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SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Above-Grade Conduit, Fittings, and Accessories
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-104-05
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO. 1.0 1.1 2.0 2.1

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

DOCUMENT REVIEW Cable and Conduit Seal Installation Procedure RECEIVING INSPECTION Conduit Storage, Handling, and Preservation Visual Inspection SAIC-P-3002 SAIC-P-3002 SAIC-P-3004 SAIC-P-3004

RH1

R1

To be reviewed and approved prior to electrical work at jobsite

W2

Weekly Inspection by Contractor QC

2.2

Conduit Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W2

SAIC-P-3310 Conduit-Storage, Handling, and Preservation SAIC-P-3311 Galvanized Rigid Steel (GRS) Conduit, SAIC-P-3313 Flexible Metal Conduit (FMC), SAIC-P-3314 LT Flex Metal Conduit SAIC-P-3315 EXP Flex Metal Couplings, SAIC-P-3316 Electrical Metallic Tubing (EMT). SA PID shall be notified by RFI on initial receipt of each listed conduit (by type and/or manufacturer).

Page 1 of 5 11/27/2005 3:14 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Above-Grade Conduit, Fittings, and Accessories
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-104-05
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

SAIC-P-3317 SAIC-P-3318 SAIC-P-3319 SAIC-P-3320 SAIC-P-3005

EXP Fittings and Accessories EMT & FMC Fittings and Accessories GRS Fittings and Accessoires LT Flex Fittings and Accessories Channel & Strut Materials

2.3

Conduit Fittings and Accessories Material Receiving Visual Inspection

See Remarks

See Remarks

H1

W2

Conduit fittings and accessories include condulets and pull boxes (LB's, LL's, LR's, T's, X's, and C's), condulet covers and gaskets, conduit seals, conduit unions and couplings, factory elbows (regular and sweep), drains, breathers, plugs, conduit connectors reducers and hubs, expansion fittings, straps and clamps, bushings, cable and duct seal, damming fiber and cement, conductive thread lubricant, conduit benders (hydraulic and manual), electrical thread cutting dies, conduit cutters and reamers, conduit turning machines, and galvanized / PVC touch-up liquid coatings. Channel and strut materials include all mechanical fasteners, anchors, threaded rods, fittings, brackets, straps, and clamps required to provide full-load-rated supplemental conduit supports. Notify SA PID by RFI on initial receipt of each listed fitting or accessory (by type and/or manufacturer).

3.0

INSTALLATION Conduit Supports Fabrication and Installation Visual Inspection Hold point prior to conduit installation. SA PID to be notified on start of this activity for each process system, plant area, room, and building.

3.1

H1

W2

Page 2 of 5 11/27/2005 3:14 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Above-Grade Conduit, Fittings, and Accessories
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-104-05
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

3.2

Hazardous Location Conduit Installation and Identification Visual Inspection (Before Concealment and Cable Pulling)

See Remarks

See Remarks

Hazardous Locations (Class I) SAIC-P(later) GRS & LT Flex Conduit Systems (Zone or Div 2) SAIC-P(later) GRS and EXP Flex Conduit Systems (Zone or Div 1)

H1

H2
Corrosive Locations: SAIC-P(later) PVC-Coated GRS Conduit Systems SA PID shall be notified by RFI for each process system, plant area, room, and building.

3.3

Hazardous Location Conduit Seal Installation and Identification Visual Inspection (Before Cable Pulling)

SAIC-P-3209 Conduit / Cable Seal Fitting Installation See Remarks See Remarks

H1

H2

Contractor QC hold point for each seal fitting. SA PID Hold point for each process system, plant area, room, and building. Non-Hazardous Locations: SAIC-P-3324 GRS & LT Flex Conduit Systems (NHL) SAIC-P-3325 EMT & FMC Raceway Systems

3.4

Non-Hazardous Location Conduit Installation and Identification Visual Inspection (Before Concealment and Cable Pulling)

See Remarks

See Remarks

H1

W2

Corrosive Locations: SAIC-P-3323 PVC-Coated GRS Conduit Systems SA PID to be notified on start of this activity for each process system, plant area, room, and building.

3.5

Conduit Bonding Installation Visual Inspection (Before Concealment and Cable Pulling) PRE-COMMISSIONING

See SATIP-P-111-01 (Grounding and Bonding) See Remarks See Remarks SA PID to be notified on start of this activity for each process system, plant area, room, and building.

4.0

Page 3 of 5 11/27/2005 3:14 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Above-Grade Conduit, Fittings, and Accessories
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-104-05
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

4.1

Hazardous Location Conduit Visual Inspection (After Cable Pulling and Before Cover and Gasket Installation)

See Remarks

See Remarks

H1

H2

SAIC-P-3321 GRS & LT Flex Conduit Systems (Zone or Div 2) SAIC-P-3322 GRS and EXP Flex Conduit Systems (Zone or Div 1) SAIC-P-3323 PVC-Coated GRS Conduit Systems SA PID shall be notified by RFI for each process system, plant area, room, and building.

4.2

Hazardous Location Conduit Seal Fiber Dam Installation Visual Inspection (After Cable Pulling, and Before Cement Pouring) Non-Hazardous Location Conduit Visual Inspection (After Cable Pulling and Before Cover and Gasket Installation)

See Remarks

See Remarks

SAIC-P-3209 Conduit / Cable Seal Fitting Installation

H1

H1
SA PID Hold point for pouring cement into each seal fitting. SAIC-P-3324 GRS & LT Flex Conduit Systems (NHL) SAIC-P-3325 EMT & FMC Raceway Systems SAIC-P-3323 PVC-Coated GRS Conduit Systems SA PID to be notified on start of this activity for each process system, plant area, room, and building. SAIC-P-3324 SAIC-P-3325 SAIC-P-3321 SAIC-P-3322 SAIC-P-3323 GRS & LT Flex Systems (NHL) EMT & FMC Raceway Systems GRS & LT Flex Systems (Zn or Div 2) GRS and EXP Flex Systems (Zn or Div 1) PVC-Coated GRS Conduit Systems

4.3

See Remarks

See Remarks

H1

W2

4.4

Conduit System Final Inspection (After Sealing and Covering, and Before Energization)

See Remarks

See Remarks

H1

W2

SA PID shall be notified by RFI for each process system, plant area, room, and building.

GENERAL NOTES 1 2 The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of Saudi Aramco participation based upon the Contractors performance. Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Page 4 of 5 11/27/2005 3:14 PM

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SAUDI ARAMCO TYPICAL INSPECTION PLAN


Above-Grade Conduit, Fittings, and Accessories
PROJECT TITLE:

SATIP No.

APPROVED DATE

DISCIPLINE:

SATIP-P-104-05
WBS/BI/JO/NO.

1-Oct-05
CONTRACTOR/SUBCONTRACTOR

Electrical

ITEM NO.

PROJECT PHASE

TASK / ACTIVITY

QUALITY PROCEDURE

QUALITY RECORD

INSPECTION RESPONSIBILITY ASSIGNMENTS


CNTRCTR SAUDI ARAMCO

REMARKS

3 4 5

Witness: Hold:

QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present. QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND W1 W2 H1 100% Witness Inspection/Test Sample Witness Inspection/Test 100% Hold Point for QC Inspection or Test H2 R1 R2 Sample Hold Point for QC Inspection or Test 100% Review of Documents Sample Review of Documents RH1 100% Review and Approval of Documents RH2 Sample Review and Approval of Documents S Surveillance

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