AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.

(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)

QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
R A C TE R ST
S l . N o .

C S

C H A

CL A

SS IF

COMPONENT/ POINTS

ICA AS TION S /

A TI

CL

Agency

CLASS OF CHECKS

QUANTUM OF REFERENCE ACCEPTANCE CHECK DOCUMENT CRITERIA

TYPE OF RECORD

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

Supplier (NWPC)

REMARKS

1.0

RAW MATERIAL
Raw Material Inspection(For IS 2062 E 250 BR, IS 2062 E 350 BR) Identification Dimension Chemical composition & Mechanical properties Chemical composition & Mechanical properties Identification Major (B) Major (B) Visual, Measurement 100% Inward Reciept Report MTC W P I R I

1.1

1.2

Verification of MTC

Randomly

The material confirms to the specified dimensions and tolerances as per IS : 1852

MTC-Mill Test Certificate if available/required TC-Test Cerificate/ Batch Certificates.If required TC-Test Cerificate/ Batch Certificates.If required

1.3

Welding consumable

Major (B) Major (B)

Verification of Batch Certificates Visual & verification of TC

100%

As per AWS Classification/Refer ASME Sec II Part C Applicable paint specifications as in painting scheme & Manufacturer Data Sheet

TC Inward Reciept Report & TC

1.4

Paints

100%

2.0

INPROCESS CONTROL
Welding Procedure Specification(WPS) Welder/Machine Performance Qualification Qualification of Welding Procedure Specification Qualification Of Welder/Machine Performance Major (B) Major (B) Verification Each & Every Procedure Each Welder/ Machine ASME Section IX(See QW 200.1 ) WPS W P R P R

2.1

2.2

Verification

ASME Section IX(See QW 485)

WQT

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)

QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S
SS IFI C CL AT AS ION S /

Agency
CLASS OF CHECKS QUANTUM OF CHECK REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD
TPI (TCE/ SGS) Customer/ Client (RKM/ AXON)

R A C TE R ST

Sl.No.

COMPONENT/ POINTS

A TI

C H A

2.3

Pre-Welding Opereation

Dimention,Edge Preparation,Root gap/Root Face /alignment

CL A

Witness Sort

Contractor

Supplier (NWPC)

REMARKS

Major (B)

Visual,Template, Measurement

100%

Approved WPS/R/As per Tech. Spec. & Drawings.

Internal Record Register

2.4

Dye Penetration

Weld Quality

Major (A)

Visual(By DP Kit)

100%

ASME Section VIII Div 1 Appendix 8/ASTM E165

DP Record Register/ Protocol

Batch Certificate

3.0

REPAIR WELDING

3.1

Weld Repair

Repair of weld defects

Critical (A)

Visual,Checking welding parameters

Identified weld defects

Approved Procedure/ As per Client Requirement

Internal Record Register

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)

QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S

Agency

R A C TE R ST

C H A

CL A

SS IF

Sl.No.

COMPONENT/ POINTS

IC Cla ATIO ss N/

A TI

CLASS OF CHECKS

QUANTUM OF CHECK

REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

Supplier (NWPC)

REMARKS

3.2

Dimension of Welded Items

Confirmance to Requirements

Major (B)

Visual & Measurement

100%

As per Drawing/ASME Sec VIII Div. 1, ASME B 31.1

Internal Record Register/ Protocol

4.0

PAINTING
Surface Preparation by Power Tool Cleaning by Sand Blasting Degree of Cleanliness Major (B) Visual 100% Free from all dust,oil,grease,rust,scale, weld slag,flux deposit,foreign particles etc/As per SA 2.5 Specifications Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings. Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings Internal Record Register/ Protocol Internal Record Register/ Protocol Internal Record Register/ Protocol H P I R I

4.1

4.2

Application of PRIMER-(Inorganic Zinc Primer) Application of Under Coat-Epoxy RedLead Anti Corrosive Paint)

Coverage & Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

*1 Coat - 50M (Site Painting Workshop)

4.3

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

*1 Coat -100M (Site Painting Workshop)

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)

QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S

Agency
IC Cla ATIO ss N/

R A C TE R ST

SS IF

Sl.No.

COMPONENT/ POINTS

A TI

CLASS OF CHECKS

QUANTUM OF CHECK

REFERENCE ACCEPTANCE TYPE OF DOCUMENT CRITERIA RECORD

C H A

CL A

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

Supplier (NWPC)

REMARKS

4.4

Application of under Coat-Epoxy MIO

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings

Internal Record Register/ Protocol

*1 Coat -50M (Site

Painting workShop)

4.5

Application of Repair Coat-Epoxy MIO

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings

Internal Record Register/ Protocol

*1 Coat -50M (After Erection at site)

4.6

Application of Finish Coat-Polyurethane)

Coverage & Total Dry Film Thickness(DFT)

Major (B)

Visual & ELCOMETER

100%

Applicable Painting Scheme/As per Standard Tech. Spec.(Confirming to IS 12944 5 & IS 19840) and Drawings

Internal Record Register/ Protocol

*2 Coat -50M

(After Erection at Site)

INSPECTION CODE "A" "B" "C" Criticial Major Minor "P" "R" "I" Perform Review Random Inspection "W" "H" Witness Client Hold Point

AXON CONSTRUCTIONS PVT. LTD. Project : RKM Powergen Pvt. Ltd.(Coal Fired 4x360 MW,Thermal Power Project, Uchhapinda,Chhattisgarh)

QUALITY ASSURANCE PLAN FOR FLUE DUCT GAS PIPING FOR CHIMNEY
C S R A C TE R ST
COMPONENT/ POINTS
ICA T ss ION/

A TI

Cla

Agency

Sl.No.

C H A

CL A

SS IF

CLASS OF CHECKS

QUANTUM REFERENCE ACCEPTANCE TYPE OF OF CHECK DOCUMENT CRITERIA RECORD

Witness Sort

Contractor

TPI (TCE/ SGS)

Customer/ Client (RKM/ AXON)

Supplier (NWPC)

REMARKS

5.0

FINAL INSPECTION
Marking & Identification Hard Stamping/ Nomenclature By Paint Major (B) Visual 100% Each Shell shall be Marked as Per Drg. Or As Specified by Client Internal Record Register/ Record Internal Record Register/ Protocol/ All Final Documentation W P R R I

5.1

5.2

Final Activities/ Cleareance for Further Activities

Confirmance of Requirements

Critical (A)

Visual

100%

As per Approved Procedure

5.3

Documentation

All Related Documents

Critical (A)

Review

100%

Approveed Procedure/ Tech. Specification

Protocol

Required for each and every Protocol for verification should be submitted

INSPECTION CODE "A" "B" "C" Criticial Major Minor PREPARED BY "P" "R" "I" Perform Review Random Inspection CHECKED & REVIEWED BY APPROVED BY "W" "H" Witness Client Hold Point

Name Signature Date