event of a change in operating conditions Converter and inverter consisting of a power and a contol unit, for the control of servo and standard motors. Electromagnetic compatibility
BASIC
Drive unit
Basic accessories
All the mounting parts and hardware, and the connecting bars for the control voltage and DC bus Transistor which switches a brake resistor on and off
E
EMC Encoder cable
Brake chopper Brake transistor Braking power
Cable used to connect the motor encoder to the encoder interface of the control unit Device-specific software for the drive functions Collection of function blocks conforming to IEC or PLCopen Compact drive series, converter
Power which is recovered in regenerative operation of the motors For input power in regenerative operation (converted into heat) All-in-one unit comprising brake resistor and braking transistor (brake chopper) used to increase the braking power Optional auxiliary component to store energy in the DC bus
F I
Firmware
Brake resistor
Functions library
Brake unit
IndraDrive C
IndraDrive Cs
Capacity module
Ultra-compact, multi-protocol-capable drive series, inverter Modular drive series, inverter and power supply units Distributed drive series Inverter, control unit and synchronous servo motor in one unit Air-cooled or liquid-cooled asynchronous servo motors High-speed frameless (kit) motors
IndraDrive M Closed control loop (automatically regulated operation) in which the device being regulated is monitored using a measuring system and made available to the drive Spacer bolts used to even out different unit depths The part of the drive unit comprising all the control functions and interfaces for installation in the power unit Takes the mains voltage with its fixed amplitude and frequency and generates a threephase alternating current with variable amplitude and frequency DC voltage generated from the AC network and used to supply the power units
CLOSED LOOP
IndraDrive Mi
Control cabinet adapter Control unit
IndraDyn A
IndraDyn H
Converter
IndraDyn L
Synchronous linear motors
IndraDyn S
Synchronous servo motors, also for potentially explosive areas Synchronous frameless (kit) torque motors
DC bus voltage
IndraDyn T
IndraMotion MLD
Integrated automation solution comprising drive functions, motion control and processing logic Software tool used for sizing and selecting drives based on the machine data Engineering framework toolkit for project planning, parameterization, start-up, diagnostics, etc. Takes the DC bus voltage and generates a three-phase alternating current with variable amplitude and frequency Used to increase the continuous DC bus output and to suppress harmonics EMC filters for power supply units and converters used to reduce circuit feedback Bus connection between power units for exchanging internal control signals Optional bus connection used to bridge larger than average distances between individual drive control units Integrated automation solution comprising drive functions, motion control and processing logic Used to protect the motor winding from extreme voltage rises Open control loop (controlled operation) in which the device being controlled is not monitored using measuring techniques Cable for connecting the motor to the power unit Takes the mains voltage with fixed amplitude and frequency and generates a DC bus voltage
Power unit
The part of the drive control unit containing the power electronics to control the motors, used to hold the control unit Safety technology integrated in the drive, certified as complying with EN 13849-1 Cat. 3 PL d and EN 62061 SIL 2 Connection plate for EMC-compatible connection of the motor cable to the control unit MultiMedia Card for simple transmission of axis-oriented drive parameters without the use of a PC Clock frequency of the pulse width modulation (PWM) Process-oriented function blocks, e.g. tension control Collection of function blocks developed by the user Application-specific combination of different function blocks / technology packages
IndraSize
Safety on Board
IndraWorks
Shield connection
Inverter
Software module
Main choke
Switching frequency
Main filter
Module bus
T U
Technology package
User library
Module bus extension
User program
Motion logic
Motor filter
O P
OPEN LOOP
131
Power cable
14
Power supply unit
Glossary
132
15
Formulas
Formulas
Speed Roller, wheel, pinion and belt drive
F, v
Torque
Output
m M, n
n =
r
vF, v 2r
m r
M = Fr
M, n
P =
Fv 60
J = m r2
F, v
Ball
m screw M,m n
F, v
h r M, n
F, v v m h J2 m
r r
M, n
drive
M, n
J1
F, v n1 m n2
n =
M, n
J1
v 1000 h
v n1 m n2
J2 M =
M, n
Fh
2 1000
P =
Fv 60
J = m
h 2 1000
M1 J1
F, v n1
m Pulley drive r2 n M1 F, v v r m m r
M2 J2 M, n M2
M1 J1 n1 n2 M1
M2 J2
M, n
n =
M2
2r
M =mgr
P =
mgv 60
J = m r2
M, n
J1 vn
1
M, J2 n
Speed
Torque
Transmission ratio
n2 Gear conversion m M1 J1 n1 n2 M1 M2 M2 J2
n1 = n2 i
M1 =
M2 i
i =
n1 n2
J1 =
J2 i2
Miscellaneous
=
Rotational frequency
2n 60 J 2 2
Effective electrical power
P = U I cos 3
Rotational kinetic energy
W=
Apparent electrical power
S = U I 3
Translational kinetic energy
W=
m 2

v 60
Reactive electrical power
Q = U I sin 3
Synchronous rpm
n=
f 60 p
DC bus voltage
U = UNetz 2
Synchronous speed
v = 2 f p
Force
F=ma
Unit conversion Physical value Force Power Length Length Mass Name of unit pound-force horsepower inch foot pound Conversion 1 lbf = 4.4482 N 1 hp = 745.7 W 1 in = 25.4 mm 1 ft = 0.3048 m 1 lb = 0.4536 kg Name of unit Newton watt millimeter meter kilogramm
Legend
a Acceleration [ms-2] J Mass moment of inertia [kgm2] r Radius [m]
F Force [N]
M Torque [Nm]
S Apparent power [VA]
f Frequency [s-1]
m Mass [kg]
U Voltage [V]
g Gravitational acceleration [9,81 ms-2]
n Rotational speed [rpm]
v Speed [m/min]
h Spindle pitch [mm]
P Power [W]
W Energy [Ws]
133
I Current [A] p Pole pair number p Pole pitch
15
i Transmission ratio
Q Reactive power [var]
Rotational frequency [s-1]
Formulas
134
16
Additional information
Documentation and further information

Drive system IndraDrive Project Planning Manual R911309635/DE R911309636/EN IndraDrive Mi Configuration R911320925/DE R911320924/EN IndraMotion MLD Application instructions R911306071/DE R911306084/EN
IndraDrive Supply Units and Power Sections R911318789/DE R911318790/EN
IndraDrive Control Units Project Planning Manual R911295011/DE R911295012/EN
IndraMotion MLD The first steps Brief description R911319304/DE R911319306/EN
IndraDrive HCS04 Project Planning Manual R911327333/DE R911327334/EN
IndraDrive Firmware Theory of operation R911328669/DE R911328670/EN Parameter description R911297316/DE R911297317/EN
IndraMotion MLD Libraries Library description R911308317/DE R911309224/EN
IndraDrive Additional components R911306139/DE R911306140/EN
Safety technology Application instructions R911297837/DE R911297838/EN
IndraLogic Programming instructions R911305035/DE R911305036/EN
IndraDrive Cs Project Planning Manual R911322209/DE R911322210/EN
IndraDrive Cs Firmware Application Manual R911326484/DE R911326767/EN Parameter description R911328650/DE R911328651/EN
Troubleshooting information R911297318/DE R911297319/EN
IndraDyn S (MSK) Project Planning R911296288/DE R911296289/EN IndraDyn S (MSK) for hazardous areas Project Planning R911312708/DE R911312709/EN
IndraDyn T Project Planning Manual R911291224/DE R911298798/EN
Documentation on DVD The complete documentation for IndraDrive and IndraDyn on DVD.
R911306531/DE und EN
IndraDyn S (MKE) for potentionally explosive areas according to ATEX and UL/CSA R911297662/DE R911297663/EN
IndraDyn H Project Planning Manual R911297894/DE R911297895/EN
Products online Information about IndraDrive and IndraDyn are available at www.boschrexroth.com/electrics-catalog
Download CAD data Current CAD data is available at www.boschrexroth.com/electrics-catalog IndraDyn S (MSM) Data Sheet R911329337/DE R911329338/EN 1MB frameless (kit) spindle motors Project Planning Manual R911263704/DE R911264277/EN
Download IndraSize IndraSize the drive sizing program can be downloaded at www.boschrexroth.com/indrasize
IndraDyn L Project Planning Manual R911293634/DE R911293635/EN
IndraDrive and IndraDyn Connection cables Selection data R911322948/DE R911322949/EN
135
16
Weiterfhrende Informationen
IndraDyn A Project Planning Manual R911295054/DE R911295781/EN
GTE gearboxes Project Planning Manual R911308841/DE R911308842/EN GTM gearboxes Project Planning Manual R911297320/DE R911297321/EN
Rexroth online Information about Bosch Rexroth AG and our products and system solutions can be found by visiting www.boschrexroth.com
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 40-0 Fax +49 9352 40-4885 www.boschrexroth.com/electrics
Presented by:
The data specified above only serve to describe the product. As our products are constantly being further developed, no statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.
71 511 AE/2010-07-A6-HW R911313044 Bosch Rexroth AG 2010 Subject to modification. Printed in Germany

Drive System Rexroth Indradrive: Complete, Intelligent and Safe

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Drive System Rexroth Indradrive: Complete, Intelligent and Safe

Hochgeladen von

Copyright:

Verfügbare Formate

Electric Drives and Control s

Linear Motion and Assembly Technologies

Drive System Rexroth IndraDrive

Firmware Motion logic

Safety technology Engineering and operating

Motors and gearboxes Auxiliary components Glossary

Formulas Additional information

IndraDrive has the power to convince

CANopen, DeviceNet, analog and parallel.

Printing and converting machines Conveying and storage systems

Glass processing machines

Handling and assembly systems

Plastics processing machines

Food processing and packaging machines

Rexroth IndraDrive complete, intelligent and safe

Rexroth IndraDrive the complete system

Control Controlunits units

Complete solutions for standard applications

Asynchronous servo motors IndraDyn A, MAD, MAF Pages 82 89

Synchronous linear motors IndraDyn L, MLP/MLS Pages 90/91

For converters and inverters

Synchronous torque motors IndraDyn T, MST/MRT Pages 92/93

BASIC PROFIBUS CSB...PB Page 40

Synchronous high-speed motors IndraDyn H, MSS/MRS Pages 94/95

BASIC SERCOS CSB...SE Page 41

Asynchronous frameless (kit) motors 1MB Pages 96/97

Individually configurable for standard and high-end applications

Gearboxes for servo motors GTE, GTM Pages 98 101

Power supplies and inverters can be combined

Standard motors, geared motors Pages 102 105

Power supply units HMV Pages 28 29

BASIC UNIVERSAL CDB (double-axis control unit) Page 43

ADVANCED CSH Page 44

Motor-integrated drives KSM, KMS, KCU Pages 52 59

Engineering and operation

Electronic gears, electronic cam plate, etc.

Motor filters HMF Page 113

Brake resistors HLR Pages 115 117

Spindle positioning, gear change, etc.

IndraMotion MLD Encoder cables RKG Pages 126/127

Fiber optic cables, bus connectors, etc.

Capacity module HLC Page 117

Hybrid cable, terminal connector RKH Page 59

Blower unit HAB Page 118

Five steps to your drive solution

Select the power unit/motor combination

Power units Pages 12 33 Motors Pages 72 105

Control units Pages 34 47

I Basic CLOSED LOOP package FWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN N  o extension packages

Firmware Pages 60/61

Auxiliary components Pages 106 127 Engineering framework Pages 68/69

Power units IndraDrive C and M

Rexroth IndraDrive power units

Customized for the desired number of axes and performance level

IndraDrive C compact converters

Converters and inverters can be combined

IndraDrive M modular inverters

Power supplies and inverters can be combined

IndraDrive M modular power supplies

Power units IndraDrive C and M

IndraDrive the clever combination of power units

3 AC 400 V ... 480 V

I Basic CLOSED LOOP package FWA-INDRV*-MPB-xxVRS-D5-1-NNN-NN N o extension packages