SRM University

Faculty of Engineering & Technology Kattankulathur 603203 School of Mechanical Engineering Department of Mechanical Engineering Course plan Course code : ME0405 Course title : Design of Transmission Systems Semester : VII Academic year / semester: 2013 2014 / Odd (June October 2013) Section details: Details of Faculty member Faculty I/c Room e-mail id No. No. MEB 1826 vijayaragavan.e@ktr.srmuniv.ac.in 405 MEH 1824 subramanian.c@ktr.srmuniv.ac.in 101/A MEB 1840 balamurugan.sr@ktr.srmuniv.ac.in 404 MEC 1818 kamaraj.m@ktr.srmuniv.ac.in 112 MEB 1803 harrissamuel.r@ktr.srmuniv.ac.in 305 MEB 1802 raja.d@ktr.srmuniv.ac.in 205 Section

Room No. MEA 301 MEA 302 MEA 303 MEA 304 MEA 401 MEA 402

Name Mr. E. Vijayaragavan Mr. C. Subramanian Mr. S. Balamurugan Mr. M. Kamaraj Mr. R. Harris Samuel Mr. D. Raja

A B C D E F

Student contact time MON 12:30 to 13:00 TUE 12:30 to 13:00 WED 12:30 to 13:00 THU 12:30 to 13:00 FRI 12:30 to 13:00 MON 12:30 to 13:00

Direct assessment details: Name of assessment Cycle test - I Surprise test Cycle test - II Model examination End semester examination Attendance Marks 10 05 10 20 50 05 Topics Flexible drives & spur gears Gear drives I Gear drives & transmission members All topics All topics Tentative date 24 / 07 / 2013 14 / 08 / 2013 28 / 08 / 2013 25 / 09 / 2013 16 / 10 / 2013 Duration 100 min 10 15 min 100 min 3 hours 3 hours

Course Plan for ME0405 Design of Transmission System, Odd Semester 2013 2014.

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Syllabus of the course: ME0405 - DESIGN OF TRANSMISSION SYSTEM (Use of approved data book permitted) PURPOSE To study the design of various mechanical transmission systems. INSTRUCTIONAL OBJECTIVES To familiarize the students with the design of: 1. Friction drives 2. Gears 3. Speed reducers 4. and other transmission systems DESIGN OF FLEXIBLE DRIVES Design of flat belt, V-Belt, rope and chain drives. DESIGN OF GEAR DRIVES I Design of Spur Gear & Helical gear. Lewis and Buckinghams method also to be introduced. DESIGN OF GEAR DRIVES II Design of Bevel & Worm gear, Lewis and Buckinghams method also to be introduced. Design of Power Screws. SIMPLE TRANSMISSION MEMBERS Design and selection of sliding contact bearing, rolling contact bearing. Design of axles, shafts and keys. DESIGN OF GEAR BOX Design of Multi speed gear box for machine tool Structural diagram, ray diagram, speed diagram, No. of teeth calculation, Meshing arrangement. TUTORIAL 30 TOTAL 60 TEXT BOOKS: 1. Prabhu, T. J., Design of Transmission Systems, Private Publication, 1999. 2. Mehtha, N. K., Machine Tool Design, Tata McGraw-Hill, 1984. 3. Shigley J., Mechanical Engineering Design, Mc Graw Hill, 2001. . REFERENCE BOOKS: 1. Norton R.L., Design of Machinery, McGraw Hill, 1999. 2. Spots, M. F., Design of Machine Elements, Prentice Hall of India Private Ltd., New Delhi, 1983. 3. William Orthwein, Machine Component Design, Vol. I and II, Jaico Publising house, Chennai,1996. 4. Maitra, Handbook of Gear Design, Tata Mcgraw-Hill, New Delhi, 1986. 5. Design Data, PSG College of Technology, 2006.

Course Plan for ME0405 Design of Transmission System, Odd Semester 2013 2014.

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ME0405

Student outcomes

DESIGN OF TRANSMISSION SYSTEM Prerequisite Nil Program Educational Objectives 1. Apply / improve their 2. Enhance 3. Solve knowledge in basic professional industrial, social, sciences for excelling in practice to meet and various disciplines of the global environmental Mechanical Engineering standards with problems with with the emphasis on ethical and modern Design, Thermal and social engineering Manufacturing. responsibility. tools. X

L 2

T 2

P 0

C 3

4. Develop skills to work in teams, think intellectually and pursue life-long learning.

(a) an ability to apply knowledge of mathematics, science, and engineering (c) an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability (e) an ability to identify, formulate, and solve engineering problems Course designed by 1 Student outcome a X b

X Department of Mechanical Engineering d e f g h i j X

BASIC SCIENCES (B) ENGINEERING SCIENCES AND TECHNICAL ART (E)

c X

Category

GENERAL (G)

PROFESSIONA L SUBJECTS (P)

X 3
Broad area (for professional courses only, i.e under P category)

Manufacturing

Design X

Thermal

General

Course Coordinator

Mr. E. Vijayaragavan

Course Plan for ME0405 Design of Transmission System, Odd Semester 2013 2014.

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SESSION PLAN Session No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

TITLE/DETAILS OF CHAPTER DESIGN OF FLEXIBLE DRIVES Introduction to belt drives Design of flat belt drives using fundamental equations Tutorial 1: Design of Flat belt Design of flat belt drives using manufacturers data Design of V belt drives (Fundamental equations & Manufacturer Data) Tutorial 2: Design of V belt Introduction to rope drives Design problems on rope drives Tutorial 3: Design of rope drives Introduction to design procedure of chain drives Design problems in Chain drives Tutorial 4: Design of Chain drives DESIGN OF GEAR DRIVES - I Introduction to gear drives Spur gear drives: Suggestions and requirements Design procedure for spur gear Design problems on spur gear with same gear materials Design problems on spur gear with different gear materials Tutorial 5: Design of Spur gear Introduction of helical gear drives Design procedure for helical gear Design problems on helical gear Tutorial 6: Design of Helical gear Introduction to Lewis and Buckingham method Tutorial 7: Lewis and Buckingham method DESIGN OF GEAR DRIVES II Introduction to bevel gears Design procedure of bevel gear Design problems on bevel gear Design problems on bevel gear Tutorial 8: Design of Bevel gear Worm gears: Introduction, types, suggestions and requirements Design procedure of worm gear Design problems on worm gear Tutorial 9: Design of worm gear Introduction to Lewis and Buckingham method Introduction to power screws, design procedure Design of power screws SIMPLE TRANSMISSION MEMBERS Introduction to simple transmission members Design procedure for sliding contact bearings Design problems on sliding contact bearings

REFERENCES

T1, Chapter 10

T1, Chapter 18

T1, Chapter 11

T1, Chapter 1 T3, Chapter 14

T1, Chapter 2 T3, Chapter 14 T1, Chapter 7

T1, Chapter 3 T3, Chapter 15

T1, Chapter 4 T3, Chapter 15 T1, Chapter 7 T1, Chapter 14 T1, Chapter 8 T3, Chapter 12 Page 4 of 5

Course Plan for ME0405 Design of Transmission System, Odd Semester 2013 2014.

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Design procedure for rolling contact bearings Design problems on rolling contact bearings Tutorial 10: Design of bearings Design procedure of axles Design problems on axles Introduction to shafts, Design based on strength Shaft subjected to axial loads, combined Torsional and bending moment Introduction and design of keys Tutorial 11: Design of shafts DESIGN OF GEAR BOX Introduction and principle of multi speed gear box Structural diagram Ray diagram for multi speed gear box Tutorial 12: Ray diagram Kinematic arrangement and meshing of gears Number of teeth calculations Tutorial 13: Teeth calculations Design problems in multi speed gear box (9 speeds) Design problems in multi speed gear box (12 speeds) Design problems in multi speed gear box (18 speeds) Design of overlapping gear box Tutorial 13: Design of multi speed gear box

T1, Chapter 8 T3, Chapter 11

T3, Chapter 18

T1, Chapter 6

TEXT BOOKS: 1. Prabhu, T. J., Design of Transmission Systems, Private Publication, 1999. 2. Mehtha, N. K., Machine Tool Design, 3. Shigley J., Mechanical Engineering Design, Mc Graw Hill, 2001. REFERENCE BOOKS: 1. Norton R.L., Design of Machinery, McGraw Hill, 1999. 2. Spots, M. F., Design of Machine Elements, Prentice Hall of India Private Ltd., New Delhi, 1983. 3. William Orthwein, Machine Component Design, Vol. I and II, Jaico Publising house, Chennai, 1996. 4. Maitra, Handbook of Gear Design, Tata Mcgraw-Hill, New Delhi, 1986. 5. Design Data, PSG College of Technology, 2006.