Bohler Bestseller Engl NT

Bestseller
BHLER
CONTENTS
K E Y TO SYMBOLS
SELECTION GUIDE
W. N r.
W erkstoffnummer (material number acc. to EN/DIN) f l a tp o s i t i o n horizonta lp o s i t i o n horizonta lv e r t i c a lp o s i t i o n horizontal overhead position overhead position vertical position up vertical position down
FILLER METALS FOR MILD STEELS C O ATED ELECTRODES SOLID WIRES FOR MAG & TIG SUBMERGED ARC WELDING WIRES/FLUXES FLUX AND METAL CORED WELDING WIRES GAS WELDING RODS 4 ,5 6 6 7
W elding positions acc. to AWS and EN PA / 1G, 1 F 4G, 4F PB / 2F PD, PE 3G PC / 2G down 3G 3F PF PD / 4F PG 3F down 5G PE / 4G PA, PB, PC PF / 3G, 3 F, 5G up 1G, 1F, 2G, 2F PG / 3G, 3 F, 5G down dotted line thick marked solid line
= l i m i t e dw e l d a b i l i t yi n t h i sp o s i t i o n = particularly good weldability i nt h i sp o s i t i o n
FILLER METALS FOR PIPELINES
FILLER METALS FOR LOW ALLOYED STEELS C O ATED ELECTRODES HIGH STRENGTH, LOW T E M P E R AT U R E 8 HIGH T E M P E R AT U R E & CREEP RESISTANT 9 SOLID WIRES 10 FOR MAG & TIG HIGH STRENGTH, LOW T E M P E R AT U R E HIGH T E M P E R AT U R E & CREEP RESISTANT
Type of current = alternating current ~ = direct current (electrode positive) = direct current (electrode negative) = direct current (electrode positive or negative) = direct current (electrode positive) or alternating current = direct current (electrode negative) or alternating current = direct current (electrode positive or negative) or alternating current Mechanical Re = Rm = A5 = Av = properties of all weld meta l yield strength in N/mm2 = Rp 0,2 tensile strength in N/mm2 elongation in % impact strength in Joule
11
SUBMERGED A R C 12 WELDING WIRES/FLUXES GAS WELDING RODS
HIGH STRENGTH, LOW T E M P E R AT U R E HIGH T E M P E R AT U R E & CREEP RESISTANT HIGH T E M P E R AT U R E
12 12
Heat treatment u = untreated / as welded s = stress relieved n = normalised v = quenched and tempered a = tempered Approvals and approval societies ABS = American Bureau of Shipping BN = Baseler Norm BV = Bureau Ve r i tas BWB = Bundesamt f r Wehrtechnik und Beschaffung, Germany CL = Vereniging voor Controlle op Lasgebied Controlas CWB = Canadian Welding Bureau DB = German Railways DNV = Det Norske Ve r i tas F I = Force Institute (Dansk St andard) GdF = Gaz de France GL = Germanischer Lloyd INSPECTA = Technical Supervisory Association, Finland I T I = I n s t i t u t Technick Inspekce, Czech Republic KTA 1408.1 = T V-approval acc. to KTA-Regelwerk 1408.1, Germany LR = Lloyd s Register of Shipping LTSS = Lithuanian Technical Supervision Service BB = Austrian Railways PRS = Polish Register of Shipping RINA = R e g i s t r oI taliano Navale RMR = Maritime Register of Shipping, Russia St a t o i l = St atoil, Norway T V-D = Technical Supervisory Association, Germany T V-A = Technical Supervisory Association, Austria UDT = Technical Supervisory Association, Poland = bereinstimmungszertifikat acc. to Bauregelliste A , Teil 1, Germany VNIIST = Engineering Research Company - Russia VUZ = Vyskumny stav Zvracsky, Slovakia SEPROS = Approval Society, Ukraine General remarks This brochure contains only the most popular brands of B HLER WELDING CONSUMABLES. For specific applications please contact your nearest B hler Supplier. Details regarding the nature and application purpose of our pro-ducts are intended for the information of the user.The data concerning the mechanical properties always refer to the all-weldmetal deposit in accordance with the applicable standards. In the area of the weld joint, the weld metal properties are influenced by the base metal, the welding position and the welding parameters. A guarantee o ft h es u i tability for a specific type of application requires in each individual case an implicit agreement in writing. Information is subjected to change without notice.
FILLER METALS FOR STAINLESS AND HIGH ALLOYED STEELS C O ATED ELECTRODES CORROSION RESISTANT H E AT RESISTANT NICKEL BASE SOLID WIRES FOR MAG & TIG CORROSION RESISTANT H E AT RESISTANT NICKEL BASE CORROSION RESISTANT 13, 14 15 15 16, 17 17 18 19
SUBMERGED A R C WELDING WIRES/FLUXES FLUX CORED WELDING WIRES
CORROSION RESISTANT
20
FILLER METALS FOR DISSIMILAR JOINTS AND SPECIAL P U R P O S E C O ATED ELECTRODES SOLID WIRES FOR MAG & TIG FLUX CORED WELDING WIRES 21 22 22
GOUGING ELECTRODE
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FORMS OF SUPPLY
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SELECTION TABLES
24, 25
GRAPH FOR WEIGHT CALCULATION
26
REFERENCES
27
BASE METALS
EN W .-NR. ASTM AISI
C O ATED SOLID WIRES S AW ELECTRODES FOR WIRES/FLUMAG & TIG XES

FOX BVD 85 FOX CEL FOX CEL 75 FOX CEL 85 FOX CEL 90 FOX ETI FOX EV 47 FOX EV 50 FOX EV 50-A FOX EV 50-W FOX EV PIPE FOX HL 180 Ti FOX KE FOX MSU FOX OHV FOX SPE FOX SPEM FOX SUS FOX UNA Page 4, 5, 8 EMK 6 EMK 8 EML 5 EMS 2 BB 24 BF 16
GAS WELDING RODS

BW Xll
FLUX A N D M E TAL C O R E D WELDING

HL 50-FD HL 52-FD Ti52-FD
Page 6 NiCu 1-IG NiMo 1-lG NiCrMo 2,5-lG X 70-lG X 90-IG Page 10 DM0-IG DCMS-IG CM 2-lG CM 5-IG C 9 MVI G 20 MVWI G CN 18/11-IG
Page 6 3NiMo 1-UP 3NiCrMo 2,5-UP BB24
Page 7
Page 7
Low alloyed and high strength steels, such as S355J2G3, S380NL1 - S460NL2 Steels with Rp 890 N/mm2 ASTM: A 656 Gr.1 , A 572 Gr. 5 5
FOX EV 60 FOX EV 63 FOX EV 85
Page 8 High temperature and creep resistant steels such as 16Mo3, 13CrMo 4-5, 10CrMo 9-10, X20CrMoV 12-1, X10CrMoVNb 9-1, ASTM: A 204 Gr.A ,Ba .C , A387 Gr.11 a .1 2 , A 335 Gr. P 1 , P 11 , P 12, P 22, P 91 FOX FOX FOX FOX FOX FOX FOX FOX DMO Ti DMO Kb DCMS Ti DCMS KB CM 2 Kb C 9 MV 20 MVW CN 18/11
Page 12 EMS 2 Mo EMS 2 CrMo CM 2-UP BB 24 C 9 MV-UP/BB910 DMO DCMS E 308 H PW-FD
Page 9 Low temperature steels such as 12Ni14 ASTM: A 333 Gr. 1 a .G r.3 , A 442 Gr. 5 5a .G r. 6 0 St ainless steels such as 1.4313 ACI Gr. CA6NM Corrosion resistant steels such as 1.4301, 1.4306, 1.4541, 1.4550, 1.4571, 1.4580 AISI 304 L AISI 347 AISI 316 L AISI 316 Cb AISI 316 Ti FOX 2,5 Ni
Page 11 2,5 Ni-lG
Page 12
Page 12
Page 20
Page 8 FOX CN 13/4
Page 10 CN 13/4-lG CN 13/4-UP BB 203 Page 19 EAS 2-UP EAS 4 M-UP SAS 2-UP SAS 4-UP BB 202 EAS EAS EAS EAS SAS SAS 2-FD 2 PW-FD 4 M-FD 4 PW-FD 2-FD 2 PW-FD
Page 13 FOX FOX FOX FOX FOX FOX FOX FOX FOX FOX EAS EAS EAS EAS EAS EAS SAS SAS SAS SAS 2 2-A 2-VD 4 M 4 M-A 4 M-VD 2 2-A 4 4-A
Page 16 EAS 2-lG EAS 2-lG (Si) EAS 4 M-IG EAS 4 M-IG (Si) SAS 2-lG SAS 2-lG (Si) SAS 4-lG SAS 4-lG (Si)
Page 13, 14 Highly corrosion resistant steels such as 1.4438, 1.4539, 1.4462 U N S S 31803, AISI 317 L, U N S N 08904 FOX FOX FOX FOX FOX ASN 5 ASN 5-A CN 20/25 M CN 20/25 M-A CN 22/9 N
Page 16 ASN 5-lG ASN 5-lG (Si) CN 20/25 M-IG CN 20/25 M-IG (Si) CN 22/9 N-IG Page 17 NiCr 70 Nb-lG NIBAS 70/20-lG NiCr 625-lG NIBAS 625-lG
Page 19 ASN 5-UP CN 22/9 N-UP BB 202
Page 20 CN 22/9 N-FD CN 22/9 PW-FD E 317 L-FD
Page 14 Nickel base alloys such as NiCr 15 Fe, Incoloy 800, NiCr21 Mo, NiCr22Mo9Nb, 1.4529 UNS N06625, Inconel 600 FOX FOX FOX FOX FOX NIBAS 70/15 NiCr 70 Nb NIBAS 70/20 NiCr 625 NIBAS 625
Page 19
Page 20
Page 15 Heat resistant steels such as 1.4762, 1.4828, 1.4841 AISI 314, AISI 310, AISI 305 FOX FA FOX FFB FOX FFB-A Page 15 Special applications D i s s i m i l a rj o i n ts Cladding Armour plates FOX A 7 FOX A 7 CN FOX A 7-A FOX CN 19/9 M FOX CN 23/12-A FOX CN 23/12 Mo-A FOX CN 29/9 FOX CN 29/9-A FOX CN 29/9 SUPRA FOX RDA Page 21 Gouging and bevelling FOX NUT Page 21
Page 18 FA-IG FFB-IG
Page 17 A 7-lG A 7 CN-IG CN 19/9 M-IG CN 23/12-lG A 7-FD CN 23/12-FD CN 23/12 PW-FD CN 23/12 Mo-FD
CN 23/12 MoPW-FD
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SELECTION GUIDE
Mild steels & pipe steels such as S235J2G3, S355J2G3, GE 260 P255G1TH, P285NH S255NL - P355NL1 ASTM: A 381, GR Y 5 0/5 2 , A 573 Gr. 7 0 , A 285 Gr. C , A 106 Gr. B API X52, X60, X70
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN ASTM DIN N FA
ANALYSIS OF ALL WELD M E TAL (TYPICAL VALUES %)
MECHANICAL P R O P E RTIES OF ALL WELD METAL (TYPICAL VALUES)
WELDING PA R A M E T E R S AND SIZES

WELDING TYPE OF POSITION C U R R E N T m m AMPERAGE A
A P P R O VALS
CHARACTERISTICS A N D APPLICATIONS
C O ATED ELECTRODES FOR MILD STEELS
S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210, L360NB, L290MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, L210-L360NB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr. 3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB-L360MB, S235JRS1-S235J4S ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P295GH, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L385N, L210MB-L385MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2, S255N-S355N ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P295GH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S275JR, S235J2G3-S355J2G3, P235GH, P265GH, P255NH, P235T1, P355T1, P235T2-P355T2, P235G1TH, P255G1TH, L210-L360NB, L290MB, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C
FOX ETI E E E E 420 RR 12 6013 4322 RR 6 432/2 RR 22
C 0.07 S i 0 . 4 Mn 0 . 5
Re Rm A5 Av
460 N/mm2 520 N/mm2 26 % 6 5J
1 . 5 2 2 . 5 3 . 2 4 5
4 0 - 160 4 5 - 180 6 0 - 110 90 - 140 110 - 190 170 - 240
T V-D T VA , F I ,L R , ABS, BV, D N V, GL, CL, U D T,LTSS, INSPECTA , SEPROS
Heavy rutile coated electrode giving fine performance in all positions except vertical down. Extremely smooth beads, easy slag removal; suitable for AC/DC and small transformers.
FOX KE E E E 6 E 38 0 RC 11 6013 4332 RR (C) 433/2 RR 12
C 0.06 S i 0 . 3 Mn 0 . 5
Re Rm A5 Av
430 N/mm2 490N/mm2 26 % 7 5J
2 2 . 5 3 . 2 4
4 5 - 180 60 - 100 90 - 130 110 - 170
LR, UDT, SEPROS
Heavy rutile coated conta c t electrode engineered for fine performance in all positions including vertical down. Excellent striking and restriking characteristics, sound penetration, flat beads; popular with general fabricators. Medium thick rutile coated electrode designed to operate in all welding positions without the need to change current settings. Very stable arc, good gap bridging ability, popular in shipbuilding.
FOX MSU E E E E 38 0 RC 11 6013 4322R (C) 3 432/2 R 12
C 0.05 S i 0 . 3 Mn 0 . 4
Re Rm A5 Av
430N/mm2 490N/mm2 26 % 7 5J
2 2 . 5 3 . 2 4
4 0 - 160 70 - 100 90 - 130 140 - 180
T V-D, , DB, BB, B V, DNV, GL, LR, ABS, CL, RMR, SEPROS
FOX OHV E E E E 38 0 RC 11 6013 4322 R (C) 3 432/2 R 12
C 0.06 S i 0 . 4 Mn 0 . 6
Re Rm A5 Av
460 N/mm2 520 N/mm2 25 % 7 5J
2 2 . 5 3 . 2 4 5
4 5 - 180 60 - 100 90 - 130 110 - 170 170 - 240
T V-D, , T VA , FI, BB, DB, DNV, LR, UDT, LTSS, INSPECTA , ABS, RMR, SEPROS
Medium thick rutile coated electrode. Most popular E 6013 type. All welding positions, AC/DC, also for small transformers, very good operating characteristics, flexible coating, good for tack welding, suitable for galvanized components .
FOX SPE E E E E
C 0.08 S i 0 . 2 38 2 RB 12 Mn 0 . 5 6013 (mod.) 4343 RR (B) 7 434/3 RR 22
Re Rm A5 Av
420 N/mm2 500 N/mm2 28 % 9 0J
2 2 . 5 3 . 2 4 5
4 5 - 175 60 - 100 90 - 140 110 - 190 170 - 250
T V-D, , T VA , BB, DB, B V, DNV, GL, LR, U D T,LTSS, ABS, RMR, CL, SEPROS
Heavy rutile basic coated electrode o ffering fine performance in all positions except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to - 20 C. Heavy rutile basic coated electrode o ffering fine performance in all positions except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to - 20 C. Exceeds the FOX SPE electrode in tensile strength due to the increased Mn-content of the deposit. Heavy rutile coated electrode giving fine performance in all positions except vertical down. Soft arc, well shaped beads, excellent restriking characteristics, easy slag removal.
FOX SPEM E E E E
C 0.08 S i 0 . 2 38 2 RB 12 Mn 0 . 6 6013 (mod.) 5133 RR (B) 8 513/3 RR 22
Re Rm A5 Av
450 N/mm2 540 N/mm2 27 % 7 0J
2 2 . 5 3 . 2 4 5
5 0 - 170 7 0 - 190 110 - 140 140 - 190 200 - 250
T V-D, , T V-A, BB, DB, BV, D N V, G L , LR, ABS, CL, SEPROS,
FOX SUS E E E E 42 0 RR 12 6013 4332 RR 6 433/2 RR 22
C 0.07 S i 0 . 5 Mn 0 . 6
Re Rm A5 Av
430 N/mm2 510 N/mm2 27 % 7 5J
2 2 . 5 3 . 2 4 5
6 0 - 180 80 - 100 120 - 150 160 - 200 220 - 250
T V-D, , DB, GL, B V, DNV, LR, ABS, CL, SEPROS
FOX UNA E E E E 38 0 RC 11 6013 4332 R (C) 3 433/2 R 12
C 0.06 S i 0 . 3 Mn 0 . 5
Re Rm A5 Av
420 N/mm2 490 N/mm2 27 % 7 5J
2 2 . 5 3 . 2 4
4 5 - 180 60 - 100 90 - 130 110 - 170
T V-D, , BB, DB, U D T, SEPROS
Medium coated all-position rutile electrode especially recommended for fillet welding in vertical-down position. W elding jobs up to 6 mm can be carried out in one run only.
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM N FA

S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, S255N, P295GH, S235JRS1-S235J2S1, S235JRS2-S235J2S2 ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C S235JR-E295, S235J2G3-S355J2G3, C22, C35, P235T1-P275T1, P235T2, P275T2, L210-L320, L290MB-L32MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, S255NL-S355NL, GE200-GE240 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.F,A 519 Gr. 1020 A 537 Gr. C 11 , A 573 Gr. 6 5 S235JR-E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2, P355T2, L210-L360NB L290MB-L32MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, S255NL-S355NL, GE200-GE260, GE300 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.F,A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D S235J2G3-S355J2G3, S235JR-E295, C22, C35, P235T1-P355T1, P235T2-P355T2, L210-L360NB, L290MB-L360MB, P235G1TH, P255G1TH, P235GH, P265GH, S255N, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, GE200-GE260 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.F,A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 S235JR-E335, S235J2G3-S355J2G3, C22, C35, P235T1-P355T1, P235T2, P355T2, L210-L360NB, L290MB, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S355N, P255NH-P355NH, S255NL-S355NL, GE200-GE260, GE300 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.F,A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 P235GH, P265GH, P295GH, P235T1, P275T1, P235G2TH, P255G1TH, S255N-S420N*, S255NL1-S420NL1, L290NB-L360NB, L290MB-L360MB, L415MB**-L485MB** X 42, X46, X52, X56, X60 * Stress relieved up to S380N / S380NL1 FOX EV PIPE E 42 4 B 12 H5 E 7016-1 H4 R E 51 44 B 10 E 51 4/4 B 110 21 H FOX EV 50-W E 42 4 B 12 H5 E 7016-1 H4 R E 5155 B 10 E 515 / 5 B 26 H FOX EV 50-A E 42 3 B 12 H10 E 7016 E 5143 B 10 E 514 / 3 B 110 23 H FOX EV 50 E 42 5 B 42 H5 E 7018-1 H4R E 5155 B 10 E 515 / 5 B 110 20 BH FOX HL 180 Ti E 38 0 RR 74 E 7024
E 43 32 RR 11 180 E 433/2 RR 180 42

A P P R O VALS
FOX EV 47 E 38 4 B 42 H5 E 7016-1 H4R E 4355 B 10 E 435 / 5 B 110 20 BH
C 0.06 S i 0 . 5 Mn 0 . 7
Re Rm A5 Av
460 N/mm2 530 N/mm2 27 % 190 J 90 J...- 40 C
2 . 5 3 . 2 4 5
8 0 - 110 100 - 140 130 - 180 180 - 230
T V-D, , T V-A, RINA, BB, DB, ABS, DNV, LR, GL, BV, RMR, UDT, LTSS, VUZ, SEPROS,
Basic coated electrode for making high quality welds (about 110 % meta lr e c o v e r y )i na l lp o s i t i o n s except vertical down. Deposit e x h i b i ts unique ductility and crack resistance. Low hydrogen content (HD 5 ml/100 g). S u i ta b l ef o r rigid weldments and heavy cross sections.
C 0.07 S i 0 . 5 Mn 1 . 1
Re Rm A5 Av
490 N/mm2 560 N/mm2 27 % 190 J 100 J - 50 C
2 2 . 5 3 . 2 4 5 6
5 0 - 170 8 0 - 110 100 - 140 130 - 180 180 - 230 240 - 290
T V-D, , T VA , RINA, INSPECTA , FI, BB, DB, ABS, D N V, L R , GL, CL, RMR, BV, U D T,LTSS, SEPROS, ITI
Basic coated electrode engineered f o r high quality welds (about 110 % meta lr e c o v e r y )i na l l positions except vertical down. Also s u i table for the welding of low purity higher carbon steel. Excellent impact strengths at low temperature. Outs tanding positional welding characteristics. Low hydrogen content (HD 5 ml/100 g). The electrode coating is resistant to moisture absorption. CTOD tested at - 10 C. Most popular E 7018-1 electrode. Rutile basic double coated electrode for positional welding on DC+ and AC. E x c e l l e n tf o r root passes and fillet welds due to f a s t travel speeds. HD 10 ml/100 g.
C 0.05 S i 0 . 6 Mn 1 . 0
Re Rm A5 Av
440 N/mm2 550 N/mm2 28 % 180 J 4 7J . . .-3 0 C
2 . 5 3 . 2 4 5
6 0 - 190 100 - 150 140 - 190 190 - 250
T VD , , DB, SEPROS
C 0.07 S i 0 . 5 Mn 1 . 1
Re Rm A5 Av
460 N/mm2 560 N/mm2 28 % 200 J 120 J... - 40 C
2 . 5 3 . 2 4 5
5 5 - 185 80 - 140 110 - 180 180 - 230
T VD , CL, GL, FI, U D T,LTSS, INSPECTA , SEPROS, PDO
Basic coated electrode. Designed for root pass welding on DC negative polarity as well as for welding of pipes on DC+ or AC. HD 5 ml/100 g. FOX EV 50-W shows outs tanding welding characteristics and good impact properties down to - 46 C. Its t h i n flux coating allows excellent manipulation and accessibility.
C S i Mn N i
0.06 0 . 6 0 . 9 0.17
Re Rm A5 Av
470 N/mm2 560 N/mm2 29 % 170 J 6 0J. . .-4 0 C
2 . 5 3 . 2 4
3 0 - 185 60 - 140 110 - 180
T VD , CL, LTSS, VNIIST, SEPROS, INSPECTA , UTD
Special coated electrode for vertical up welding of root passes on DC negative polarity. Offers outs tanding operating characteristics, good mechanical properties, low hydrogen content. ( 5 ml/100 g) and is ready for use d u et oi ts packaging in hermetically sealed tins.
* * o n l yf o rr o o t passes subsequent passes with B HLER FOX CEL 90 or B HLER FOX BVD 90 ASTM e. g. A 53 Grade A-B, A106 Grade A-C, A179, A192, A210 Grade A-1
C O ATED ELECTRODES FOR MILD STEELS
C 0.07 S i 0 . 5 Mn 0 . 8
Re Rm A5 Av
440 N/mm2 510 N/mm2 27 % 85 J
3 . 2 4 5
120 - 180 160 - 230 200 - 330
T VA , FI, DNV, ABS, LR, GL, RMR, BB, U D T, RINA, INSPECTA , SEPROS,
Rutile/iron powder electrode y i e l d i n g 180 % metal recovery. Very long weldable length. Self detaching slag, smooth welds free of undercuts. Excellent striking characteristics, s u i ta b l ef o r contact welding. Preferable for long f i l l e tw e l d s .
ARGON S 1-S 3 MIXTURE GAS
ARGON
C O2
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM

S235J2G3-S355J2G3, P235G1TH P255G1TH, L210, L290MB, P235GH, P265GH, P295GH, P310GH, P255NH, S255N-S355N, P255NH-P355NH, S235JRS1-S235J4S, S355G1SS355G3S, GE200-GE260 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D S235J2G3-S355J2G3, E360, P235T1-P355T1, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S385N, P255NH-P420NH, GE200-GE260 ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D EMK 6
W 42 5 W3Si 1
AV E R A G E MECHANICAL ANALYSIS P R O P E RTIES OF OF WIRE % ALL WELD METAL (TYPICAL VALUES)
FORM OF SUPPLY RODS 1000 m m m m SPOOLS m m
WELDING PROCESS TIG MAG
A P P R O VALS
EML 5 W 46 4 W2Si ER 70 S-3 WSG 1
SOLID WIRES, MAG & TIG FOR MILD STEELS
C 0.10 S i 0 . 6 Mn 1 . 2
Re Rm A5 Av
500 N/mm2 600 N/mm2 26 % 220 J 4 7J . . .-4 0 C
1 . 6 2 . 0 2 . 4 3 . 0
T V-D, , T VA , DB, CL, U D T, St a t o i l , VUZ, ITI, SEPROS
TIG welding rod for high requirements of weld meta l impact strength down to - 40 C. Also for components subjected t o galvanising a ft e rw e l d i n g . Very popular rod for high integrity welds.
C 0.10 S i 0 . 9 Mn 1 . 4
ER 70 S-6 WSG 2
Re Rm A5 Av
1 . 6 430 N/mm2 540 N/mm2 2 . 0 27% 2 . 4 160J 7 0J. . .-4 0 C 440 N/mm2 530 N/mm2 30 % 160 J 8 0J. . .-4 0 C 460 N/mm2 580 N/mm2 29 % 110 J 470 N/mm2 600 N/mm2 26 % 120 J 5 0J. . .-4 0 C 460 N/mm2 580 N/mm2 29 % 11 0J 5 0J. . .-4 0 C 0 . 8 1 . 0 1 . 2
T VD , T VA , U D T,LTSS, SEPROS
G 38 4 M (C) G3 Si 1 ER 70 S-6 SG 2
Re Rm A5 Av
0 . 8 1 . 0 1 . 2 1 . 6
Re Rm A5 Av S235J2G3-S355J2G3, E360, P235T1-P355T1, P235G1TH, P255G1TH, P235GH, P265GH, P295GH, P310GH, P255NH, S235JRS1-S235J4S, S355G1S-S355G3S, S255N-S460N, P255NH-P460NH, GE200-GE260 ASTM e. g. A 285 Gr.A. B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D EMK 8 G 46 4 M (C) G4Si1 ER 70 S-6 SG 3 C 0.10 S i 1 . 0 Mn 1 . 7 Re Rm A5 Av
T V-D, , T V-A, DB, BB, CWB GL, LR, FI, ABS, DNV, U D T,LTSS, SEPROS
S o l i dw i r ef o r TIG and MAG welding. The MAG wire is designed for semi automatic and robotic welding with maximum feeding rates o f 30 metres per minute ensuring high productivity from a top quality product.
T V-D, , D N V, G L , LR, DB, BB, U D T,F I , ABS, SEPROS
Solid wire for MAG welding. Provides unique welding and feeding characteristics s i m i l a rt o B hler EMK 6, but should be used where higher strengths are demanded.
Re Rm A5 Av
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN ASTM

S235JR-S335JR, S235J2G3-S335J2G3, P235T1-P335T1, P235T2-P355T2, P235GH, P265GH, S255N, P295GH, P310GH, S235JRS1-S235J4S, S255N-S380N ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D Wi r e EMS 2 Flux BB 24 S2 EM 12 K S A FB 1 65 DC H5 S 38 4 FB S 2 F7A4-EM 12 K
FORM OF SUPPLY
A P P R O VALS
SEE PAGE 23 mm
SUBMERGED ARC WELDING OF MILD STEELS
C 0.07 S i 0.25 Mn 1.05
Re Rm A5 Av
440 N/mm2 510 N/mm2 33 % 185 J 140 J -40 C
2 . 0 2 . 5 3 . 0 3 . 2 4 . 0
T VD ,I T I , UDT
S AW wire/flux combinations. BB24 i saf l u o r i d e b a s i c , agglomerated flux. Its meta l l u r g i c a l behaviour is neutral, designed t o produce consistently good mechanical properties with high impact values at low test temperatures. Smooth beads with good wetting characteristic as well as easy slag removal and low hydrogen content ( 5 ml/100 g) are appreciated by all users. Density ~ 1,0 kg/dm3 Basicity 2,6
Wi r e EMS 2 Flux BF 16 S2 EM 12 K SF MS 1 78 AC S 38 0 MS S 2 F6A2-EM 12 K
C 0.04 S i 0 . 5 Mn 1 . 4
Re Rm A5 Av
460 N/mm2 500 N/mm2 21 % 65 J 50 J 0 C
2 . 0 2 . 5 3 . 0 3 . 2 4 . 0
BF 16 is a fused acid Si and Mn a l l o y i n gf l u xw i t h high current carrying capa c i t y o n both AC and DC. Wi r e Density ~ 1,5 kg/dm3 KTA 1408.1 B a s i c i t y0 , 7 . T VD , T VA In combination with the wire EMS 2 , BB, DB, i tg i v e s fine performance i n SEPROS universal applications f o rm i l d steel constructural work of thinner walled ( 20 mm) components . BF 16 is very homogeneous and n o t susceptible to moisture.
T VA , UDT

S235-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S380N, P235GH, P265GH, S255N, P295GH, S235G2T, S255GT, S355GT, L210-L360NB, X 42-X 60, P235G1TH, P255G1TH ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D HL 50-FD

WELDING TYPE OF POSITION C U R R E N T m m SHIELDING GAS
A P P R O VALS
S235-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S380N, P235GH, P265GH, S255N, P295GH, S235G2T, S255GT, S355GT, L210-L360NB, X 42-X 60, P235G1TH, P255G1TH ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D
HL 52-FD T 42 5 Z MM 2 H5 E 70 C-GM H4
C S i Mn N i
0.05 0 . 5 1 . 4 0 . 9
Re Rm A5 Av
475 N/mm2 540 N/mm2 27 % 180 J 6 0J . . .-5 0 C
1 . 2 1 . 6
T V-D, , Argon D N V, L R , + 15-25% CO2 FI, DB, CL, U D T, G L , BB SEPROS
Metal cored welding wire for single and multipass welding providing a ductile weld metal with < 1 % Ni for good CVN toughness down to -5 0 C . Developed for applications involving thick plates, high restraint and/or low-temperature toughness requirements ,a si n o ffshore construction and heavy machinery fabrication. HD 5 ml/100 g. Primarily used for m u l t i l a y e rb u t ta n df i l l e tw e l d si nt h e downhand and horizonta l / v e r t i c a l positions. All-position rutile flux cored wire f o r 100 % CO2 and Ar/CO2 gas. This wire offers complete welder appeal welders like. I to p e r a t e si n t h e spray arc transfer without any spatter formation, provides an easy slag removal, smooth beads with good side plate wetting, can be welded in any position with the same parameters ( 1,2 mm/230 A) and is very easy t o operate. In addition vertical up welding with 230 amps ensures a very high productivity and considerable time and cost savings.
S235-S355J2G3, GE200, GE240, GE260, S235JRS1-S235J4S, AH, DH, EH, S255N-S355N, P235GH, P265GH, S255N, P295GH, S235G2T, S255GT, S355GT, L210-L360NB, X 42-X 60, P235G1TH, P255G1TH ASTM e. g. A 285 Gr.A, B a. C A 414 Gr.E , A 519 Gr. 1020 A 537 Gr. C 1 . 1 , A 573 Gr. 6 5 A 516 Gr. 7 0 , A 662 Gr. B A 572 Gr. 5 0 , A 633 Gr. D
Ti 52-FD T 42 2 PC 1 H5 T 46 2 PM 1 H10 E 71-T 1
C 0.06 S i 0 . 5 Mn 1 . 2
Re 460 N/mm2 R m 550 N/mm2 A5 26 % Av 54 J...- 20 C (80% Ar/20% CO2) Re 420 N/mm2 R m 550 N/mm2 A5 22 % Av 5 4J . . .-2 0 C (100 % CO2)
1 . 2 1 . 6
Argon + 15-25% C O2 o r 100 % C O2
T V-D, , T V-A, BB, D N V,ABS, LR, DB, GL, UDT, CL, BV, RINA, SEPROS
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM

Mild steels with relevant strength properties ASTM e. g. A 106 Gr.A a .B , A 572 Gr. 5 0 A 283 Gr. D , A 252 Gr.3 A 285 Gr.A, B a. C BW XII OI I I R 60-G GI I I
AV E R A G E MECHANICAL ANALYSIS P R O P E RTIES OF WIRE % OF ALL W E L D M E TAL (TYPICAL VALUES)
FORM OF SUPPLY
A P P R O VALS
RODS 1000 m m m m
GAS WELDING RODS FOR MILD STEELS
C S i Mn N i
0.08 0 . 1 1 . 1 0 . 4
Re Rm A5 Av
255 N/mm2 410 N/mm2 14 % 47 J
2 . 0 2 . 5 3 . 0 3 . 2 4 . 0
T VD , BB, DB, U D T, SEPROS
Gas welding rod, nickel alloyed. Easy to operate due to very easy weld pool and slag control and good gap bridging ability. W eld pools are not susceptible to overheating when welding with a too hot flame.
FLUX AND METAL CORED WELDING WIRES FOR MILD STEELS
C 0.07 S i 0 . 7 T 46 4 MM 2 H5 Mn 1 . 5 E 70 C-6M H4
Re 490 N/mm2 R m 610 N/mm2 A5 27 % Av 130 J 9 0J . . .-4 0 C
1 . 2 1 . 6
T V-D, , Argon T VA , + 15-25% CO2 GL, DNV, DB, FI, LR, UDT, CL, BB, SEPROS
Metal cored high efficiency welding wire for automatic and semi-automatic joint welding of mild and finegrained constructional steels. Deposition rates of up to 8 kg/h. Induces steady spray arc droplet t r a n s f e rw i t h minimum spa t t e r formation. Very little oxide formation permits the welding of several l a y e r s without the need for interlayer cleaning. HD 5 ml/100 g. I d e a lf o rf i l l e t welds. Provides 20 % better productivity than MAG solid wire welding.
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM/API N FA
MECHANICAL P R O P E RTIES OF ALL W E L D M E TAL (TYPICAL VALUES)

A P P R O VALS
C O ATED ELECTRODES FOR PIPELINE WELDING
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2-P355T2, L210NB - L415NB, L290MB - L415MB, P235G1TH, P255G1TH Root pass up to L555NB, L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, as well as root runs for higher strength pipeline steels
FOX CEL E E E E 38 3 C 21 6010 43 54 C 4 43 5/4 C 50
C 0.12 S i 0.14 Mn 0 . 5
Re Rm A5 Av
450 N/mm2 520 N/mm2 26 % 110 J 45 J - 40 C
**
2 . 5 3 . 2 4 5
5 0 - 190 80 - 130 120 - 180 160 - 210
T VD , T V-A, DNV, FI, CL, UDT, St atoil, PDO, VNIIST INSPECTA , SEPROS
B HLER FOX CEL i sac e l l u l o s e coated all positional pipe welding electrode designed especially f o r vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity.A sw e l la si ts excellent welding and gap bridging characteristics FOX CEL offers a weld deposit with outs tanding impact strength values and thus offers t h e b e n e f i to fs t i l lm o r es a f e t yi nf i e l d welding of pipelines. For vertical up welding of root passes on DC positive polarity we recommend the use of B H L E R F O X C E L S .
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB, L290MBL415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH Root pass up to L480MB API Spec. 5 L: Grade A, B, X 42, X 46, X 52, X 56, X 60, Root pass up to X 70 L415NB-L485NB, L415MB-L485MB API Spec. 5 L: X 56, X 60, X 65, X 70 * * s u i ta b l ef o r r o o t passes
FOX CEL 75 E 42 3 C 25 E 7010-P1
C 0.14 S i 0.14 Mn 0 . 7
Re Rm A5 Av
480 N/mm2 550 N/mm2 23 % 100 J 45 J - 40 C
**
3 . 2 4 5
80 - 130 120 - 180 160 - 210
FOX CEL 85
C S i E 464 1 Ni C 25 Mn E 8010-P1 N i E51 4/2 C 50 FOX CEL 90 C S i E 503 1 Ni C 25 Mn E 9010-G N i
0.14 0 . 1 0 . 7 0 . 6
Re Rm A5 Av
490 N/mm2 570 N/mm2 23 % 110 J 70 J - 40 C 610 N/mm2 650 N/mm2 21 % 100 J 40J - 40 C
**
3 . 2 4 5
80 - 130 120 - 180 160 - 210
L450MB, L485MB, L555MB API Spec. 5 L: X 65, X 70, X 80
0.17 0.15 0 . 9 0 . 8
Re Rm A5 Av
4 5
120 - 180 160 - 210
Cellulose coated electrodes for vertical down welding o f higher strength pipe steels. Especially recommended for hot passes, filler and cap layers. B hler FOX CEL 75, FOX CEL 85 as well as FOX CEL 90 are designed to meet individual yield and t e n s i l es t r e n g t ho ft h ed i fferent high strength pipe steels. T VD , Consistently high quality product T VA ,,F I , as well as outs tanding low U D T,ABS, CL, temperature toughness values INSPECTA , together with superior operating SEPROS, characteristics ensure that the GdF, high demands in pipeline welding are satisfied. T VD , B hler cellulose coated electroT VA , des are amongst the most popuCL, St a t o i l , lar products worldwide for pipeliINSPECTA , ne welding. U D T, GdF, SEPROS, VNIIST, T VA , FI, CL, UDT, SEPROS
S235J2G3-S355J2G3, L290NBL450NB, L290MB-L450MB, P235GHP295GH API Spec. 5 L: A, B, X 42, X46, X 52, X 56, X 60, X 65
FOX BVD 85
C S i E 465 1 Ni B 4 5 H5 Mn E 8018-G N i E 51 5/5 B 120 50 BH
0.04 0 . 4 0 . 9 0 . 9
Re Rm A5 Av
510 N/mm2 560 N/mm2 27 % 170 J 85 J - 40 C
3 . 2 4 4 . 5
110 - 160 180 - 210 200 - 240
T VD , CL, UDT, SEPROS, INSPECTA , GdF
Basic coated electrode for vertical down welding of filler and cover passes. The weld deposit shows a n ideal combination of high strength and cryogenic toughness down to - 4 0 C . Special design and development work has enabled this electrode to provide exceptional striking characteristics and the avoidance of sta r t porosity on cover (cap) passes. Due to this and the good welding characteristics t h i s special basic electrode off e r s easy handling even under field conditions.(HD 5 ml/100 g). The deposition rate is 80 - 100 % higher than vertical up welding. Basic coated low hydrogen electrode (HD 5 ml/100 g), Ni-alloyed, excellent operating characteristics in all positions, particularly high toughness properties down to - 60 C. Metal recovery about 115 %.
E295, E335, S355J2G3, C35-C45, L210-L360NB, L210MB-L360MB, P310GH, S380N-S460N, P380NH-P460NH, S380NL-S460NL, S380NL1-S460NL2, GE260-GE300 ASTM e. g. A 283 GRD, A 572 Gr. 6 5 A 516 Gr. 7 0 , A 442 Gr. 6 0 A 656 Gr. 5 0 , A 537 Gr.1 , A 442 Gr. 5 5 S355J2G3, E295-E360, C35-C60, S315N-S500N, P315NH-P500NH, GE200-GE340, Rail steels up to R0800 - 785 N/mm2 A517 Gr,A, B, C, E, F, H ,J ,M ,P A225 Gr. C Quenched and tempered high strength e n s i l es t r e n g t h . s t e e l su p to 740 N/mm2, t Quenched and tempered steels up to 880 N/mm2. N-AXTRA 56, 63, 70, USS-T 1 ASTM e. g. A 514, Gr.F 12Ni14, 14Ni6, 13MnNi6-3, G12Ni14, S255N-S460N, S255NH-S460NH, S255NL-S460NL, S255NL1-S460NL1 Special low temperature ship plates. ASTM e. g. A 333, Gr. 1 ,G r.3 A 442, Gr. 5 5 ,G r. 6 0 A 334, Gr.3
C S i E 4661 Ni B 42 H5 Mn E 8018-G H4 R N i -
FOX EV 60
0.07 0 . 3 1 . 3 0 . 9
Re Rm A5 Av
550 N/mm2 620 N/mm2 27 % 180 J 11 0J . . .-6 0
2 . 5 3 . 2 4 5
80 - 100 110 - 140 140 - 180 190 - 230
T VD , T V-A, BB, RMR, DNV, U D T,LTSS, St a t o i l , INSPECTA , SEPROS
C O ATED ELECTRODES HIGH STRENGTH, LOW T E M P E R AT U R E
FOX EV 63 E 50 4 B 42 H5 E 8018-G H4 R E Y 50 53 Mn B E Y 502 Mn B 110 20 BH FOX EV 85 E 69 6 Mn 2 Ni Cr Mo B 42 H5 E 11018-G H4 R E Y 69 76 Mn 2 Ni Cr Mo B FOX 2,5 Ni E 46 8 2 Ni B 42 H5 E 8018-C 1 H4R E Y 46 99 2 Ni B EF 602 Ni B 110 20 BH
C 0.06 S i 0 . 7 Mn 1 . 7
Re Rm A5 Av
580 N/mm2 630 N/mm2 26 % 170 J 90 J...- 40 C
2 . 5 3 . 2 4 5
80 - 100 100 - 140 140 - 180 190 - 230
T V-D, , T VA , BB, DB, RMR, UDT, INSPECTA , SEPROS
Basic coated low hydrogen electrode with increased Mn content for un- and low alloyed steels of higher strength. The weld metal is very ductile and cracking r e s i s tant. HD 5 ml/100 g. Metal recovery about 115 %. Basic coated low hydrogen electrode for positional welding of high strength steels with minimum yield strength of 690 N/mm2 (100 ksi) and reliable CVN toughness down to - 60 C. HD 5 ml/100 g. Basic coated low hydrogen electrode conta i n i n g 2,5 % Ni for low temperature service down t o-8 0 C . B hler Fox 2,5 Ni is an excellent electrode for welding 3,5 % Nickel s t e e l s . HD 5 ml/100 g.
C S i Mn Cr Mo N i
0.05 0 . 4 1 . 5 0 . 4 0 . 5 2 . 0
Re Rm A5 Av
780 N/mm2 840 N/mm2 20 % 110 J 60 J...- 60 C
2 . 5 3 . 2 4 5
70 - 100 100 - 140 140 - 180 190 - 230
T V-D, DB, BB, ABS, U D T, SEPROS
C S i Mn N i
0.04 0 . 3 0 . 8 2 . 4
Re Rm A5 Av C
490 N/mm2 570 N/mm2 30 % 180 J 11 0J . . .-8 0
2 . 5 3 . 2 4 5
70 - 100 110 - 140 140 - 180 190 - 230
T V-D, , BB, DB, ABS, BV, D N V, GL, LR, CL, WIWEB, U D T, St a t o i l , SEPROS
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM N FA

S355J2G3, E295, P255G1TH, L320L415NB, 16Mo3, L320MB -L415MB, 16Mo3, S255N, P295GH, P310GH, P255-P355N, P255NH-P355NH ASTM e. g. A 335, Gr. P 1 , A161-94 Gr.T1 A161-94 Gr.T1 FOX DMO Ti

A P P R O VALS
S355J2G3, E295, E335, P255G1TH, 16Mo3, L320-L415NB, L320MB-L415MB, S255N, 16Mo3, P295GH, P310GH, 15NiCuMoNb5S, 20MnMoNi4-5, 17MnMoV6-4, S255N-S500N, S255NH-S500NH, S255NL-S500NL, GE240-GE300, 22Mo4, GP240GH ASTM e. g. A 335, Gr. P 1 A 217 Gr. WC 1
FOX DMO Kb
C S i E Mo B 42 H5 Mn E 7018-A 1 H4R M o E Mo B 20+ EC Mo B 110 20 BH
0.07 0 . 4 0 . 8 0 . 5
Re Rm A5 Av
550 N/mm2 600 N/mm2 25 % 200 J 32 J - 50 C
2 2 . 5 3 . 2 4 5
5 0 - 170 8 0 - 110 100 - 140 130 - 180 190 - 230
T V-D, , T VA ,F I , BB, DB, ABS, DNV, GL, CL, RMR, St a t o i l , LTSS, U D T, KTA 1408.1, I T I , INSPECTA , Kotlanadzor, SEPROS, VUZ T V-D, , T V-A, BB, DB, UDT, D N V, G L , ABS, CL
Basic coated low hydrogen electrode for 0,5 % Mo alloyed boiler and tube steels up to 530 C service temperature. F o r high quality welds of long term stressed components with reliable mechanical properties under high and low temperature conditions. HD 5 ml/100 g. Low temperature toughness proven down to - 50 C.
13CrMo4-5, 15CrMo5, 16CrMoV4 ASTM e. g. A 193, Gr. B 7 A 335, Gr. P 11 A 335, Gr. P 12
FOX DCMS Ti ECrMo 1 R 12 E 8013-G E CrMo 1 R 22 EC 1 CrMoR 22
C S i Mn Cr Mo
0.06 0 . 4 0 . 6 1 . 1 0 . 5
P W H T a 680 C/2 h Re 510 N/mm2 R m 610 N/mm2 A5 2 1 % Av 100 J
2 . 5 3 . 2 4
8 0 - 110 110 - 140 140 - 180
Rutile coated electrode f o r 1 % Cr 0,5 % Mo alloyed boiler plate and tube steels up to 570 C service temperature. Easy to operate. Fully alloyed core wire. Sp e c i f i c a l l y prefered f o r thin walled welds and root pass welding in all positions and first class X-ray quality. Basic coated low hydrogen electrode f o r 1 % Cr 0,5 % Mo alloyed boiler and tube steels up to 570 C service temerature. For high quality welds, suitable for Step-Cooling treatments ,f u l l y alloyed core wire which will provide reliable creep rupture properties for the whole service life of a boiler plant. HD 5 ml/100 g. Basic coated electrode f o r 4 % Cr 1 % Mo alloyed boiler 2 1/ and tube steels up to 600 C service temperature. For high quality welds suitable f o r Step-Cooling treatments ,f u l l y alloyed core wire which will provide reliable creep rupture properties for the whole service l i f eo fab o i l e rp l a n t . HD 5 ml/100 g.
13CrMo4-5, 15CrMo5, 16CrMoV4, FOX DCMS Kb G17CrMo5-5, 22Mo4, G22CrMo5-4 E CrMo Furthermore: 1 B 42 H5 St e e l sr e s i s tant to caustic cracking, quenched and tempered steels up to 780 E 8018-B 2 H49 E Cr Mo 1 B 20+ N/mm2 tensile strength, EC 1 CrMo case hardening and nitriding steels. B 20 BH ASTM e. g. A 335 Gr. P 11 A 335 Gr. P 12 A 193 Gr. B 7 10CrMo9-10, 10CrSiMoV7, FOX CM 2 Kb Cast steels: (G-18CrMo910), (W. N r. 1.7379). E CrMo 2 Heat treata b l es t e e l ss i m i l a rt oa l l o y B 42 H5 steels up to 980 N/mm2 tensile strength. E 9018-B 3 H4R Case hardening and nitriding steels: simi- E CrMo 2 B 20+ EC 2 CrMo l a rt y p e s . B 110 20 BH ASTM e. g. A 335, Gr. P 2 2 , A 217 Gr. WC 9
C S i Mn C r Mo
0.07 0 . 4 0 . 8 1 . 1 0 . 5
P W H T a 680 C/2h Re 530 N/mm2 R m 630 N/mm2 A5 23 % Av 160 J
2 . 5 3 . 2 4 5
8 0 - 110 100 - 140 130 - 180 180 - 220
T V-D, , T V-A, BB, FI, DB, DNV, GL, CL, LTSS, U D T,ABS, ITI, INSPECTA , SEPROS
C S i Mn Cr Mo
0.07 0 . 3 0 . 8 2 . 3 1 . 0
2 . 5 3 . 2 4 5
8 0 - 110 100 - 140 130 - 180 180 - 230
T V-D, , T VA ,F I , DB, DNV, G L , CL, UDT, ABS, BB, INSPECTA , SEPROS
X12CrMo9-1 (W. N r. 1.7386) X10CrMoVNb9-1 (W. N r. 1.4903) ASTM e. g. A 335 Gr. P 91 A 213 Gr.T 91 A 199 Gr.T91
FOX C9 MV
C S i E CrMo 9 1 B 42 H5 Mn E 9015-B9 Cr Mo N i V Nb FOX 20 MVW E CrMoWV 12 B 4 2 H5 E CrMoWV 12 B 20+
0.09 0 . 3 0 . 5 9 . 0 0 . 9 0 . 9 0 . 2 0.05
2 . 5 3 . 2 4 5
6 0 - 180 90 - 120 110 - 140 150 - 180
T V-D, CL U D T, SEPROS
X20CrMoV12-1 (W. N r. 1.4922) X20CrMoWV12-1 (W. N r. 1.4935) X22CrMoV12-1 ( W. N r. 1.4923) X20CrMoVNb12-1 ( Turbotherm 20 MVNb) G-X22CrMoV12-1 (W. N r. 1.4931) ASTM e. g.
C 0.18 S i 0 . 3 Mn 0 . 6 C r 11 . 0 Mo 1 . 0 V 0 . 3 W 0 . 5 N i 0 . 6 0.04 0 . 3 1 . 3 19.0 10.3
2 . 5 3 . 2 4 5
6 0 - 180 90 - 120 110 - 140 150 - 180
Basic coated electrodes. For creep resisting, heat treatable 9 and 12 % Cr steels in turbine and boiler construction as well as in the chemical industry. Service temperatures up to 650 C. High creep rupture strength and very good toughness under long T V-D, , CL, term stress. Low hydrogen content (< 5 ml/100 g). T V-A, DB, Both B hler FOX C9 MV LTSS, UDT, and FOX 20 MVW have a f u l l y INSPECTA , alloyed core wire. KTA 1408.1, SEPROS
X6CrNi18-11 (W. N r. 1.4948) AISI 304H AISI 321H AISI 347H
FOX CN 18/11
C S i E 19 9 B 4 2 H5 M n E 308-15 Cr E 19 9 B 20+ N i -
Re Rm A5 Av
420 N/mm2 580 N/mm2 40 % 85 J
2 . 5 3 . 2 4
5 0 - 180 80 - 100 110 - 140
T VD , T VA , KTA 1408.1, U D T,LTSS, CL, SEPROS
Basic coated fully alloyed core wire electrode w i t h controlled ferrite content (3-8 FN) of the weld meta l . For elevated temperature service up to 700 C; in case of wet corrosion up to 300 C. If there is a requirement according to AW S E 308 H we recommend our similar electrode B hler FOX E 308 H.
C O ATED ELECTRODES HIGH T E M P E R ATURE, CREEP RESISTANT
C S i E Mo R 12 Mn E 7013-G (mod) M o E Mo R 22 EC Mo R 22
0.06 0 . 3 0 . 6 0 . 5
Re Rm A5 Av
500 N/mm2 570 N/mm2 23 % 90 J
2 2 . 5 3 . 2 4
6 0 - 180 8 0 - 110 110 - 140 140 - 180
T V-D, , T V-A, CL, D N V, BV,DB, U D T, St a t o i l , RMR, BB, SEPROS
Rutile coated electrode for 0,5 % Mo alloyed boiler and tube steels up to 530 C service temperature. It offers excellent striking and restriking characteristics, easy slag removal, smooth beads, AC/DC weldability and produces first class X-ray quality welds in all positions.
15-25 % CO2
ARGON S 1-S 3 ARGON +
ARGON
SOLID WIRES, MAG & TIG HIGH STRENGTH, LOW T E M P E R AT U R E
NiCu 1-IG C W eather resistant constructional steels: S i S235JRW , S235J2G3 Cu, S355J2G3 Cu, G 42 4 M (C) G 0 Mn Base metals such as Corten A , ER 80 S-G N i Patinax 37, Alcodur 50, Koralpin 52 Cu Pipe and fine grained steels such as S460N-S500N, S460NL-S500NL, S500NC-S550NC, Quenched and tempered fine grained steels S550GD-S690GD, N-A-XTRA 56-70, BHV 70, PAS 700, HSM 700, 20MnMoNi5-5 A225 Gr. C , A633 Gr.E , A572 Gr. 6 5 High strength fine grained steels such as S690Q, L690M, N-A-XTRA 7 0 , USS-T1, BH 70 V, HY 100 with a minimum yield strength of 690 N/mm2 or 100 ksi ASTM e. g. A514 Grade F NiMo 1-IG G 55 6 M Mn3Ni1Mo G 55 4 C Mn3Ni1Mo ER 90 S-G C S i Mn N i Mo
0 . 1 0 . 5 1 . 1 0 . 9 0 . 4 0.08 0 . 6 1 . 8 0 , 9 0 . 3
Re Rm A5 Av Re Rm A5 Av
500 N/mm2 580 N/mm2 26 % 130 J 620 N/mm2 700 N/mm2 23 % 140 J 110 J - 40 C 47J - 60 C
C O2
AV E R A G E ANALYSIS OF WIRE %
FORM OF SUPPLY WELDING PROCESS A P P R O VALS RODS 1000 m m m m SPOOLS m m TIG MAG
1 . 0 1 . 2
DB, BB, , U D T, SEPROS
Ni Cu-alloyed MAG welding w i r ef o r weather resistant constructional steels providing increased resistance t o atmospheric corrosion. B hler NiMo 1-IG is designed for MAG-welding of medium/high . strength steels (Re 550 N/mm2) I ti sa n optimum solution for dynamically stressed components which require very ductile and tough welding joints even at low temperature service. For MAG-welding of high-strength fine grained steels with a minimum yield strength of 690 N/mm2. As a result of the precise addition on of micro-alloying elements X 70-lG wire yields a weld deposit featuring high ductility and crack r e s i s tance despite its high strength. Good cryogenic notched-bar impact energy down to - 50 C. B hler X 70-IG is very popular with crane fabricators. B hler NiCrMo 2,5-IG is designed for MAG-welding of high-strength o r steels (Re 690 N/mm2)f reliable CVN toughness of the weld metal even after stress relieving.
1 . 0 1 . 2
BB, DB, , SEPROS, U D T, GL
X 70-IG G 69 5 M Mn3 Ni 1 CrMo ER 110 S-G
C S i Mn Cr Mo N i V
0 . 1 0 . 6 1 . 6 0.25 0.25 1 . 3 0 . 1
Re Rm A5 Av
800 N/mm2 900 N/mm2 19 % 190 J 47 J...- 50 C
1 . 0 1 . 2
T V-D, , T V-A, BB, DB, UDT, ABS, BV, L R , G L RMR, D N V, SEPROS
Quenched & tempered fine grained steels with high requirements to low temperature impact strength and minimum yield strength o f 690 N/mm2 or 100 ksi. (N-A-XTRA 65-70) ASTM e. g. A 514, Gr.F High strength fine-grained steels with a minimum yield strength o f 890 N/mm2 or 130 ksi. S890Q, XABO 90, OX 1002 etc.
NiCrMo 2,5-IG
C S i Mn G 69 6 M Cr Mn3 Ni 2,5 CrMo M o ER 110 S-G N i
0.08 0 . 6 1 . 4 0 . 3 0 . 4 2 . 5
Re Rm A5 Av
810 N/mm2 910 N/mm2 18 % 120 J 47 J...- 60 C
1 . 0 1 . 2
DB, ABS, D N V, BV, GL, LR, BB, U D T, , SEPROS
X90-IG
C S i G 89 6 M Mn 4 Mn Ni 2CrMo Cr ER 120 S-G Mo N i
0 . 1 0 . 8 1 . 8 0.35 0 . 6 2.25
Re Rm A5 Av
915 N/mm2 960 N/mm2 20 % 130 J 47 J...- 60 C
1 . 0 1 . 2
T V-D, , T VA , DB, UDT, SEPROS
Construction steels as per S.E.W. B l . 680-70, S235NL2, S255NL2, 3,5 % Ni-steels such as 14Ni6, 12Ni14, X12Ni5, S255NL-S380NL, S255NL1-S380NL1 ASTM e. g. A 333, Gr. 1 ,G r.3 A 442, Gr. 5 5 ,G r. 6 0 A 334, Gr.3
2.5 Ni-IG W 2 Ni 2 (WIG) G 2 Ni 2 (MAG) ER 80 S-Ni 2
C S i Mn N i
0 . 1 0 . 6 1 . 1 2 . 5
Re Rm A5 Av
2 . 0 530 N/mm2 630 N/mm2 2 . 4 26 % 3 . 0 280 J 47 J...- 80 C 510 N/mm2 610 N/mm2 22 % 170 J 47 J...- 80 C 1 . 0 1 . 2
T VD , T VA , GL, CL, U D T, BV, St a t o i l , SEPROS T V-D, T V-A, BB ABS, CL, LR DB, DNV, G L , B V, RMR, U D T, SEPROS
Re Rm A5 Av
For MAG-welding of high-strength fine grained steels with a minimum yield strength of 890 N/mm2. As a result of the precise addition of micro-alloying elements X 90-IG wire yields a weld deposit featuring high ductility and crack resistance despite i ts high strength. Good cryogenic notched-bar impa c t energy down to - 60 C. 2,5 % Ni-alloyed TIG and MAG weld i n gw i r ef o r high quality welds i n the construction of storage tanks and piping systems for cryogenic applications. The weld deposit is n o t e df o ri ts particularly good low temperature and non-ageing properties down t o-8 0 C . N.B. All these solid wires for MAGwelding are noted for their first class feeding and welding characteristics providing consistent high productivity and can be used for robotic welding as well.
10
15-25 % C O2
ARGON S 1-S 3 ARGON +
ARGON
B HLER BASE METALS STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN ASTM

S355J2G3, L320-L415NB, L320 MB-L415MB, P255G1TH, 16Mo3, P235GH, P265GH, P295GH, P310GH, P255NH, 16Mo3, 17MnMoV6-4, 22NiMoCr4-7, 20MnMoNi5-5, 15NiCuMoNb5S, 20MnMoNi4-5, GE240-GE300, 22Mo4, S255N-S460N, P255NH-P460NH, ASTM e. g. A 335 Gr. P 1 13CrMo4-5, 15CrMo5, 16CrMoV4 St e e l sr e s i s tant to caustic cracking G17CrMo5-5 G22CrMo5-4 ASTM e. g. A 335 Gr. P 11 A 335 Gr. P 12 A 193 Gr. B 7 DCMS-IG DMO-IG W Mo Si (WIG) G Mo Si (MAG) ER 80 S-G
Re Rm A5 Av C S i W Cr Mo 1 Si (WIG) Mn G Cr Mo 1 Si (MAG) Cr ER 80 S-G Mo 0 . 11 0 . 6 1 . 0 1 . 2 0 . 5
500 N/mm2 620 N/mm2 25 % 150 J 47 J...- 40 C 1 . 6 2 . 0 2 . 4 3 . 0
0 . 8 1 . 0 1 . 2
T V-D, , T V-A, DB, CL, FI, UDT, ITI, SEPROS T VD , T VA ,F I , CL, UDT,I T I , SEPROS
P W H T a 680 C/2 h Re 490 N/mm2 R m 590 N/mm2 A5 25 % Av 250 J Re 460 N/mm2 R m 570 N/mm2 A5 23 % Av 150 J P W H T a 720 C/2 h Re 470 N/mm2 R m 600 N/mm2 A5 23 % Av 190 J Re 440 N/mm2 R m 580 N/mm2 A5 22 %
0 . 8 1 . 0 1 . 2 1 . 6 1 . 6 2 . 0 2 . 4 3 . 0
TIG and MAG welding wire f o r 1 % Cr 0,5 % Mo alloyed boiler and tube steels up to 570 C service temperature. Suitable for Step-Cooling treatments (TIG). The weld meta l meets all prerequisites for reliable T V-D, , T VA ,I T I , long term creep properties withDB, CL, BB, out embrittlement due to very low FI, UDT content of trace elements . T VD , T VA ,F I , CL, U D T,I T I , SEPROS TIG and MAG welding wire f o r 4 % Cr 1 % Mo alloyed boiler 2 1/ and tube steels up to 600 C service temperature. B hler CM 2-IG (TIG) meets the requirements for Step-Cooling. The weld metal meets a l lp r e requisites for reliable long term creep properties without embrittlement due to very low content of trace elements . B hler CM5-IG (TIG & MAG) is designed for hot hydrogen service in pressure vessel fabrication and for the petrochemical industry.
10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075) G17CrMo9-10 (1.7379) ASTM e. g. A 335, Gr. P 22
CM 2-IG
C S i W Cr Mo 2 Si (WIG) Mn G Cr Mo 2 Si (MAG) Cr ER 90 S-G Mo
0.06 0 . 7 1 . 1 2 . 6 1 . 0
0 . 8 1 . 0 1 . 2
T VD , T V-A, CL, F I , T VD , T V-A, UDT, SEPROS
X12CrMo5 (1.7362) GX12CrMo5 (1.7363) ASTM e. g. A 213, Gr.T5 A 217, Gr. C5 A 335, Gr. P 5
CM 5-IG
C 0.08 S i 0 . 4 W Cr Mo 5 Si (WIG) Mn 0 . 5 G Cr Mo 5 Si (MAG) Cr 5 . 8 ER 80 S-B6 Mo 0 . 6
P W H T a 730 C/2 h Re 510 N/mm2 R m 620 N/mm2 A5 20 % Av 200 J Re 520 N/mm2 R m 620 N/mm2 A5 20 %
1 . 6 2 . 0 2 . 4 3 . 0
1 . 2
X10CrMoVNb9-1 (W. N r. 1.4903) X12CrMo9-1 (W. N r. 1.7386) ASTM e. g. A 335 / P 91 A2 1 3 / T 91
C9 MVI G W CrMo 91 ER 90 S-B9
C S i Mn Cr Mo N i V Nb
0.09 0 . 3 0 . 5 9 . 0 0 . 9 0 . 9 0 . 2 0.05
P W H T a 760 C/2 h Re 660 N/mm2 R m 800 N/mm2 A5 17 %
2 . 0 2 . 4 3 . 0
T V-D, CL UDT
X20CrMoV12-1 (W. N r. 1.4922) X20Cr MoWV12-1 (W. N r. 1.4935) X22CrMoV12-1 (W. N r. 1.4923) X20CrMoVNb12-1 ( Turbotherm 20 MVNb) G-X22CrMoV12-1 (W. N r. 1.4931) ASTM e. g.
20 MVWI G
C 0.21 S i 0 . 4 W CrMoWV12Si Mn 0 . 6 C r 11 . 3 Mo 1 . 0 V 0 . 3 W 0.45
2 . 0 2 . 4 3 . 0
T V-D, , T V-A, DB, CL, UDT, KTA 1408.1, SEPROS
TIG welding rods for creep resistant, quenched and tempered 9 and 12 % Cr steels i nb o i l e r fabrication and the chemical industry for service temperatures up t o 650 C. Deposit displays high creep rupture strength and good toughness properties under long term stress. If there is a requirement for 9 % Cr alloyed TIG welding rods which have t ob e Tungsten alloyed ( a l l o y9 11) as well please conta c tu s .
X6CrNi18-11 (W. N r. 1.4948) AISI 304 H AISI 321 H AISI 347 H
CN 18/11-IG
C 0.05 S i 0 . 6 W 19 9 H (WIG) Mn 1 . 4 G 19 9 H (MAG) Cr 18.8 ER 19-10 H N i 9 . 8
Re Rm A5 Av
420 N/mm2 620 N/mm2 40 % 150 J 32 J...- 10 C 400 N/mm2 580 N/mm2 38 % 120 J 32 J...- 10 C
2 . 0 2 . 4 3 . 0
T VD , T VA , KTA 1408.1, CL, UDT SEPROS

*
Re Rm A5 Av * Argon + max. 2,5 % CO2
T VD , CL, UDT, SEPROS
TIG welding rod and MIG welding w i r ew i t h controlled ferrite content f o r service temperatures up to 700 C; in case of wet corrosion up to 300 C. If there is a requirement according to AWS ER 308 H we recommend our product B hler ER 308 H-IG.
1 . 2
11
SOLID WIRES, MAG & TIG HIGH T E M P E R ATURE, CREEP RESISTANT
C S i Mn Mo
0 . 1 0 . 6 1 . 2 0 . 5
Re Rm A5 Av
520 N/mm2 630 N/mm2 27 % 200 J 47 J...- 45 C
C O2
MECHANICAL P R O P E RTIES OF ALL-WELD M E TAL (TYPICAL VALUES)
WELDING PROCESS TIG MAG
A P P R O VALS
1 . 6 2 . 0 2 . 4 3 . 0 3 . 2
T V-D, , T VA ,F I , DB, BV, C L , U D T, DNV, KTA 1408.1 SEPROS, ITI
TIG and MAG welding wire f o r 0,5 % Mo-alloyed boiler and tube steels a sw e l la si n pressure vess e l and structural steel engineer i n g . Recommended for service in the temperature range - 45 C (TIG) or - 40 C (MAG) up to 530 C. B hler DMO-IG is very popular due t oi ts excellent welding, wetting
BASE METALS B hler STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN ASTM

20MnMoNi4-5 (1.6311 ) , 20MnMoNi5-5 (1.6310), 15NiCuMoNb5 (1.6368), 22NiMoCr37, S460NL-S500NL, 17MnMoV64, S500NC N-A-XTRA 56-65 A225 Gr. C , A633 Gr.E , A572 Gr. 6 5 Wi r e 3NiMo 1-UP Flux BB 24 SZ3Ni1Mo EF3(mod) S 50 4 FB SZ3Ni1Mo F 9 A 4-EF3(mod)-F3 High strength steels up to 1 0 0k s i ) 690 N/mm2 ( yield strength N-A-XTRA 65-70 ASTM e. g. A 514, Gr.F, USS-T1 Wi r e 3NiCrMo 2,5-UP Flux BB 24 SZ3Ni2CrMo EM4(mod) S 62 4 FB S3Ni2CrMo
F10 A4-EM4(mod)-M4
FORM OF SUPPLY SEE PAGE 23 mm
A P P R O VALS
SUBMERGED ARC WELDING HIGH STRENGTH
C S i Mn N i Mo
0.08 0.45 1.55 0.95 0.55
Re Rm A5 Av
580 N/mm2 650 N/mm2 21 % 180 J 60 J...- 40 C
4 . 0
T V-D, UDT Wi r e SEPROS
C S i Mn Cr N i Mo
0.06 0 . 3 1 . 5 0 . 5 2 . 2 0 . 5
Re Rm A5 Av
720N/mm2 800 N/mm2 19 % 110 J 60 J...- 40 C
3 . 0 4 . 0
UDT Wi r e SEPROS
S AW wire/flux combinations for joint welding of high strength steels. B hler BB 24 i saf l u o r i d e b a s i c , agglomerated flux. Its meta l l u r g i c a l behaviour is neutral, designed t o produce consistently good mechanical properties with high impact values at low test temperatures. Smooth beads w i t h good wetting characteristic as w e l la s easy slag removal and low hydrogen content ( 5 ml/100 g), are produced. 3 Density ~ 1,0 kg/dm Basicity 2,6

16Mo3, P295GH, P310GH, L320MBWi r e L450MB, P255NH-P420NH, 20MnMoNi4- EMS 2 Mo 5, 15NiCuMoNb5 Flux BB 24 ASTM e. g. A 335 Gr. P 1 , API X52-X65 S2 Mo EA2 S A FB 1 65 DC H5 F8 A 4-EA2-A2 13CrMo4-5 (1.7335) St e e l sr e s i s tant to caustic cracking ASTM e. g. A 335 Gr. P 11 A 335 Gr. P 12 A 193 Gr. B 7 Wi r e EMS 2 Cr Mo Flux BB 24 S Cr Mo 1 EB2 S A FB 1 65 DC H5 F8 P 4-EB2-B2
A P P R O VALS
SUBMERGED ARC WELDING HIGH T E M P E R ATURE, CREEP RESISTANT
C S i Mn Mo
0.08 0.25 1.15 0.45
Re Rm A5 Av
470 N/mm2 550 N/mm2 24 % 140 J 47J - 40 C
2 . 0 2 . 5 3 . 0 4 . 0
T V-D, UDT Wi r e T V-D, UDT , T V-A, , DB BB , KTA 1408.1
S AW wire/flux combination. Mainly for high temperature 0,5 % Mo alloyed steels up to service temperatures of 530 C b u ta l s o for low temperature conditions due to good toughness behaviour of the weld metal. Please also note t h e description of BB 24 mentioned above.
C S i Mn Cr Mo
0.08 0.25 1 . 0 1 . 0 0.45
P W H T a 680 C/2 h Re 460 N/mm2 R m 550 N/mm2 A5 24 % Av 140 J
2 . 5 3 . 0 4 . 0
S AW wire/flux combination f o r 1 % Cr 0,5 % Mo alloyed boiler Wi r e and tube steels up to 570 C T VD , T VA service temperature. Suitable for SEPROS Step-Cooling treatments . The weld metal meets a l lp r e requisites for reliable long term creep properties without embrittlement due to very low content of trace elements . Please also note the description of BB 24 mentioned above. T V-D, UDT S AW wire/flux combination f o r 4 % Cr 1 % Mo alloyed boiler 2 1/ and tube steels up to 600 C wire T V-D,T VA service temperature. Suitable for Step-Cooling treatments . KTA 1408.1, The weld metal meets a l lp r e SEPROS requisites for reliable long term creep properties without embrittlement due to very low content of trace elements . Please also note the description of BB 24 mentioned above. T V-D, UDT T VD , U D T, CL S AW wire/flux combination f o r 9 % Cr 1 % Mo alloyed P91 creep resistant steels and service temperatures up to 650 C. Wi r e and flux are precisely tuned to meet the highest technical s tandard with consistent & reliable creep properties and ensuring the utmost safety of the relevant high stressed components .
10CrMo9-10 (1.7380) ASTM e. g. A 335, Gr. P 22
Wi r e CM 2-UP Flux BB 24 S Cr Mo 2 EB3 S A FB 1 65 DC H5 F9 P 0-EB3-B3
C S i Mn Cr Mo
0.07 0.25 0.80 2.30 0.95
2 . 5 3 . 0 4 . 0
X10CrMoVNb9-1 (1.4903), X12CrMo9-1 (1.7386) ASTM e. g. A 335 / P 91 A2 1 3 / T 91
Wi r e C 9 MV-UP Flux BB 910 S CrMo 91 EB9 S A FB 2 55 DC H5 F9 PZ-EB9-B9
C S i Mn Cr Mo N i V Nb
0 . 11 0 . 3 0 . 6 9 . 0 0 . 8 0 . 7 0 . 2 0.05
2 . 5 3 . 0
FORM OF SUPPLY RODS 1000 m m mm
A P P R O VALS
GAS WELDING RODS HIGH T E M P E R AT U R E
P235G1TH, P255G1TH, P295GH, P265GH, P285NH, P310GH, 16Mo3 ASTM e. g. A 335, Gr. P 1 13CrMo4-5 (1.7335) ASTM e. g. A 335 Gr. P 11
DMO O IV R 60-G DCMS O V R 65-G
C S i Mn Mo C S i Mn Cr Mo
0.12 0.15 1 . 0 0 . 5 0.12 0.15 0 . 9 1 . 0 0 . 5
Re Rm A5 Av
330 N/mm2 500 N/mm2 24 % 60 J
2 . 0 2 . 5 3 . 2 4 . 0 2 . 0 2 . 5 3 . 0
T V-D, DB, SEPROS, BB, UDT T VD , U D T, SEPROS
Mo alloyed gas welding rod. Easy weld pool and slag control. Good gap bridging ability and easy to operate. CrMo-alloyed gas welding rod for high temperature boiler and pipe steels. Creep resistant up to 550 C. Viscous weld pool.
P W H T a 680 C/2 Re 315 N/mm2 R m 490 N/mm2 A5 18 % Av 47 J
12
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME M E TALS NR. ASTM/AISI DIN EN UNS N FA
1.4313 GX5CrNi13-4 1.4313 X3CrNiMo13-4 ACI Gr. C A 6 NM S41500 FOX CN 13/4 E 13 4 B 62 E 410 NiMo-25 E 13 4 B 20+ -

WELDING TYPE OF POSITION C U RRENT m m A M P E R AGE A
A P P R O VALS
1.4306 X2CrNi19-11 1.4301 X5CrNi18-10 1.4541 X6CrNiTi18-10 1.4550 X6CrNiNb18-10 1.4311 X2CrNiN18-10 1.4546 X5CrNiNb18-10 1.4308 GX5CrNi19-10
304 L 304 321 347 304 LN 3 0 2 , A 320 B 8C a. D,
FOX EAS 2 E 19 9 LB 22 E 308 L-15 E 19 9 LB 20+ EZ 199 LB 20
C 0.03 S i 0 . 4 Mn 1 . 3 Cr 19.5 Ni 10.0
Re Rm A5 Av
430 N/mm2 580 N/mm2 42 % 100 J 32 J...-196 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 110 - 140
FOX EAS 2-A E 19 9 LR 32 E 308 L-17 E 19 9 LR 23 EZ 19 9 LR 23
C S i Mn Cr Ni
0.03 0 . 8 0 . 8 19.8 10.2
Re Rm A5 Av
430 N/mm2 560 N/mm2 40 % 70 J 32 J...-120 C
1 . 5 2 2 . 5 3 . 2 4 5
2 5 - 140 4 0 - 160 5 0 - 190 80 - 120 110 - 160 140 - 200
1.4306 X2CrNi19-11 1.4301 X5CrNi18-10 1.4541 X6CrNiTi18-10 1.4550 X6CrNiNb18-10 1.4311 X2CrNiN18-10 1.4546 X5CrNiNb18-10 1.4583 X10CrNiMoNb18-12 1.4435 X2CrNiMo18-14-3 1.4436 X5CrNiMo17-13-3 1.4404 X2CrNiMo17-13-2 1.4401 X5CrNiMo17-12-2 1.4571 X6CrNiMoTi 17-12-2 1.4580 X6CrNiMoNb17-12-2 1.4406 X2CrNiMoN17-11-2
304 L 304 321 347 304 LN A 320 B 8 C a. D, 302 316 Cb 316 L 316 316 Ti S 31653
FOX EAS 2-VD E 19 9 LR 15 E 308 L-17 E 19 9 LR 16 EZ 19 9 LR 56
C S i Mn Cr Ni
0.02 0 . 7 0 . 7 19.5 10.5
Re Rm A5 Av
470 N/mm2 600 N/mm2 36 % 55 J 32 J...-120 C
2 . 5 3 . 2
7 5 - 185 105 - 115
C 0.03 S i 0 . 4 Mn 1 . 2 E 19 12 3 LB 22 Cr 18.8 Mo 2 . 7 E 316 L-15 E 19 12 3 LB 20+ N i 11 . 5 EZ 19 12 3 LB 20 FOX EAS 4 M
Re Rm A5 Av
460 N/mm2 600 N/mm2 38 % 90 J 32 J...-120 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 110 - 140
T VD , T V-A, BB, U D T, C L , D N V, St a t o i l , SEPROS, Kotlandzor
C 0.03 S i 0 . 8 Mn 0 . 8 E 19 12 3 LR 32 Cr 18.8 E 316 L-17 Mo 2 . 7 E 19 12 3 LR 23 N i 11 . 7 EZ 19 12 3 LR 23 FOX EAS 4 M-A
Re Rm A5 Av
460 N/mm2 600 N/mm2 38 % 70 J 32 J...-120 C
1 . 5 2 2 . 5 3 . 2 4 5
2 5 - 140 4 0 - 160 5 0 - 190 80 - 120 110 - 160 140 - 200
T V-D, , T V-A, BB DB, DNV, G L , ABS, CL, LR U D T, St a t o i l INSPECTA , SEPROS, LTSS,
Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to - 120 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag r e -moval even in narrow prepa r a t ions resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed tins. Rutile coated stainless steel electrode.An acknowledged world leader, n o t e df o ri ts superior welding characteristics and metallurgy. Can be used on AC or DC. Other advant ages include high current carrying capacity, minimum spatter formation,self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance.
1.4583 X10CrNiMoNb18-12 1.4435 X2CrNiMo18-14-3 1.4436 X5CrNiMo17-13-3 1.4404 X2CrNiMo17-13-2 1.4401 X5CrNiMo17-12-2 1.4571 X6CrNiMoTi 17-12-2 1.4580 X6CrNiMoNb17-12-2 1.4406 X2CrNiMoN17-11-2
316 Cb 316 L 316 316 Ti S 31653
C 0.03 S i 0 . 7 Mn 0 . 7 E 19 12 3 LR 15 Cr 19.0 E 316 L-17 Mo 2 . 7 E 19 12 3 LR 16 Ni 12.0 EZ 19 12 3 LR 56 FOX EAS 4 M-VD
Re Rm A5 Av
470 N/mm2 600 N/mm2 35 % 55 J 32 J...-120 C
2 . 5 3 . 2
7 5 - 185 105 - 115
T V-D, DNV, U D T, CL, GL, INSPECTA , SEPROS
Rutile-basic coated stainless steel electrode for vertical down welding. Ideal for welding thin sheet in the vertical down position. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication.
13
C O ATED ELECTRODES STAINLESS AND CORROSION RESISTANT
C S i Mn Cr Mo N i
0.035 0 . 3 0 . 5 12.2 0 . 5 4 . 5
2 . 5 3 . 2 4 5
6 0 - 190 90 - 130 120 - 170 160 - 220
T VD , T VA , U D T,LTSS, SEPROS
Basic coated electrode for welding similar soft martensitic and martensitic-ferritic rolled, forged and cast steels. As a result of the optimum alloying composition B hler FOX CN 13/4 yields a weld deposit featuring very good ductility and CVN toughness and crack resistance despite its high strength. Excellent operating characteristics, easy slag remov a l , smooth beads and a metal recovery of approx. 130 % as well as positional weldability up to dia. 3,2 mm are further benefits . A very popular electrode in the Basic coated stainless steel electrode. T V-D, , T V-A, BB, Designed to produce first class DB, CL, UDT, weld deposits with reliable CVN tough-ness values down to - 196 C, St a t o i l ,B N , 100 % X-Ray safety together with SEPROS very good root pass and positional welding characteristics, good gap bridging a b i l i t y, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed t i n s . Rutile coated stainless steel electrode. T V-D, , T V-A, BB, An acknowledged world leader, noted for its superior welding DB, ABS, characteristics and metallurgy. BN, CL, GL, Can be used on AC or DC. Other U D T, St a t o i l , advan-t ages include high current INSPECTA , t t e r carrying capacity,minimum spa SEPROS, formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Rutile-basic coated sta i n l e s ss t e e l U D T, electrode for vertical down SEPROS welding. Ideal for welding thin sheet in the vertical down position. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet meta l fabrication.
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME M E TALS-NR. ASTM/AISI DIN EN UNS N FA
1.4550 X6CrNiNb18-10 1.4541 X6CrNiTi18-10 1.4552 GX5CrNiNb18-9 1.4301 X5CrNi18-10 1.4312 GX10 CrNi18-8 1.4300 X12CrNi18-8 1.4311 X2CrNiN18-10 347 321 A 296 CF8c 304 A 157 C 9 321 A 320 B 8 C u. D 304 LN 304 L 302 FOX SAS 2 E 199 Nb B 22 E 347-15 E 19 9 Nb B 20+ EZ 19 9 Nb B 20
WELDING PARAMETERS AND SIZES

WELDING POSITION TYPE OF C U RRENT m m AMPERAGE A
A P P R O VALS
C 0.04 S i 0 . 4 Mn 1 . 3 Cr 19.8 Ni 10.0 Nb +
Re Rm A5 Av
470 N/mm2 640 N/mm2 36 % 110 J 32 J - 196 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 110 - 140
T V-D, , T VA , BB, DB, ABS, GL, U D T,LTSS, VUZ, SEPROS
Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to - 196 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging a b i l i t y, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Rutile coated stainless steel electrode. An acknowledged world leader, noted f o ri ts superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high curr e n t carrying capacity, minimum spa t t e r formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to - 90 C, 100 % X-ray safety together with very good root pass and positional welding characteristics, good gap bridging a b i l i t y, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Rutile coated stainless steel electrode. An acknowledged world leader, noted for i ts superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter format i o n , self releasing slag, smooth and clean weld profile, safety against forma-tion o f porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance. Rutile-basic coated Duplex electrode. B hler FOX CN 22/9 N offers excellent positional weldability and thus is perfectly suited for pipe welding. Besides the good wetting characteristics, slag removability, r e s i s tance to porosity and reliable CVN toughness down to - 20 C it is designed with a fully alloyed core wire providing best corrosion resistance and a very homogeneous micro structure with specified ferrite contents of 30 - 60 FN (WRC) and a PITTING RESISTANCE EQUIVALENT PREN of > 35. For wall thicknesses > 25 mm or impa c t requirements down toa 50 Ccoated we B hler FOX ASN 5 is basic recommendIts ourweld basic coat ed electrode electrode. metal shows a s table austenitic micro structure with good pitting resistance (PREN > 35) and crevice corrosion resistance as well as an excellent toughness behaviour down to - 269 C. B hler FOX ASN 5-A i sar u t i l e b a s i c coated electrode providing good operating characteristics on DC and AC, easy slag removal, smooth and clean bead surfaces. It is recommeded for wall thicknesses < 15 mm. Both electrodes are characterized by an increased Mo content (4,3 %) to c o mpensate for segregation in high molybdenum alloyed weld metals to meet equivalent corrosion properties as the relevant base metals with Basic and rutile-basic coated electrodes. For CrNiMo steels with 4 - 5 % molybdenum where very high r e s i s tance against pitting and crevice corrosion is required. The above average-molybdenum content (6.2 %) is characteristic to B hler FOX CN 20/25 M-A and FOX CN 20/25 M, thus compensating for segregation in high molybdenum alloyed weld meta l s . The pitting resistance equivalent (PREN )i s4 4 . FOX CN 20/25 M-A should be preferably used up to wall thicknesses of 14 mm. I ti sd e s i g n e df o r excellent operating characteristics on DC/AC.
FOX SAS 2-A E 19 9 Nb R 32 E 347-17 E 19 9 Nb R 23 EZ 19 9 Nb R 23
C 0.03 S i 0 . 8 Mn 0 . 8 Cr 19.5 Ni 10.0 Nb +
Re Rm A5 Av
470 N/mm2 640 N/mm2 35 % 70 J 32 J - 120 C
2 2 . 5 3 . 2 4 5
4 0 - 160 5 0 - 190 80 - 120 110 - 160 140 - 200
T V-D, , T VA , BB, DB, ABS, CL, U D T,LTSS, VUZ, SEPROS
1.4571 X6CrNiMoTi17-12-2 1.4580 X6CrNiMoNb17-12-2 1.4401 X5CrNiMo17-12-2 1.4581 GX5CrNiMoNb19-11 2 1.4583 X10CrNiMoNb18-12 1.4436 X5CrNiMo17-13-3
316 Ti 316 Cb 316 316 L
C 0.04 S i 0 . 4 Mn 1 . 3 Cr 18.8 E 19 12 3 Mo 2 . 7 Nb B 22 N i 11 . 5 E 318-15 E 19 12 3 Nb B20+ Nb + EZ 19 12 3 Nb B 20 FOX SAS 4
Re Rm A5 Av
490 N/mm2 660 N/mm2 31 % 120 J 32 J - 90 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 110 - 140
T V-D, , T VA , BB, DB, ABS, GL, U D T, VUZ SEPROS
C 0.03 S i 0 . 8 Mn 0 . 8 E 19 12 3 Nb R 32 Cr 19.0 E 318-17 Mo 2 . 7 E 19 12 3 Nb R N i 11 . 5 23 Nb + FOX SAS 4-A
Re Rm A5 Av
490 N/mm2 630 N/mm2 32% 60 J 32 J - 90 C
2 2 . 5 3 . 2 4 5
4 0 - 160 5 0 - 190 80 - 120 110 - 160 140 - 200
T V-D, , T V-A, CL, BB, DB, U D T,LTSS, INSPECTA , SEPROS, VUZ
C O ATED ELECTRODES HIGHLY CORROSION RESISTANT
1.4462 X2CrNiMoN22-5-3 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNiMoNb18-12 1.4462 D i s s i m i l a rj o i n ts
S 31803
FOX CN 22/9 N E 22 9 3 LR 32 E 2209-17 -
C S i Mn Cr Mo N i N
0.03 0 . 9 0 . 8 23.0 3 . 2 9 . 0 0.17
Re Rm A5 Av
650 N/mm2 820 N/mm2 25 % 55 J 32 J...- 20 C
2 . 5 3 . 2 4
4 0 - 175 70 - 120 110 - 150
T VD , T VA , D N V, C L , ABS, LR St a t o i l , U D T, F I ,G L , RINA, SEPROS
1.4439 X 2 CrNiMoN17-13-5 1.4449 X 3 CrNiMo18-12-3 1.4429 X 2 CrNiMoN17-13-3 1.4583 X 10 CrNiMoNb18-12
317LN 316 L 316 Cb S 31726
FOX ASN 5 E 18 16 5 N LB 22 E 317 LN-15 (mod.) E 18 16 5 LB 20+ FOX ASN 5-A E 18 16 5 N LR 32 E 317 LN-17 (mod.) E 18 16 5 LR 26 (mod.) -
C 0.04 S i 0 . 5 Mn 2 . 5 Cr 18.5 Mo 4 . 3 Ni 17.0 N 0.15 C 0.03 S i 0 . 7 Mn 1 . 1 Cr 18.0 N i 16.0 Mo 4 . 5 N 0.13
Re Rm A5 Av
460 N/mm2 660 N/mm2 35% 100 J 32 J...-269 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 110 - 140
T VD , T VA , GL, BN, U D T, DNV, SEPROS
Re Rm A5 Av
460 N/mm2 660 N/mm2 30% 70 J 4 7J . . .-1 2 0
2 . 5 3 . 2 4
6 5 - 185 90 - 120 110 - 150
T V-D, UDT,
1.4539 X2NiCrMoCu25-20-5 1.4439 X2CrNiMoN17-13-5 1.4537 X1CrNiMoCuNi25-25-5
N 08904 S 31726
FOX CN 20/25 M E 20 25 5 Cu NLB 22 E 385-15 (mod.) E 20 25 5 L Cu R26 (mod) FOX CN 20/25 M-A E 20 25 5 Cu N LR 32 E 385-17 (mod.) E 20 25 5 L Cu R26 (mod) -
C 0.04 S i 0 . 4 Mn 4 . 0 Cr 20.0 Mo 6 . 5 Ni 25.0 Cu 1 . 4 N 0.14 C 0.03 S i 0 . 7 Mn 2 . 0 Cr 20.5 Mo 6 . 2 Ni 25.0 Cu 1 . 6 N 0.17
Re Rm A5 Av
440 N/mm2 650 N/mm2 35 % 75 J 32 J...-269 C
2 . 5 3 . 2 4 . 0
6 0 - 180 80 - 100 100 - 130
T VD , T VA , BN, UDT, St a t o i l , SEPROS, Kotlandzor, INSPECTA
Re Rm A5 Av
410 N/mm2 640 N/mm2 34 % 70 J 32 J...-269 C
2 . 5 3 . 2 4
5 0 - 180 8 0 - 110 100 - 135
T VD , U D T, SEPROS
14
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME M E TALS NR. ASTM/AISI EN UNS
ferritic-austenitic 1.4821 X20CrNiSi 25 4 1.4823 *) GX40CrNiSi 27 4 f e r r i t i c p e r l i t i c 1.4713 X10CrAI7 1.4724 X10CrAI13 1.4742 X10CrAI18 1.4762 X10CrAI25 1.4710*) GX30CrSi6 1.4740 *) GX40CrSi17 * )l i m i t e dw e l d a b i l i t y austenitic 1.4841 X15CrNiSi25-20 1.4845 X12CrNi25-21 1.4828 X15CrNiSi20-12 1.4840 GX15 CrNi25-20 1.4846 GX40 CrNi25-21 1.4826 GX40 CrNiSi22-9 f e r r i t i c p e r l i t i c 1.4713 X10CrAl7 1.4724 X10CrAl13 1.4742 X10CrAl18 1.4762 X10CrAl24 1.4710 GX30CrSi6 1.4740 GX40CrSi17 FOX FFB 314 310 305 FOX FA 327 A 297 HC E 25 4 B 22 E 25 4 B 20+

WELDING TYPE OF POSITION C U RRENT m m AMPERAGE A
A P P R O VALS
C S i E 25 20 B 22 Mn E 310-15 (mod.) Cr Ni
0 . 11 0.65 3 . 5 26.0 20.5
Re Rm A5 Av
420 N/mm2 600 N/mm2 36 % 100 J
2 . 5 3 . 2 4 5
5 0 - 175 8 0 - 110 110 - 140 140 - 180
T VD , U D T, St a t o i l , INSPECTA , SEPROS
FOX FFB-A A 287 HJ A 297 HF E 25 20 R 32 E 310-16
C S i Mn Cr Ni
0.12 0 . 5 2 . 2 26.0 20.5
Re Rm A5 Av
430 N/mm2 620 N/mm2 35 % 75 J
2 2 . 5 3 . 2 4
4 0 - 160 5 0 - 180 8 0 - 110 110 - 140
St atoil, UDT, INSPECTA ,
For similar heat resisting, hot rolled, and forged steels and castings. Scale resistant up to 1200 C. B HLER FOX FFB with a basic low hydrogen coating i s recommended particularly for heavy walled components and production welding of matching steel castings. B HLER FOX FFB-A with a rutile-basic coating and AC weldability is recommended f o r thinner walled plates and tubes.
BASE METALS STANDARD CLASSIFICAT ION M E TALS NR. EN

Unalloyed and alloyed, high temperature, creep resisting, low temperature steels to X 8 Ni 9, high alloy Cr and CrNi s t e e l s , pa r t i c u l a r l yf o rd i s s i m i l a rj o i n ts . Nickel and nickel alloys as well as joints made with steels. Also recommended for Incoloy 800. NiCr15Fe (2.4640) Inconel 600 (2.4816) LC-NiCr15Fe (2.4817) Inconel 600 L NiCr6015 (2.4867) NiCr23Fe (2.4851)
B HLER BRAND DIN AWS/ASME

WELDING TYPE OF POSITION C U RRENT m m AMPERAGE A
A P P R O VALS
FOX NIBAS 70/20
*) Brand name in Germany 2.4856 NiCr 22 Mo 9 Nb (Inconel 625) 2.4816 NiCr 15 Fe (Inconel 600) 2.4858 NiCr 21 Mo 1.4529 X1NiCrMoCuN25-20-7 1.5662 X8Ni9 1.4876 X 10 NiCrAlTi 3220 (Incoloy 800) 1.4876 X 10 NiCrAlTi 3220H D i s s i m i l a rj o i n ts : X8Ni9-X10CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials
C 0.04 S i 0 . 4 Mn 5 . 0 FOX Cr 19.0 * ) NiCr 70 Nb M o 1 . 5 N i 67.0 EL-NiCr 19 Nb Nb 2 . 0 ENiCrFe 3 (mod.) Fe 3 . 0 Co 0.08 Ti 0 . 5 C 0.03 S i 0 . 4 Mn 0 . 2 FOX Cr 21.0 * ) NiCr 625 Mo 9 . 0 N i >62.0 EL-NiCr 20 Mo 9 Nb Nb 3 . 4 E Ni Cr Mo 3 Fe 3 . 0 Co 0.05 Ti <0.4 A l 0 . 4 FOX NIBAS 625
Re Rm A5 Av C
420 N/mm2 680 N/mm2 40 % 120 J 8 0J . . .-1 9 6
2 . 5 3 . 2 4 5
4 0 - 170 70 - 105 90 - 125 120 - 160
Re Rm A5 Av C
530 N/mm2 800 N/mm2 40 % 80 J 4 5J . . .-1 9 6
2 . 5 3 . 2 4
4 5 - 160 6 5 - 195 90 - 120
T VD , T VA , St a t o i l , U D T,LTSS, SEPROS FOX NICr 625 T VD ,
F o r high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high molybdenum content (e.g. 6 % Mo steels). Also recommended for high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar j o i n ts and problem steels. S u i table in pressure vessel fabric a t i o nf o r - 196 C up to + 650 C, scaling resistance temperature of 1200 C (S-free atmosphere). Electrode and weld metal meet highest quality requirements . T h ep i t t i n gr e s i s tance equivalent s5 2 . (PREN ) i
15
C O ATED ELECTRODES NICKEL BASE
C 0.03 S i 0 . 4 Mn 6 . 0 FOX Cr 16.0 * ) NiCr 70/15 N i 67.0 Nb 2 . 2 EL-NiCr 16 FeMn Fe 7 . 0 E NiCrFe 3 Co 0.08 Ta 0.08 FOX NIBAS 70/15
Re Rm A5 Av
400 N/mm2 670 N/mm2 40 % 120 J 8 0J . . .-1 9 6
2 . 5 3 . 2 4
4 5 - 175 70 - 105 95 - 130
F o r high quality welding of nickel base alloys, high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and low alloy problem steels. S u i table in pressure vessel fabricatio nf o r - 196 C to + 650 C, scaling resistance temperature of 1200 C (S-free atmosphere). T VD , Electrode and weld metal meet higT VA , hest quality requirements . U D T, FOX NIBAS 70/15 corresponds to SEPROS AWS-standard. St a t o i l , LTSS, FOX NIBAS 70/20 corresponds to Kotlandzor, FOX NiCr 70 Nb DIN-standard. T VD , CL, KTA 1408.1, T V-D, UDT FOX NiCr 70/15 KTA 1408.1, CL T V-D
C O ATED ELECTRODES H E AT RESISTANT
C S i Mn Cr N i
0 . 1 0 . 5 1 . 2 25.0 5 . 4
Re Rm A5 Av
520 N/mm2 680 N/mm2 22 % 45 J
2 . 5 3 . 2 4
5 0 - 175 80 - 105 100 - 130
U D T, SEPROS
Basic coated electrode for heat resistant steels and service temperatures up to 1100 C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Can also be used for the capping of joint welds which have been carried out with higher nickel a l l o y e df i l l e rm e ta l s (e.g. FOX FF-A, FOX FFB) where better joint toughness is required.
ARGON + 1-2 % O2 ARGON + 2,5 % CO2
ARGON
ASTM/AISI
SOLID WIRES, MIG & TIG CORROSION RESISTANT
1.4313 X 3 CrNiMo13-4 1.4351 X 3 CrNi 13-4 1.4313 G-X 5 CrNi 13-4 G-X 5 CrNi 13-6
ACI Gr. Ca 6 NM
C 0.02 S i 0 . 7 W 13 4 (TIG) Mn 0 . 6 G 13 4 (MIG) Cr 12.3 ER 410 NiMo (mod.) M o 0 . 5 N i 4 . 7 CN 13 / 4-IG
C O2
B HLER BASE METALS STANDARD CLASSIFICATION B R A N D EN AWS/ASME W E R K S TOFF-NR.
FORM OF SUPPLY WELDING PROCESS A P P R O VALS RODS 1000 m m m m SPOOLS m m TIG MIG
P W H T a 600 C/8 h Re 750 N/mm2 R m 830 N/mm2 A5 21 % Av 150 J P W H T a 580 C/8 h Re 760 N/mm2 R m 890 N/mm2 A5 17 %
2 . 0 2 . 4 3 . 0
T VD , U D T, SEPROS
1 . 2
TIG welding rod and MAG welding w i r e with precisely tuned alloying composition creating a weld deposit featuring very good ductility, CVN toughness and crack resistance despite its high strength. B hler CN 13/4-IG is very popular in the construction of hydro turbines. The prefered gas for MAG welding is 92 % Argon + 8 % CO2. TIG welding rod of type ER 308 L. S u i ta b l en o to n l yf o rs tandard welding jobs but also for cryogenic applications down to - 269 C. As well as the good welding and wetting characteristics of EAS 2-IG corrosion resistance up to 350 C is achieved.
MIG welding wire of type ER 308 L ( S i ) . Designed for first class welding, wetting and feeding characteristics and excellent weld meta l CVN values down to - 196 C. Resistant to intergranular corrosion up to 350 C.
1.4306 X 2 CrNi 19 11 1.4301 X 5 CrNi 18 10 1.4541 X 6 CrNiTi 18 10 1.4550 X 6 CrNiNb 18 10 1.4311 X 2 CrNiN 18 10
EAS 2-IG 304 L 304 321 347 304 LN A 320 B8 C a. D EAS 2-IG (Si) G 19 9 L S i ER 308 L ( S i ) W 19 9 L ER 308 L
C 0.02 S i 0 . 5 Mn 1 . 7 Cr 20.1 N i 9 . 8
Re Rm A5 Av
450 N/mm2 620 N/mm2 38 % 150 J 32 J...-269 C
1 . 6 2 . 0 2 . 4 3 . 0
T V-D, , T VA , BB, DB, GL, DNV, CL, UDT, SEPROS
C 0.02 S i 0 . 8 Mn 1 . 7 Cr 20.0 Ni 10.2
Re Rm A5 Av
420 N/mm2 630 N/mm2 38 % 110 J 32 J...-196 C
0 . 8 1 . 0 1 . 2
T V-D, , T V-A, BB, CL, DB, D N V, G L , U D T, SEPROS T V-D, , T VA , CL, DNV, GL, UDT, DB, SEPROS
1.4583 X 10 CrNiMoNb18-12 1.4435 X 2 CrNiMo18-14-3 1.4436 X 3 CrNiMo17-13-3 1.4404 X 2 CrNiMo17-13-2 1.4401 X 5 CrNiMo17-12-2 1.4571 X 6 CrNiMoTi17-12-2 1.4580 X 6 CrNiMoNb17-12-2 1.4406 X 2 CrNiMoN17-11-2 1.4429 X 2 CrNiMoN17-13-3 1.4550 X 6 CrNiNb18-10 1.4541 X 6 CrNiTi18-10 1.4552 G-X 5 CrNiNb19-11 1.4301 X 5 CrNi18-10 1.4312 G-X 10 CrNi18-8
EAS 4 M-IG 316 Cb 316 L 316 316 Ti S 31653 EAS 4 M-IG (Si) G 19 12 3 L S i ER 316 L S i W 19 12 3 L ER 316 L
C 0.02 S i 0 . 5 Mn 1 . 7 Cr 18.6 Mo 2 . 8 Ni 12.3
Re Rm A5 Av
470 N/mm2 650 N/mm2 38 % 140 J 32 J...-196 C
1 . 6 2 . 0 2 . 4 3 . 0
TIG welding rod of type ER 316 L. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resis tance. CVN toughness down to 196 C, resistant to intergranular
MIG welding wire of type ER 316 L ( S i ) . Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to 400 C and low temperature service down to - 196 C.
C 0.02 S i 0 . 8 Mn 1 . 7 Cr 18.4 Mo 2 . 8 N i 11 . 8
Re Rm A5 Av
450 N/mm2 630 N/mm2 38 % 120 J 32 J...-196 C
0 . 8 1 . 0 1 . 2
T V-D, , T VA , St a t o i l ,G L , DB, CL, D N V, UDT, SEPROS
SAS 2-IG 347 321 A 296 CF 8c 304 SAS 2-IG (Si) A 157 C9 A 320 B 8 C a. D G 19 9 Nb Si ER 347 Si W 19 9 Nb ER 347
C S i Mn Cr N i Nb
0.05 0 . 5 1 . 8 19.4 9 . 5 +
Re Rm A5 Av
490 N/mm2 660 N/mm2 35 % 140 J 32 J...-196 C
1 . 6 2 . 0 2 . 4 3 . 0
T VD , T V-A, CL, GL, UDT, LTSS, VUZ, SEPROS
TIG welding rod of type ER 347. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resis tance. CVN toughness down to - 196 C, resistant to intergranular MIG welding wire of type ER 347 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to 400 C and low temperature service down to - 196 TIG welding rod of type ER 318. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resis tance. CVN toughness down to - 120 C, resistant to intergranular corrosion up to 400 C. MIG welding wire of type ER 318 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to 400 C and low temperature service down to - 120 C.
C S i Mn Cr N i Nb
0.03 0 . 9 1 . 3 19.4 9 . 7 +
Re Rm A5 Av
460 N/mm2 630 N/mm2 33 % 110 J 32 J...-196 C
0 . 8 1 . 0 1 . 2
T VD , T V-A, UDT, LTSS, GL, SEPROS
1.4571 X 6 CrNiMoTi17-12-2 1.4580 X 6 CrNiMoNb17-12-2 1.4401 X 5 CrNiMo17-12-2 1.4581 G-X 5CrNiMoNb19-11-2 1.4583 X 10 CrNiMoNb18-12
SAS 4-IG 316 Ti 316 Cb 316 316 L W 19 12 3 Nb ER 318
C 0.03 S i 0 . 5 Mn 1 . 7 Cr 19.6 Mo 2 . 7 N i 11 . 4 Nb +
Re Rm A5 Av
520 N/mm2 700 N/mm2 35 % 120 J 32 J...-120 C
1 . 0 1 . 2 1 . 6 2 . 0 2 . 4 3 . 0 3 . 2 0 . 8 1 . 0 1 . 2
T V-D, , T V-A, BB, DB, CL, GL, UDT, KTA 1408.1, SEPROS
C 0.035 S i 0 . 8 . 4 G 19 12 3 Nb Si Mn 1 ER 318 (mod.) Cr 19.0 Mo 2 . 8 N i 11 . 5 Nb + SAS 4-IG (Si)
Re Rm A5 Av
490 N/mm2 670 N/mm2 33 % 100 J 32 J...-120 C
T V-D, , T V-A, BB, DB, UDT, SEPROS
16
ARGON
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME W E R K S TOFF-NR. ASTM/AISI

CN 22 / 9 N-IG 1.4462 X 2 CrNiMo N 22-5-3 S 31 803 as well as similar ferritic-austenitic mate- G (W) 22 9 3 NL ER 2209 rials with higher tensile strength 1.4462 X 2 CrNiMoN 22-5-3 to 1.4583 X 10 CrNiMoNb 18 12 1.4462 X 2 CrNiMoN 22-5-3 to P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3 1.4439 X 2 CrNiMoN17-13-5 1.4449 X 3 CrNiMo18-12-3 1.4429 X 2 CrNiMoN17-13-3 1.4583 X 10 CrNiMoNb18-12 ASN 5-IG 317LN 316 L 316 Cb S 31726 ASN 5-IG (Si) G Z 18 16 5 NL ER 317LN (mod.)
C O2
660 N/mm2 830 N/mm2 28 % 85 J 32 J...- 40 C 1 . 6 440 N/mm2 650 N/mm2 2 . 0 35 % 2 . 4 120 J 40 J...-269 C
1 . 0 1 . 2
1 )
T VD , T VA , CL, DNV, G L , St atoil, UDT, SEPROS T VD , T VA , BN, UDT, D N V, SEPROS
C 0.02 S i 0 . 2 W Z 18 16 5 NL Mn 5 . 0 ER 317 LN Cr 19.0 (mod.) Mo 4 . 1 Ni 16.5 N 0.16 C 0.03 S i 0 . 7 Mn 7 . 0 Cr 19.0 Mo 4 . 3 Ni 17.5 N 0.16
Re Rm A5 Av
430 N/mm2 650 N/mm2 35 % 110 J 32 J...-196 C
1 . 0 1 . 2
T VD , GL, UDT, D N V, SEPROS
1.4539 X 1 NiCrMoCu25-20-5 1.4439 X 2 CrNiMoN17-13-5
N 08904 S 31726
Similar type CrNi steels with Mo-content up to 5 %.
C 0.02 S i 0 . 7 W Z 20 25 5 Cu NL Mn 4 . 7 ER 385 (mod.) Cr 20.0 Mo 6 . 2 Ni 25.4 Cu 1 . 5 N 0.12 CN 20/25 M-IG CN 20/25 M-IG (Si) G Z20 25 5 Cu NL ER 385 (mod.) C 0.02 S i 0 . 7 Mn 4 . 7 Cr 20.0 Mo 6 . 2 Ni 25.4 Cu 1 . 5 N 0.12
Re Rm A5 Av
1 . 6 440 N/mm2 670 N/mm2 2 . 0 42 % 2 . 4 115 J 32 J...-269 C
T VD , T VA , U D T, St a t o i l
Re Rm A5 Av
410 N/mm2 650 N/mm2 39 % 100 J 32 J...-196 C
1 . 0 1 . 2
2 )
T VD , T VA , U D T, St a t o i l , SEPROS
TIG welding rod and MIG wire f o r4 - 5 % Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with excellent pitting resistance (PREN > 45) and crevice corrosion resistance as well as resistance to stress corrosion cracking. Both TIG and MIG wires have an increased Mo content (6,2 %) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resistance to the relevant base metals offering a 4 - 5 % Mo guarantee.
G-X 30 CrSi 6 ) 1.4740* G-X 40 CrSi 17 1.4841 X 15 CrNiSi 25-20 1.4845 X 12 CrNi 25-21 1.4828 X 15 CrNiSi 20-12 1.4840 G-X 15 CrNi 25 -20 1.4846 G-X 40 CrNi 25-21 1.4713 X 10 CrAl 7 1.4742 X 10 CrAl 18 1.4762 X 10 CrAl 25 FFB-IG 314 310 305 A 297 HJ A 297 HF Re Rm A5 Av 400 N/mm2 620 N/mm2 38 % 95 J 0 . 8 1 . 0 1 . 2 U D T, SEPROS G (W) 25 20 Mn ER 310 (mod.) C S i Mn Cr Ni 0.12 0 . 9 3 . 2 25.0 20.5 Re Rm A5 Av 420 N/mm2 630 N/mm2 33 % 85 J 1 . 6 2 . 0 2 . 4 U D T, SEPROS TIG welding rod and MIG wire of type ER 310. Resistant to scaling up to 1200 C. B hler FFB-IG has a Mn-content which is above the maximum limit of AWS ER 310 to provide much better hot cracking resistance o ft h e fully austenitic weld metal than a s i m i l a r AWS corresponding type (Mn < 2,5 %) can provide.
r 1 ) Ar + 20 % He + 2 % CO2 o (Ar + 2,5 % CO2) 2 ) Ar + 20 % He + 2 % CO2 Ar + 20 % He + 0,5 % CO2
17
SOLID WIRES, MIG & TIG H E AT RESISTANT
ferritic-austenitic 1.4821 X 20 CrNiSi25-4 ) 1.4823* G-X 40 CrNiSi27-4 f e r r i t i c p e r l i t i c 1.4713 X 10 CrAl 7 1.4724 X 10 CrAl 13 1.4742 X 10 CrAl 18 1.4762 X 10 CrAl 25 ) 1.4710*
FA-IG 327 A 297 HC G (W) 25 4
C S i Mn Cr N i
0.08 0 . 8 1 . 2 25.7 4 . 5
Re Rm A5 Av
540 N/mm2 710 N/mm2 22 % 70 J
2 . 4
U D T, SEPROS
Re Rm A5 Av
520 N/mm2 690 N/mm2 20 % 50 J
1 . 0 1 . 2
U D T, SEPROS
TIG welding rod and MIG wire. For heat resistant steels and service temperatures up to 1100 C . An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Also for the capping of joints which have been welded with higher nickel alloyed filler meta l s (e.g. FF-IG, FFB-IG) where better joint toughness is required.
SOLID WIRES, MIG & TIG HIGHLY CORROSION RESISTANT
C 0.015 S i 0 . 4 Mn 1 . 7 Cr 22.6 Mo 3 . 2 N i 8 . 8 N 0.15
Re Rm A5 Av
600 N/mm2 800 N/mm2 33 % 150 J 32 J...- 40 C
1 . 6 2 . 0 2 . 4 3 . 2
T VD , T V-A, DNV, CL, UDT, G L , SEPROS, LR, St a t o i l
TIG welding rod and MIG wire of type ER 2209. A precisely alloyed composition which includes an extremely low oxygen content and offers very high quality standards for ease of operation, mechanical properties and resis tance to stress corrosion cracking and pitting. P R EN > 35 Ferrite content 30 - 60 FN (WRC). The prefered gas for MIG welding is Argon + 20 % Helium + 2 % CO2. TIG welding rod and MIG wire fo r 3 - 4 % Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with good pitting resistance (PREN > 35) and crevice corrosion resistance as well as excellent CVN toughness behaviour.Both MIG and TIG wires have an increased Mo content (4,3 %) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resis tance to the relevant base meta l s offering a
B HLER BASE METALS STANDARD CLASSIFICATION B R A N D EN AWS/ASME W E R K S TOFF-NR. DIN ASTM/AISI
ARGON
SOLID WIRES, MIG & TIG NICKEL BASE
Unalloyed and alloyed, high temperature, creep resisting, low temperature steels up to X 8 Ni 9, high alloy Cr and CrNi steels, particularly for mixed alloy j o i n ts . Nickel and nickel alloys and joints t o s t e e l . Also recommended for Incoloy 800. NiCr 15 Fe (2.4640) Inconel600 (2.4816) LC-NiCr 15 Fe (2.4817) Inconel 600 L NiCr 6015 (2.4867)
C 0.03 S i 0 . 3 Mn 3 . 0 ) NiCr 70 Nb-IG* Cr 20.0 Nb 2 . 5 ER Ni Cr 3 Fe 1 . 7 SG-Ni Cr 20 Nb N i 67.0 Ti + NIBAS 70/20-IG
C O2
Re Rm A5 Av C Re Rm A5 Av
440 N/mm2 680 N/mm2 42 % 190 J 100 J...-196
1 . 6 2 . 0 2 . 4
0 . 8 1 . 0 1 . 2
T VD , T VA , U D T, St a t o i l , SEPROS NiCr 70 Nb-IG T V-D, CL, KTA 1408.1,
420 N/mm2 680 N/mm2 40 % 160 J 80 J...-196 C
1 )
TIG welding rod and MIG wire of type ER Ni Cr 3. F o r high quality welding of nickel base alloys, high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and low alloy problem steels. S u i ta b l ei n pressure vessel fabrication from - 196 C to + 550 C and scaling resistance temperature of 1200 C (S-free atmosphere). W ire and weld metal meet highest quality requirements . TIG welding rod and MIG wire of type ER Ni Cr Mo 3. F o r high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high molybdenum content (e. g. > 6 % Mo < steels). S u i tability in pressure vessel fabrication from - 196 C up to + 550 C and scaling resistance temperature of 1200 C (S-free atmosphere). W ire and weld metal meet highest quality requirements . The pitting s5 2 . r e s i s tance equivalent (PREN ) i
2.4856 NiCr 22 Mo 9 Nb (Inconel 625) 2.4816 NiCr 15 Fe (Inconel 600) 2.4858 NiCr 21 Mo 1.4529 X 1 NiCrMoCuN25-20-7 1.5662 X 8 Ni 9 1.4876 X 10 NiCrAlTi 3220 (Incoloy 800) 1.4876 X 10 NiCrAlTi 3220 H Joining dissimilar steels: X 8 Ni 9-X 10 CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials.
NIBAS 625-IG
) NiCr 625-IG*
ER Ni Cr Mo 3 SG-Ni Cr 21 Mo 9 Nb
C 0.02 S i 0 . 2 Mn 0 . 3 Cr 21.5 Mo 9 . 0 N i 60.0 Nb 3 . 6 Fe 2 . 0
Re Rm A5 Av C
540 N/mm2 800 N/mm2 38 % 160 J 130 J...-196
1 . 6 2 . 0 2 . 4
T VD , T VA , St a t o i l , U D T, SEPROS NiCr 625-IG T VD ,
Re Rm A5 Av C
510 N/mm2 780 N/mm2 40 % 130 J 180 J...-196
1 . 0 1 . 2
1 )
*) Brand name in Germany 1) MIG 60 % Ar + 40 % He
18
B HLER BASE METALS STANDARD CLASSIFICATION B R A N D EN AWS/ASME W E R K S TOFF-NR. ASTM/AISI
A P P R O VALS
CHARACTERISTICS AND APPLICATIONS
Wi r e SEPROS
1.4313 X 3 CrNiMo13-4 G-X 5 CrNi13-6
S 13 4 ER 410 NiMo (mod.)
1.4306 X 2 CrNi19-11 1.4301 X 5 CrNi18-10 1.4541 X 6 CrNiTi18-10 1.4550 X 6 CrNiNb18-10 1.4311 X 2 CrNiN18-10
304 L 304 321 347 304 LN A 320 B8 C a. D
Wi r e EAS 2-UP Flux BB 202 S 19 9 L ER 308 L S A FB 2 DC ( f l u x )
C S i Mn Cr N i
0.02 0 . 6 1 . 3 19.8 9 . 8
Re Rm A5 Av
3 . 0 350 N/mm2 550 N/mm2 35 % 80 J 35 J...-196 C
T V-D, UDT wire T VD , T VA , KTA 1408.1, SEPROS
S AW -wire/flux combination of type 308 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. S u i table for service temperatures from - 196 C to 350 C. B hler BB 202 i saf l u o r i d e b a s i c , agglomerated flux. Basicity 2,3. Density 1,0 kg/dm3. S AW -wire/flux combination of type 316 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. S u i table for service temperatures from - 120 C to 400 C. B hler BB 202 i saf l u o r i d e b a s i c , agglomerated flux. Basicity 2,3. Density 1,0 kg/dm3.
1.4583 X 10 CrNiMoNb 18-12 1.4435 X 2 CrNiMo 18-14-3 1.4436 X 3 CrNiMo 17-13-3 1.4404 X 2 CrNiMo 17-13-2 1.4401 X 5 CrNiMo 17-12-2 1.4571 X 6 CrNiMoTi 17-12-2 1.4580 X 6 CrNiMoNb 17-12-2 1.4406 X 2 CrNiMoN 17-11-2 1.4429 X 2 CrNiMoN 17-13-3 1.4550 X 6 CrNiNb 18-10 1.4541 X 6 CrNiTi 18-10 1.4552 G-X 5 CrNiNb 19-10 1.4301 X 5 CrNi 18-10 1.4312 G-X 10 CrNi 18-8 1.4311 X2CrNiN18-10
316 Cb 316 L 316 316 Ti S 31653
Wi r e EAS 4 M-UP Flux BB 202 S 19 12 3 L ER 316 L S A FB 2 DC ( f l u x )
C 0.02 S i 0 . 6 Mn 1 . 3 Cr 18.3 Mo 2 . 7 Ni 12.2
Re Rm A5 Av
3 . 0 350 N/mm2 560 N/mm2 35 % 80 J 35 J...-120 C
T V-D, UDT wire T V-D, , T VA , KTA 1408.1 DB , SEPROS
347 321 A 296 CF8c 304 A 157 C9 A 320 B 8 C a. D
Wi r e SAS 2-UP Flux BB 202 S 19 9 Nb ER 347 S A FB 2 DC ( f l u x )
C S i Mn Cr N i Nb
0.045 0.65 1 . 3 19.3 9 . 5 0 . 5
Re Rm A5 Av
3 . 0 420 N/mm2 600 N/mm2 30 % 90 J 35 J...-196 C
S AW -wire/flux combination of type 347. Smooth beads, easy slag removal without any slag residues and wire good welding characteristics even T V-D, , T V-A, BB, for fillet welds are very much KTA 1408.1 appreciated by users. DB , SEPROS S u i table for service temperatures from - 196 C to 400 C. B hler BB 202i saf l u o r i d e b a s i c , agglomerated flux. 3 Basicity 2,3. Density 1,0 kg/dm . T V-D, UDT T VA ,
1.4571 X 6 CrNiMoTi 17-12-2 1.4580 X 6 CrNiMoNb 17-12-2 1.4401 X 5 CrNiMo 17-12-2 1.4581 G-X 5 CrNiMoNb 19-11-2 1.4583 X 10 CrNiMoNb 18-12
316 Ti 316 Cb 316 316 L
Wi r e SAS 4-UP Flux BB 202 S 19 12 3 Nb ER 318 S A FB 2 DC ( f l u x )
C 0.025 S i 0.65 Mn 1 . 3 Cr 18.8 Mo 2 . 7 N i 11 . 4 Nb 0.45
Re Rm A5 Av
3 . 0 430 N/mm2 600 N/mm2 4 . 0 30 % 80 J 32 J...-120 C
T VD , T VA , U D T, wire T V-D, , T VA , KTA 1408.1 DB , SEPROS
S AW -wire/flux combination of type 318. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. S u i table for service temperatures from - 120 C to 400 C. B hler BB 202 is a fluoride-basic, agglomerated flux. Basicity 2,3. Density 1,0 kg/dm3. S AW -wire/flux combination of type Duplex 2209. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. S u i table for service temperatures from - 40 C to 250 C. The pitting index P R EN is > 35. B hler BB 202 is a fluoride-basic, agglomerated flux. Basicity 2,3. Density 1,0 kg/dm3. For CVN requirements lower than - 40 C we recommend our flux B hler BB 203. S AW -wire/flux combination of type 317 L modified. For CrNiMo-steels with 3 - 4 % Mo. The weld meta l shows a stable austenitic micro structure with good pitting resistance (PREN > 34) and crevice corrosion resistance as well as an excellent toughness behaviour down to - 196 C. B hler BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld meta l .B a s i c i t y 2,7. Density 1,0 kg/dm3.
1.4462 X 2 CrNiMoN22-5-3 S 31803 a sw e l la ss i m i l a rf e r r i t i c a u s t e n i t i c materials with higher tensile strength. 1.4462 X 2 CrNiMoN22-5-3 mit 1.4583 X 10 CrNiMoNb18-12 1.4462 X 2 CrNiMoN22-5-3 with P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3
Wi r e CN 22/9 N-UP Flux BB 202 S 22 9 3 NL ER 2209 S A FB 2 DC ( f l u x )
C S i Mn Cr Mo N i N
0.015 0.55 1 . 3 22.5 3 . 1 8 . 9 0.14
Re Rm A5 Av
550 N/mm2 750 N/mm2 27 % 100 J 32 J...-40 C
3 . 0
T VD , T VA ,L R , U D T, CL, GL, ABS, DNV,
1.4439 X 2 CrNiMoN17-13-5 1.4449 X 3 CrNiMo18-12-3 1.4429 X 2 CrNiMoN17-13-3 1.4583 X 10 CrNiMoNb18-12
317LN 316 L 316 Cb S 31726
Wi r e ASN 5-UP Flux BB 203 S 18 16 5 NL ER 317 LN (mod.) S A FB 2 DC ( f l u x )
C 0.02 S i 0 . 2 Mn 4 . 5 Cr 18.5 Mo 4 . 0 Ni 16.3 N 0.14
Re Rm A5 Av
3 . 0 420 N/mm2 630 N/mm2 35 % 120 J 40 J...-196 C
UDT wire T V-D
19
SUBMERGED ARC WELDING CORROSION RESISTANT
1.4313 G-X 5 CrNi13-4
ACI Gr. CA 6 NM
Wi r e CN 13/4-UP Flux B B 203
C S i Mn Cr Mo N i
0.025 0.75 0 . 6 12.1 0 . 5 4 . 7
3 . 0
UDT
S AW wire/flux combination of type 410 NiMo. B hler CN 13/4-UP i n combination with flux BB 203 yields a weld deposit featuring very good ductility and CVN toughness as well as high crack resistance. B hler BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld meta l .B a s i c i t y 2,7. Density 1,0 kg/dm3.
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME W E R K S TOFF-NR.

A P P R O VALS
FLUX CORED WELDING WIRES CORROSION RESISTANT
1.4306 X 2 CrNi 19 11 1.4301 X 5 CrNi 18 10 1.4541 X 6 CrNiTi 18 10 1.4550 X 6 CrNiNb 18 10 1.4311 X 2 CrNiN 18 10
EAS 2-FD 304 L 304 321 347 304 LN A 320 B8 C a. D
C S i T 19 9 LR M (C) 3 M n E 308 LTO-4 (1) Cr N i 0,9 MM T 19 9 L P M (C) 3 E 308 LT1-4 (1) C S i T 19 9 LP M (C) 1 M n E 308 LT1-4 (1) Cr N i EAS 2 PW-FD
0.03 0 . 6 1 . 5 20.0 10.5
Re Rm A5 Av
380 N/mm2 560 N/mm2 40 % 60 J 35 J...-196 C
0 . 9 1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o
T V-D, , T V-A, BB, CL, UDT, 100 % CO2) DB, GL, CWB, RINA, SEPROS
0.03 0 . 7 1 . 4 19.5 10.3
Re Rm A5 Av
380 N/mm2 560 N/mm2 40 % 70 J 45 J...-196 C
1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o
100 % CO2
T V-D, CL, U D T, CWB,
Rutile flux cored welding wire of type 308 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money.S u i table for service temperatures from -196 C to 350 C. B hler EAS 2 PWF Di sar u t i l ef l u x cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds. Rutile flux cored welding wire of type 316 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. S u i table for service temperatures from -120 C to 400 C. B hler EAS 4 PWF Di sar u t i l e flux cored welding wire with f a s t freezing slag providing excellent positional welding characteristics and fast travel speeds. Rutile flux cored welding wire of type 347. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money.S u i table for service temperatures from -120 C to 400 C. B hler SAS 2 PWF Di sar u t i l ef l u x cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds. B HLER CN 22/9 N-FD offers many economical and quality advantages over solid wire pulse arc welding of Duplex steels in downhand and horizonta lp o s i t i o n s . As well as high productivity and all the other advantages of cored welding there are a number of additional cost effective benefits when welding Duplex steels: better wetting characteristics, reduced discolourisation from oxidised bead surfaces which reduces grinding/cleaning work when multipass welding. B hler CN 22/9 PWF Di sar u t i l e flux cored welding wire with f a s tf r eezing slag providing excellent positional welding characteristics and is designed to satisfy the high demands of offshore fabricators, shipyards building chemical t ankers as well as the chemical/ petrochemical, pulp and paper industries. Rutile flux cored welding wire of type 317 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spa t t e r formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. B hler E308H PWF Di sar u t i l ef l u x cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds. It is designed for welding of creep resistant austenitic CrNi-steels and service temperatures up to 700 C. The weld deposit is scaling resistant, and because of the controlled low delta ferrite content high resistant against sigma phase embrittlement.
1.4583 X 10 CrNiMoNb 18-12 1.4435 X 2 CrNiMo 18-14-3 1.4436 X 3 CrNiMo 17-13-3 1.4404 X 2 CrNiMo 17-12-2 1.4401 X 5 CrNiMo 17-12-2 1.4571 X 6 CrNiMoTi 17-12-2 1.4580 X 6 CrNiMoNb 17-12-2 1.4406 X 2 CrNiMoN 17-11-2 1.4429 X 2 CrNiMoN 17-13-3 1.4550 X 6 CrNiNb18-10 1.4541 X 6 CrNiTi18-10 1.4552 G-X 5 CrNiNb19-10 1.4301 X 5 CrNi18-10 1.4312 G-X 10 CrNi18-8
EAS 4 M-FD 316 Cb 316 L 316 316 Ti S 31653 EAS 4 PW-FD

T 19 12 3 LP M (C) 1
T 19 12 3 L R M(C) 3 E 316 LTO-4 (1) 0,9 MM T 19 12 3 L P M (C) 1 E 316 LT1-4 (1)
C S i Mn Cr Mo N i
0.03 0 . 6 1 . 5 19.0 2 . 8 12.0
Re Rm A5 Av
400 N/mm2 560 N/mm2 38 % 55 J 35 J...-120 C
0 . 9 1 . 2 1 . 6
Argon + 15 - 25 % C O2 o r
100 % CO2
T V-D, T VA , CL, UDT, GL, DB, CWB, SEPROS
E 316 LT1-4 (1)
C S i Mn Cr Mo N i
0.03 0 . 7 1 . 4 18.8 2 . 7 12.0 0.03 0 . 5 1 . 5 19.0 10.4 +
Re Rm A5 Av
400 N/mm2 560 N/mm2 38 % 65 J 45 J...-120 C
1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o
100 C O2) %
T V-D, T VA , CL, UDT, GL, DB, CWB, SEPROS T VD , UDT
347 321 A 296 CF 8c 304 A 157 C9 A 320 B 8 C a. D
C S i T 19 9 Nb RM (C) 3 M n E 347 TO-4(1) Cr N i Nb SAS 2-FD
Re Rm A5 Av
420 N/mm2 600 N/mm2 35 % 75 J 32 J...-120 C
1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o 100 % CO2
C S i T 19 9 Nb PM (C) 1 M n E 347 T1-4(1) Cr N i Nb SAS 2 PW-FD
0.03 0 . 8 1 . 4 19.0 10.5 +
Re Rm A5 Av
420 N/mm2 600 N/mm2 35 % 75 J 35 J...-120 C
1 . 2
Argon + 15 - 25 % r C O2 o 100 % CO2
1.4462 X 2 CrNiMoN22-5-3 S 31803 a sw e l la ss i m i l a rf e r r i t i c a u s t e n i t i c materials with higher tensile strength. 1.4462 X 2 CrNiMoN22-5-3 mit 1.4583 X 10 CrNiMoNb18-12 1.4462 X 2 CrNiMoN22-5-3 with P235GH, P265GH, P295GH, S255N, S355N, 16 Mo 3
C S i T 22 9 3 NLR M Mn (C) 3 Cr E 2209 TO-4 (1) M o N i N CN 22/9N-FD
0.03 0 . 7 1 . 1 22.7 3 . 2 9 . 0 0.13
Re Rm A5 Av
600 N/mm2 800 N/mm2 27 % 60 J 4 5J . . .-4 0 C
1 . 2
Argon + 15 - 25 % r C O2 o 100 % CO2
T VD , U D T, C L , RINA, GL, D N V,ABS, LR, CWB, SEPROS
CN 22/9 PW-FD
C S i T 22 9 3 NL P M Mn (C) 1 Cr E 2209 T1-4 (1) M o N i N
0.03 0 . 7 1 . 0 22.7 3 . 2 9 . 0 0.13
Re Rm A5 Av
600 N/mm2 800 N/mm2 27 % 80 J 55 J...- 46 C
1 . 2
Argon + 15 - 25 % r C O2 o 100 % CO2
T VD , D N V,ABS, LR, UDT, C L , RINA, GL, CWB,
1.4449 X 5 CrNiMo17-13 317L/317LN 1.4435 X 2 CrNiMo18-14-3 316 L / 316 LN 1.4429 X 2 CrNiMoN17-11-2 316 Cb 1.4583 X 10 CrNiMoNb18-12 318 1.4438 X 2 CrNiMo18-15-4 W eld cladding of mild steels
E 317 L-FD
C S i T 19 13 4 LR M 3 M n E 317 LTO-4 (1) Cr N i Mo
0.03 0 . 7 1 . 2 19.0 12.8 3 . 4
Re Rm A5 Av
490 N/mm2 680 N/mm2 30 % 55 J 4 5J . . .-6 0 C
1 . 2
Argon + UDT 15 - 25 % r C O2 o 100 % CO2
X6CrNi18-11 (W. N r. 1.4948) X12CrNiTi18-9 (W. N r. 1.4878) AISI 304 AISI 304 H AISI 321 H AISI 347 H
C S i T Z 19 9 HP M(C) 1 M n E 308 H T1-4 (1) Cr N i E 308H PW-FD
0.06 0 . 5 1 . 1 19.4 10.1
Re Rm A5 Av
390 N/mm2 585 N/mm2 42 % 90 J
1 . 2
UDT Argon + 15 - 25 % r C O2 o 100 % CO2
20
BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME
ANALYSIS OF ALL WELD M E TAL ( TAPICAL VALUES %)

A P P R O VALS
FOX A 7-A
C S i EZ 18 9 Mn Mo R 32 M n E 307-16 (mod.) Cr N i Mo
0.10 1 . 2 4 . 2 19.5 8 . 5 0 . 7
Re Rm A5 Av
520 N/mm2 720 N/mm2 35 % 75 J 32 J...-100 C
2 . 5 3 . 2 4 5
16 0 - 180 18 0 - 110 110 - 140 140 - 170
BN, T V-D U D T, SEPROS
F o rd i s s i m i l a rj o i n ts and weld cladding.
FOX CN 19/9 M
C S i E 20 10 3 R 32 M n E 308 Mo-17 (mod.) Cr Mo N i N
0.04 0 . 8 1 . 0 20.2 3 . 2 10.3 0.09
Re Rm A5 Av
520 N/mm2 700 N/mm2 30 % 70 J 32 J...- 80 C
2 . 5 3 . 2 4 5
15 0 - 185 17 5 - 115 110 - 160 160 - 200
T V-D, , DB, GL, ABS, SEPROS, LR, UDT
Rutile coated electrode of type 308 Mo (mod.). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be achieved in the second layer of 316 L weld claddings.
For welding stainless to mild steel and low alloy steel, for surfacing of mild steel and for root pass welding of clad steel and the first layer of corrosion resista n t claddings on mild and low alloyed steels.
FOX CN 23/12 Mo-A
C S i Mn E 23 12 2 LR 32 Cr E 309 Mo L-17 (mod.) M o N i FOX CN 23/12-A E 23 12 LR 32 E 309 L-17 C S i Mn Cr N i
0.02 0 . 7 0 . 8 23.0 2 . 7 12.5 0.02 0 . 7 0 . 7 23.0 12.5
Re Rm A5 Av
580 N/mm2 720 N/mm2 27 % 55 J 45 J...- 60 C
2 2 . 5 3 . 2 4 5
14 5 - 160 16 0 - 180 180 - 120 100 - 160 140 - 220
Re Rm A5 Av
470 N/mm2 570 N/mm2 40 % 60 J 32 J...- 60 C 620 N/mm2 770 N/mm2 25 % 30 J 650 N/mm2 810 N/mm2 24 % 30 J
2 . 5 3 . 2 4 5
16 0 - 180 18 0 - 110 110 - 140 140 - 180
Rutile coated stainless steel electrodes of type 309 L, 309 Mo L. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high current carrying capacity, minimum spatter T V-D, DB, formation, self releasing slag, U D T,ABS, smooth and clean weld profile, T VA , , safety against formation of porosity GL, DNV, due to the moisture resistant coating SEPROS, and its packaging into hermetically B V, LR, CL sealed tins. T VD , T VA , BN, BB, U D T,LTSS, D N V, RINA, INSPECTA , SEPROS BB, DB, U D T, , SEPROS Rutile-basic, resp. rutile coated electrodes of type 312. Three REPAIR & MAINTENANCE electrodes t h a to ff e r outstanding operating characte-ristics and weld metals of high strength combined with high crack resistance when welding problem steels. B hler FOX CN 29/9 SUPRA has a high metal recovery of 140 % as well as exceptionally good wetting behaviour on DC and AC.
F o r problem steels with high strength. FOX CN 29/9 J o i n i n go f dissimilar materials, tool steels, heat treatable or quenched and E 29 9 R 12 tempered steels, spring steels, high E 312-16 (mod.) carbon steels etc. FOX CN 29/9-A
C S i Mn Cr N i
0 . 11 1 . 0 0 . 7 29.0 10.2 0 . 11 0 . 9 0 . 7 28.5 9 . 5 0.09 0 . 9 0 . 5 28.5 10.0
2 . 5 3 . 2 4 5 2 . 5 3 . 2 4 5
16 0 - 180 18 0 - 110 110 - 140 140 - 160 16 0 - 180 18 0 - 110 110 - 140 140 - 180
C S i E 29 9 R 32 Mn E 312-17 (mod.) Cr N i FOX CN 29/9 SUPRA C S i Mn E 29 9 R 52 Cr E 312-17 (mod.) N i Rule die steels FOX RDA
DB, UDT, , SEPROS, BB
Re Rm A5 Av
650 N/mm2 820 N/mm2 22 % 30 J
2 . 5 3 . 2 4
17 0 - 190 190 - 120 130 - 160
U D T, SEPROS
1 . 5 2 . 0
40 - 60 50 - 80
Special coated stainless steel electrod e for welding of rule die steel. Provides easy striking and re-striking, excellent welding characteristics as well as very ductile & crack resistant joint welds on rule die steels.

FOX NUT
ANALYSIS OF ALL WELD M E TAL (TYPICAL VALUES)

3 . 2 4 . 0
180 - 240 250 - 320
Special coated gouging electrode. Use for gouging and grooving, removal of unsound weld metal or cracks prior to repair welding. Provides high travel speeds in all positions and is suitable for various base metals.
21
ELECTRODE FOR GOUGING
C O ATED ELEKTRODES DISSIMILAR JOINTS AND SPECIAL P U R P O S E
For fabrication, -repair and maintanance! D i s s i m i l a rj o i n ts, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc.
FOX A 7 ) FOX A 7 CN*
C S i Mn E 18 8 Mn B 22 Cr E 307-15 (mod.) N i
0 . 1 0 . 7 6 . 5 18.8 8 . 8
Re Rm A5 Av
460 N/mm2 660 N/mm2 38 % 90 J 3 2J . . . 110 C
2 . 5 3 . 2 4 5 6
15 5 - 175 180 - 100 100 - 130 140 - 170 160 - 200
T VD , D N V, G L , U D T, CWB, LTSS, PRS, SEPROS
Basic resp. rutile basic coated sta i nless steel electrodes. Very popular electrode for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between - 110 C and + 850 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilusion when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. B hler FOX A7-A i ss u i table for both AC and DC.
ARGON + 1 - 2 % O2 ARGON + 2,5 % CO2
ARGON
C O2
B HLER BASE METALS STANDARD CLASSIFICATION B R A N D EN AWS/ASME
WELDING PROCESS A P P R O VALS TIG MIG
P R O P E RTIES AND APPLICATIONS
SOLID WIRES, MIG & TIG DISSIMILAR JOINTS AND SPECIAL P U R P O S E
For fabrication, repair and maintanance! D i s s i m i l a rj o i n ts, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc.
A 7-IG ) A 7 CN-IG* G (W) 18 8 Mn ER 307 (mod.)
C S i Mn Cr N i
0.08 0 . 9 7 . 0 19.2 9 . 0
Re Rm A5 Av
460 N/mm2 660 N/mm2 38 % 120 J 32J -110 C 430 N/mm2 640 N/mm2 36 % 110 J 32J -110 C
1 . 6 2 . 0 2 . 4 3 . 0
T V-D, , D N V, GL, DB SEPROS
Re Rm A5 Av
0 . 8 1 . 0 1 . 2 1 . 6
T VD , D N V, GL, , SEPROS
A7 CN-IG (MIG wire) *) Brand name in Germany High-strength unalloyed and alloyed con- CN 19/9 M-IG s t r u c t i o n a l-h e a tt r e a table - and armour G (W) 20 10 3 steels among themselves and to each other. Unalloyed as well as alloyed boiler ER 308 Mo (mod.) steels or constructional steels with high alloyed Cr- and CrNi-steels. Austenitic manganese steels among themselves and with other grades o fs t e e l s . C S i Mn Cr N i Mo 0.06 0 . 7 1 . 3 20.0 10.0 3 . 3 Re Rm A5 Av 550 N/mm2 750 N/mm2 35 % 150 J 32J -80 C 520 N/mm2 720 N/mm2 32 % 140 J 32J -80 C 440 N/mm2 590 N/mm2 34 % 150 J 32J -120 C 420 N/mm2 570 N/mm2 32 % 130 J 32J -80 C 1 . 6 2 . 0 2 . 4 1 . 6 2 . 0 2 . 4 T V-D, , D N V, SEPROS
B hler A7 CN-IG (TIG) and the MIG wires A7-IG/A7 CN-IG are very popul a rs tainless steel wires for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between - 110 C and + 850 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilusion when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. TIG rod and MIG welding wire of type 308 Mo (mod). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be met in the second layer of 316 L weld claddings. TIG rod and MIG welding wire of type 309 L. Standard alloy for welding dissimilar joints. Designed f o r first class welding, wetting and feeding characteristics as well as good safety after dilution when welding dissimilar joints. S u i table for service temperatures between - 120 C (-80 C) to 300 C.
Re Rm A5 Av C S i Mn Cr N i 0.02 0 . 5 1 . 7 24.0 13.2 Re Rm A5 Av Re Rm A5 Av
1 . 0 1 . 2
T V-D, D N V, DB, SEPROS
Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding.
CN 23/12-IG G (W) 23 12 L ER 309 L
T V-D, VUZ T V-A, CL, U D T, G L , SEPROS 0 . 8 1 . 0 1 . 2 T VD , T VA , CL, UDT, GL, DNV, SEPROS
A P P R O VALS

For fabrication, -repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 14 % manganese steels, 13 - 17 % Cr heat r e s i s tant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc. A 7-FD
ANALYSIS OF ALL WELD M E TAL (TYPICAL VALUES)

FLUX CORED WELDING WIRES DISSIMILAR JOINTS AND CLADDING
C S i T 18 8 MnRM (C) 3 M n E 307 TO-G Cr N i
0 . 1 0 . 7 6 . 5 18.5 8 . 8
Re Rm A5 Av
420 N/mm2 630 N/mm2 39 % 60 J 32 J... - 100 C
1 . 2
Argon + 15 - 25 % r C O2 o 100 % CO2
Rutile flux cored welding wire of type E 307. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between - 100 C and + 850 C and can be PWHT without any problems . Rutile flux cored welding wire of type 309 L and 309 Mo L. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. S u i table for service temperatures from - 60 C to + 300 C. B hler CN 23/12 Mo-FD can also be used for 316 L weld cladding of un- or low alloyed base meta l s with very economic results . B hler CN 23/12 (Mo) PW-FD are a rutile flux cored welding wire with fast freezing slag providing excellent positional welding characteristics and fast travel speeds
Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding.
CN 23/12-FD
C S i T 23 12 L R M (C) 3 M n E 309 LTO-4 (1) Cr N i 0,9 m m T 23 12 L P M (C) 1 E 309 LT1-4 (1) CN 23/12PW-FD T 23 12 LPM (C) 1 E 309 LT1-4 (1) C S i Mn Cr N i
0.03 0 . 6 1 . 5 22.8 12.5
Re Rm A5 Av
400 N/mm2 540 N/mm2 35 % 60 J 4 5J . . .-6 0 C
0 , 9 1 . 2 1 . 6
T V-D, , T V-A, GL CL, DB, (100 % CO2) U D T, CWB, RINA, SEPROS Argon + 15 - 25 % r C O2 o
0.03 0 . 7 1 . 4 22.7 12.5 0.03 0 . 6 1 . 5 23.0 2 . 7 12.5
Re Rm A5 Av
400 N/mm2 540 N/mm2 35 % 65 J 5 0J . . .-6 0 C 500 N/mm2 700 N/mm2 30 % 55 J 3 7J . . .-6 0 C
1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o 100 % CO2
T VD , U D T, CWB, CL
Dissimilar joints between high alloyed Cr- and CrNi(Mo)- steels to un- and low alloyed steels. Furthermore for Mo containing weld claddings.
CN 23/12 Mo-FD
C S i T 23 12 2 L R M (C) 3 M n E 309 LMoTO-4 (1) Cr Mo 0,9 m m N i T 23 12 2 L P M (C) 1 E 309 LMoT1-4 (1) CN 23/12 MoPW-FD C S i T 23 12 2 LPM (C) 1 M n E 309 LMoT1-4 (1) Cr Mo N i
Re Rm A5 Av
0 , 9 1 . 2 1 . 6
Argon + 15 - 25 % r C O2 o
(100 C O2)
T V-D, , T VA , DB, CL, % U D T, G L , D N V, L R , ABS, RINA, SEPROS
0.03 0 . 7 1 . 4 22.7 2 . 8 12.5
Re Rm A5 Av
530 N/mm2 720 N/mm2 32 % 65 J 5 0J . . .-6 0 C
1 . 2 1 . 6
Argon + T VD , 15 - 25 % U D T r C O2 o 100 % CO2
22
Forms of supply of MAG welding wires

W ire basket spool ECO-DRUM ECO-MULT I
B HLER
Outs i d e diameter d1 300
I n t e r n a l diameter d2 180
External widt h b 103
kg wire 15/16/18
18 kg 15 kg 16 kg Ideal bulk pack for 250 kg of un-, low and high alloyed welding wire in robotic q u a l i t y. Q u ts tanding for welding robots and other mechanized welding sta t i o n s . For 250 kg of un-, low and high alloyed welding wires in robotic quality. ECO-MULT I s are re-useable and will reduce waste disposal expense and/or storage space as empty units can be stacked.
K 300
W ire net weight per spool: un-/low alloyed solid wires s tainless steel solid - and flux cored wires un-/low alloyed cored welding wires
Plastic spool Bulk spool (steel)
B HLER
Outside diameter d1
Sp i n d l e hole d3 16,5 50,5 51,5
External widt h b 4 5 5 5 103
Tapped hole kg diameter d i s tance wire from center d4 e1 1 , 0 1 0 1 0 44,5 44,5 5 15
B HLER
Outside diameter d1
I n t e r n a l diameter d2 400 430

+
Sp i n d l e hole diameter d3 40.5 41
Wi dt h external b1 295 310
i n t e r n a l b2 225 270
kg wire
D 100 D 200 D 300
100 200 300
GS 760* GS 760 +
* To b er e t u r n e d
760 760
300 300
Non returnable
Spool types for submerged arc welding wires

Coils
Packaging of TIG and gas welding rods

Un- and low alloyed rods are supplied in 25 kg packs St ainless steel welding rods in 20 kg packs (4 x 5 kg per pack)
Forms of supply of coated electrodes

B HLER Outs i d e diameter d1 B 390 C 320 I 430 S 390 PRG 80* 390 PRG 100* 430 * coiled on a cardboard former I n t e r n a l diameter d2 280 220 310 300 310 310 External widt h b 70 50 100 70 80 100 kg wire 26 14 30 23 21 25 Un- and low alloyed electrodes: Coated electrodes for pipeline welding: 4 boxes per carton
I n hermetically sealed tins. Net weight approx. 9,5 kg. 2 tins per carton. W ith only few exceptions B hler stainless steel electrodes are packed into hermetically sealed tins. Net weight per tin approx. 3,5 to 5 kg. 3 tins per carton.
St ainless steel electrodes:
W ire basket spool

THE B HLER TIN GUARANTEE: Completely dry and factory fresh electrodes. Electrodes can be used direct from the tin without any rebaking. The weld metal will not show any porosity caused by moisture. Electrodes are 100 % protected during transport and have an unlimited storage time. The B hler tin can be scrapped or recycled. The B hler tin provides improved quality assurance and saves costs . Similar advantages are available for all other B hler electrodes in Vacuum pacs which are offered on special request for an extra charge.
B HLER
Outs i d e diameter d1 415 435
I n t e r n a l diameter d2 300 300
External widt h b 100 70
kg wire 25 25
K 415-100 K 435-70*
* K 435-70 is the standard spool for stainless steel SAW wires
Packaging of submerged arc fluxes

In bags of 25 kg I nt i n so f3 0k g (BF 16, BB 24, BB 25, BB 33 M) (BB 202, BB 203, BB 910)
Individual forms of supply

For individual requirements regarding packaging of B hler We l d i n g consumables please conta c tu s .
23
FORMS OF SUPPLY
24
SELECTION GUIDE FOR STAINLESS A N D CORROSION RESISTANT B HLER WELDING CONSUMABLES
Coated Electrodes
W erkstoff-No 1.3948 1.3952 1.3964 1.3974 1.4000 1.4001 1.4002 1.4003 1.4006 1.4008 1.4016 1.4021 1.4024 1.4057 1.4113 1.4120 1.4301 1.4303 1.4306 1.4308 1.4311 1.4313 1.4313 1.4361 1.4401 1.4404 1.4406 1.4408 1.4429 1.4435 1.4436 1.4438 1.4439 1.4460 1.4462 1.4468 1.4469 1.4500 1.4505 1.4506 1.4510 1.4511 1.4512 1.4515 1.4517 1.4529 1.4536 1.4539 1.4541 1.4550 1.4571 1.4580 1.4581 1.4582 1.4583 1.4586 1.4713 1.4724 1.4741 1.4742 1.4762 1.4821 1.4828 1.4841 1.4845 1.4849 1.4861 1.4864 1.4865 1.4876 1.4878 2.4816 2.4851 2.4856 2.4858
CN 1 3/4IG, CN 1 3/4UP/B B 20 3 KW 1 0-IG K WA -IG, KW 5 SKWA Nb-I -IG, G SKWA SKW -UP/ AM-I BB 2 G, S 02 KWAM -UP/ BB 2 02 CN 1 8/11 -IG EAS EAS 2-FD 2-IG/ , EA EAS S 2 2-IG PW-F EAS (Si) D, E 4M-I AS 2 G, E -UP/ AS 4 BB 2 M-IG 02 EAS (Si) , EA 4 PW S 4M SAS -FD, -FD, 2-IG E A S 4M , SAS -UP/ 2-IG SAS BB 2 (Si), 4-IG 02 , SA SAS 2 S 4-IG -UP/B ASN B 202 (Si), 5-IG ,ASN SAS 4-UP/ 5-IG( BB 2 Si), 02 ASN 5-UP /BB 202 CN 2 EASN 0/25 2 Si M-IG -IG , CN CN 2 20/25 2/9N M-IG -IG, (Si) CN 2 2/9N CN 2 -UP/ 2/9 BB 2 N-FD 02 , CN 22/9 PW-F D NIBA S 70 /20IG/N iCr 70 N NIBA b-IG S 62 5-IG /NiC r 62 5-IG FA-I G,FA -UP/ BB 2 FF-I 00 G, F F-UP /BB 200 FFBIG A 7-F D, A 7-IG 3 /A7C CN 2 N-IG 3 3/12 A7 C -IG, N-UP CN 19 /BB / 203 9 M-IG, CN 2 3/12 CN 2 CN 2 3/12 PW-F 3/12 -FD D, C Mo P N 23 /12 W-FD Mo-F , CN D 23/1 2-UP /BB 202
1 1 1 1 1 1 1 1 1
MAG wires, TIG rods, FLUX cored wires, S AW wires, + fluxes

Base meta l s
FOX FOX S K WA
AISI/UNS S 20910 403/S 40300 429/S 42900 405/S 40500 410/S 41000 430/S 43000 420/S 42000 431/S 43100 434/S 43400 304/S 30400 305 L/S 30503 304 L/S 30403 CF 8 304 LN/S 30453 S 41500 C A 6 NM S 30600 316/S 31600 316 L/S 31603 316 LN/S 31653 CF 8 M 316 LN/S 31653 316 L/S 31603 316/S 31600 317 L/S 31703 317 LN/S 31726 329/S 32900 S 31803 430 Ti/S 43036 409/S 40900 N 08925 N 08904 321/S 32100 347/S 34700 316 Ti/S 31635 316 Cb/S 31640 318 446/S 44600 309/S 30900 314/S 31400 310/S 31008 330/N 08330 N 08800/alloy 800 321 H/S 32109 N 06600/alloy 600 N 06601/alloy 601 N 06625/alloy 625 N 08825/alloy 825
FOX CN 1 3/1 FOX CN 1 3/4, FOX FOX CN 1 KW 1 3/4 0 SUPR A
S K WA M FOX AS 2 -A FOX AS 4 -A FOX EAS 2, F OX E FOX AS2EAS A 2-TS , FOX FOX EAS EAS 2-VD 4M, FOX FOX EAS EAS 4 M 4M-T -A S, F FOX OX E SAS AS 4 2, F M-VD O X SA FOX S 2SAS A 4, F O X SA FOX S 4ASN A 5, F OX A FOX SN 5 EAS A 2 Si FOX CN 2 0/25 M, F OX C FOX N 20 CN 2 /25M 2/9 -A N FOX CN 2 2/9 N B FOX NIBA S 70 /15, FOX FOX NIBA NiCr S 70 70/1 /20, 5 FOX FOX NIBA NiCr S 62 70 N 5 , FOX b FOX NiCr FA 625 FOX FF, FOX FF-A FOX FFB, FOX FFBFOX A FFB 400 FOX A 7 3, FOX A7-A 3 FOX A7 C N3 FOX CN 2 3/12 -A, FOX FOX CN 2 A9M 3/12 Mo-A FOX CN 1 9/9M FOX CN 2 9/9( A), FOX CN 2 9/9SUPR A
Base meta l s
W erkstoff-No 1.0405 1.0461 1.0481 1.0482 1.5415 1.7335 1.7715 1.7380 1.0619 1.5419 1.7357 1.7706 1.7379 1.7218 1.7273 1.7362 1.7386 1.6368 1.6311 1.7733 1.8070 1.7375 1.6369 1.6310 1.0569 1.4903 1.4905 1.4922 1.4923 1.4926 1.4931 1.4935 1.4948 1.4949 1.4878 1.4961 ASTM, AISI, UNS A 106, Gr. B A 516, Gr. 5 5 A 106, Gr. C A 5 3 7 ,C l .1 A 335, Gr. P 1 A 335, Gr. P 11, P12 A 405, Gr. P24 A 335, Gr. P22 A 217, Gr. WC1 A 217, Gr. WC6 I 21610 A 217, Gr. WC9 UNS G 41300 A 335, Gr. P 5 A 335, Gr. P 9 A 533, Type C A 5 0 8 ,C l .3 A 389, Gr. C 2 3 A 389, Gr. C 2 4 A 335, Gr. P22 A 533, Type C A 533, Gr. B C I .1 A 516, Gr. 7 0 A 335, Gr. P91 A 335, Gr. P911 0,20 % C, 12 % Cr, 1 % Mo + V 0,22 % C, 12 % Cr, 1 % Mo + V 0,22 % C, 12 % Cr, 1 % Mo + V 0,20 % C, 12 % Cr, 1 % Mo + V + W 0,20 % C, 12 % Cr, 1 % Mo + V + Cb AISI 304 H AISI 304 LN AISI 321 H 0,08 % C, 16 % Cr, 13 % Ni + Cb
TIG rods, MAG wires, Flux cored wires, S AW wires/fluxes, Gas welding rods
l l n s
Analogous or similar filler meta l s Dissimilar or higher alloyed filler metals (service conditions must be taken into consideration) Preferable for corrosion resistant surfacing and cladding on un or low alloyed base meta l s For dissimilar joint welds between un- and low alloyed steels with high alloyed CrNi/CrNiMo- or ferritic Cr-steels. Approved up to service temperatures of 300 C and 30 mm wall thickness in the as welded condition. Otherwise we recommend FOX NIBAS 70/20, FOX NiCr 70 Nb* or NIBAS 70/20-IG, NiCr 70 Nb-IG* resp. For cladding of un or low alloyed steels (service temperatures as before) as well as for buffer layers prior to hardfacing. Also for repa i ra n dj o i n tw e l d i n go fd i fficult to weld steels with higher carbon contents o rf e r r i t i c m a r t e n s i t i cC r s t e e l s . For joint welding of steels and cast steels with limited weldability and higher strength properties. Also for buffer layers prior to hardfacing and wear resistant build up welding. FOX CN 29/9 SUPRA with 140 % metal recovery. Tougher austenitic weld meta l .A t tack of S-containing media or requirement of matching colour of weld metal may call f o rt h eu s eo ff i l l e rm e tals of analogous composition for the final layer. At service temperatures above 400 C please conta c tu s . Also for dissimilar joint welds of austenitic manganese steels, higher carbon steels, heat resisting Cr-steels or for buffer layers prior to hardfacing.
2 3
DMV 83-I G CM 2 -IG CM 2-U P/B B24 CM 5 -IG CM 5-U P/B B24 C9 CM 9 MVI -IG G, C 9 MV C9 -UP MVW / BB9 I G, C 10 9 M VW20 UP/ MVW B B91 I G, 2 0 CN 18 0 M /11-IG VW,E3 U P / 08 H BB2 PW-FD 4 , CN 18/11 -UP/B B202 CN 1 6/13 -IG NIBA S 70 /20IG
DMO -IG , D MO EMS 2 M o/B B 2 4 NiMo 1-IG 3Ni Mo1 -UP /BB 24 DCM S-I G, D CMS EMS 2 C rMo /BB 24
for welding nickel base alloys and dissimilar joints
25
SELECTION GUIDE FOR HIGH T E M P E R AT U R E AND CREEP RESISTANT B HLER WELDING CONSUMABLES
Coated Electrodes
DMO FOX Kb FOX
Ti FOX EV 65 FOX EV 70 Mo FOX DCM S K b FOX DCM S T i FOX DCM V FOX DMV 83 Kb FOX CM 2 K b FOX CM 2 T i FOX CM 5 K b FOX CM 5 T i FOX CM 9 K b FOX C9 MV FOX C9 MVW FOX 20 MVW FOX CN 1 8/11 , FO FOX X E CN 308 16/1 H 3 FOX NIBA S 7 0/20 FOX NIBA S 7 0/15
DMO
We i g h ts of weld meta l per metre of butt and fillet welds (approximately)

WEIGHT CALCULATION
THE FIGURES INCLUDE 1,5 m m EXCESS WELD META L

10 9 8 7 6 5 4 3
V-butt 70 V-butt 60 V-butt 50 D V-butt 70 D V-butt 60 D V-butt 50
WEIGHT OF WELD META L (kg/m)
1 , 5
1 , 0 0 , 9 0 , 8 0 , 7 0 , 6 0 , 5 0 , 4 0 , 3
0 , 2 0,15
0,10 0,09 0,08 0,07 0,06 0,05 0,04 0,03
Fillet weld 120
Fillet weld 90 Fillet weld 60
0,02
0,01 1 2 3 4 5 6 7 8 9 10 12 15 18 20 22 25 30 35 40 45 50
THICKNESS OF WELD (mm)
26
Experience
keeps us one step ahead.
REFERENCES Experience Since the inception of arc welding technology in 1926, B hler has been successfully supplying f i l l e rm e tals for all welding processes and alloys. Know-how B hler - with a universally acclaimed tradition of manufacturing high grade steel, is a leader in the development of new filler metals and is recognised f o ri ts continuous state the art productcontinuous is the of leading company in improvement. B hler has a first-class technical developing new filler metals and is known for reputation, is renowned for its application continuous and state of the art product-improvement. technology, being able to offer realistic solutions B hler has a first-class technical reputation, and is for even for the its most complex requirements . being able renowned application technology, Production know-how Not only do B hler offer supreme quality in all materials, but also ensures the consistent quality of all products. We feel this is the only way to guarantee that every centimetre of weld bead maintains that traditional high quality. Quality management B hler has always recognised that quality assurance is supremely important. Wetake the responsibility for our products on your behalf. Naturally, ISO 9001 is your assurance of our care. Approvals B hler products are approved by the most important international approval societies. Service and delivery B hler has one of the largest distribution networks throughout the world, and is able to offer you products wherever you are. For us, good logistics are obvious.
27
Bhler Schweitechnik Austria GmbH Bhler-Welding-St. 1 A-8605 Kapfenberg Tel.: ++43 (0) 3862-301-0 Fax: ++43 (0) 3862-301-95193 E-mail: postmaster.bsga@bsga.at http://www.boehler-welding.com
forwarded by:
BSGA 02/2002 6000E

Bohler Bestseller Engl NT

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= l i m i t e dw e l d a b i l i t yi n t h i sp o s i t i o n = particularly good weldability i nt h i sp o s i t i o n

FILLER METALS FOR PIPELINES

SUBMERGED A R C 12 WELDING WIRES/FLUXES GAS WELDING RODS

HIGH STRENGTH, LOW T E M P E R AT U R E HIGH T E M P E R AT U R E & CREEP RESISTANT HIGH T E M P E R AT U R E

SUBMERGED A R C WELDING WIRES/FLUXES FLUX CORED WELDING WIRES

GRAPH FOR WEIGHT CALCULATION

C O ATED SOLID WIRES S AW ELECTRODES FOR WIRES/FLUMAG & TIG XES

GAS WELDING RODS

FLUX A N D M E TAL C O R E D WELDING

Page 6 3NiMo 1-UP 3NiCrMo 2,5-UP BB24

FOX EV 60 FOX EV 63 FOX EV 85

Page 11 2,5 Ni-lG

Page 8 FOX CN 13/4

Page 19 ASN 5-UP CN 22/9 N-UP BB 202

Page 20 CN 22/9 N-FD CN 22/9 PW-FD E 317 L-FD

Page 18 FA-IG FFB-IG

BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN ASTM DIN N FA

ANALYSIS OF ALL WELD M E TAL (TYPICAL VALUES %)

MECHANICAL P R O P E RTIES OF ALL WELD METAL (TYPICAL VALUES)

WELDING PA R A M E T E R S AND SIZES

C O ATED ELECTRODES FOR MILD STEELS

FOX ETI E E E E 420 RR 12 6013 4322 RR 6 432/2 RR 22

460 N/mm2 520 N/mm2 26 % 6 5J

4 0 - 160 4 5 - 180 6 0 - 110 90 - 140 110 - 190 170 - 240

T V-D T VA , F I ,L R , ABS, BV, D N V, GL, CL, U D T,LTSS, INSPECTA , SEPROS

FOX KE E E E 6 E 38 0 RC 11 6013 4332 RR (C) 433/2 RR 12

430 N/mm2 490N/mm2 26 % 7 5J

4 5 - 180 60 - 100 90 - 130 110 - 170

LR, UDT, SEPROS

FOX MSU E E E E 38 0 RC 11 6013 4322R (C) 3 432/2 R 12

4 0 - 160 70 - 100 90 - 130 140 - 180

FOX OHV E E E E 38 0 RC 11 6013 4322 R (C) 3 432/2 R 12

460 N/mm2 520 N/mm2 25 % 7 5J

4 5 - 180 60 - 100 90 - 130 110 - 170 170 - 240

C 0.08 S i 0 . 2 38 2 RB 12 Mn 0 . 5 6013 (mod.) 4343 RR (B) 7 434/3 RR 22

420 N/mm2 500 N/mm2 28 % 9 0J

4 5 - 175 60 - 100 90 - 140 110 - 190 170 - 250

C 0.08 S i 0 . 2 38 2 RB 12 Mn 0 . 6 6013 (mod.) 5133 RR (B) 8 513/3 RR 22

450 N/mm2 540 N/mm2 27 % 7 0J

5 0 - 170 7 0 - 190 110 - 140 140 - 190 200 - 250

T V-D, , T V-A, BB, DB, BV, D N V, G L , LR, ABS, CL, SEPROS,

FOX SUS E E E E 42 0 RR 12 6013 4332 RR 6 433/2 RR 22

430 N/mm2 510 N/mm2 27 % 7 5J

6 0 - 180 80 - 100 120 - 150 160 - 200 220 - 250

T V-D, , DB, GL, B V, DNV, LR, ABS, CL, SEPROS

FOX UNA E E E E 38 0 RC 11 6013 4332 R (C) 3 433/2 R 12

420 N/mm2 490 N/mm2 27 % 7 5J

4 5 - 180 60 - 100 90 - 130 110 - 170

T V-D, , BB, DB, U D T, SEPROS

BASE METALS B HLER STANDARD CLASSIFICATION B R A N D EN AWS/ASME EN DIN ASTM N FA

ANALYSIS OF ALL WELD M E TAL (TYPICAL VALUES %)

MECHANICAL P R O P E RTIES OF ALL WELD METAL (TYPICAL VALUES)

WELDING PA R A M E T E R S AND SIZES

FOX EV 47 E 38 4 B 42 H5 E 7016-1 H4R E 4355 B 10 E 435 / 5 B 110 20 BH

460 N/mm2 530 N/mm2 27 % 190 J 90 J...- 40 C

8 0 - 110 100 - 140 130 - 180 180 - 230

490 N/mm2 560 N/mm2 27 % 190 J 100 J - 50 C

440 N/mm2 550 N/mm2 28 % 180 J 4 7J . . .-3 0 C

6 0 - 190 100 - 150 140 - 190 190 - 250

460 N/mm2 560 N/mm2 28 % 200 J 120 J... - 40 C

5 5 - 185 80 - 140 110 - 180 180 - 230