Standard Operation Procedure for IAM Swap

Project BTS3900AL swap outdoor Macro Site

HUAWEI TECHNOLOGIES CO., LTD.

Huawei Confidential

Standard Installation Tools

No Tool name Specification standards Quantity 1 100W 1.lock frequency 2.support 2G call,3G call, SMS and data service Rothenberger(1/2)/ Huaxing(1/2) 1 1 Picture 1 SiteMaster 2 Sitemaster dummy load

3 Test MS 4 Jumper tools 5 Marking Pen 6 Multimeter 7 Hammer 8 Spanner 9 Spanner 10 Spanner 11 Hydraulic 12 Ladder 13 Adjustable Wrench

2 1 1 13mmOpen/13mm 16mmOpen/16mm 18mmOpen/18mm 2 2 2 1 1 12"/300mm 4 1

14 Socket Spanner one Set.include 18mm Phillips screwdriver Straight Screwdriver

15

#2*150

16

2*50mm >60mm 100~150mm

2 2 1 1 1

17 large wrench 18 File 19 brush 20 cable cutter

NSN Wire 21 Punchdown Tool Huawei Wire 22 Punchdown Tool 23 Hand-Saw 24 Paper Knife 25 Cut Pliers 26 Crimp pliers 27 Wire stripper 28 Pliers 29 RJ45 crimping tool

support for NSN DDF support for Huawei DDF

1 2 3 hexagon/PROSKIT/6PK230PA 3P1 255/213/068/038/321 1 1 1 EXPHD-22L 5.5~38mm 1 1 1 1 2 4 1 1 100m BrandSUUNTO 1 1 1 100M 1

30 Percussion Drill 1000W 31 Heat gun 32 Light 33 Safety belt 34 Safety helmet 35 Camera 36 angle display 37 Tape Measure 38 compass 39 pulley 40 rope

BTS3900AL swap outdoor Macro Site Procedures

Step 1: Move old 3G cabinet and battery to aside with AC power . Pre-install BTS3900AL and TP48200A on the position of 3G BTS equipment Then power on PS and BTS3900AL using temporary power and commissioning. Step 2:Druing swap, firstly swap 3G ,then 2G. Finally dismantle 3G equipment and 3G battery . Step 3:Destmantle 2G BTS and PS.

(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implementation Checklist_Pre-installation V2.0
Site Name___________________________ 4.1 Prepare new power cable for 3G&2G transmission equipment from new ps(if it use DC power) Time 3.1 Put new MBTS Cabinet on the old 3G position 4.2 Time 1)Pre-Install BTS PGND cable to grounding bar 2)put power cables ( DCDU to new TP48200A 1 2 1. Disconnect 3G battery cable and RF jumper tie 2.Move old 3G BTS cabinet to side of I-beam(with AC Power) and battery to ground 3.Connect battery cable with old BTS Time 3.2 Put TP4200A Cabinet on the old 3G Battery position Time 4.3 Prepare TP48200A Power cable, ground cable ,battery cable Time 5.3 Prepare Power systme alarm cable form PS alarm unit to BBU UFLP Time 6.2 Time Time Time Install alarm cable from UFLP to BBU UPEU 5.2 Time 5.1 Install new transmission cable from 3G&2G Transmission to new MBTS(if the old cann't be reused) Time 6.1 Prepare 2G and 3G RF jumpers after test using Sitemaster and make color ring

Start Time:_____________

Time

Start

Unpack and Check Materials

1 Power on BBU using temporary power 2. Make precommissioning

Finish
Identify old 2G &3G RF jumper ,then mark them using color ring

Time

Install PSUs

Time

SN

BTS3900AL swap outdoor Macro Site Procedures

1 2 3

Task Description Check environment before installation

Procedure

Operator AB

Operation Time 10minutes

Check and confirm the installation positions of the equipment and cables in the equipment room according to engineering design documents such as the survey report. Check the onsite installation environment . Arrange for installation member.

Notes

Tools
1 3 TSSR

2 4 Materials
2 4 6

3 6

1 3 5

SN

Task Description Check materials and Unpack Procedure

Operator CD

Operation Time 15 minutes

BTS3900AL swap outdoor Macro Site Procedures

1 2

Unpack the equipment, and then check the total number of goods in the packing case according to the attached packing list and whether the packing cases are intact. Unpack the packing case, and then check the type and number of equipment in the case according to the packing list.

Notes
1 2 3 4 Check the materials carefully and confirm the quantity of materials

Tools
1 3 Flat-head screwdriver

2 4

Claw hammer Materials

3 6

1 3 5

Packing list

2 4 6

BTS3900AL swap outdoor Macro Site Procedures

1 2

SN 2

Task Description Move old 3G equipment Procedure

Operator ABCD

Operation Time minutes

Disconnect 3G battery cable and RF jumper tie Move old 3G BTS cabinet to side of I-beam (with AC Power) and move battery to ground Connect battery cable with old 3G BTS

Old 3G equipment

Move direction
1 2 3

Notes
Ensure that old 3G still work with AC power during moving before swap,if the old AC power cable is not enough ,need put new AC power cable for old 3G before moving.

Old 3G cabinet Old 3G battery

Tools
1 3 Flat-head screwdriver

2 4

Claw hammer

3 6

Materials
1 3 5 Packing list 2 4 6

SN

Task Description Install MBTS and TP48200A cabinet

Operator ABCD

Operation Time minutes

BTS3900AL swap outdoor Macro Site Procedures

Proce dure

MBTS Base
1 2 3 4

Drill the hole on the old Fix MBTS base on the MBTS U-beam. Install MBTS and Rectifier cabinet on the U-beam. when face to equipments, BTS3900AL(DC) is in left,TP48200A in in right

old I -Beam

U -Beam

Notes

MBTS base

TP48200A U-Beam

TP48200A and MBTS Installation

Before pre-installation, ensure that get the demission for 3G I-beam and prepare U-beam for MBTS base and Rectifier. For details of MBTS base and Rectifier ,see the quick guide.

Tools
1 Percussion Drill

2 4

Wrench

3 6

Materials
1 Bolts 2 MBTS U-Beam

Rectifier U-Beam

BTS3900AL swap outdoor Macro Site Procedures

SN 4.1

Task Description Install transmision cables Procedure

Operator B

Operation Time 20 minutes

2G&3G Co- transmission

1 2 3

4 5 6

Check the transmission cable fristly ,if it's enough for new MBTS, no need to install and route new .Otherwise , install new transmission cable for new Check the WMPT board on the BBU cabinet. If have, install multi transceiver(850nm ) into GTMUb FE1 and UTRP2 FE/GE0 interface ,then connect two interface using multi optical jumper(Orange). Insert single transceiver(1310nm) to UTRP FE/GE 1 interface and install single optical jumper(Yellow) From UTRP GE interface to ODF. If there is no WMPT board on the BBU , need to insert single transceiver (1310nm) and connect UMPT GE interface with ODF using single optical jumper(Yellow) Attach temporary label on FE/GE optical fiber.

Notes 1 If there is just 2G BTS or both 2G and 3G are used E1 transmission, need to Swap E1 transmission cable from old BTS to new MBTS.

Swap 2G And 3G E1

2G E1 cable 3G E1

DDF
1 3 Phillips screwdriver 2 4

Tools 3 6 Materials 1 3 5 No. Multi Transceiver (850nm) Multi optical jumper(Orange) E1 cable 4.2 2 4 Single Transceiver(1310nm) Single optical jumper(Yellow) Operator ABCD Duration 25minutes

BTS3900AL swap outdoor Macro Site Procedures

6 Task Description Install PGND&Power cables

3G TGBT
1 2

Precedure Make OT terminal of the PGND and power cable . Connect PGND cable between grounding bar of BTS3900AL and Grounding busbar.(TP48200A grounding bar with busbar ) Connecting the power cable between TP48200A and 3G TGBT Connecting the power cable from TP48200A TO new MBTS

2*63A

3 4

2*125A

2*125A
Note 1
2

PGND cables and signal cables cannot be bound . A certain distance must be reserved between them to prevent interference from each other.
The power cable must be separately bundled and cannot be bundled together with other cables anywhere. Multiple power cables must be bundled when routed. If the length of the power cable is insufficient, replace the cable rather than adding connectors joints to lengthen the cable.

Tools/Meter
1 Cross screwdriver

wrench Materials

Naked Crimping Connectors,OT White cable tie -GT-150I300*3.6mm

White cable tie -GT-150I-150*3.6mm

Grounding bar

SN

Task Description Install BTS Rectifier alarm cables Procedure

Operator A

Operation Time 15 minutes

BTS3900AL swap outdoor Macro Site Procedures

4 pairs DC cable for TP48200A to BTS3900AL(DC)

MUST turn on two breakers for cooling system

BATT1

BATT2 cooling

MUST use breaker for BTS3900AL as picture showing

Notes

cable 16mm^2 black blue

3 4

INPUT0 INPUT1 INPUT2

RTN(+)_0 NEG(-)_0 RTN(+)_1 NEG(-)_1 RTN(+)_2 NEG(-)_2

2*125A black 2*125 A blue free free 2*63A black 2*63A blue
1 3 5 16mm^2 cable 1 3 Wire Punchdown Tool

Tools 2 4 Materials
2 4 6

3 6

SN

Task Description Install alarm cables

Operator A

Operation Time 15 minutes

BTS3900AL swap outdoor Macro Site Procedures

Procedure
connnect alarm cable from TP48200A ALM1~4 to BTS3900AL BBU UPEU EXT-ALM0, ALM5~6 to EXT-ALM1

Notes

3 4

Tools
1 3 Wire Punchdown Tool

2 4 Materials
2 4 6

3 6

1 3 5

White cable tie -GT-150I-150*3.6 mm

BTS3900AL swap outdoor Macro Site Procedures

No. 6.1

Task Description Install and route 3G &2G RF jumpers

Operator AB

Duration

Procedure Check the old jumper connector firstly. Ensure that jumper connector near BTS is DIN bend male, near feeder is DIN male or female.The feeder connector is DIN female or male near BTS . If some sites use other type connectors. Both DIN-Male and DIN-Female cant match with the feeder connectors. Dismental old BTS feeder connector, make new DIN-Female feeder connector to match new jumper Lead cable to the BTS3900AL installing position,make 2 labels,One on the feeder another on the top of the cabinet. Note 1 2 Tools/Meter 1 2 Materials 1
SN Task Description Install PSUs Procedure
1 2 3 4 5 Insert the PSU into the empty positon. Secure the bolts in both sides of the PSU with screwdriver

Protect the connector of jumper before swap.

2
Operator CD Operation Time 10 minutes

BTS3900AL swap outdoor Macro Site Procedures

6.2

Notes
1 2 The output current of each PSU is 50A . The number of PSUs depends on actual capacity requirments for the TP48200A

Tools
1 3 Phillips screwdriver

2 4 Materials

3 6

PSU

BTS3900AL swap outdoor Macro Site Procedures

SN 7

Task Description Install PSUs Procedure

Operator C

Operation Time 10 minutes

USB commissioning
1 2

Power on BBU usning temporary power firstly Insert 2G USB flash to GTMU USB interface ,download 2G data.(for 3G ,insert WMPT USB interface ) Check the USB flash status. For detials ,see the guide of USB commissioning . After commissioning , login GTMU and UMTS and check the boards status.

2 G 3 G

3 4 5

Notes
1 2

Commissioning check

Tools
1 3 USB Flash

2 4

Laptop

3 6

Materials
1 3 5 2 4 6

BTS3900AL swap outdoor Macro Site Procedures

SN

Task Description

Operator

Operation Time

BTS3900AL swap outdoor Macro Site Procedures

Install PSUs Procedure

10 minutes

1 2 3 4 5

Check the label to identification and mark old feeder before Swap After start swap 2G, power off A RFU, Call the OMC and check the Cell number Then Power off B RFU ,check the Cell number with OMC Mark the sector for old 2G RF jumper

Notes
1 2

Tools
1 3 Phillips screwdriver

2 4 Materials

3 6

1 3 5

PSU

2 4 6

(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implementation Checklist_ Swap V2.0
Site Name:__________________

Half an hour before swap

Start Time:_____________ 0
Start

Swap time 2G&3G Outage Duration

1

2G up time 3G Outage Duration (2G still work)

3G up time

2 1.Swap old 3G optical transmission cable to new BBU UPTR board GE1 interface 2. Call OMC to confirm optical transmission status Time

4 1. Check MBTS BBU and RFU 2100 boards Leds 2. Call OMC to confirm that 3G is up Time

1.Power off 3G AC breaker 2.Power on new PS using old 3G AC breaker 3.Power on new BBU &2G /3G RFU Time

Confirm Swap time with OMC

1. Power off old 3G 2. Cut over 3G RF jumper to new MBTS (RFU 2100)

3G Call test with call list

Time

Time

Time

2G Down time 2G Outage Duration

2G up time

10.1 Label

9 1. Swap 2G transmission equipment power to new Rectifier 2. Install battery 3. Check RCU (If broken ,need change new one) 4.Dismantle old 3G equipment Time

Time

Finish Time:_____________

1. Power off 2G RFU 2. Swap 2G RF jumper

1. Check MBTS BBU and MRFU 900 boards Leds 2. Call OMC to confirm that 3G is up

2G Call test with call list

Finish

Time

Time

Time

10.2 Cleaup Time

No.

BTS3900AL swap outdoor Macro Site Procedures

1

Task Description Power on new Rectifier &new MBTS half an hour before swap
Precedure

Operator ABCD

Duration 30minutes

2
1 2 3 4

Half an hour before swap, power off old 3G AC breaker Connect AC power cable for new Recitifer after dismantle old 3G AC power cables AC cable 16mm^2(live:brown blcak,grey nature:blue) Power on new Rectifier after testing using multi-meter Power on new BBU and 2G RFU(900M) ,3G RFU(2100M)

Old 3G AC breaker

AC input

MBTS DC breaker

5 6

Note 1 If there is spare AC breaker in TGBT for new PS,don't power off the 3G equipment and Power on new PS and MBTS directly. all cable out of cabinet should in PVC pipes

2 3

Tools/Meter 1 4 Multimeter 2 5 Materials 1 16mm^2 AC cable 2 3 6

BBU &RFU breaker

No.

BTS3900AL swap outdoor Macro Site Procedures

Task Description Call OMC to Confirm Swap time Precedure

Operator A

Duration 5minutes

1 2 2

At first, make sure the condition for Swap be ready. Then call the OMC and confirm to start Swap

Note
2 3

Tools/Meter
1 3

2 4 Materials
2

3 6

No.

BTS3900AL swap outdoor Macro Site Procedures

ODF Single Optical jumper (Yellow)

Task Description Swap 3G transmission to new MBTS

Procedure

Operator AB

Operation Time 20minutes

1 2

Connect transmission optical cable from ODF to new BBU UPTR board GE1 interface If there is no optical transmission, need to connect E1 cable from DDF to E1/T1 interface of GTMU and WMPT for 2G &3G transmission Then call the OMC to confirm that transmission is ok or not.

BTS3900AL

OLD 3G BTS

Notes
1. If old 3G optical cable length is enough , it's better reuse it. 2. If transmission is not ok, check the optical transceiver and cables firstly. Ensure that TX and RX cable is right and Transceiver is right.

Tools
1 3 1 3 5

2 4 Materials
Optical fibre jumper 2 4 6

3 6

BTS3900AL swap outdoor Macro Site Procedures

No. 3

Task Description Swap 3G RF jumper Precedure

Operator CD

Duration 15minutes

1 2 3

At first, Power off the 3G RFU . Then,disconnect old jumper after dismantle Old BTSs combiner and arrester . Connect new jumper,and fix the feeder.

Note
1 2 Before swap, ensure that check the feeder connector type. If arrester and feeder connector together ,need to change feeder conncetor during swap.

Tools/Meter
1 3 Wrench

2 4 Materials

3 6

No.

Task Description Check MBTS boards Leds and service status Precedure

Operator AB

Duration 10minutes

BTS3900AL swap outdoor Macro Site Procedures

Check MBTS BBU and RFU 2100 boards Leds ,and ensure that there is no any alarm for new MBTS. Call OMC to confirm that 3G is up

Note
If 3G is not up , check hardware connection firstly and then do troubleshooting with OMC.

Tools/Meter 2 4 Materials 3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4

No. 5

Task Description 3G Call test with call list Precedure

Operator CD

Duration 10minutes

After 3G is up , use the test MS to test CS services, PS services, and SMS services. Record test result on the test table and sign after finishing test

Note
1 2 3 4 5

Tools/Meter
1 Test phone

2 Materials
2

BTS3900AL swap outdoor Macro Site Procedures

No. 6

Task Description Swap 2G RF jumper

Operator CD

Duration 15minutes

Precedure
1 2 3 4 Powr off old 2G RF boards Connect new RF jumper with feeder.

1 2 3 4 5

Note
Before power off 2G PS, ensure that swap 2G transmission equipment power from old PS to new PS after MBTS is up.

Tools/Meter
1 wrench

2 Materials

No.

BTS3900AL swap outdoor Macro Site Procedures

Task Description Check MBTS boards Leds and service status Precedure

Operator AB

Duration 10minutes

Check MBTS BBU and MRFU 900 boards Leds ,and ensure that there is no any alarm for new MBTS. Call OMC to confirm that 2G is up

Note
If 2G is not up , check hardware connection firstly and then do troubleshooting with OMC.

Tools/Meter
1

2 4 Materials

3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4

No. 8

Task Description 2G Call test with call list Precedure

Operator CD

Duration 10minutes

After 2G is up , use the test MS to test CS services, PS services, and SMS services. Record test result on the test table and sign after finishing test

Note
1 2 3 4 5

Tools/Meter
1 Test phone

2 Materials

BTS3900AL swap outdoor Macro Site Procedures

SN 9.1

Task Description Replace transmission equipment to new Retifier Procedure

Operator Operation Time AB 15minutes

Check the transmission equipment position. If it's in the old BTS cabinet ,the transmssion equipment must be replaced to new PS cabinet .otherwise , no need to replace it . Then Dismantle 3G transimission equipment if 3G transimission equipment is in old 3G BTS Cabinet. Install 3G transimission equipment in the new Retifier cabinet (TP48200A) Then connect 3G transimission equipment power cable using new power cable.
Notes

3 4 5 1 2

Tools
1 3 1 3 5 Phillips screwdriver

2 4 Materials
2 4 6

3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2 3

SN 9.2

Task Description Install battery

Procedure

Operator CD

Operation Time 15minutes

Install batteries in TP48200A cabinet, pay attention to the positive and negative pole of the battery. Then connect cables per 2 batteries with battery connetor. Connect batteries output cable to battery circuit breaker in the top of cabinet.

Notes

Tools
1 3 1 3 5 battery connetor Philip's type Screwdriver

2 4 Materials
2 4 6

3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2
R C U R C U

SN 9.3-A

Task Description Swap TMA & RCU

Procedure

Operator CD

Operation Time 30minutes

For Huawei 3G equipment ,no need to Swap TMA and RCU except broken For non-Huawei 3G equipment, need to Swap TMA and RCU. Dismantle old RCU and TMA ,then install new TMA and RCU. Make the waterproof after connecting new RCU and TMA . Make the lable for TMA and RCU jumper. collect RCU serial number and feedback it to Huawei

3 4 5

TMA

Notes
If the new TMA jumper connector isn't suitable for antenna interface and feeder interface, need to replace the jumper connector so that the jumper can connect with antenna and feeder.

Tools
1 3 1 3 5 Adjustable wrench

2 4 Materials
2 4 6

3 6

GSM900

UMTS2100

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4

SN 9.3-B

Task Description Install new RCU

Procedure

Operator CD

Operation Time -

Rotate the adjustment screw before installing the RCU. Ensure that the adjustment screw rotates before installing the RCU. When inserting the RCU smoothly into the antenna,ensure that two ports match each other Connect the female connector ofAntenna Interface Standards Group (AISG) cable to the male connectorof thecable RCUto without removing theprotective Connect the other connector ofthe AISG the TMA

Notes

Tools
1 3 1 3 5 Adjustable wrench

2 4 Materials
2 4 6

3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4 5

SN 9.4

Task Description Dismantle old 3G equipment

Procedure

Operator ABCD

Operation Time -

Dismantle old 3G cabinet ,then put them on the spare ground.

Notes

Tools
1 3 Adjustable wrench

2 4 Materials
2

3 6

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4 1 2 3 1 1 3

No. 10.1

Task Description label Precedure

Operator AB

Duration 20minutes

Make the label and bundle for cables

Note When attaching labels to the power cable and PGND cable, Bundle a label tiea20 mm away from eachfrom connector. Bundle label tie 20 mm away each connector at one end of the signal Attach a label with the textstandard area to the right, labeled To: . All thecable. label need comply with labeling and requirement. Tools Cable Cutter Labels Label tie No. 10.2 Task Description clean up Precedure 2 Paper knife Materials 2 4 Operator CD Duration 20minutes White cable tie 3

BTS3900AL swap outdoor Macro Site Procedures

1 2 3 4 5 6 1 2 3 4 1 4 1 5

Collect the tools and extra cables on site. Clear up the equipment room and the outdoors.

Note No packing boxes or boards are placed at random on the installation field. No cable ties or other sundries are left on the floor or in the cabinets. The equipment room should be neat and tidy. . Spare parts should be arranged in a tidy way after installation. Tools/Meter Cleaner 2 5 Materials 2 6 3 6

SN

Task Description Self-Inspection Procedure

Operator ABCD

Operation Time 15 minutes

BTS3900AL swap outdoor Macro Site Procedures

Process Graph

Check the power system hardware installation based on Power System Hardware Installation Quality Checklist after finishing installation. If have some problems, need record it and feedback. Then finish BTS hardware installation based on BTS3900AL Hardware Installation Quality Checklist. And check installation promble. For details, see the Hardware Installation Quality Checklist.

2 3 4

Notes
1 2

Tools
1 3 Camera

2 4 Materials

3 6

1 3 5

Quality Checklist

2 4 6