C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 1 o f 3 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page

1 of 3 Cerrar SIS Pantalla anterior Producto: TRUCK ENGINE Modelo: C15 TRUCK ENGINE BXS Configuracin: C15 On-highway Engine BXS00001-UP Especificaciones C15 On-highway Engine Nmero de medio -SENR9691-08 Fecha de publicacin -2008.01.08 Fecha de actualizacin -2008.22.08 i01877648 Piston and Rings SMCS -1214; 1215 Nmero de pieza -220-1440 S/N -BXS1-UP Refer to Guideline for Reusable Parts, SEBF8049, "Pistons" and Guideline for Reu sable Parts, SEBF8051, "Piston Pins and Retaining Rings". https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012

C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 2 o f 3 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 2 of 3 Illustration 1 g00981175 Thoroughly lubricate the outer surface of the piston and the piston rings with c lean engine oil before installation in the cylinder block. (1) Piston crown (2) Piston skirt (3) Top piston ring Install the top ring with the side marked "UP-IT" toward the top of the piston. When the piston ring is installed in a cylinder liner that has a bore size of 13 7.16 mm (5.400 inch), the clearance between the ends of the piston ring is the following value. ... 0.45 0.10 mm (0.018 0.004 inch) (4) Intermediate ring Install the intermediate ring with the side marked "UP-2" toward the top of the piston. When the piston ring is installed in a cylinder liner that has a bore size of 13 7.16 mm (5.400 inch), the clearance between the ends of the piston ring is the following value. ... 0.83 0.15 mm (0.033 0.006 inch) (5) Oil control ring The spring ends of the oil control ring should be assembled 180 degrees from the ring end gap. Width of the groove in a new piston for the oil control ring ... 4.03 0.01 mm (0 .159 0.0004 inch) Thickness of the new oil control ring ... 3.98 0.01 mm (0.157 0.0004 inch) Clearance between the groove and the new oil control ring ... 0.05 0.02 mm (0.00 2 0.001 inch) Maximum permissible clearance between the groove and the oil control ring after use ... 0.15 mm (0.006 inch) When the oil control ring is installed in a cylinder liner that has a bore size of 137.16 mm (5.400 inch), the clearance between the ends of the piston ring is the following value. ... 0.55 0.15 mm (0.022 0.006 inch) For each 0.03 mm (0.001 inch) increase in the cylinder liner bore size, the clea rance between the ends of the piston ring increases by 0.08 mm (0.003 inch). Note: The rings should be positioned with the gaps of the rings approximately 12 0 degrees from each other. (6) Piston pin bore

Thoroughly lubricate the piston pin with clean engine oil prior to assembly. Bore in the piston bearing for the piston pin ... 60.0925 0.0075 mm (2.3658 0.00 03 inch) Diameter of the new piston pin ... 59.975 0.005 mm (2.3612 0.0002 inch) Length of the piston pin ... 89.8 0.15 mm (3.54 0.006 inch) https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012

C15 On-highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 3 o f 3 -highway Engine BXS00001-UP(SEBP3722 -43) -Sistemas y componentes Page 3 of 3 Copyright 1993 -2012 Caterpillar Inc. Wed May 30 14:09:36 EST 2012 Todos los derechos reservados. Red privada para licenciados del SIS. https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw eb/s... 30/05/2012