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ABSTRACT
To assure both good dynamic load capacity and higher shaft stiffness, two rolling
bearings are usually mounted in pair. The load distribution on the contacts of the
two rolling bearings depends on individual stiffness of the each bearing, on the length
separator between the bearings, and on the chosen tolerance values. In this work we
present a model in five degrees of freedom, which could serve to find the load
distribution in bearing arrangements, considering the intermediate elements as rigid
bodies. The assembly’ stiffness was determined considering the individual stiffness of
each element, and the rating life was expressed as a function of tolerance values of
the intermediate elements. This was realised by solving a non-linear system of
equations, including the centrifugal effects and some of the friction forces.
1.Analytical Approach The displacement vector {δ}r of the “r” inner ring has
also five components:
For any rolling bearing pair, (r,j), the distance pieces {δ}r = {δx, δyr, δzr, γy, γz} (3)
L1, L2 are considered to have the same initial length and
the shaft is considered as rigid.
B1 L1 B2
The following co-ordinate systems were considered:
• an inertial system OXYZ with its origin on the r=2 Z1 Z1
r=1
Oi Oi
middle length of the inner ring's curvature centres; X1
Oe Oe
B2i
except the local contact zones. L B
Related to the ball co-ordinate system (OX1Y1Z1)r,j two
degrees of freedom, represented by the translations ux Fig.1. General view
and uz, have been considered for each ball.
The external load vector {F}, applied to the entire 2. Static Equilibrium of the (r,j) ball
arrangement, contains 5 components that are further element
divided to each bearing of the arrangement:
{F} = {Fx,Fy,Fz, My, Mz} (1a) To solve the equilibrium system (3), is necessary to
{F}r = {Fxr,Fyr,Fzr, Myr, Mzr} (1b) find the components of {δ}r vector which are functions
The static equilibrium provides easily the system of of distances OeOw, and OiOw respectively. The following
equations: notations were introduced:
Fx1+Fx2=Fx loe= OeOw= Ro-Dw/2-Sd/4; (4a)
Frz2+Frz1=Fz Fry2+Fry1=Fry loi= OiOw =Ri-Dw/2-Sd/4; (4b)
Fz.(L+B)=Frz1.B Fy.(L+B)=Fry1.B (2) Lie=loi+loe (4c)
My1+My2=My Mz1+Mz2=Mz
THE ANNALS OF UNIVERSITY “DUNĂREA DE JOS” OF GALAŢI 81
FASCICLE VIII, 2002, ISSN 1221-4590
TRIBOLOGY
• R=[ D2p]/[2.sin(αr,1)];
if ja<0
82 THE ANNALS OF UNIVERSITY “DUNĂREA DE JOS” OF GALAŢI
FASCICLE VIII, 2002, ISSN 1221-4590
TRIBOLOGY
Fx = ∑∑ Q( r , j ) sin( α ( r , j )) = i ∂Fry
= ∑
∂ [ K ech .δ( r , j )n . cos( α i ( r , j )). sin( ψ( r , j ))]
r j
(15c) ∂{δ} r ∂{δ}r
∑∑
j
= Fx ( r , j ) (18b)
r j
∂Frz ∂ [ K ech .δ( r , j ) . cos( α i ( r , j )). cos( ψ( r , j ))]
n
My = ∑∑ F ( r , j ).b ( r , j ) +
x y ∂{δ} r
= ∑j
∂{δ}r
r j
(15d)
+ ∑∑ F zr ( r , j ).bx ( r , j ).
(18c)
r j
∂M y
∂ ∑ F ( r , j ).b ( r , j ) + ∂∑
x y Fz ( r , j ).bx ( r , j )
∑∑ F ( r , j ).b ( r , j ) +
j j
Mz = = .
r j
x z
{δ} r ∂{δ}r
(15e)
∑∑
(18d)
+
∑ F ( r , j ).b ( r , j ) + ∂∑
Fyr ( r , j ).bx ( r , j ).
∂ x z Fy ( r , j ).bx ( r , j )
r j
∂M z j j
where: = .
• Q(r,j) represents the load acting on the (r,j) ball;
{δ} r ∂{δ}r
• Fzr(r,j), Fyr(r,j) represent the radial forces which (18e)
act in “r,j” ball; δx
Oi
• bx,y,z(r,j), represents the distance from the point of
inner raceway - ball contact to the center of the
inertial system. δz
loi
B D
bx ( r , j ) = + δi ( r , j ) + loi − w . sin( α s ( r , j )) ux O'
2 2 Ow i
uz
D α 0,r αi
by ( r , j ) = C + δi ( r , j ) + loi − w .cos(α s ( r , j )). Z
2 O*
w
loe
. sin( ψ( r , j ))
D αe
bz ( r , j ) = C + δi ( r , j ) + loi − w .cos(α s ( r , j )).
2
.cos(ψ( r , j ))
δi(r,j)=δ(r,j).(Kech/Ki)1/n (16) Oe X
The {δ}r components represent the solution of the Eq. Fig. 4. The center of mass displacement (ux, uz) for the
(15a-15e) and it was found by an Newton-Raphson (r,j) ball.
algorithm. To solve the equilibrium system (15) is
necessary to write the Jacobian matrix for the two
bearings. The rigidity matrix Mr is: Fmo
Qo
revolutions is:
∂[ Ki .δi ( r , j ,ux,uz )n .cos(αi ( r , j ,ux,uz )).cos(ψ( r , j ))]
∂Frz
∂{δ}r
= ∑ ∂{δ}r
. L10 = ( L−10e ( 1 ) + L−10e ( 2 ))−1 / e (31)
j Bearing life in term of hour can be calculated as:
∂M y
∑F ( r, j,ux,uz).b ( r, j ) + ∂∑F ( r, j,ux,uz).b ( r, j )
∂
j
x y
j
z x
B10 = 10
L .10 6
(32)
= . 60.RPM
{δ}r ∂{δ}r
∂M z
∂ ∑F ( r, j,ux,uz ).b ( j ) + ∂∑F ( r, j,ux,uz ).b ( r, j )
j
x z
j
y x 6. Numerical examples
= .
{δ}r ∂{δ}r The following geometrical values have been considered:
where: B1=Bi1 =Bi2 =10 [mm]; B2=Bo1 =Bo2 =10 [mm]
Fz ( r , j ,ux,uz ) = ∑K .δ ( r, j,ux,uz ).cos(α ( r, j,ux,uz ))cos(ψ( r, j )))
r
i i i
L2=L1=10 [mm];
Dw=9.525 [mm];
Nr=12 balls / bearing;
dm=46 [mm]; αo=15 [deg]
Ro/Dw=0.52; Ri/Dw=0.53; L=50 [mm]
F ( r , j ,ux,uz ) = ∑K .δ ( r , j ,ux,uz ).cos(α ( r , j ,ux,uz )) sin(ψ( r , j )) )
y i i i The effect of the “ja” parameter versus Fx1 and Fx2
r evolution is related in Fig. 6. The external forces are:
F ( r , j , ux , uz ) = ∑ K .δ ( r , j , ux , uz ). sin( α ( r , j , ux , uz ))
x i i i Fz=10 [N], Fy=10 [N], Fx=200 [N], L=50 [mm]
r To point out the influence of the length tolerances on
load distribution, the axial displacement is related in Fig.
5. The (r) pair bearings life 7 as function of the “ja” parameter.
180
Using the Lundberg-Palmgreen life rating method 160
applied to the (r,j) pair bearings, the basic dynamic 140
element capacity, Qc, is defined as the ball load which 120 Fx2, ni=8000 [rpm]
Fx1, Fx2, [N]
will result in a life of a million revolutions of the 100 Fx2, ni=10000 [rpm]
raceway with 90 percent probability of survival. 80
Fx2, ni=12000 [rpm]
Fx1, ni=8000 [rpm]
For a ball with diameter 25mm, basic dynamic ball 60 Fx1, ni=10000 [rpm]
capacity can be calculated as: Fx1, ni=12000 [rpm]
40
2. f
Qc = A.λ.
0.41
(1 ! γ )1.39 Dw 0.3 .D1.8 .N −1 / 3 (27) 20
2. f − 1 (1 ± γ )1.3 dm w r 0
-5 -3 -1 1 3 5
where: A=98; λ=1; "ja" parameter, [mm]*100
The calculation of the inner and outer race lives are
given in Eq. (28), for the case of the inner race Fig. 6. “ja” parameter versus axial displacement
rotating with respect to the load. The race lives are Fz=10 [N], Fy=10[N], Fx=200 [N], L=50 [mm]
calculated per Eq. (29), for the case when the inner 10
Axial displacement, [mm]*100
shown by Eqs. (30) and (31). If the inner race rotates 8.5
8
with respect to load, the lives can be calculated as: 7.5
4 4 ni=8000 [rpm]
Q Q 7
ni=10000 [rpm]
Lr ( r ) = cr
Ls ( r ) = cs
(28) 6.5 ni=12000 [rpm]
Qer Qes -6 -4 -2
6
0 2 4 6
where: "ja" parameter, [mm]*100
1100
loe distance between Oe and Ow points, [mm]
1080 loi distance between Oi and Ow points, [mm]
Lie, Lie(r) distance between Oi and Oe points, [mm]
1060 Sd, Sd1(r) diametrical clearance of the bearing [mm]
Q(r,j) normal load, [N]
1040 Qi,o(r,j) normal load –inner and outher racevay
Fmi, Fmo, tangential forces
1020 Ffi, Ffo
-6 -4 -2 0 2 4 6
ja axial clearance, [mm]
ja, [mm]*1000
{} vector index
REFERENCES