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High-Pre s sure Fit tings

Fe ature s
Pressures to 60 000 psi (4134 bar) Weep holes for instant leak detection

High-Pressure Fittings

Features
Fittings are machined from 316 stainless steel. Back ferrule is manufactured from S17400 hardened

stainless steel to ensure a secure grip on hardened or annealed tubing.

Weep holes allow instant leak detection. Unique ferrule action helps prevent excessive deformation

Weep hole

of the seal area of tube end and body.

Fitting does not reduce tube wall thickness. Fittings can be made, disconnected, and remade easily to

provide a reliable leak-tight seal.

Bleed slot on male thread connectors facilitates purging of

Bleed slot

fluid before operation.

Pressure Ratings
High-Pressure Fitting
The rating for high-pressure tube fittings and threaded

connectors is determined with Swagelok hardened tubing at room temperature.

The rating for high-pressure tube fittings and threaded

connectors with annealed tubing is 30 000 psig (2067 bar) at room temperature.

Materials of Construction
Component Back ferrule All other components Material S17400 SS 316 SS

Pipe Fitting
Pipe thread pressure rating is based on laboratory testing

with both male and female threads manufactured by Swagelok Company.

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

High-PressureTube Fitting to High-Pressure Male Thread Connectors

F flat G E D A Bleed slot

Tube OD in. 1/4 3/8 9/16

Uniform Thread Size 9/16-18 3/4-16 9/16-18 3/4-16 3/4-16 1 1/8-12

Ordering Number SS-440-1-44M SS-440-1-64M SS-640-1-44M SS-640-1-64M SS-940-1-64M SS-940-1-94M

Dimensions, in. (mm) A 1.96 (49.8) 2.32 (58.9) 2.24 (56.9) 2.41 (61.2) 3.01 (76.5) 3.19 (81.0) D E F 5/8 13/16 G 3/4

Pressure Rating psig (bar)

0.82 (20.8) 0.09 (2.3) 1.04 (26.4) 1.45 (36.8) 0.09 (2.3) 0.12 (3.0) 0.12 (3.0) 0.19 (4.8)

13/16 15/16 1 1/4 1 3/8

60 000
(4134)

High-Pressure Tube Fitting to High-Pressure Female Thread Connectors

F flat

Tube OD in. 1/4 3/8 9/16

Uniform Thread Size 9/16-18 3/4-16 1 1/8-12

Ordering Number SS-440-7-44F SS-640-7-64F SS-940-7-94F

Dimensions, in. (mm) A D E F 7/8 1 1/8 1 3/8 G 3/4 15/16 1 3/8 1.87 (47.5) 0.82 (20.8) 0.09 (2.3) 2.26 (57.4) 1.04 (26.4) 0.12 (3.0) 3.13 (79.5) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 60 000

(4134)

G D E A

High-Pressure Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

Unions
F flat G D E A

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-440-6 SS-640-6 SS-940-6

Dimensions, in. (mm) A D E F 5/8 1 1/4 G 3/4 1 3/8 2.25 (57.2) 0.82 (20.8) 0.09 (2.3) 2.70 (68.6) 1.04 (26.4) 0.12 (3.0) 3.69 (93.7) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 60 000

(4134)

13/16 15/16

Reducing Unions
F flat G T TxGx

Tube OD, in. T 3/8 Tx 1/4 1/4

Ordering Number SS-640-6-440 SS-940-6-440 SS-940-6-640

Dimensions, in. (mm) A 2.61

(66.3)

D 1.04
(26.4)

Dx 0.82
(20.8)

E 0.09
(2.3)

Gx 3/4 3/4

Pressure Rating psig (bar)

13/16 15/16

3.22
(81.8)

0.82 1.45
(36.8) (20.8)

0.09
(2.3)

60 000
(4134)

Dx

9/16 3/8

3.42
(86.9)

1.04
(26.4)

0.12
(3.0)

1 1/4

1 3/8 15/16

Bulkhead Unions
F flat

Tube OD in. 1/4

Ordering Number SS-440-61 SS-640-61 SS-940-61

Dimensions in. (mm) A 3.30

(83.8)

G D E A D

D 0.82
(20.8)

E 0.09
(2.3)

F 15/16

G 3/4

Hole Drill Size 0.78

(19.8)

Panel Thickness Max in. (mm)

Pressure Rating psig (bar)

3/8 9/16

3.72
(94.5)

1.04
(26.4)

0.12
(3.0)

1 1/16 15/16 1 5/8 1 3/8

0.91
(23.1)

0.50
(12.7)

60 000
(4134)

5.07
(129)

1.45
(36.8)

0.19
(4.8)

1.34
(34.0)

Union Elbows
F flat G D E

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-440-9 SS-640-9 SS-940-9

Dimensions, in. (mm) A D E F 11/16 7/8 1 1/4 G 3/4 15/16 1 3/8 1.39 (35.3) 0.82 (20.8) 0.09 (2.3) 1.74 (44.2) 1.04 (26.4) 0.12 (3.0) 2.52 (64.0) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 60 000

(4134)

Union Tees
F flat G D E D A

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-440-3 SS-640-3 SS-940-3

Dimensions, in. (mm) A D E F 11/16 7/8 1 1/4 G 3/4 15/16 1 3/8 2.78 (70.6) 0.82 (20.8) 0.09 (2.3) 3.48 (88.4) 1.04 (26.4) 0.12 (3.0) 5.04 (128) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 60 000

(4134)

High-Pressure Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

High-Pressure Male Thread Unions

Bleed slot F flat Bleed slot

Uniform Thread Size 9/16-18

Ordering Number SS-44M-6

Dimensions, in. (mm) A 1.71

(43.4)

E 0.09
(2.3)

F 5/8

Pressure Rating psig (bar) 60 000

(4134)

High-Pressure Male Thread to Coned Tube Stub Adapters

Bleed slot F flat

Tube OD in. 1/4 3/8 9/16

Uniform Thread Size 9/16-18 3/4-16 1 1/8-12

Ordering Number SS-44M-A-441 SS-64M-A-641 SS-94M-A-941

Dimensions, in. (mm) A D E F 5/8 1 1/4 2.01 (51.1) 1.00 (25.4) 0.06 (1.5) 2.47 (62.7) 1.25 (31.8) 0.12 (3.0) 3.34 (84.8) 1.76 (44.7) 0.19 (4.8)

Pressure Rating psig (bar) 60 000 (4134) 45 000 (3100)

13/16 60 000 (4134)

E A

Port Connectors
E D A

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-441-PC SS-641-PC SS-941-PC

Dimensions, in. (mm) A D E 1.85 (47.0) 0.50 (12.7) 0.06 (1.5) 2.33 (59.2) 0.68 (17.3) 0.12 (3.0) 3.41 (86.6) 1.06 (26.9) 0.19 (4.8)

Pressure Rating psig (bar) 60 000 (4134) 60 000 (4134) 45 000 (3100)

Caps
F flat G D E

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-440-C SS-640-C SS-940-C

Dimensions, in. (mm) A D E F 5/8 1 1/4 G 3/4 1 3/8 1.35 (34.3) 0.82 (20.8) 0.09 (2.3) 1.80 (45.7) 1.04 (26.4) 0.12 (3.0) 2.52 (64.0) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 60 000

(4134)

13/16 15/16

Plugs
G A

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-440-P SS-640-P SS-940-P

Dimensions, in. (mm) A 0.95 (24.1) 1.18 (30.0) 1.66 (42.2) G 3/4 15/16 1 3/8

Pressure Rating psig (bar) 60 000

(4134)

Nuts
G A

Tube OD in. 1/4 3/8 9/16

Ordering Number

Dimensions in. (mm) A G 3/4

Front Ferrules

Tube OD in. 1/4 3/8 9/16

Ordering Number SS-443-1 SS-643-1 SS-943-1

Back Ferrules

Tube OD in. 1/4 3/8 9/16

Ordering Number 174PH-444-1 174PH-644-1 174PH-944-1

SS-442-1 0.81 (20.6)

SS-642-1 0.97 (24.6) 15/16 SS-942-1 1.44 (36.6) 1 3/8

High-Pressure Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

High-Pressure Tube Fitting to Male Pipe Thread Connectors

F flat G D E

Tube OD in. 1/4 3/8 9/16

Male NPT Size in. 1/4 3/8 1/2

Ordering Number SS-440-1-4 SS-640-1-6 SS-940-1-8

Dimensions, in. (mm) A D E F 5/8 1 1/4 G 3/4 1 3/8 1.84 (46.7) 0.82 (20.8) 0.09 (2.3) 2.09 (53.1) 1.04 (26.4) 0.12 (3.0) 2.80 (71.1) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 30 000

(2067)

13/16 15/16

High-Pressure Tube Fitting to Male Pipe Thread Elbows

A G D E F flat

Tube OD in. 1/4 3/8 9/16

Male NPT Size in. 1/4 3/8 1/2

Ordering Number SS-440-2-4 SS-640-2-6 SS-940-2-8

Dimensions, in. (mm) A D E F 7/8 7/8 1 1/4 G 3/4 15/16 1 3/8 1.50 (38.1) 0.82 (20.8) 0.09 (2.3) 1.74 (44.2) 1.04 (26.4) 0.12 (3.0) 2.52 (64.0) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 30 000

(2067)

High-Pressure Tube Fitting to Female Pipe Thread Connectors

F flat

Tube OD in. 1/4 3/8 9/16

Female NPT Size in. 1/4 3/8 1/2

Ordering Number SS-440-7-4 SS-640-7-6 SS-940-7-8

Dimensions, in. (mm) A D E F 7/8 1 1 1/4 G 3/4 15/16 1 3/8 2.07 (52.6) 0.82 (20.8) 0.09 (2.3) 2.36 (59.9) 1.04 (26.4) 0.12 (3.0) 2.99 (75.9) 1.45 (36.8) 0.19 (4.8)

Pressure Rating psig (bar) 20 000

(1378)

G D E A

High-Pressure Tube Fitting to Swagelok Tube Fitting Unions

F flat G T D E Dx Tx

Tube OD, in. T 1/4 3/8 9/16 Tx 1/8 1/4 3/8

Ordering Number SS-440-6-200 SS-640-6-400 SS-940-6-600

Dimensions, in. (mm) A 1.88

(47.8)

D 0.82
(20.8)

Dx 0.50
(12.7)

E 0.09
(2.3)

F 5/8 13/16 1 1/4

G 3/4 15/16 1 3/8

Pressure Rating psig (bar) 10 900

(751)

2.21
(56.1)

1.04
(26.4)

0.60
(15.2)

0.12
(3.0)

10 200
(702)

2.80
(71.1)

1.45
(36.8)

0.66
(16.8)

0.19
(4.8)

7 500
(516)

High-Pressure Tube Fitting to Coned Tube Stub Reducers

F flat E1 GT D E Tx

Tube OD, in. T 1/4 3/8 9/16 Tx 3/8 9/16 3/8

Ordering Number SS-440-R-641 SS-640-R-941 SS-940-R-641

Dimensions, in. (mm) A 2.53

(64.3)

D 0.82
(20.8)

E 0.09
(2.3)

E1 0.12
(3.0)

F 5/8 13/16 1 1/4

G 3/4 15/16 1 3/8

Pressure Rating psig (bar) 60 000

(4134)

3.28
(83.3)

1.04
(26.4)

0.12
(3.0)

0.19
(4.8)

45 000
(3100)

3.31
(84.1)

1.45
(36.8)

0.19
(4.8)

0.12
(3.0)

60 000
(4134)

High-Pressure Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

Coned Tube Stub to Male Pipe Thread Adapters

F flat E

Tube OD in. 1/4 3/8 9/16

Male NPT Size in. 1/4 3/8 1/2

Ordering Number SS-441-A-4 SS-641-A-6 SS-941-A-8

Dimensions, in. (mm) A E F 9/16 11/16 7/8 1.84 (46.7) 0.06 (1.5) 2.12 (53.8) 0.12 (3.0) 2.85 (72.4) 0.19 (4.8)

Pressure Rating psig (bar) 30 000

(2067)

Coned Tube Stub to Swagelok Tube Fitting Adapters

F flat E T A D Tx G

Tube OD, in. T 1/4 3/8 9/16 Tx 1/4 3/8 1/2

Ordering Number SS-441-A-400 SS-641-A-600 SS-941-A-810

Dimensions, in. (mm) A 1.97

(50.0)

D 0.60
(15.2)

E 0.06
(1.5)

F 1/2 5/8 13/16

G 9/16 11/16 7/8

Pressure Rating psig (bar) 10 200

(702)

2.31
(58.7)

0.66
(16.8)

0.12
(3.0)

7 500
(516)

2.96
(75.2)

0.90
(22.9)

0.19
(4.8)

6 700
(461)

SNO-TRIK THREAD TO MALE PIPE CONNECTOR CUTAWAY-MS-02-160

High-Pressure Male Thread to Male Pipe Connectors

Bleed slot F flat

S-PH-0076-DM

Thread Size 9/16-18 3/4-16 1 1/8-12

Male NPT Size in. 1/4 3/8 1/2

Ordering Number SS-44M-1-4 SS-64M-1-6 SS-94M-1-8

Dimensions, in. (mm) A D E F 5/8 13/16 1 1/4 1.55 (39.4) 0.56 (14.2) 0.09 (2.3) 1.78 (45.2) 0.56 (14.2) 0.12 (3.0) 2.30 (58.4) 0.75 (19.0) 0.19 (4.8)

Pressure Rating psig (bar) 30 000

(2067)

E A

High-Pressure Male Thread to Female Pipe Connectors

Bleed slot F flat

Thread Size 9/16-18 3/4-16 1 1/8-12

Female NPT Size in. 1/4 3/8 1/2

Ordering Number SS-44M-7-4 SS-64M-7-6 SS-94M-7-8

Dimensions, in. (mm) A E F 7/8 1 1 1/4 1.66 (42.2) 0.09 (2.3) 1.94 (49.3) 0.12 (3.0) 2.48 (63.0) 0.19 (4.8)

Pressure Rating psig (bar) 20 000

(1378)

E A

High-Pressure Male Thread to Swagelok Tube Fitting Adapters

Bleed slot F flat G E A D

Tube OD in. 1/8 1/4 3/8 1/2

Thread Size 9/16-18 9/16-18 3/4-16 1 1/8-12

Ordering Number SS-44M-A-200 SS-44M-A-400 SS-64M-A-600 SS-94M-A-810

Dimensions, in. (mm) A 1.61

(40.8)

D 0.50
(12.7)

E 0.09
(2.3)

F 5/8 5/8 13/16 1 1/4

G 7/16 9/16 11/16 7/8

Pressure Rating psig (bar) 10 900

(751)

1.70
(43.1)

0.60
(15.2)

0.09
(2.3)

10 200
(702)

1.97
(50.0)

0.66
(16.7)

0.12
(3.0)

7 500
(516)

2.41
(61.2)

0.90
(22.9)

0.19
(4.8)

6 700
(461)

High-Pressure Fittings

Ordering Information and Dimensions

Dimensions are for reference only and are subject to change.

High-Pressure Male Thread to Tube Socket Weld Adapters

SNO-TRIK THREAD TO TUBE WELD ADAPTER CUTAWAY-MS-02-160

S-PH-0075-DM

Tube OD, in. T 1/4 Tx 1/2 5/8 3/4

Thread Size 9/16-18 3/4-16 1 1/8-12

Ordering Number SS-44M-A-4TSW SS-64M-A-6TSW SS-94M-A-8TSW

Dimensions, in. (mm) A 1.30

(33.0)

Bleed slot

F flat T Tx

D 0.28
(7.1)

E 0.09
(2.3)

F 5/8 13/16 1 1/4

Pressure Rating psig (bar) 20 000

(1378)

3/8 1/2

1.60
(40.6)

0.31
(7.9)

0.12
(3.0)

20 000
(1378)

E A D

1.99
(50.5)

0.38
(9.7)

0.19
(4.8)

15 000
(1033)

Instructions for High-Pressure Cone and Ferrule Tube Fittings

InstallationHardened Tubing InstallationPort Connectors
1.  Remove the nut and ferrules from the first of the two high-pressure tube fitting ports to be connected. Discard the ferrules. 2.  Slip the nut over the short end of the port connector. See illustration, port 1.
Port 1 Port 2

 The pre-setting tool (see page 8) must be used for

proper initial installation of high-pressure tube fittings with hardened tubing. 1. Install the nut and ferrules onto the pre-setting tool. 2. Insert the coned tubing into the pre-setting tool. 3.  Make sure that the tubing rests firmly on the tapered shoulder of the pre-setting tool body. 4.  Tighten the nut until the tubing cannot be turned by hand. 5. Mark the nut at the 6 oclock position. 6.  While holding the pre-setting tool steady, tighten the nut one and one-fourth turns to the 9 oclock position. 7.  Loosen the nut and remove the tubing with pre-set ferrules from the pre-setting tool. 8.  Insert tubing with pre-set ferrules into the fitting body until the front ferrule seats; rotate the nut finger-tight. 9.  While holding fitting body steady, tighten the nut threeeighths turn for 3/8 and 9/16 in. tubing and one-fourth turn for 1/4 in. tubing.

3.  Remove the nut and ferrules from port 2 and install them onto the pre-setting tool. 4.  Insert the long end of the port connector into the presetting tool, making sure that it rests firmly on the tapered shoulder of the tool body. 5.  Tighten the nut until the port connector cannot be turned by hand. 6. Mark the nut at the 6 oclock position. 7.  While holding the pre-setting tool steady, tighten the nut one and one-fourth turns to the 9 oclock position. 8.  Loosen the nut and remove the port connector end with pre-set ferrules from the pre-setting tool. 9.  Insert the port connector end with pre-set ferrules into port 2 until the front ferrule seats; rotate the nut finger-tight. 10.  While holding fitting body steady, tighten the nut threeeighths turn for 3/8 and 9/16 in. tubing and one-fourth turn for 1/4 in. tubing. 11. Tighten the first nut onto port 1 finger-tight. 12.  While holding fitting body steady, tighten the nut threeeighths turn for 3/8 and 9/16 in. tubing and one-fourth turn for 1/4 in. tubing.

InstallationAnnealed Tubing
The pre-setting tool is suggested for proper installation of high-pressure tube fittings with annealed tubing. When the pre-setting tool is used, use the instructions for hardened tubing. When the pre-setting tool is not used, use the following instructions: 1. Insert coned tubing into the tube fitting. 2.  Make sure that the tubing rests firmly on the tapered shoulder of the tube fitting body. 3.  Tighten the nut until the tubing cannot be turned by hand. 4. Mark the nut at the 6 oclock position. 5.  While holding fitting body steady, tighten the nut one and one-fourth turns to the 9 oclock position.

Reassembly Instructions
You may disassemble and reassemble a Swagelok highpressure tube fitting. 1.  Insert tubing with pre-set ferrules into the fitting body until the front ferrule seats; rotate the nut finger-tight. 2.  While holding fitting body steady, tighten the nut threeeighths turn for 3/8 and 9/16 in. tubing and one-fourth turn for 1/4 in. tubing.

InstallationHigh-Pressure Male and Female Threads

1. Rotate the nut finger-tight. 2. Tighten the nut one-eighth turn.

Options and Accessories

Pre-Setting Tool
The pre-setting tool is suggested for initial assembly of Swagelok highpressure tube fittings when used with annealed tubing. The pre-setting tool must be used for initial assembly of these tube fittings when used with Swagelok hardened tubing.
Tube OD/ Tool Size, in. 1/4 3/8 9/16 Ordering Number MS-440-PT MS-640-PT MS-940-PT Minimum OD Required, in. 0.250 0.375 0.562
N

Visual Tube Inspection

A proper cone has ends that are faced and smooth. The cone should be free of any scratches and

leave-off marks.
Tube Preparation T, in. 1/4 3/8 9/16 N, in. 1/8 7/32 9/32
56 to 59 T

For tubing tolerance requirements, contact your authorized Swagelok sales and service representative.

Pre-Coned Tubing
Pre-coned tube lengths of hardened or annealed tubing are available from 2 to 120 in. (5 to 305 cm) in length. Tube lengths are precisely coned with a high-quality finish. Annealed tubing is rated to 30 000 psig (2067 bar). Hardened tubing is rated to 60 000 psig (4134 bar).
Tube OD in. Ordering Numbers Hardened Annealed Tubing Tubing SS-483-T-2 SS-483-T-4 SS-483-T-8 SS-483-T-12 SS-495-T-4 SS-495-T-8 SS-495-T-12 SS-612-T-3 SS-612-T-4 SS-612-T-8 SS-612-T-12 SS-918-T-4 SS-918-T-8 SS-918-T-12 SS-483-A-2 SS-483-A-4 SS-483-A-8 SS-483-A-12 SS-495-A-4 SS-495-A-8 SS-495-A-12 SS-612-A-3 SS-612-A-4 SS-612-A-8 SS-612-A-12 SS-918-A-4 SS-918-A-8 SS-918-A-12 0.187
(4.7)

Coning Tool
High-pressure tubing used with Swagelok high-pressure tube fittings should be prepared with a Swagelok coning tool. The Swagelok coning tool cuts a smooth, concentric cone on the tube end to help ensure reliable sealing in the fitting body. It is designed to prepare 1/4, 3/8, and 9/16 in. outside diameter heavy wall tubing. Each coning tool comes in a carrying case with Rapid Tap cutting lubricant; 1/4, 3/8, and 9/16 in. collets and tool bits; and inside-diameter deburring tool. Ordering number: MS-469-CT For operating instructions, see the Coning Tool Users Manual, MSCRD-CONING.

Length in. (cm) 2 (5.0) 4 (10.2) 8 (20.3)

Wall Thickness in. (mm) 0.083

(2.1)

1/4

12 (30.5) 4 (10.2) 8 (20.3) 12 (30.5) 3 (7.6) 4 (10.2) 8 (20.3) 12 (30.5) 4 (10.2)

0.095
(2.4)

3/8

0.125
(3.2)

Replacement Parts
To order additional items separately, select an ordering number.

Description Cutting lubricant 1/4 in. collet 1/4 in. tool bit 3/8 in. collet 3/8 in. tool bit 9/16 in. collet 9/16 in. tool bit Deburring tool

Ordering Number MS-469CT-LUBE MS-469CT-2-4 MS-469CT-7-4 MS-469CT-2-6 MS-469CT-7-6 MS-469CT-2-9 MS-469CT-7-9 MS-44CT-27 9/16

8 (20.3) 12 (30.5)

Dimensions are for reference only and are subject to change.

Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user. Caution: Do not mix or interchange parts with those of other manufacturers.

Warranty Information
Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative.

SwagelokTM Swagelok Company Rapid TapTMRelton Corporation 20022010 Swagelok Company Printed in U.S.A., GLI August 2010, R4 MS-01-34