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Agenda
1. Compact Machine Solutions 2. CompactLogix Architecture 3. Compact Machine Applications 4. Available CMS Tools 5. Questions
COMPETITIVENESS
REDUCE COST Lower Total Cost to Design, Develop, and Deliver (TCD)
SM
Configurable from simple, general purpose discrete control to demanding coordinated motion applications
Provide a scalable and common platform for a wide range of applications
Use modular local I/O or a distributed I/O network all with built-in diagnostics
Increase uptime by getting faster machine diagnostics
Use a scalable visualization platform, PanelView Plus, with direct tag access
Reduce development cost and hardware spare parts
Upstream
Low
Low end equipment, low end controller, hardwired devices or low level network, low end HMI, simple pneumatics, simple analog instrumentation or gauges, hardwired drives or on/off control
Mid
Mid level equipment, Rack based controller with DIO, simple networked field devices, local/mid HMI, analog instrumentation, networked drives
High
High end equipment, fast/redundant controller with DIO, FF/Hart smart instrumentation, SCADA, information enabled, intelligent motor control, robotics
Low
(Mechanical)
e.g. Gen 1 Mechanical motion with single drive shaft using cams, sprockets, gears and pulleys.
Mid
(Hybrid)
e.g. Gen 2 Retrofit some mechanical axes with servo motors and drives. Typical 2-3 Motion Axis Max., many times with AC Drives instead of Servos
High
(Electrical)
e.g. Gen 3 - All mechanical motion replaced with servo motors and/or synchronized VFDs on each of multiple individual axes using integrated motion and logic control.
End of Line
Buying Behavior
Component
Basic IA
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Complex
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Multi axis motion Flexible control Capable controller Simple Logix control Packaged controller EtherNet/IP EtherNet/IP Predominant mechanical control Multi axis motion Increased controller capabilities Mix of mechanical and electrical controls Low engineering costs Robotic Feeders Electronic Line Shafting Advanced connectivity Advanced information capabilities
Low
Integration Continuum
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
High
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Agenda
1. Compact Machine Solutions 2. CompactLogix Architecture 3. Compact Machine Applications 4. Available CMS Tools 5. Questions
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Scalable
Different platforms to address any control application
Information-enabled
Data available throughout the architecture
Multi-language
Ladder, Function Block Diagram (FBD), Sequential Function Chart (SFC) and Structured Text (ST)
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L4x System
on i t a gr
App
on i t a lic
e P , e Siz
nc a m r fo r
on i t a n ic u m om C , e
Inte n otio M s,
L3x System
L2x System
Machine and general purpose control
Models: L43 (4-axis motion & 1 RS232) L45 (8-axis motion & 1 RS232) Memory: 2Mb-3Mb Local Exp: (2) 1768 slots available for (2) Motion, (1) Motion & (1) Network or (2) Network Local I/O: 16-30 Modules up to 3 banks Remote I/O: Networked FLEX or POINT I/O Comms: EtherNet/IP, ControlNet, DeviceNet or 3rd Party
A range of controllers for simple stand -alone machines stand-alone to some of the most demanding applications
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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Value
1769-L32C 1769-L31
NEW
1769-L23E-QBFC1B
NEW
1769-L23-QBFC1B
NEW
1769-L23E-QB1B
Functionality
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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CompactLogix Benefits
Wide Variety of NetLinx Connectivity Options
EtherNet/IP, ControlNet & DeviceNet
Compact I/O
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CompactLogix L2x
Smaller, Intermittent machine - Now
CompactLogix L23 PanelView Plus Compact EtherNet/IP
Film Unwind
Same programming software as the more demanding systems: Re-use of same code
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CompactLogix L2x
Smaller, Intermittent machine Now w/ Servo
CompactLogix L23 PanelView Plus Compact EtherNet/IP
Encoder Emulated Pulses From U3K to L2x Embedded High Speed Counter
Film Unwind
Analog output (+ -10V) From Point I/O to U3K
Same programming software as the more demanding systems: Re-use of same code
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CompactLogix L2x
Smaller, Intermittent machine Future
CompactLogix L23 PanelView Plus Compact EtherNet/IP Kinetix 300 PowerFlex 4 AC Drive Servo Drive
Film Unwind
Same programming software as the more demanding systems: Re-use of same code
Film Unwind
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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CompactLogix L3x
Cost-effectively integrate a simple machine into a plantwide control system
Ideal solution for stand alone machine-level control or system-connected applications
Economical, reliable control system solution
Built Built in in EtherNet/IP EtherNet/IP or or ControlNet ControlNet network network options options
Built Builtin in network network ports portsto to reduce reduce system system costs costs
Local I/O
Maximum of 3 banks Supports up to 30 modules Mix and match analog, digital or intelligent modules
Comes Comes standard standard with with built built in RS-232 in RS-232 port(s) port(s)
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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CompactLogix L3x
System Overview Choose the controller that best fits your needs
L31, L32C, L32E, L35CR, & L35E
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CompactLogix L3x
Application Overview
Machine Level, Standalone Control Economical Logix Options Compact and Flexible Scalable Network Controllers Complete NetLinx offering EtherNet/IP, ControlNet, DeviceNet
Integrated Advanced Networks Ideal for general control applications Seamless integration to existing ControlLogix Controllers One common Integrated Architecture
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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Local I/O
Up to 8 modules on the local bank Maximum of 3 banks for a total of 16 modules DeviceNet connectivity
Integrated Serial port Network modules for EtherNet/IP & ControlNet SERCOS motion module
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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Dedicated Dedicated programming programming languages languages Hardwired Hardwiredor ornetwork network connection connection between betweenlogic logicand andmotion motion controller controller
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Programming Programming language language with support with supportfor forlogic logic and motion and motion
No Noconnection connection required required--control control executes executeslogic logicand and motion motion 23
Simplified configuration tools for Kinetix SERCOS drive systems Expand the system with VHZ and simple position/indexing functions using PowerFlex drives
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
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Linear
Spline
Graphical profile editor provides easy development and display of complex profiles Support for registration detection and phase correction
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Enterprise wide network platforms Separate the device level and plant wide or enterprise networks Ideal for distributed applications One common Integrated Architecture
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CompactLogix on EtherNet/IP
Advanced EtherNet/IP capability allows control of the plant floor with a single network
Complete support of the popular, powerful and established EtherNet/IP standard
100Mbit/sec Ethernet connection Simultaneously and seamlessly handles multiple HMI and I/O connections
Open socket connection, FTP, web data access / XML (L4x controllers)
Develop custom web pages for enhanced diagnostics and data monitoring Provides access to 3rd party Ethernet devices
Business System
Custom Web Pages
EtherNet/IP
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Memory
3Mb 2Mb 1.5Mb 1.5Mb 750Kb 750Kb 512Kb 512Kb 512Kb 512Kb
Comms
EtherNet/IP. ControlNet, rd DeviceNet, Sercos, 3 P EtherNet/IP. ControlNet, rd DeviceNet, Sercos, 3 P EtherNet/IP, DeviceNet, 3 P
rd
Local IO Slots
4 x 1768 & 30 x 1769 2 x 1768 & 16 x 1769
Availability NEW ! in stock in stock in stock in stock in stock in stock NEW ! NEW ! NEW !
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30 30 16 16 16
ControlNet, DeviceNet, 3 P
rd
EtherNet/IP, DeviceNet, 3 P
rd
ControlNet, DeviceNet, 3 P
rd
Serial, DeviceNet, 3 P
rd
EtherNet/IP, DeviceNet, 3 P
rd
2 2
Serial, DeviceNet, 3 P
rd
EtherNet/IP, DeviceNet, 3 P
rd
Agenda
1. Compact Machine Solutions 2. CompactLogix Architecture 3. Compact Machine Applications 4. Available CMS Tools 5. Questions
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31
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Feed
Jaw
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Feed
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Jaw
Servodrive Kinetix
Feed
Jaw
Dosing
35
Packaging Palletizer
Scalability based on your machines requirement
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Cartoner
To achieve a higher flexibility of the machine, the handling of different carton formats was simplified based on using CMX User Defined Datatypes (UDTs).
i.e. to avoid foaming, synchronize the vertical position of the filler nozzle with the current level of the liquid, taking into consideration/calculating the shape of the bottle
Linear Actuators
One technical trend is to integrate mechanics and electronics, (i.e.) using CompactLogix and RA Linear Actuators gives your machine more flexibility.
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Renewable Energies
RA actively engages in this fast growing segment with providing a perfect product fit, reference architectures, and solutions for renewable energy applications. References range from Solar to Wind parks with a variety of control platforms For example a Solar Follower application, RA solutions use either a centralized control system or independent small controller systems for each Follower to calculate its optimal position. Specifically for Wind turbines, RA offers additional real-time vibration monitoring using our Condition Monitoring products.
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Agenda
1. Compact Machine Solutions 2. CompactLogix Architecture 3. Compact Machine Applications 4. Available CMS Tools 5. Questions
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In ONE Single Manual Shows the user which chapters to read based on which products they are using
Reduce Reduce OEM OEM engineering engineering and and integrations integrations costs costs Enable Enable innovation innovation
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 45
How s How will will your your machine machine integrate integrate into into your your customer customers infrastructure? infrastructure?
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 46
Power Programming
Power Programming is the suggested Base Template for Rockwell Automations Sample Code Library The Basic Templates includes
A PackML conforming Code Standard using S88 Terminology An Interface for Using and Developing Modular Programs for Machines Hooks to build own Application Notes and use Rockwells build-up of distributable code
From Producing
STOPPED
1) System powered. 2) All Axes Off (Feedback Off) 3) Axes must be homed and repositioned before running.
Initialize Comman d
STARTING
1) Axes faults are cleared 2) Axes are enabled, Homed & moved to start positions 3) Gearing/Cam s initialized 4) Master not Started State=2
READY
1) Starting Functions Com plete 2) Axes Geared/Camm ed 3) Master NOT running State=4
STANDBY
1) Machine armed for produce conditions to commence motion.
Start Command
HELD
1) Holding Command Completed 2) Axes Remain active.
Power Power Programming Programming package package available available on on the the Sample Sample Code Code Website Website
State=1
State=8 Hold Command Produce Condition s Become False Produce Condition s Met
To Stopping
State=128 Fault
Fault
Fault
Fault
ABORTED
1) All Axes Off (Feedback Off) 2) Axes must be homed and repositioned before running. 3) Fault indications remain for review by operator State=512
PRODUCING
1) Master Started 2) All axes perform ing auto motion 3) Bars being packaged State=16
HOLDING
1) Coordinated stop initiated on master. 2) All axes remain geared or cam med State=64
Fault
Fault
ABORTING
Aborting Process Complete
1) Axes Individually commanded to stop (no coordination) 2) After Stopping Axes Disable Feedback. State=256
Draw ing Title: Auto State Diagram Rev1.0 Creation Date: January 15, 2003 File Name: AutoStateModel.vsd
State Transitions
Initialize Command Start Command Stop Command Hold Command
Initialize Process Complete Start Process Complete Stop Process Complete Hold Process Complete Produce Conditions Fault
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved.
47
samplecode.rockwellautomation.com samplecode.rockwellautomation.com
(Confidential For Internal Use Only) Copyright 2009 Rockwell Automation, Inc. All rights reserved. 48
NEW
Starting Startingentry entrypoint pointfrom from$3650 $3650down downto to$450 $450 eConnect eConnect Support SupportOption Option(incl. (incl.Software Softwaredownloads) downloads) Access Accessto toOnline OnlineProductivity ProductivityTools Tools
# of Installs 1 3 5 10 15 20 25
DEMO-IALCV3#
1796-K6K2
DEMO-CMXL43#
DEMO-K2K21
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(Confidential For Internal Use Only) Copyright 2008 Rockwell Automation, Inc. All rights reserved.
Single platform
Discrete, Process and Motion applications
Connectivity
NetLinx, 3rd parties
Premier Integration
RSLogix 5000, Kinetix, PowerFlex, POINT I/O, and PanelView Plus products Save time programming, integrating, commissioning, installing and operating
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Questions
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