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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Factory Assembled (Packaged) Auxiliary Electrical Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-515-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY QUALITY PROCEDURE RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

1.0 1.1 2.0 2.1

DOCUMENT REVIEW Cable and Conduit Seal Installation Procedure RECEIVING INSPECTION Storage, Handling, and Preservation Visual Inspection SAIC-P-3002 SAIC-P3002 SAIC-P-3004 SAIC-P3004

RH1

R1

To be Reviewed and Approved Prior to Electrical Work at Jobsite.

W2

Weekly Inspection by Contractor QC Hazardous Locations (Class I): SAIC-P-3019 Skid for Zone or Div 1 SAIC-P-3020 Skid for Zone or Div 2 Non-Hazardous Locations SAIC-P-3021 Skid for Non-Hazardous Locations SAIC-P-3022 Skid for Corrosive locations SATIP-M-001-01 Structural Metal Works SATIP-H-002-05 Coatings

2.2

Mechanical Skid Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W1

2.3

Structural Mounting Supports Material Receiving Visual Inspection

See Remarks

See Remarks

2.4

Electrical Factory Built Assembly (FBA) Material Receiving Visual Inspection

See Remarks

See Remarks

SATIP-P-104-01 SATIP-P-104-04 SATIP-P-104-05 SATIP-P-104-03 SATIP-P-111-01 SATIP-P-114-01 SATIP-P-116-04 SATIP-P-116-07 SATIP-P-113-01 SATIP-P-116-14 SATIP-P-116-15 as applicable

LV Cable and Wire Enclosures, Boxes & Wire ways A/G Conduit and Fittings Cable Tray and Fittings Grounding and Bonding Electrical System Protection LV Controlgear LV Panelboards LV Motor Variable Speed Drive Equipment P/B & P/L Control Station

3.0

INSTALLATION

Page 1 of 5 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Factory Assembled (Packaged) Auxiliary Electrical Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-515-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY QUALITY PROCEDURE RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

3.1

Grounding and Ductbank Installation Visual Inspection

See Remarks

See Remarks

SATIP-P-111-01 Grounding & Bonding SATIP-P-104-07 B/G Conduit SAIC-P-3023 Electrical Workspace Clearances See also SATIP-Q-001-02 Cast-in-place Concrete SATIP-H-003-01 Coating of Concrete SATIP-H-002-05 Epoxy Coating of Steel Structures SATIP-M-001-01 Structual Works Hold point prior to installation of skid.

3.2

Civil / Structural Installation Visual Inspection (before skid installation)

SAIC-P-3023

SAIC-P3023

3.3

Skid Installation / Electrical Installation & Identification Visual Inspection Above Grade Raceway Installation Visual Inspection

See Remarks

See Remarks

SATIP-P-104-04 Enclosure, Boxes & Wireways

3.4

See Remarks

See Remarks

SATIP-P-104-05 A/G Conduit SATIP-P-104-03 Cable Tray, and Fittings SA PID shall be notified on start of this activity for each process system or plant area. SATIP-P-104-01 LV Cable SA PID shall be notified on start of this activity for each process system or plant area. Hold point prior to cement pouring (after cable pulling and fiber dam installation) SATIP-P-104-01 LV Cable SATIP-P-111-01 Grounding & Bonding SA PID to be notified on start of this activity for each process system or plant area.

3.5

Cable Pulling / Laying Visual Inspection Conduit & Cable Seal Fitting Installation (where applicable) Cable Gland Installation, Cable Dressing, Identification, & Termination Visual Inspection PRE-COMMISSIONING Cable Continuity and Insulation Testing (Installed Cable)

See Remarks

See Remarks

3.6

SAIC-P-3209

SAIC-P3209

H1

H1

3.7

See Remarks

See Remarks

4.0

4.1

See Remarks

See Remarks

See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each process system or plant area.

Page 2 of 5 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Factory Assembled (Packaged) Auxiliary Electrical Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-515-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY QUALITY PROCEDURE RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

4.2

Power Cable Termination Torque Testing

See Remarks

See Remarks

See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each process system or plant area. See SATIP-P-104-01 LV Cable SATIP-P-104-04 Electrical Enclosures and SATIP-P-104-05 A/G Conduit Hold point for Cement Pouring SATR-P-3839 Molded Case Circuit Breakers SATR-P-3801(later) Protection Relays

4.3

Cable / Conduit Hazardous Location Sealing (where applicable)

SAIC-P-3209

SAIC-P3209

4.4

Protection Relay and Circuit Beaker Trip Unit Testing and Setting (for Energization Certificate)

See Remarks

EIL

H1

H1
Also see SATIP-P-114-01 Protection Relaying & Cabinets. SATIP-P-104-01 SATIP-P-104-03 SATIP-P-104-04 SATIP-P-104-05 SATIP-P-111-01 SATIP-P-114-01 SATIP-P-116-04 SATIP-P-116-07 SATIP-P-116-15 as applicable LV Cable and Wire Cable Tray and Fittings Enclosures, Boxes & Wireways A/G Conduit and Fittings Grounding and Bonding Electrical System Protection LV Controlgear LV Panelboards P/B P/L Control Station

4.5

Pre-Energization Functional Testing and Visual Inspection (for Energization Certificate)

See Remarks

EIL

H1

H1

4.6

Quality Document Review and Energization Certificate

EIL

Energization Certificate

RH1

RH1

Page 3 of 5 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Factory Assembled (Packaged) Auxiliary Electrical Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-515-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY QUALITY PROCEDURE RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

4.7

Energized Mechanical Skid Functional Testing and Motor Run Test

See Remarks

See Remarks

SATIP-P-114-01 Electrical System Protection SATIP-P-116-04 LV Controlgear SATIP-P-116-07 LV Panelboards SATIP-P-116-15 P/B P/L Control Station SATIP-P-113-01 LV Motor as applicable SATIP-P-104-01 SATIP-P-104-03 SATIP-P-104-04 SATIP-P-104-05 SATIP-P-111-01 SATIP-P-114-01 SATIP-P-116-04 SATIP-P-116-07 SATIP-P-116-15 as applicable LV Cable and Wire Cable Tray and Fittings Enclosures, Boxes & Wireways A/G Conduit and Fittings Grounding and Bonding Electrical System Protection LV Controlgear LV Panelboards P/B P/L Control Station

4.8

Energized Mechanical Skid Final Inspection

See Remarks

FEIL

H1

H1

4.9

Quality Document Review and Mechanical Completion Certificate

FEIL

PMCC MCC

RH1

RH1

Review FEIL and all associated Quality Records

GENERAL NOTES 1 2 3 4 5 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractors performance. Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization Witness: Hold: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present. QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND W1 100% Witness Inspection/Test H2 Sample Hold Point for QC Inspection or Test RH1 100% Review and Approval of Documents

Page 4 of 5 11/27/2005 3:23 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Factory Assembled (Packaged) Auxiliary Electrical Systems
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-515-01
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO. W2 H1

PROJECT PHASE & ACTIVITY CODE Sample Witness Inspection/Test

TASK / ACTIVITY

QUALITY QUALITY PROCEDURE RECORD R1 R2 100% Review of Documents Sample Review of Documents

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

RH2 Sample Review and Approval of Documents S Surveillance

100% Hold Point for QC Inspection or Test

Page 5 of 5 11/27/2005 3:23 PM