ME-301 I.C.

ENGINES

(4 CREDITS)

UNIT I Introduction to I.C Engines: Classification; two and four stroke, SI and CI engines parts, working principle and valve and port timing diagram UNIT II Combustion Phenomenon in SI engines: Principles of combustion in SI engine, effect of engines and operating variables on ignition delay & flame propagation, combustion chamber for SI engines, cycle to cycle variation, pre-ignition, abnormal combustion, theory of detonation, effect of engine and operating variables on detonation, surface ignition, adiabatic flame temperature, ignition systems UNIT III Combustion phenomenon in CI engines: Principles of combustion in CI engine, delay period, variables affecting delay period, diesel knock, methods of controlling diesel knock, combustion process & combustion chambers for CI engines UNIT IV Fuel system and Mixture requirement in SI and CI Engine: Carburetion- working principles, chemically correct air-fuel ratio and load variation, compensating devices, venture and jet dimension calculation, modern fuel induction system, multi point fuel injection system, fuel injection: common rail direct injection UNIT V Engine Testing, Supercharging, Lubrication and Engine Cooling: Engine performance and testing , measurement of power, supercharging limits of SI &CI engines methods of supercharging, superchargers, turbo charging, lubrication principles, function of lubricating system, properties of lubricating oil, additives, cooling system, air cooling, water cooling UNIT VI Introduction to Automotive Fuels: Petroleum based fuels and their properties, knock rating of engine fuels, necessity of alternative fuels, LPG, CNG, producer gas, biogas, H2, biodiesel and alcohols. Suggested Readings: 1. I.C Engines and Air Pollution by E.F.Obert, Intext Educational Publishers. 2. I.C Engines by Ferguson, John Wiley & Sons. 3. Fundamentals of I.C Engines by J.B Heywood, Tata McGraw-Hill Companies. 4. I.C Engines by Mathur & Sharma, Dhanpat Rai and Sons. 5. The Internal Combustion Engine - Theory and Practice Vols. I & II by C.F, Taylor, MIT Press.

ME-302 FLUID SYSTEMS

(4 CREDITS)

UNIT I INTRODUCTION: Euler's equation of turbo machines; impulses and reaction forces due to fluid systems on stationary and moving systems of vanes; jet propulsion. UNIT II WATER TURBINES: Classification; Pelton, Francis, propeller and Kaplan turbines; Velocity triangles, efficiency, draft tubes, governing. UNIT III Pumps: Centrifugal pumps; velocity triangles, efficiency, turbine pumps, axial and mixed flow pumps, positive displacement pumps; reciprocating, gear and wave pumps. Performance of Fluid Machines: Similarity laws applied to roto-dynamic machines, specific speed, unit quantities, characteristic curves, use of models, cavitation and attendant problems in turbo machines, selection of turbines, hydroelectric plants. UNIT IV Hydraulic power transmission: Transmission of hydraulic power through pipe lines; water hammer; precaution against water hammer in turbines and pump installations, hydraulic ram. UNIT V Miscellaneous Hydraulic Machines: Accumulators, intensifiers, presses, cranes, fluid coupling, torque converter. Hydraulic and Pneumatic Power: Simple Hydraulic circuits, hydraulic control valves, Pneumatic power. UNIT VI Introduction to Computational Fluid Dynamics and its Application for simple CFD solutions for incompressible, compressible, laminar, turbulent flows, flows with heat transfer and flow with free surface.

Suggested Readings: 1. Introduction to Fluid Mechanics and Fluid Machines, Som S.K & Biswas G Tata McGraw-Hills Publishing Company Limited (2003) 2. Fluid Mechanics, Yunus A. Cengel and John M Cimbala, Second Edition, McGraw-Hill 3. Fluid Mechanics, Dr. D.S. Kumar & Agarwal S.K Fluid Power Engineering, S.K. Kataria & Sons (2008). 4. A Text Book of Fluid Mechanics & Hydraulic Machines ", Dr. R.K Bansal Laxmi Publications (P) Ltd 5. Fluid Flow Machines", Govinda Rao N.S, Tata McGraw-Hills Publishing Company Limited

ME-303 DYNAMICS OF MACHINES

(4 CREDITS)

UNIT I Flywheels: Turning moment diagrams for I.C engines; steam engine and power presses, speed and energy fluctuations. UNIT II Governors: Function of a governor, types of governors, weight loaded, and spring loaded, efforts and power of a governor, controlling diagrams. UNIT III Gyroscopes: Principles of Gyroscope, gyroscopic couple and its effect on two wheel and four wheel vehicles and ships. UNIT IV Balancing: Balancing of rotating parts and primary balancing of reciprocating parts, primary and secondary balancing of in-line engines, partial balancing of locomotive engines and its effect, balancing machines. UNIT V Vibrations: Free vibration of a body single degree of freedom; transverse vibration of beams with uniform and concentrated loads by Rayleigh method; torsional free vibration of two rotor system, three rotor system and geared systems; damped free vibrations with viscous damping; logarithmic decrement; response of damped spring mass system to harmonic forces; whirling of shafts, vibration isolation and vibration of mass supported on foundations subject to vibrations; vibration simulation. UNIT VI Introduction to Tribology: Theory of friction wear and lubrication.

Suggested Readings: Text Books: 1. The Theory of Machines, Thomas Beven, CBS publishers and distributers 2. Theory of Machines, Rattan S.S., McGraw-Hills Ltd. 3. Kinematics and Dynamics of Machinery, R.L. Norton, Tata McGraw-Hill Reference Books: 1. Theory of Machines and Mechanisms, John J. Uicker Jr, Gordon R. Pencock, Josephe Shigley, Oxford University press. 2. Fundamentals of Vibrations by Leonard Meirovitch McGraw-Hill Company 3. Fundamentals of Vibrations by Graham Kelley, McGraw-Hill Company.

ME-304 MECHANICS OF SOLID

(4 CREDITS)

UNIT I Simple stresses and strains: Concept of stress and strain; stress and strain diagram, Hooke's law, Young's modulus, Poison ratio, stress at a point, stress and strains in bars subjected to axial loading. Modulus of elasticity, stress produced in compound bars subject to axial loading. Temperature stress and strain calculations due to applications of axial loads and variation of temperature in single and compound walls. Strain Energy: Strain Energy under due to axial loads, stresses due to sudden and impact loads. UNIT II Compound stress and strains: The two dimensional system; stress at a point on a plane, principal stresses and principal planes; Mohr's circle of stresses. Bending: bending theory, derivation of bending formula: its application to beam of rectangular, circular and channel sections. UNIT III: 3D Stress, Theory of failure ,Strain energy, Impact load : Concept of three dimensional stress and strain, Stress tensor, three stress invariants, St. Vernants principle ,Generalized hooks law, Theory of failures, Strain energy in torsion and bending, Castigliano Theorem. UNIT IV Torsion: Derivation of torsion equation and its assumptions. Applications of the equation of the hollow and solid circular shafts torsional rigidity. principal stresses and maximum shear stresses under combined loading of bending and torsion. Springs: - Deflection of springs, Close-coiled helical springs subjected to axial load and axial twist, spiral and leaf springs under torque and Moment. UNIT V Slope and deflection: Relationship between moment, slope and deflection, Mohr's theorem; Moment area method; method of integration; Macaulay's method: Use of all these methods to calculate slope and deflection for the following: a) Cantilevers b) Simply supported beams with and without overhang. c) Under concentrated loads, uniformly distributed loads or combination of concentrated and uniformly distributed loads. Columns and struts: Columns of different end conditions and failure of columns, Euler's formulas; Rankin-Gordon's formula, Johnson's empirical formula for axially loaded columns and their applications. UNIT VI Cylinders and spheres: Thin Cylinders and spheres; Derivation of formulae and calculation of hoop stress longitudinal stress in a thin cylinder and sphere subjected to internal pressure.

Thick cylinders: Hoop, radial and longitudinal stresses in thick cylinders due to internal and external pressure, Compound cylinders, Stresses in shrink fits. Rotating disc of uniform thickness, disc of variable thickness, Rotating shaft and cylinders.

Suggested Readings: 1. "Engg. Mechanics of solids", Popov Eger P., Prentice Hall, New Delhi, 1998 2. "Strength of Materials", SriNath L.S., McMillan, New Delhi,2001 3. "Strength of Materials", Sadhu Singh, Khanna Publishers, New Delhi, 2000. 4. "Elements of Strength of Materials", Timoshenko S.P., East-West affiliated, New Delhi, 2000. 5. "Mechanics of Materials", Hibbler R.C Prentice Hall, New Delhi, 1994. 6. "Mechanics of Solids", Fenner, Roger T U.K. B.C. Publication, New Delhi, 1990. 7. Mechanics of materials by James M. Gere.

ME-305 MANUFACTURING TECHNOLOGY- l

(4 CREDITS)

UNIT I Casting: Properties of moulding sand, Sand testing, Gating and risering system, Principle, process and applications of Die casting, Centrifugal casting, Investment casting, and Continuous casting, Melting of metal for casting, Casting defects their causes and remedies, Cleaning and Inspection of castings, Foundry mechanization and lay out. UNIT II Welding: Principle, equipment, and applications of Submerged Arc Welding (SAW), Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Plasma Arc Welding, UNIT III Ultrasonic Welding, Electron Beam Welding (EBW) and Laser Beam Welding (LBW). Gas-cutting and arc cutting of metals, Welding defects their causes and remedies. UNIT IV Metal Forming: Mechanical behavior of metals in elastic and plastic deformation, stress-strain relationships, Yield criteria, Concept of flow stress by true stress-strain curves UNIT V Hot Forming and Cold Forming, Analysis of important metal forming processes like Forging, Rolling, Extrusion, Wire Drawing by slab method, Sheet metal forming processes. Introduction to High Energy rate forming processes. UNIT VI Powder Metallurgy: Powder metallurgy process and operations, Advantages, Applications and Limitations of powder metallurgy.

Suggested Readings: 1. Manufacturing Technology by P.N. Rao, Tata McGraw Hill Publications 2. Manufacturing Processes and Automation by R.S. Parmar, Khanna Publications 3. Workshop Technology Vol.1, by B.S. Raghuwanshi, Dhanpat Rai Publications 4. Processes & Materials of Manufacture by R.A. Lindberg, Prentice Hall Publication 5. Principle of Metal Casting by Heine & Rosenthal, Tata McGraw Hills Publication 6. Welding Processes and Technology by R.S. Parmar, Khanna Publications 7. Welding & Welding Technology by Richard L Little, Tata McGraw Hill Publications 8. Metal Forming Processes by G.R. Nagpal, Khanna Publications.

ME-306 I C ENGINES LAB/FLUID SYSTEMS LAB (2 CREDITS) ME-307DYNAMICS OF MACHINES LAB (2 CREDITS) ME 308 MECHANICS OF SOLIDS LAB (2 CREDITS) ME- 309 MANUFACTURING TECHNOLOGY-1 LAB (2 CREDITS) ME-319 MINOR PROJECT - Industrial Training (Duration four weeks in winter vacation at the end of V semester) (2 CREDITS)