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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Direct Current Power Systems (-48 and -24 VDC)
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-T-151-01
WBS/BI/JO/NO.

18-May-05
CONTRACTOR/SUBCONTRACTOR

Telecommunications

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

1.0

DOCUMENT REVIEW Not Applicable

2.0

RECEIVING INSPECTION Weekly inspection by Contractor QC SAIC-P-3101 Vented Ni-Cad Wet Cell SAIC-P-3102 Vented Lead-Acid Wet Cell SAIC-P-3103 Valve Regulated Lead-Acid (VRLA) Gelatin Cell SAIC-T-5001 Electronic Equipment SAIC-P-3002 Electrical Equipment SAIC-P-3104 Aqueous Sulfuric Acid Electrolyte SAIC-P-3105 Dry Potassium or Sodium Hydroxide Electrolyte SATR-P-3101 Battery Jobsite Storage and Preservation Testing Storage testing in accordance with manufacturer's instructions. SAIC-P-3112 SAIC-P-3122 SAIC-P-3123 SAIC-P-3113 SAIC-P-3114 SAIC-P-3115 SAIC-P-3116 SAIC-P-3117 Battery Charger DC Switchboard DC Panelboard / CB Vented Ni-Cad Wet Cell Vented Lead-Acid Wet Cell VRLA Gelatin Cell Aqueous Sulfuric Acid Electrolyte Dry Potassium or Sodium Hydroxide Electrolyte

2.1

DC Equipment & Electrochemical Storage Battery Storage, Handling, and Preservation Visual Inspection and Testing

See Remarks

See Remarks

W2

2.2

DC Equipment & Electrochemical Storage Battery Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W1

Page 1 of 5 11/23/2005 12:32 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Direct Current Power Systems (-48 and -24 VDC)
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-T-151-01
WBS/BI/JO/NO.

18-May-05
CONTRACTOR/SUBCONTRACTOR

Telecommunications

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

SAIC-T-5113 DC MGB SAIC-P-3118 DC System and Battery Accessories Accessories include battery racks, battery enclosures, copper battery cable and bus bar, cable crimp terminals, battery inter-cell and inter-row connectors, stainless steel mechanical fasteners, safety covers for live parts, NOOX terminal grease, portable battery hoist, air filters, distilled water dispensers, thermometers, hydrometers, and distilled water. Notify SA PID on receipt of initial shipment of each accessory type.

2.3

DC Equipment & Electrochemical Storage Battery Accessories Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W2

2.4

Electrochemical Storage Cell Jobsite Acceptance Testing (Initial load capacity, no-load voltage, and specific gravity)

See Remarks

See Remarks

H1

W1

SATR-P-3102 Vented Ni-Cad Wet Cell SATR-P-3103 Vented Lead-Acid Wet Cell SATR-P-3104 Valve-Regulated Lead-Acid (VRLA) Gelatin Cell Hold point prior to installation of DC electrochemical storage cells.

3.0

INSTALLATION Pre-Installation Visual Inspection Hold point for substantial completion of building and electrical room civil / structural / architectural / HVAC finish work (i.e., no construction dust or fumes). SAIC-P-3120 DC Equipment and Battery Racks SAIC-P-3841 LV AC/DC Switchboard SAIC-P-3868 LV AC/DC Panelboard See SATIP-P-111-01 Grounding & Bonding SATIP-P-104-05 A/G Conduit SATIP-P-104-03 Cable Tray SATIP-P-104-07 B/G Conduit SATIP-P-111-01 Grounding & Bonding as applicable. QC hold point prior to installation of battery jars.

3.1

SAIC-P-3119

SAIC-P-3119

H1

H1

3.2

DC Equipment Installation & Identification Visual Inspection

See Remarks

See Remarks

H1

W1

3.3

Conduit / Cable Tray / Cable Rack Installation & Identification Visual Inspection

See Remarks

See Remarks

Page 2 of 5 11/23/2005 12:32 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Direct Current Power Systems (-48 and -24 VDC)
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-T-151-01
WBS/BI/JO/NO.

18-May-05
CONTRACTOR/SUBCONTRACTOR

Telecommunications

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

3.4

Cable Pulling Visual Inspection Storage Battery Installation and Identification Visual Inspection Cable Gland Installation, Cable Dressing, Identification, & Termination Visual Inspection PRE-COMMISSIONING Cable Continuity and Insulation Testing (Installed Cable) Ground Resistance and Continuity Testing (Installed Grounding) Power Cable Termination Torque Testing

See Remarks

See Remarks

SATIP-P-104-01 LV Cable SATIP-P-111-01 Grounding and Bonding SA PID shall be notified on start of this activity for each DC Battery. See SATIP Items No. 2.4 and 3.2. SATIP-P-104-01 LV Cable SATIP-P-111-01 Grounding & Bonding SA PID to be notified on start of this activity for each DC system.

3.5

SAIC-P-3121

SAIC-P-3121

H1

W1

3.6

See Remarks

See Remarks

4.0

4.1

See Remarks See Remarks

See Remarks See Remarks

See SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each DC system. See SATIP-P-111-01 Grounding and Bonding

4.2

4.3

See Remarks

See Remarks

SATIP-P-104-01 LV Cable SA PID to be notified on start of this activity for each DC system.

4.4

Electrochemical Storage Battery Testing (inter-cell connector resistance, cell noload voltage, battery no-load voltage, and cell specific gravity)

See Remarks

See Remarks

H1

W1

SATR-P-3113 Vented Ni-Cad Wet Cell SATR-P-3114 Vented Lead-Acid Wet Cell SATR-P-3115 VRLA Gelatin Cell In accordance with battery manufacturer's instructions.

Page 3 of 5 11/23/2005 12:32 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Direct Current Power Systems (-48 and -24 VDC)
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-T-151-01
WBS/BI/JO/NO.

18-May-05
CONTRACTOR/SUBCONTRACTOR

Telecommunications

ITEM NO.

PROJECT PHASE & ACTIVITY CODE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

4.5

Final Visual Inspection and Testing (for Energization Certificate)

See Remarks

EIL

H1

H1

SAIC-P-3119 Battery Room Installation SAIC-P-3121 Battery Installation SAIC-P-3120 DC Equipment and Battery Racks SATR-P-3111 Battery Charger SAIC-P-3841 LV AC/DC Switchboard SATR-P-3116 DC Switchboard SAIC-P-3868 LV AC/DC Panelboard SATR-P-3117 DC Panelboard / CB In accordance with manufacturer's instructions. Hold point prior to DC energization. See SATIP-P-111-01 (Grounding & Bonding) Review EIL and All Associated Quality Records Hold point prior to DC system energization. SATR-P-3111 Battery Charger SATR-P-3116 DC Switchboard SATR-P-3117 DC Panelboard / CB SATR-P-3113 Vented Ni-Cad Wet Cell SATR-P-3114 Vented Lead-Acid Wet Cell SATR-P-3115 VRLA Gelatin Cell In accordance with manufacturer's instructions. See SATIP-J-900-01 (Instrument Loop Checking) for additional inspection and test requirements for signal and control loops. Review All Associated Quality Records. In accordance with manufacturer's instructions. Review FEIL and All Associated Quality Records

4.6

Quality Document Review and Energization Certificate

EIL

Energization Certificate

RH1

RH1

4.7

Energized DC System Functional Testing

See Remarks

See Remarks

H1

H1

4.8

Energized DC System Remote Indication and Alarm Testing Energized DC System Final Inspection Quality Document Review and Mechanical Completion Certificate

See Remarks See Remarks FEIL

See Remarks

H1

H1

4.9

FEIL

H1 RH1

H1 RH1

4.10

PMCC / MCC

GENERAL NOTES 1 2 3 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractors performance. Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present.

Page 4 of 5 11/23/2005 12:32 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Direct Current Power Systems (-48 and -24 VDC)
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-T-151-01
WBS/BI/JO/NO.

18-May-05
CONTRACTOR/SUBCONTRACTOR

Telecommunications

ITEM NO.

PROJECT PHASE & ACTIVITY CODE Hold:

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

4 5

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND W1 W2 H1 100% Witness Inspection/Test Sample Witness Inspection/Test 100% Hold Point for QC Inspection or Test H2 R1 R2 Sample Hold Point for QC Inspection or Test 100% Review of Documents Sample Review of Documents RH1 100% Review and Approval of Documents RH2 Sample Review and Approval of Documents S Surveillance

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