Datasheet

Designed for those applications requiring higher amperage and voltage handling capability in a compact design. Features: Unique arc chute design which results in higher interrupting capacities Thermoset glass filled polyester halfshell construction for increased mechanical strength, electrical strength and to achieve highest level/rating on fire and smoke tests Wiping contacts - Mechanical linkage with two-step actuation cleans contacts, provides high, positive contact pressure & longer contact life Standard blue housing and white handle to improve visibility 1-6 poles Available with metric threaded stud terminals and american standard terminals The breakers can also be equipped with an optional mid-trip handle style actuator 0.02 - 100 amps Precise, temperature independant, operation Wide choice of time delays

Our Circuit Breakers are designed according to railway regulations:

IEC 60077 - 1/2/3/4 NF F62-001 - 1/2/3 NF F16-101/102 EN 45545-2 EN 50155 EN 61373 EN 50124-1 IEC 60068-2-30 IEC 60068-2-52 NF F61-010 MIL Method 107D, condition A - MIL-STD-202G, Method 204C

(c) Copyright 2007 All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Mors Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Mors Smitt reserves the right to alter the equipment specification and description outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract.

Proven Reliability

General technical specifications - CR-Series

Electrical Maximum voltage Current ratings Standard voltage coils Auxiliary switch ratings (SPDT - resistive load) Insulation resistance Dielectric strength

Max. interrupting capability

AC: 277Vac (single pole), 415Vac (multiple pole) DC: 125Vdc (single and multiple pole) 0,02 - 100A. Other ratings on request. See ordering scheme for possibilities per individual breaker 6Vdc - 65Vdc / 6Vac - 240Vac. Other ratings on request. See ordering scheme for possibilities per individual breaker 110Vdc 0,1A ; 96Vdc 0,3A ; 72Vdc 0,75A ; 36/48Vdc 1A ; 24Vdc 1,5A ; 12Vdc 2A ; 120/240/250Vac 10,1A Minimum: 100 Megohms at 500 VDC 5000V 50/60Hz for one minute between all electrically isolated terminals. CR-series circuit breakers comply with the 8mm spacing requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuit to auxiliary circuits 10,000A @ 80Vdc for breakers of 1 to 100A 4,500A @ 240Vac for breakers of 71 to 100A 6,000A @ 125Vdc for breakers of 1 to 63A 6,000A @ 415Vac for breakers of 1 to 30A 5,000A @ 125Vdc for breakers of 64 to 100A 4,500A @ 415Vac for breakers of 31 to 70A 6,000A @ 240Vac for breakers of 1 to 70A 4,000A @ 415Vac for breakers of 71 to 100A
Notes : - Breakers can be reset 3 times after experiencing the max. interrupting capability. - Reset time after max. interrupting capability: 20sec

Resistance, Impedance
CURRENT (AMPS) 0.10 - 5.0 5.1 - 20.0 20.1 - 50.0

RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker)
1000

Pulse Tolerance Curves

Ir

60 Hz 1/2 Cycle Inrush Pulse Tolerance

Time Delay Curves 42, 44 & 46 (50 Amps Max.)
Ir

Multiple of Rated Current

TOLERANCE (%) 15% 25% 35%

O H M S

100

50 Hz 1/2 Cycle Inrush Pulse Tolerance

Time Delay Curves 42, 44 & 46 (50 Amps Max.) Time Delay Curves 22, 24 & 26 (50 Amps Max.) t 5.0 10.0 20.0

Multiple of Rated Current

t

25x

22x

10

12x

Time Delay Curves 22, 24 & 26 (50 Amps Max.)

10x

0.1

4.165

8.33

16.67

0.01

Time in Milliseconds

Time in Milliseconds

0.001 0.01

0.1

10

100

AMPERE RATING

Endurance Mechanical Endurance Trip free mechanism Trip indication

10,000 ON-OFF operations @ 3 per minute; with rated current, voltage and a time constant of 2-3msec 20,000 ON-OFF operations @ 6 per minute without current & voltage and 100 On-Off operations with rated current & voltage All CR-Series Circuit Breakers will trip on overload, even when the actuator is forcibly held in the ON position The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped
AC application voltage: DC application voltage:

Physical Number of poles

Internal circuit configurations

1 2 poles 100A 3 4 poles 70A 5 6 poles 50A Series trip Series trip with auxiliary switch Series mid-trip Series mid-trip with alarm switch Series mid-trip with auxiliary switch

1 pole 100A 2 6 poles 70A Switch only, Switch only with auxiliary switch Shunt trip current coil Shunt trip voltage coil Relay trip (current) Relay trip (voltage)

Note : See ordering scheme for possibilities per individual breaker

Weight Colours Material

Approx.112 grams/pole ( 3.95 oz) Standard: blue housing and white handle with dual marking (ON-OFF/1-0) Half shells BMC605 Handle Valox 420SEO UL94VO

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General technical specifications - CR-Series

Environmental Operating Temperature Vibration, functional

Shock

Salt Spray

Thermal Shock Damp Heat

Fire and smoke

Response time at different temperature

Protection level

40 C to +85 C IEC 61373, Section 8, Table 1, Category 1, Class B, Body Mounted: Random vibration test for 30 minutes in each of the 3 mutually perpendicular axes. Total vibration time of 90 minutes. During the test the circuit breakers were subjected to tripping time measurements at 200% of rated current MIL-STD-202G Method 204C: Withstands 0.060excursion from 10-55Hz, and 10Gs 55-500Hz, at rated current. Instantaneous and ultrashort curves tested @ 90% of rated current NF F62-001-1, Par. 11.4.2: The circuit breakers were monitored for discontinuities (open and closed position) and powered at 100% of their rated current. The circuit breakers were subjected to a total of 18 shock pulses of 1/2 sine wave with a nominal time duration of 18 msec. and a peak acceleration of 30gs, 3 pulses in each direction of the 3 mutually perpendicular axes IEC 61373, Par. 10, Table 3, Category 1, Classes A & B, Body Mounted: The circuit breakers were monitored for discontinuities (open and closed position), powered at 100% of their rated current and subjected to a total of 18 shock pulses of 1/2 sine wave with a nominal duration of 30msec and magnitude of 3g. (vertical and transverse) or 5g. (longitudinal), 3 pulses in each direction of the 3 mutually perpendicular axes MIL-STD-202G: Withstands 100Gs, 6ms, sawtooth while carrying rated current. Instantaneous and ultra-short curves tested @ 90% of rated current IEC 60068-2-52, Severity Level 3: Four (4) Salt Spray periods of Two (2) hours each, at a temperature between +15C, and +35C and a 5% salt solution. Each 2-Hour Salt Spray period was followed by a 20-22 Hour period in the humidity chamber at +40C and 93% R.H. At the completion of he Fourth Salt Spray/Humidity Period the Circuit Breakers were immediately subjected to a storage drying period of Three (3 Days at +23C and 45% - 50% R.H. The total test time for the entire Salt Mist Test was Seven (7) days MIL Method 107D, Condition A: Five cycles@ -55C to +25C to +85C to +25C () IEC60068-2-30, Test Method Db, Variant 1, with the following details: Test stated at ambient temperature and uncontrolled humidity. The following 24-hour temperature humidity cycle: Temperature was raised to +55C and the relative humidity to 95% over a period of 3 hours The conditions of a 55C and 95% R.H. were maintained for 9 hours The conditions were reduced from +55C and 95% R.H. to +25C and 95% R.H. over a period of 1.5 hours The conditions of +25C and 95% R.H. were maintained for 10.5 hours The above steps were repeated for Six (6) cycles, 144 hours -operating NF F16-101/102: Material of the circuit breakers is tested regarding the fire and smoke behavior for material selection and application for electrical equipment. Classification I0/F0 (RATP test report number 216564) NF F62-001, paragraph 11.3.2/11.3.4/11.3.5: Response times comply with the following test method: Measure and record time delay trip values at 1.25, 3, 5 and 10In at 22C after operating at 1.05xInom for 1 hour Measure and record time delay tip values at 1.25, 3, 5 and 10In at -25C after temperature stabilisation Measure and record time delay tip values at 1.25, 3, 5 and 10In at 70C after temperature stabilisation and operation at 0.86In for 1 hour Measure and record time delay trip values at 3 and 5In, 5 times at 22C with 5min. between readings IP40 when mounted in a panel

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Ordering Scheme - CR-Series

CR
1 Series

1
2 Poles

610
3 Current Rating

24
4 Frequency & Delay

B
5 Circuit

B
6 Actuator

1
7 Actuator Color

3
8 Aux/Alarm Switch

3
9 Terminal

1
10 Mounting/ Barriers

B
11 Maximum Application Rating

2
12 Agency approval

1 SERIES CR 2 POLES2 1 2 One Two 3 4

9

8 AUXILIARY/ALARM SWITCH6 0 2 3 Three Four 5 6 Five Six w/o Aux Switch S.P.D.T., 0.110 Q.C. Term. S.P.D.T., 0.139 Solder Lug 4 9 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) S.P.D.T., 0.187 Q.C. Term.

9 TERMINAL 110 211 Stud 10-32, threaded .625 long Screw 8-32 w/saddle & washer clamps Stud 1/4-20, threaded .625 long Stud M5 x 0.8, threaded 16mm long Stud M5 x 0.8, threaded 16mm long with NFF washers and lockable nut 511 612 713 S12 Screw M5 x 0.8 w/saddle & washer clamp Stud M6 threaded, 17mm long Double quick terminal connection 0,25"/6,3 mm Stud M6 threaded 17mm long with NFF washers and lockable nut

3 CURRENT RATING (AMPERES) 020 025 030 035 040 045 050 055 060 065 070 075 080 085 090 095 210 215 220 225 230 0.020 0.025 0.030 0.035 0.040 0.045 0.050 0.055 0.060 0.065 0.070 0.075 0.080 0.085 0.090 0.095 0.100 0.150 0.200 0.250 0.300 235 240 245 250 255 260 265 270 275 280 285 290 295 410 512 415 517 420 522 425 527

0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750

430 435 440 445 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613

3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000

614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 620 20.000 622 22.000 624 24.000 625 25.000 630 30.000 635 35.000 640 40.000 650 50.000 660 60.000 6705 70.000 6805 80.000 6855 85.000 6905 90.000 6955 95.000 8105 100.000

312 411 R11

10 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert 6-32 x 0.195 inches 6-32 X 0.195 inches ISO M3 x 5mm ISO M3 x 5mm BARRIERS yes no yes no

1 5 2 4

11 MAXIMUM APPLICATION RATING B C14 125 VDC 120/240 VAC D15 J 240 VAC 415 VAC

OR VOLTAGE COIL (NOMINAL RATED VOLTAGE)7 A06 A12 A18 A24 6 DC 12 DC 18 DC 24 DC A32 A48 A65 J06 32 DC 48 DC 65 DC 6 AC J12 J18 J24 J48 12 AC 18 AC 24 AC 48 AC J65 K20 L40 65 AC 120 AC 240 AC

12 AGENCY APPROVAL 2 TUV to EN60077 and NF F62-001

* Other values on request 4 FREQUENCY & DELAY 033 107 11 12 14 16 207 21 22 24 DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 26 32 34 36 428 448 468 528 548 56 50/60Hz Long DC, 50/60Hz Short DC, 50/60Hz Medium DC, 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC, Short,Hi-Inrush DC,Medium, Hi-Inrush DC, Long, Hi-Inrush
Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with circuit codes B, C, D, E, F anf G. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. Available with circuit codes B & C. 2 Standard multipole units have all poles identical except when specifying auxilary switch and/or mixed poles. 4 pole max. 5th pole available as Series Trip w/Voltage Coil only. 3 Switch Only circuits, rated up to 50 amps and 6 poles, and only available when tied to a protected pole (Circuit Code B, C or D). For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 4 Circuit Codes D, E, F & G available with Terminal Codes 1,2,4 & 5 only. Circuit Codes D available up to 50 amps maximum Current Rating. 5 Current Ratings 71 - 100A are available up to 2 poles maximum for AC and 1 pole maximum for DC. 6 Auxiliary Switch available with Series Trip and Switch Only circuits. On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole. 7 Voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 8 Available with Circuit Codes B & D only, and up to 50 amps maximum. 9 Current rating Codes 660 through 810 are available with Circuit Codes A & B only. Current Ratings 51 - 70 are available up to 4 poles maximum for AC. Ratings 71 - 100 are available up to 2 poles maximum for AC and 1 pole maximum for DC. 10 Terminal Code 1 available to 50 amps maximum. 11 Terminal Codes 2, 4, 5 & R available to 50 amps maximum. 12 Terminal Codes 3, 6 & S available to 100 amps maximum. 13 Terminal Code 7 available to 25 amps maximum. Max. rating according NFF 13 15 A 14 Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles. 2 & 3 pole circuit breakers required for 120/240 VAC (Maximum application rating code C) applications, have all poles identical except when specifying auxiliary / alarm switch which is normally supplied in extreme right pole per figure B. These units are available with one handle per pole only and terminal barrier is required. Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & 2. 15 Code only applicable for single pole. For multiple poles select code C

5 CIRCUIT3 A3 B C Switch Only (No Coil) Series Trip (Current) Series Trip (Voltage) D4 E4 F4 G4 Shunt Trip (Current) Shunt Trip (Voltage) Relay Trip (Current) Relay Trip (Voltage)

6 ACTUATOR1 A B Handle, one per pole Handle, one per multipole unit S T Mid-Trip Handle, one per pole Mid-Trip Handle, one per pole & Alarm Switch

7 ACTUATOR COLOR & LEGEND Actuator Color White Black Red Green Blue Yellow Gray Orange I-O A C F H K M P R ON-OFF B D G J L N Q S Dual 1 2 3 4 5 6 7 8 Legend Color Black White White White White Black Black Black

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Time Delay Values - CR-Series

Table of Time Delay Values

PERCENT OF RATED CURRENT DELAY 100% 125% 135% 150% 200% 400% 600% 800% 1000% 1200%

10 11 12 14 16 20 21
TRIP TIME (SECONDS)

No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip No Trip

May Trip .013 - .125 .500 - 6.50 2.00 - 60.0 45.0 - 345 May Trip .014 - .150 .700 - 12.0 10.0 - 160 50.0 - 700 May Trip May Trip May Trip .700 - 12.0 7.00 - 100 50.0 - 700 .500 - 6.50 1.50 - 50.0 45.0 - 345

--------------------.400 - 8.00 1.80 - 100 35.0 - 520 -------------

.032 MAX .010 - .070 .300 - 3.00 1.20 - 40.0 20.0 - 150 .040 MAX .011 - .095 .350 - 4.00 6.00 - 60.0 32.0 - 350 .300 - 4.00 1.20 - 60.0 20.0 - 350 .400 - 6.00 3.00 - 50.0 31.0 - 350 .340 - 4.50 .750 - 35.0 19.0 - 170

.024 MAX .008 - .032 .130 - 1.20 .600 - 20.0 9.00 - 60.0 .035 MAX .008 - .055 .130 - 1.30 2.20 - 20.0 10.0 - 90.0 .130 - 1.30 .600 - 20.0 9.00 - 90.0 .180 - 2.30 1.10 - 18.0 12.0 - 150 .180 - 2.30 .350 - 18.0 8.50 - 100

.020 MAX .006 - .020 .031 - .220 .150 - 3.00 1.40 - 11.4 .030 MAX .006 - .035 .027 - .220 .300 - 3.00 1.50 - 15.0 .027 - .220 .150 - 3.00 1.40 - 15.0 .050 - .600 .220 - 3.00 1.50 - 20.0 .051 - .600 .110 - 3.00 1.24 - 15.0

.018 MAX .005 - .020 .011 - .120 .030 - 1.30 .150 - 5.80 .025 MAX .005 - .027 .008 - .130 .050 - 1.30 .500 - 7.00 .008 - .130 .030 - 1.30 .150 - 7.00 .026 - .300 .120 - 1.70 .700 - 10.0 .030 - .320 .070 - 1.70 .410 - 9.00

.016 MAX .004 - .020 .004 - .090 .004 - .600 .009 - 3.70 .020 MAX .005 - .021 .004 - .090 .007 - .500 .020 - 3.00 .004 - .090 .004 - .600 .009 - 3.70 .018 - .200 .075 - 1.20 .404 - 7.90 .018 - .220 .045 - 1.40 .256 - 8.00

.015 MAX .004 - .020 .004 - .060 .004 - .100 .005 - 1.70 .017 MAX .004 - .018 .004 - .045 .005 - .060 .006 - 2.00 .004 - .060 .004 - .110 .005 - 2.00 .014 - .150 .050 - .850 .260 - 6.50 .014 - .200 .039 - 1.30 .210 - 5.50

.013 MAX .004 - .020 .004 - .040 .004 - .100 .005 - .500 .015 MAX .004 - .017 .004 - .040 .005 - .040 .005 - 1.00 .004 - .040 .004 - .100 .004 - 1.00 .012 - .130 .042 - .720 .198 - 5.80 .012 - .130 .035 - 1.30 .198 - 2.90

22 24 26 32 34 36 42 44 46 52 54 56

NOTES: Delay Curves 11, 12, 14, 16, 21, 22, 24, 26, 42, 44, 46, 52, 54, 56: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curves 32, 34, 36: Breakers to hold 100% and must trip at 135% of rated current and greater within the time limit shown in this curve. Delay Curves 10, 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 25C (77F) with no preloading. Breakers are mounted in standard wall-mount position. On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads.

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Time Delay Values - CR-Series

AC Instantaneous
10000

Medium
50/60 Hz INSTANTANEOUS CURVE NO. 20
10000

50/60 Hz MEDIUM DELAY CURVE NO. 24

1000

1000

TRIP TIME IN SECONDS

10

TRIP TIME IN SECONDS

100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

100

100

10

.1

.1

.01

.01

.001

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

Ultrashort
10000

Long
10000

50/60 Hz ULTRASHORT DELAY CURVE NO. 21

1000
1000

50/60 Hz LONG DELAY CURVE NO. 26

TRIP TIME IN SECONDS

TRIP TIME IN SECONDS

100

100

10

10

.1

.1

.01

.01

.001

.001

100 125 150

200

300

400

500

600

700

800

900

1000

1100

1200

100 125 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

Short
10000

50/60 Hz SHORT DELAY CURVE NO. 22

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

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Time Delay Values - CR-Series

High Inrush AC Short

10000

50/60 Hz - HI-INRUSH SHORT DELAY CURVE NO. 42

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001

100 125 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

Medium
10000

50/60 Hz - HI-INRUSH MEDIUM DELAY CURVE NO. 44

1000

100

TRIP TIME IN SECONDS

10

.1

.01

.001

100 125 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

Long
10000

50/60 Hz - HI-INRUSH LONG DELAY CURVE NO. 46

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

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Time Delay Values - CR-Series

DC Instantaneous
10000

Medium
10000

D.C. INSTANTANEOUS CURVE NO. 10

1000

D.C. MEDIUM DELAY CURVE NO. 14

1000

100

100

TRIP TIME IN SECONDS

TRIP TIME IN SECONDS

10

10

.1

.1

.01

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

Ultrashort
10000

Long
10000

1000

D.C. ULTRASHORT DELAY CURVE NO. 11

1000

D.C. LONG DELAY CURVE NO. 16

TRIP TIME IN SECONDS

100

100

TRIP TIME IN SECONDS

10

10

.1

.1

.01

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

Short
10000

D.C. SHORT DELAY CURVE NO. 12

1000

100

TRIP TIME IN SECONDS

10

.1

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

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Time Delay Values - CR-Series

High Inrush DC Short

10000

D.C. - HI - INRUSH SHORT DELAY CURVE NO. 52

1000

100

TRIP TIME IN SECONDS

10

.1

.01

.001 100 125 200 300 400 500 600 700 800 900 1000 1100 1200

150

PERCENT OF RATED CURRENT

Medium
10000

1000

D.C. - HI - INRUSH MEDIUM DELAY CURVE NO. 54

100

TRIP TIME IN SECONDS

10

.1

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

Long
10000

D.C. - HI - INRUSH LONG DELAY CURVE NO. 56

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

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Time Delay Values - CR-Series

AC / DC Short
10000

D.C., 50/60 Hz SHORT DELAY CURVE NO. 32

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001

100 135 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

Medium
10000

D.C., 50/60 Hz MEDIUM DELAY CURVE NO. 34

1000

TRIP TIME IN SECONDS

100

10

.1

.01

.001 100 135 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

Long
10000

D.C., 50/60 Hz LONG DELAY CURVE NO. 36

1000

100

TRIP TIME IN SECONDS

10

.1

.01

.001

100 135 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

10

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Circuit & Terminal Diagrams - CR-Series

TER MINAL
RATING (AMPS) DESCRIPTION CODE DIMENSIONAL DETAIL 25 50 100 80
TERMINAL DESCRIPTION #10-32 STUD M5 STUD #1/4-20 STUD CODE AMPERE RATING 1 4 3 6 2&5 R S .02 - 50 .02 - 50 .02 - 80 81 - 100 .02 - 80 81 - 100 .02 - 50 .02 - 50 .02 - 80

TERMINAL HARDWARE
HARDWARE SUPPLIED LOCK WASHER - FLAT WASHER - NUT LOCK WASHER - FLAT WASHER - NUT LOCK WASHER - FLAT WASHER - NUT LOCK WASHER - NUT - (2)FLAT WASHER - NUT LOCK WASHER - FLAT WASHER - NUT LOCK WASHER - NUT - (2)FLAT WASHER - NUT LOCK WASHER - FLAT WASHER - SCREW SS FLAT WASHER PER NFE 25 514 -TREPP OR CS NFE 25 511 SPRINGWASHER - SELF-LOCKING NUT PER NFE 25 411 SS FLAT WASHER PER NFE 25 514 -TREPP OR CS NFE 25 511 SPRINGWASHER - SELF-LOCKING NUT PER NFE 25 411

.723[18.36]
#10-32 STUD 1

M6 STUD

.150 [3.81] .688[17.48]

M5 STUD 4

#10-32 SCREW M5 STUD M6 STUD

.150 [3.81] .688[17.48]

M5 STUD R
.015 .38

.150 [3.810]
#1/4-20 STUD M6 STUD

HANDLE POSITION VS. AUX/ALARM SWITCH MODE

STANDARD C/B CIRCUIT BREAKER MODE HANDLE POSITION 30 AUX. SWITCH MODE HANDLE POSITION MID TRIP C/B STANDARD ALARM SWITCH MODE REVERSE ALARM SWITCH MODE 4

.723[18.36]
3

30 OFF O ON I

.150 [3.81] .723[18.36]

OFF OFF O ON I NC NO C NC NO C NC NO C

M6 STUD

S
.015 .38

ON 30 30 ELECTRICAL TRIP NC NO C 30 NC NO C NC NO C

.150 [3.810] .675 [17.15]

#1/4-20 STUD 3

.235 [5.97]

OFF O

NC

NO

90 NC NO C NC NO C

.669 [16.99]
M6 STUD 6
3.080 [78.23] .980 [24.89] TYP

.264 [6.71]
#10-32 SCREW M-5 SCREW

LINE

2
.015 .38

ON I

.150 [3.81]
OFF

1.940 [49.28]
O

3.900 [99.06]

.400 [10.16]
.250 DOUBLE Q.C.

LOAD

.820 [20.83]
7
1.850 [47.00] TERMINAL BARRIER FOR CIRCUIT BREAKERS (ORDERING SCHEME BOX 10 CODE 1 & 2)

.173 [4.39] .320 [8.13]

.250 [6.35]

NOTE: Tolerance on stud lengths is .031 [.79] unless otherwise specified

.312 [7.92]

AUXILIARY / ALARM SWITCH TERMINAL DETAIL

.051 DIA [1.29] .110 [2.80] .058 DIA [1.47]

.287 [7.29] .187 [4.75] .139 [3.53] .125 [3.18]

Notes 1. All dimensions are in inches [millimeters] 2. Tolerance .020 [.51] unless otherwise specified. 3. Available on Series Trip and Switch Only Circuits when called for on multi-pole units. Only one aux. switch is normally supplied as viewed in multi-pole identification scheme.

TAB (Q.C.) .187

TAB (Q.C.) .110

SOLDER TYPE

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11

Form & Fit Drawings - CR-Series

CIRCUIT CODE

CIRCUIT CODE

CIRCUIT SCHEMATIC 1.850 [47.00]

CIRCUIT SCHEMATIC
AUX SWITCH CODE

TYP.

ANSI

IEC SWITCH ONLY (NO COIL)

ANSI SERIES TRIP LINE

IEC

LINE
LINE

LINE (NETZ)

LINE (3) (NETZ)

MAIN TERM'S. (SEE TABLE-A)

B C I>

LOAD
.031 .79

.625 [15.88] TYP. .675 [17.15] TYP 2.250 [57.15]

LOAD SWITCH ONLY (NO COIL) WITH AUXILIARY SWITCH

LOAD (LAST)

LOAD

LOAD (LAST)

SERIES TRIP WITH AUXILIARY / ALARM SWITCH LINE LINE (NETZ) (3)

TYP.
LINE LINE (NETZ)

STD. AUX. SWITCH

STD. AUX. SWITCH

C NO NC

C 1.265[32.13]

C C A NO 2 3 4 NO

TYP.
NO

NO

B C

.970[24.64] NC AUX SWITCH TERM. (3 PLCS.) LOAD SHUNT TRIP LINE LINE (NETZ) (3) NC LOAD (LAST)

NC
ALARM SWITCH

I>

NC
ALARM SWITCH

LOAD

LOAD (LAST)

SHUNT (NEBENSCHLUSS) SHUNT I>

D E

LOAD
.031 .79

LOAD (LAST) RELAY TRIP

.625 [15.88] TYP

1
.646 [16.41]

LINE

1 2
LOAD RELAY

RELAY (RELAIS)

LINE (NETZ)

(3)

2 3 4
.812 [20.62] TYP
.031 .79

F G

3 4
.646 [16.41]

I>

4 TYP.
RELAY RELAY (RELAIS)

2
LOAD (LAST)

TABLE A
TIGHTENING TORQUE SPECIFICATIONS THREAD SIZE #6-32 [M3] MOUNTING INSERTS #10-32 & M5 THD STUDS #10-32 THD SCREW #1/4-20 & M6 THD STUDS TORQUE max. 1 Nm

max. 3,7 Nm

max. 3,7 Nm

max. 5,8 Nm

Notes

1 All dimensions are in inches [millimeters]. 2 Tolerance .15 [.38] unless orherwise specified. 3 Schematic shown represents current trip circuits.

12

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AUX SWITCH CODE

2 3 4

Form & Fit Drawings - CR-Series

.060

1.52

# 6-32 [M3] THREADED x .195 [4.95] DEEP (2 PLC'S.) / POLE TYPICAL-OPTIONAL "ON-OF, I-O" LEGEND

2.475 [62.87] TYP 1.125 [28.58] 1.850 [47.00] TYP

POSITION TERMINAL BARRIER (SEE PAGE 11 FOR DIMENSIONS)

ON I

.406 [10.31]

LINE

1.438 [36.53]

60

1-POLE

OFF O

2.500 [63.50] TYP.

.020 .51

2.062 [52.37]

30

1.940 [49.28] TYP. LOAD

OF

FO

.755 [19.18] MAX.

.540 [13.72] .135 [3.42]

.150 [3.81] TYP. (SHORT HANDLE)

.281 [7.14] TYP #10-32 THREADED STUD TERMINALS IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS

.020

.51

MULTI-POLE UNITS ARE ASSEMBLED AT FACTORY WITH COMMON HANDLE TIE.

3.040 [77.22]

2-POLE

2-POLE
Handle, one per multipole unit (option B)
.750 [19.05] 1.515 [38.48] MAX. 1.515 [38.48] MAX. .760 [19.30]

2.280 [57.91] 1.520 [38.61] .156 DIA. [3.96] 2 PLC'S. TYP. PER POLE

1.448 [36.78] 2.062 [52.37]

3-POLE

3-POLE
Handle, one per multipole unit (option B)
.750 [19.05] 2.265 [57.53] MAX.

.432 [10.97]

CA1 CB2 CB3 CA2 CB4 CA3 CA4

.750 [19.05] TYP.

PANEL CUTOUT DETAIL

2.265 [57.53] MAX. TOLERANCES .005 [.12]

4-POLE

4-POLE
Handle, one per multipole unit (option B)
.750 [19.05] TYP. 3.015 [76.58] MAX.

3.015 [76.58] MAX.

Notes

1 All dimensions are in inches [millimeters]. 2 Tolerance .10 [.25] unless orherwise specified.

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13

Australian Distributor

Relay Monitoring Systems Pty Ltd 6 Anzed Court Mulgrave, Victoria, 3170, Australia Phone: +61 3 8544 1200 Fax: +61 3 8544 1201 Email: rms@rmspl.com.au Web: www.rmspl.com.au