Changeover & Bypass Switches

State of the art Manufacturing Facilities

Haridwar, Noida Ph-I & Noida Ph-II Plant

changeover 03 2010

Changeover & Bypass Switches

Introduction
On Load Changeover Switches (with & without Fuses)
Salient Features

Compact On-Load By Pass Switch

Salient Features
+ +

Load

Load

Load

II

Modular design in 3 & 4 pole (63A ~3150A), suitable for utilization category AC-23A Easy maintenance as each pole can be replaced easily due to modular construction, saving cost of entire Switch in case of single pole being burnt or damaged. Available in open execution & in sheet steel enclosure. Complies with the latest requirements of IEC-60947-1&3 / 13947-1&3 standards. Unique self cleaning contact construction with special knife type (200A~1800A), double break switching contacts (63~160A & 1000~1800A) & single break (200A~800A). Positive opening operation, with quick make - break and effective arc splitting plates guarantee reliability and long electrical life of the Switch. Excellent tracking resistance of isolation material in switch frame prevents flashover between phases even in the most trying & difficult locations. Adjustable telescopic shaft Compact construction Window for visual contact inspection Suitable for capacitor switching and as a Main switch Handle with in-built padlockable facility in-off position Provision for defeating door interlock Individual phase barrier can be incorporated without tools, between two terminals. Fully protected frame for safe operation in case of (200A~800A) These changeover switches are used to control & disconnect any kind of circuit-disconnection feeders both resistive & inductive loads By means of manual operation, changeover performs circuit switching between two independent circuits -I & II Auxillary contact (early break type) 2NO + 2NC is available Key & Castle lock facility 1NO + 1NC or

+ +

Range 63A ~ 1800A, 4 Pole. Complies with the latest requirement of IEC 60947-1&3 and IS/13947-1&3 AC23A utilization ratings available. By-pass Switch is designed to customers specific need in IT industries and sites where UPS and Servo stabilizer provides main source of supply All other features are same as of On Load Changeover Switches

Supply 1

Supply 1

Supply 2

Supply 2

Supply 1

Supply 2

Operation
C&S Compact On-Load By-pass switch is operated manually with single handle comfortably. It provides three stable positions : Position Operation O Loads are open circuited I Loads are connected to the stabilized supply II Loads are connected to the normal supply

SW I
Regulator

SW I SW II
Regulator

SW I SW II
Regulator

SW II

SW III

SW III

SW III

Load

Load

Load

Auxiliary Contacts
Auxiliary contact (early break type) 1NO +1NC or 2NO+2NC
I II

Single Line Diagram

When By-pass switch is selected at position O all the contacts of isolator are open circuited and provide total isolation. In position I both isolator I & III are closed and stabilized supply is connected to the load. At position II only isolator II is closed & isolators I & II are open thus bypassing UPS & connecting normal supply directly to load

SW III
LOAD

Function

SW II SW I

UPS/Servo Stabilizer Normal Supply (EB/Generator)

Switch Construction

Safety Built-in
OFF

Accessories
+

C&S pioneered the concept of positive isolation in case of welding of contacts. In the event of extremely high current leading to welding of contacts, the handle will not turn beyond 45o from the ON position, clearly indicates that the supply is ON and contacts get welded. Convenience of easy contacts visibility, permits contact inspection, without removing the switch from installation, thus saving down time. Self extinguishing fibre glass re-inforced insulating body of poles has very high tracking index. Large gap between fixed and moving contacts in OFF position, make them suitable for isolation function. Door interlocking prevents opening in the ON position, guarding the operator against any accidental mishap. As a standard upto 3 padlocks are provided in the OFF position to prevent closing the circuit during maintenance work. They can also be provided in the ON position. Using a suitable gasket alongwith handle enhances ingress protection level to IP 54.

Max. 45o

ON

Visible Contacts

02

03

Technical Parameters
Common Characteristics
Conformity to Standards No. of Poles Rated Operational Voltage (Ue) Rated Operational Frequency Suitability for Isolation Pollution Degree as per IEC / IS Ambient / Cubicle Service Temperature IP Level after mounting
o

V Hz C -

IEC 60947-3 / IS 13947-3 3P / 4P 415 50 / 60 YES 3 45 IP 54

Technical Parameters Compact On Load Changeover Switch / Compact On-Load By Pass Switch
Replace l with 3 in case of 3 pole or with 4 in case of 4 pole Parameters Conventional Changeover Type CSSD On-Load Compact Bypass Switch Type CSBS On-Load Compact Changeover Switch Type CSCS with shorting links On-Load Compact Changeover Switch Type CSCS without shorting links Current rating at 45 C No. of poles Rated insulation voltage Ui Maximum operational voltage Uemax Di-electric strength at 50Hz for 1 min. Rated impulse voltage Uimp Rated operational current Ie at 415 V AC 22A AC 23A Rated making capacity at 415V, 0.35 pf AC 23A Rated breaking capacity at 415V, 0.35 pf AC 23A Capacitor rating at 415V, 3ph Short circuit current with fuses Rated short circuit making capacity (peak) Short time current for 1 sec. Electrical Endurance #Mechanical Endurance A kVAR kA r.m.s kA kA r.m.s Operations Operations 504 50 50 10 5 5000 10000 640 50 50 10 5 5000 10000 800 50 50 10 5 5000 10000 1000 50 50 10 5 5000 10000 1280 50 50 10 5 1000 10000 1600 90 100 30 8 1000 10000 2000 110 100 30 8 1000 10000 2520 140 100 30 8 1000 10000 3200 250 100 40 20 1000 10000 A 630 800 1000 1250 1600 2000 2500 3150 4000 A A 63 63 80 80 100 100 125 125 160 160 200 200 250 250 315 315 500 400 V V KV KV
0

63A
CSSD 63DlCO

80A
-

100A
-

125A
CSSD 125DlCO

160A
-

200A
CSSD 200DMlCO

250A
CSSD 250DMlCO

315A
-

400A
CSSD 400KlCO

CSBS 63DMl CSCS 63DMlCO Ith ( A ) 63 3/4 1000 690 3.5 12

CSBS 80DMl CSCS 80DMlCO 80 3/4 1000 690 3.5 12

CSBS 100DMl CSCS 100DMlCO 100 3/4 1000 690 3.5 12

CSBS 125DMl CSCS 125DMlCO 125 3/4 1000 690 3.5 12

CSBS 160DMl CSCS 160DMlCO 160 3/4 1000 690 3.5 12

CSBS 200DMl CSCS 200DMlCO CSCS200DMKlWSCO 200 3/4 1000 690 3.5 12

CSBS 250DMl CSCS 250DMlCO CSCS250DMKlWSCO 250 3/4 1000 690 3.5 12

CSBS 315DMl CSCS 315DMlCO CSCS315DMKlWSCO 315 3/4 1000 690 3.5 12

CSBS 400Kl CSCS 400KlCO CSCS400DMKlWSCO 400 3/4 1000 690 3.5 12

# Mechanical Endurance also includes Electrical Endurance

04

05

Technical Parameters
Common Characteristics
Conformity to Standards No. of Poles Rated Operational Voltage (Ue) Rated Operational Frequency Suitability for Isolation Pollution Degree as per IEC / IS Ambient / Cubicle Service Temperature IP Level after mounting
o

V Hz C -

IEC 60947-3 / IS 13947-3 3P / 4P 415 50 / 60 YES 3 45 IP 54

Technical Parameters Compact On Load Changeover Switch / Compact On-Load By Pass Switch
Replace l with 3 in case of 3 pole or with 4 in case of 4 pole Parameters Conventional Changeover Type CSSD On-Load Compact Bypass Switch Type CSBS On-Load Compact Changeover Switch Type CSCS with shorting links On-Load Compact Changeover Switch Type CSCS without shorting links Current rating at 45 C No. of poles Rated insulation voltage Ui Maximum operational voltage Uemax Di-electric strength at 50Hz for 1 min. Rated impulse voltage Uimp Rated operational current Ie at 415 V AC 22A AC 23A Rated making capacity at 415V, 0.35 pf AC 23A Rated breaking capacity at 415V, 0.35 pf AC 23A Capacitor rating at 415V, 3ph Short circuit current with fuses Rated short circuit making capacity (peak) Short time current for 1 sec. Electrical Endurance # Mechanical Endurance A kVAR kA r.m.s kA kA r.m.s Operations Operations 5040 300 80 50 24 500 10000 * On Request 5760 350 80 50 24 500 10000 6400 630 50 105 50 500 10000 6400 630 50 105 50 500 10000 6400 * 50 105 50 500 10000 6400 * 50 105 50 500 10000 * * * * * 100 6000 * * * * * 100 6000 A 6300 7200 8000 8000 8000 8000 * * A A 630 630 800 720 1000 800 1250 800 1600 800 1800 800 1800 * 1800 * V V KV KV
0

630A
CSSD 630KlCO

800A
CSSD 800KlCO

1000A
CSSD 1000KlCO

1250A
CSSD 1250KlCO

1600A
CSSD 1600KlCO

1800A
CSSD 1800KlCO

2500A
CSSD 2500KlCO

3150A
CSSD 3150KlCO

CSBS 630Kl CSCS 630KlCO CSCS 630DMKlWSCO Ith ( A ) 630 3/4 1000 690 3.5 12

CSBS 800Kl CSCS 800KlCO CSCS 800DMKlWSCO 800 3/4 1000 690 3.5 12

CSBS 1000Kl CSCS 1000KlCO CSCS 1000DMKlWSCO 1000 3/4 1000 690 3.5 12

CSBS 1250Kl CSCS 1250KlCO CSCS 1250DMKlWSCO 1250 3/4 1000 690 3.5 12

CSBS 1600Kl CSCS 1600KlCO CSCS 1600DMKlWSCO 1600 3/4 1000 690 3.5 12

CSBS 1800Kl CSCS 1800KlCO CSCS 1800DMKlWSCO 1800 3/4 1000 690 3.5 12

CSCS 2500KlCO CSCS 2500DMKlWSCO 2500 3/4 1000 690 3.5 12

CSCS 3150KlCO CSCS 3150DMKlWSCO 3150 3/4 1000 690 3.5 12

# Mechanical Endurance also includes Electrical Endurance

06

07

Technical Parameters
Compact On Load Switch Disconnector Fuse Changeover
Salient Features
+

Suitable for utilization category AC-23A & comply to IEC 60947- 1&3 / IS13947- 1&3

Protection against over load & short circuit faults by fuse of HRC -80kA rms

Compact & standardized size for range 125A~800A & space saving for panel builders

Protection for two modes with backup fuse

Function
+

C&S Compact On Load Changeover is manually operated 4 Pole switch disconnector fuse with position I-O-II with backup HRC fuses fitted in phases. The switch offers protection in position-I as well as in position-II to the load connected thru common outgoing.

Technical Parameters Compact On-Load Switch Disconnector Fuse Changeover

Parameters On-Load Switch Disconnector Fuse C/o without fuse On-Load Switch Disconnector Fuse C/o with fuse Number of poles Current rating at 45 C Rated insulation voltage Ui Max. Rated Operational Voltage (Ue) max Rated operational voltage Ue Di-electric strength at 50Hz for 1 min. Rated impulse voltage Uimp Rated operational current Ie at 415 V AC 22A AC 23A Rated making capacity at 415V, 0.35 pf AC 23A Rated breaking capacity at 415V, 0.35 pf AC 23A Capacitor rating at 415V, 3ph Short circuit current with fuses Rated short circuit making capacity (peak) Short time current for 1 sec. Electrical Endurance #Mechanical Endurance Fuse Type BS Pattern # Mechanical Endurance also includes Electrical Endurance A kVAr kA r.m.s kA kA r.m.s Operations Operations 1000 50 80 10 5 1000 10000 B2 1280 50 80 10 5 1000 10000 B2 1600 100 80 30 8 1000 10000 B2 2000 115 80 30 8 1000 10000 B3 2520 160 80 30 8 1000 10000 B3 3200 200 80 40 20 1000 10000 B4 5040 270 80 50 24 1000 10000 C2 5760 340 80 50 24 500 10000 C3 A 1250 1600 2000 2500 3150 4000 6300 7200 A A 125 125 160 160 200 200 250 250 315 315 500 400 630 630 800 720
0

125A CSCF 125B4CO CSCF 125B4COF 4 Ith ( A ) V V V KV KV 125 1000 690 415 3.5 12

160A CSCF 160B4CO CSCF 160B4COF 4 160 1000 690 415 3.5 12

200A CSCF 200B4CO CSCF 200B4COF 4 200 1000 690 415 3.5 12

250A CSCF 250B4CO CSCF 250B4COF 4 250 1000 690 415 3.5 12

315A CSCF 315B4CO CSCF 315B4COF 4 315 1000 690 415 3.5 12

400A CSCF 400B4CO CSCF 400B4COF 4 400 1000 690 415 3.5 12

630A CSCF 630B4CO CSCF 630B4COF 4 630 1000 690 415 3.5 12

800A CSCF 800B4CO CSCF 800B4COF 4 800 1000 690 415 3.5 12

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09

Dimensions
Dimensional detail for Conventional Changeover Switch Disconnector Dimensional detail for Bypass Switches
M8 for 63A-315A M10 for 200A-400A M12 for 630A-800A 2-M12,C.D=39mm for 1000A-1800A SLOT(9X7)for 63A-315A SLOT(12 X7) for 400A-800A 11 for 1000A-1800A

C/O MECHANISM

INCOMING I

4-

7.0

C/O MECHANISM

INCOMING I
12

7 for 36A-160A 9 for 200A-800A 11 for 1000A-1800A

OUTGOING

OUTGOING

6-8.0

A (MAX.)

A (MAX.)

84
39

'X'

64 d b a

k
j

INCOMING II 51 E (MIN...MAX.) D (MAX) G 64 E (MIN...MAX.)

INCOMING II

D (MAX.)

n VIEW FROM -'X'

p = 80 (for 25~125A)
DIMENSION

p = 220 (for 200~800A) 320 (for 1000~3150A) Metallic Handle available as optional
Type of C/o Mechanism
CSSD ZW 6 CSSD ZW 6 CSSD ZW 6/1 CSSD ZW 6/1

Rating Type of C/o Mechanism

CSSD ZW 11 CSSD ZW 11 CSSD ZW 11 CSSD ZW 12 CSSD ZW 12 CSSD ZW 12

a 255.5 255.5 255.5 255.5 255.5 309.5 309.5 309.5 352 352 352 436 436 502 502

b 198.5 198.5 198.5 198.5 198.5 252 252 252 276 276 276 358 358 424 424

c 40 40 40 40 40 61 61 61 70 70 70 80 80 102 102

d 20 20 20 20 20 25 25 25 25 40 40 50 50 50 50

e 100 100 100 100 100 124 124 124 150 150 150 220 220 220 220

f 122 122 122 122 122 138 138 138 180 185 185 332 332 332 332

g 142 142 142 142 142 163 163 163 205 223 223 372 372 372 372

h 58 58 58 57 57 65.5 65.5 65.5 85 84 84 78 78 74 74

j 51 51 51 53 53 81 81 81 96 98 98 108 108 116 116

e f g

k 2.0 2.0 2.0 2.0 2.0 4.0 4.0 4.0 4.0 4.0 5.0 12 12 16 16

m 255.5 255.5 255.5 255.5 255.5 345 345 345 392 392 392 390 390 390 390

n 268~368 268~368 268~368 268~368 268~368 358~458 358~458 358~458 430~530 430~530 430~530 460~580 460~580 460~580 460~580

p 145 145 145 145 145 145 145 145 220 220 220 220 220 220 220

Type of C/o Switches

CSSD 25 D4CO CSSD40 D4CO CSSD63 D4CO CSSD125 D4CO

A
187 187 277 277

B
120 120 180 180

C
52 52 83 83

D
95 95 145 145

E
180...210 180...210 180...210 180...210

F
120 120 180 180

G
86 86 145 145

Type of C/o Switches

CSSD200..400D4/K4 CO CSSD630K4CO CSSD800K4CO CSSD1000/1250K4CO CSSD1600/1800K4CO CSSD2500/3150K4CO

DIMENSION

63A 80A 100A 125A 160A 200A 250A 315A

A
635 653 653 984 984 984

B
430 430 430 610 610 610

C
225 207 207 240 240 240

D
335 360 384 457 635 800

E
250...325 250...325 250...325 300...350 300...350 445...495

F
580 580 580 800 800 769

G
251 299 323 412 590 624

80

CSSDZW6 & 6/1

5.0

CSSDZW11

53

90

173
12

40

CSSDZW12

64

173
12

90 40

400A 630A 800A

64
12

64
84
12

84

53

1000A
A 690 MAX

18

1250A 1600A 1800A

20

39

12

20

220

MAX. 210 mm

220

90mm(010) x 15mm

510 MAX

5.0

5.0

Dimensional detail for Compact Switch Disconnector Fuse Changeover Switches

A=210 mm (010) X 20mm
A=210 mm (020) X 20mm

72

FOR CSCF RANGE

Dimensional detail for Compact On Load Changeover Switches

For CSCS Range
M8 for 63A-315A M10 for 200A-400A M12 for 630A-800A 2-M12 ,C.D=39mm for 1000A-1800A SLOT(9X7)for 63A-315A SLOT(12 X7) for 400A-800A 11 for 1000A-1800A

M8 FOR 125A~160A M10 FOR 200A~400A

SLOT (11X 7) FOR CSCF125~160A SLOT (12 X 9) FOR CSCF200A~400A

t p

g f

7 for 36A-160A 9 for 200A-800A 11 for 1000A-1800A

12

12 p e g f

64 LOAD

e f g

'X'
m n

c b a

64 k d j m n h a b c

64 k m n
j

b1 a1

For CSCF 125-160A =3mm For CSCF 200-400A=5mm

View from X

3 Pole
a1 255.5 255.5 255.5 255.5 255.5 309.5 309.5 309.5 352 352 352 436 436 502 502 556 556 b 158.5 158.5 158.5 158.5 158.5 191 191 191 206 206 206 278 278 322 322 358 358 b1 198.5 198.5 198.5 198.5 198.5 252 252 252 276 276 276 358 358 424 424 478 478 c 40 40 40 40 40 61 61 61 70 70 70 80 80 102 102 120 120 d 20 20 20 20 20 25 25 25 25 40 40 50 50 50 50 50 50 e 100 100 100 100 100 124 124 124 150 150 150 220 220 220 220 220 220 f 122 122 122 122 122 138 138 138 180 185 185 332 332 332 332 254 254 g 142 142 142 142 142 163 163 163 205 223 223 372 372 372 372 372 372 h 58 58 58 57 57 65.5 65.5 65.5 85 84 84 78 78 74 74 74 74

4 Pole

Rating
Rating 63A 80A 100A 125A 160A 200A 250A 315A 400A 630A 800A 1000A 1250A 1600A 1800A 2500A 3150A a 215.5 215.5 215.5 215.5 215.5 248.5 248.5 248.5 282 282 282 356 356 400 400 436 436 j 51 51 51 53 53 81 81 81 96 98 98 108 108 116 116 116 116 k 2.0 2.0 2.0 2.0 2.0 4.0 4.0 4.0 4.0 4.0 5.0 12 12 16 16 12 16 m 182.5 182.5 182.5 182.5 182.5 242 242 242 262 262 262 260 260 260 260 522 522 n 195~295 195~295 195~295 195~295 195~295 255~355 255~355 255~355 300~400 300~400 300~400 330~450 330~450 330~450 330~450 590~690 590~690 p 145 145 145 145 145 145 145 145 220 220 220 220 220 220 220 320 320

a 280 280 310 310 310 360 478 478

b 223 223 252 252 252 287 402 402

c 48 48 61 61 61 70 100 100

d 20 20 25 25 25 25 40 40

e 25.4 25.4 30 30 30 30 40 40

f 100 100 124 124 124 150 150 150

g 71 71 81.5 81.5 81.5 102.5 111.5 111.5

h 87.5 87.5 99 99 99 114 117 117

j 57 57 65.5 65.5 65.5 87 85 85

k 113 113 151.5 151.5 151.5 182 186 186

m 217 217 284.5 284.5 284.5 338 350 350

n 290~310 290~310 340~370 340~370 340~370 400~500 400~500 400~500

p 145 145 145 145 145 220 220 220

s 170 170 226.5 226.5 226.5 279 282 282

t 2.0 2.0 4.0 4.0 4.0 4.0 4.0 5.0

125A 160A 200A 250A 315A 400A 630A 800A

NOTE: Dimensions of Changeover Switches with enclosure are available on request Dimensions of Conventional Switch Disconnector Fuse Changeover are available on request

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