Improvement Item

Productivity

No.
38

Budget (x 1000 Php )

2000

Project No.

AFC Forge Main Cooling Tower

Purpose: To be able to justify for Forge Main Cooling Tower Modification To be able to set standard of Cooling Tower Pipe line. To be able to reduce Vibration on motor and Header pipe. To improve productivity and Reduce Breakdown Maintenance.

Prepared by:

Checked by:

Approved by:

Aichi Forging Co. of Asia Inc.

Date:

R. Pedrigal

J. Fajardo

K. Kondo

4/19/2010 Date:

Date:

Current Situation :

CRACK PART

Planning and Scheduling

2010 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 MAY Description PIC 1wk 2wk 3wk 4wk 1wk 2wk JUNE 3wk 4wk 1wk 2wk JULY 3wk 4wk 1wk AUGUST 2wk 3wk 4wk

FIX TYPE
FIX TYPE

CRACK PART

PROBLEM ANALYSIS
Problem: Crack Weld portion of piping from ( desiel pump line to header pipe line

No Good foundation

App. Of proposal Inq. And qoutation request Submition of qoutation Check specs. Of qoutatio and design App. Of contractor design PR. And monitoring of p.o Checking of Contractors schedule Approval of schedule Starting of project

why?
Not so good welding at the pipe Big Vibration why? ( Due to fix type of piping why?

Target date of Completion

K. Kondo James Contractor James K. Kondo Ronald James K. Kondo Contractor Contractor Contractor Contractor Contractor Contractor Contractor Contractor Contractor Contractor Contractor Contractor

why? Due to only one side is weld not totally weld )

Due to foundation of Motor is not good why?

Already damage and not fix

Due to no ( shock absorber ) ex. Rubber billow connection

why? L (500~1M ) Due to hard to weld coz electrode cannot reach. why?
due to flange very long from connection weld point.

CHECKING AND EVALUATION

MAY 1wk NO. 1 2 3 ITEM TO BE CHECK SAFETY PROJECT QUALITY VIBRATION LEVEL PIC ROY JAMES RONALD 2wk 3wk 4wk 1wk 2wk JUNE 3wk 4wk 1wk 2wk JULY 3wk 4wk 1wk AUGUST 2wk 3wk 4wk

EVALUATION : LEGEND: SAFETY: COST : PROD PERMIT: (iso) Very Good

TOTAL:

Recommendation: Not so good No Good

ok

TARGET FOR VIBRATION LEVEL = REDUCE 15%~30% AFTER INSTALLATION OF COUNTERMEASURE TARGET FOR PRODUCTIVITY = NO BREAKDOWN MAINTENANCE RELATED TO PIPING CONNECTION TARGET FOR SAFETY = ZERO ACCIDENT

VIBRATION LEVEL MONITORING

Counter Measure : PROPOSAL

>100 L

Spare line for Future plan ( additional pump )

can be weld inside

mm/sec

SEPTEMBER OCTOBER NOVEMBER DECEMBER SAFETY PROJECT QUALITY NOISE LEVEL

RUBBER BILLOW ( VIBRATION ABSORBER )

SEPTEMBER
FLANGE ( FOR EASY MAINTENANCE
Modify foundation

OCTOBER MONTH

NOVEMBER

DECEMBER

SAFETY

PROJECT QUALITY

NOISE LEVEL

EVALUATION : LEGEND: SAFETY: COST : PROD PERMIT: (iso) Very Good ok Not so good No Good

Recommendation: