ANNEXURE-III

Wall Thickness Calculation For MMPL-Mid India Spur Line

API 5L X65 PSL2 ERW
PRESSURE CONFINEMENT CRITERIA

Design Factor
Sr no.
1
2
3
4
5
6
7
8
9
10
11

Parameter's Used
Design Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor
Longitudinal Joint Factor
Temperature Derating Factor
Wall Thickness
Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided Accor API 5L

Symbol
P
D
SMYS
F
E
T
t
CA
tnom
t'

0.6

0.5

0.4

Value
1421.37
0.3239
X65
65300
0.6
1.0
1.0
0.00588
0.00000
0.00588
0.0064

1421.37
0.3239
X65
65300
0.5
1.0
1.0
0.00705
0.00000
0.00705
0.00710

1421.37
0.3239
X65
65300
0.4
1.0
1.0
0.00881
0.00000
0.00881
0.00950

6.4

Units
PSI
m
450
PSI

m
m
m
m
9.5 mm

7.1

formula used
12"
MPa
API 5L 2007
ASME B31.8 2007

References
98 barg

X65

P*D/(2*S*F*E*T)

ASME B31.8 2007

t+CA

ASME B31.8 2007

Stress Check
Sir no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Misses formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Value
35967.32
32421.25
30000000 30000000
0.0000117 0.0000117
25
25
60
60
0.3
0.3
-1494.80
-2558.63
37462.13
34979.87
36737.54
33773.33
0.57
0.54
TRUE
TRUE

24230.62
30000000
0.0000117
25
60
0.3
-5015.81
29246.43
27089.07
0.45
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C

References

PSI
PSI
PSI

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq./SMYS
SL<0.9*SMYS

Units
PSI
m

formula used
1.5*P

References

PSI

API 5L 2007

Ph*D/2*S*F*E*T

X65
ASME B31.8
ASME B31.8

HYDROTEST PRESSURE CRITERIA

Sir no.
1
2
3
4
5
6

Parameter's Used
Hydro test Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor for Hydrostatic test
Wall Thickness

Symbol
Ph
D
SMYS
F
t

Wall Thickness Calculation

Value
2132.06
2132.06
2132.06
0.3239
0.3239
0.3239
X65
X65
X65
65300
65300
65300
0.9
0.9
0.9
0.00588
0.00588
0.00588

1 of 9

ANNEXURE-III
Wall Thickness Calculation For MMPL-Mid India Spur Line
API 5L X65 PSL2 ERW
7
8
9

Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided

A
tnomh
t'

PRESSURE
CRITERIA
0.00000 CONFINEMENT
0.00000
0.00000
m
0.00588
0.00588
0.00588
0.0064
0.00710
0.00950 m

6.4

9.5 mm

7.1
Stress Check

Value
53951.0
48631.9
30000000 30000000
0.0000117 0.0000117
25
25
30
30
0.3
0.3
14430.30
12834.56
39520.69
35797.31
48377.82
43653.37
0.605
0.548
TRUE
TRUE

Sr no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Mises formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Sr no.
1
2
3
4
5
6
7
8
9
10
11
12

Parameter's Used
Young's modulus
Pipe radius
Radius of curvature
Length of pipeline
Area of pipe
Inside diameter
Weight per unit length
Static friction co-efficient
Allowable stress of bending
Pulling stress
Bending stress
Combined longitudinal stress

Symbol
Es
r
Rr
L
A
Di
Wt.
fs
Sab
Sp
Sb
Sc

Value
207000
207000
0.16195
0.16195
323.90
323.90
12
12
12.205
12.205
0.3111
0.3097
129.02
133.69
0.7
0.7
146.71
163.82
0.00
0.00
103.50
103.50
TRUE
TRUE

Sr no.
1

Parameter's Used
Young's modulus for steel

Symbol
Es

COLLAPSE PRESSURE CRITERIA

Value
Units
207000
207000
207000 MPa

36345.9
30000000
0.0000117
25
30
0.3
9148.78
27197.15
32744.55
0.416
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C

References

PSI
PSI
PSI

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq/SMYS
Seq<0.9*SMYS

Units
MPa
m
m
m
m
m
kg/m

formula used

TENSILE LOAD CRITERIA

207000
0.16195
323.90
12
12.205
0.3049
149.56
0.7
203.35
0.00
103.50
TRUE

MPa
MPa
MPa

References

D/2
1000D
*D*L
D-(2*t)
Considered wt of pipe in water
0.9*SMYS-Seq
(fs*L*Wt.)/A
Es*r/Rr
Sp+Sb<0.9*SMYS

formula used

kg/m2 = 9.81x10-6MPa

References

2 of 9

ANNEXURE-III
Wall Thickness Calculation For MMPL-Mid India Spur Line
API 5L X65 PSL2 ERW
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PRESSURE
CRITERIA
0.3239 CONFINEMENT
0.3239
0.3239
m
450
450
450 MPa
1000
1000
1000 kg/m
25
25
25 m
0.0064
0.0071
0.0095 m
9.81
9.81
9.81 m/s
0.245
0.245
0.245 MPa
0.7
0.7
0.7
17.7833
19.7283
26.3970 MPa
3.5097
4.7918
11.4788 MPa
3.4433
4.6564
10.5266 MPa

Nominal Outside Diameter

SMYS For pipe material
Density of water
Max. water depth
Selected pipeline wall thickness
Acc. Due to gravity
External pressure at max. water depth
Collapse factor(for ERW pipe)
Yield pressure at collapse
Elastic collapse pressure
Collapse pressure of pipe

D
SMYS
w
dmax
tselect
g
Pe-max.
f
Py
Pe
Pc

Wall thickness for collapse pressure

tc

0.0063

0.0069

0.0091

Corrosion Allowance
Wall thickness req. to prevent collapse
Wall Thickness Provided

CA
tcollapse
t'collapse

0.0000
0.0063
0.0064
6.40

0.0000
0.0069
0.0071
7.10

0.0000 m
0.0091 m
0.0095
9.50 mm

API 5L 2007
9810

X65

w*dmax*g
2*SMYS*/(D/t)
2*Es(t/D)/(1-)
Py*Pe/(Py+Pe)
Pc=2*Es/{(1)*D/tc*(D/tc -1)}

3.44406751

tselect+CA

3 of 9

ANNEXURE-I
Wall Thickness Calculation For MMPL-Ajanta Spur Line
API 5L X52 PSL2 ERW
PRESSURE CONFINEMENT CRITERIA
Sr no.
1
2
3
4
5
6
7
8
9
10
11

Parameter's Used
Design Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor
Longitudinal Joint Factor
Temperature Derating Factor
Wall Thickness
Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided Accor API 5L

Symbol
P
D
SMYS
F
E
T
t
CA
tnom
t'

0.6

0.5

0.4

Value
725.19
0.3239
X52
52200
0.6
1.0
1.0
0.00375
0.00000
0.00375
0.0064

725.19
0.3239
X52
52200
0.5
1.0
1.0
0.00450
0.00000
0.00450
0.00640

725.19
0.3239
X52
52200
0.4
1.0
1.0
0.00562
0.00000
0.00562
0.00640

6.4

Units
PSI
m
360
PSI

m
m
m
m
6.4 mm

6.4

formula used
12"
MPa
API 5L 2007
ASME B31.8 2007

References
50 barg

X52

P*D/2*S*F*E*T

ASME B31.8 2007

t+CA

ASME B31.8 2007

Stress Check
Sr no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Mises formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Value
18350.73
18350.73
30000000 30000000
0.0000117 0.0000117
25
25
60
60
0.3
0.3
-6779.78
-6779.78
25130.51
25130.51
22519.52
22519.52
0.48
0.48
TRUE
TRUE

18350.73
30000000
0.0000117
25
60
0.3
-6779.78
25130.51
22519.52
0.48
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C
PSI
PSI
PSI

References

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq/SMYS
SL<0.9*SMYS

HYDROTEST PRESSURE CRITERIA

Sr no.
1
2
3
4
5
6

Parameter's Used
Hydro test Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor for Hydrostatic test
Wall Thickness

Symbol
Ph
D
SMYS
F
t

Wall Thickness Calculation

Value
Units
1087.79
1087.79
1087.79 PSI
0.3239
0.3239
0.3239 m
X52
X52
X52
52200
52200
52200 PSI
0.9
0.9
0.9
0.00375
0.00375
0.00375 m

formula used
1.5*P

References

API 5L 2007

X52
ASME B31.8
ASME B31.8

Ph*D/2*S*F*E*T

4 of 9

ANNEXURE-I
Wall Thickness Calculation For MMPL-Ajanta Spur Line
API 5L X52 PSL2 ERW
7
8
9

Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided

A
tnomh
t'

PRESSURE
CRITERIA
0.00000 CONFINEMENT
0.00000
0.00000
m
0.00375
0.00375
0.00375
0.0064
0.00640
0.00640 m

6.4

6.4 mm

6.4
Stress Check

Sr no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Mises formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Value
27526.1
27526.1
30000000 30000000
0.0000117 0.0000117
25
25
30
30
0.3
0.3
6502.83
6502.83
21023.27
21023.27
24919.38
24919.38
0.403
0.403
TRUE
TRUE

27526.1
30000000
0.0000117
25
30
0.3
6502.83
21023.27
24919.38
0.403
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C

References

PSI
PSI
PSI

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq/SMYS
Seq<0.9*SMYS

Units
MPa
m
m
m
m
m
kg/m

formula used

TENSILE LOAD CRITERIA

Sr no.
1
2
3
4
5
6
7
8
9
10
11
12

Parameter's Used
Young's modulus
Pipe radius
Radius of curvature
Length of pipeline
Area of pipe
Inside diameter
Weight per unit length
Static friction co-efficient
Allowable stress of bending
Pulling stress
Bending stress
Combined longitudinal stress

Symbol
Es
r
Rr
L
A
Di
Wt.
fs
Sab
Sp
Sb
Sc

Sr no.
1

Parameter's Used
Young's modulus for steel

Symbol
Es

Value
207000
207000
0.16195
0.16195
323.90
323.90
12
12
12.205
12.205
0.3111
0.3111
129.02
129.02
0.7
0.7
150.73
150.73
0.00
0.00
103.50
103.50
TRUE
TRUE

207000
0.16195
323.90
12
12.205
0.3111
129.02
0.7
150.73
0.00
103.50
TRUE

MPa
MPa
MPa

COLLAPSE PRESSURE CRITERIA

Value
Units
207000
207000
207000 MPa

References

D/2
1000D
*D*L
D-(2*t)
Considered wt of pipe in water
0.9*SMYS-Seq
(fs*L*Wt.)/A
Es*r/Rr
Sp+Sb<0.9*SMYS

formula used

kg/m2 = 9.81x10-6MPa

References

5 of 9

ANNEXURE-I
Wall Thickness Calculation For MMPL-Ajanta Spur Line
API 5L X52 PSL2 ERW
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PRESSURE
CRITERIA
0.3239 CONFINEMENT
0.3239
0.3239
m
360
360
360 MPa
1000
1000
1000 kg/m
25
25
25 m
0.0064
0.0064
0.0064 m
9.81
9.81
9.81 m/s
0.245
0.245
0.245 MPa
0.7
0.7
0.7
14.2266
14.2266
14.2266 MPa
3.5097
3.5097
3.5097 MPa
3.4075
3.4075
3.4075 MPa

Nominal Outside Diameter

SMYS For pipe material
Density of water
Max. water depth
Selected pipeline wall thickness
Acc. Due to gravity
External pressure at max. water depth
Collapse factor(for ERW pipe)
Yield pressure at collapse
Elastic collapse pressure
Collapse pressure of pipe

D
SMYS
w
dmax
tselect
g
Pe-max.
f
Py
Pe
Pc

Wall thickness for collapse pressure

tc

0.0063

0.0063

0.0063

Corrosion Allowance
Wall thickness req. to prevent collapse
Wall Thickness Provided

CA
tcollapse
t'collapse

0.0000
0.0063
0.0064
6.40

0.0000
0.0063
0.0064
6.40

0.0000 m
0.0063 m
0.0064
6.40 mm

API 5L 2007
9810

X52

w*dmax*g
2*SMYS*/(D/t)
2*Es(t/D)/(1-)
Py*Pe/(Py+Pe)
Pc=2*Es/{(1)*D/tc*(D/tc -1)}

3.407255819

tselect+CA

6 of 9

ANNEXURE-II
Wall Thickness Calculation For MMPL-Electrotherm Spur Line
API 5L X52 PSL2 ERW
PRESSURE CONFINEMENT CRITERIA
Sr no.
1
2
3
4
5
6
7
8
9
10
11

Parameter's Used
Design Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor
Longitudinal Joint Factor
Temperature Derating Factor
Wall Thickness
Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided Accor API 5L

Symbol
P
D
SMYS
F
E
T
t
CA
tnom
t'

0.6

0.5

0.4

Value
725.19
0.2191
X52
52200
0.6
1.0
1.0
0.00254
0.00000
0.00254
0.0064

725.19
0.2191
X52
52200
0.5
1.0
1.0
0.00304
0.00000
0.00304
0.00640

725.19
0.2191
X52
52200
0.4
1.0
1.0
0.00380
0.00000
0.00380
0.00790

6.4

Units
PSI
m
360
PSI

m
m
m
m
7.9 mm

6.4

formula used
8"
MPa
API 5L 2007
ASME B31.8 2007

References
50 barg

X52

P*D/2*S*F*E*T

ASME B31.8 2007

t+CA

ASME B31.8 2007

Stress Check
Sr no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Mises formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Value
12413.23
12413.23
30000000 30000000
0.0000117 0.0000117
25
25
60
60
0.3
0.3
-8561.03
-8561.03
20974.26
20974.26
18266.08
18266.08
0.40
0.40
TRUE
TRUE

10056.29
30000000
0.0000117
25
60
0.3
-9268.11
19324.40
16740.06
0.37
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C

References

PSI
PSI
PSI

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq/SMYS
SL<0.9*SMYS

Units
PSI
m

formula used
1.5*P

References

PSI

API 5L 2007

Ph*D/2*S*F*E*T

X52
ASME B31.8
ASME B31.8

HYDROTEST PRESSURE CRITERIA

Sr no.
1
2
3
4
5
6

Parameter's Used
Hydro test Pressure
Nominal Outside Diameter
Grade
SMYS
Design factor for Hydrostatic test
Wall Thickness

Symbol
Ph
D
SMYS
F
t

Wall Thickness Calculation

Value
1087.79
1087.79
1087.79
0.2191
0.2191
0.2191
X52
X52
X52
52200
52200
52200
0.9
0.9
0.9
0.00254
0.00254
0.00254

7 of 9

ANNEXURE-II
Wall Thickness Calculation For MMPL-Electrotherm Spur Line
API 5L X52 PSL2 ERW
7
8
9

Corrosion Allowance
Minimum req. wall thickness
Wall Thickness Provided

A
tnomh
t'

PRESSURE
CRITERIA
0.00000 CONFINEMENT
0.00000
0.00000
m
0.00254
0.00254
0.00254
0.0064
0.00640
0.00790 m

6.4

7.9 mm

6.4
Stress Check

Sr no.
1
2
3
4
5
6
7
8
8.1
9
10

Parameter's Used
Hoop stress
Young's modulus for steel
Co efficient of Thermal Expansion
Installation Temperature
Design Temperature
Poisson's Ratio for Steel
Longitudinal Stress
Equivalent stress
Von Mises formula
Ratio of Equivalent stress and SMYS
Safe Stress

Symbol
Sh
Es

T1
T2

SL
Seq
Seq

Value
18619.8
18619.8
30000000 30000000
0.0000117 0.0000117
25
25
30
30
0.3
0.3
3830.95
3830.95
14788.89
14788.89
17030.65
17030.65
0.283
0.283
TRUE
TRUE

15084.4
30000000
0.0000117
25
30
0.3
2770.33
12314.10
13907.77
0.236
TRUE

Units
formula used
PSI
P*D/(2*(t'-CA))
PSI
mm/m/C
C
C

References

PSI
PSI
PSI

*Sh+Es**(T1-T2)
ASME B31.8
Sh-SL
SQRT(Sh^2+SL^2-SL*Sh)
Seq/SMYS
Seq<0.9*SMYS

Units
MPa
m
m
m
m
m
kg/m

formula used

TENSILE LOAD CRITERIA

Sr no.
1
2
3
4
5
6
7
8
9
10
11
12

Parameter's Used
Young's modulus
Pipe radius
Radius of curvature
Length of pipeline
Area of pipe
Inside diameter
Weight per unit length
Static friction co-efficient
Allowable stress of bending
Pulling stress
Bending stress
Combined longitudinal stress

Symbol
Es
r
Rr
L
A
Di
Wt.
fs
Sab
Sp
Sb
Sc

Value
207000
207000
0.10955
0.10955
219.10
219.10
12
12
8.256
8.256
0.2063
0.2063
68.97
68.97
0.7
0.7
179.39
179.39
0.00
0.00
103.50
103.50
TRUE
TRUE

Sr no.
1

Parameter's Used
Young's modulus for steel

Symbol
Es

COLLAPSE PRESSURE CRITERIA

Value
Units
207000
207000
207000 MPa

207000
0.10955
219.10
12
8.256
0.2033
75.58
0.7
190.76
0.00
103.50
TRUE

MPa
MPa
MPa

References

D/2
1000D
*D*L
D-(2*t)
Considered wt of pipe in water
0.9*SMYS-Seq
(fs*L*Wt.)/A
Es*r/Rr
Sp+Sb<0.9*SMYS

formula used

kg/m2 = 9.81x10-6MPa

References

8 of 9

ANNEXURE-II
Wall Thickness Calculation For MMPL-Electrotherm Spur Line
API 5L X52 PSL2 ERW
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PRESSURE
CRITERIA
0.2191 CONFINEMENT
0.2191
0.2191
m
360
360
360 MPa
1000
1000
1000 kg/m
25
25
25 m
0.0064
0.0064
0.0079 m
9.81
9.81
9.81 m/s
0.245
0.245
0.245 MPa
0.7
0.7
0.7
21.0315
21.0315
25.9607 MPa
11.3389
11.3389
21.3262 MPa
9.9808
9.9808
16.4789 MPa

Nominal Outside Diameter

SMYS For pipe material
Density of water
Max. water depth
Selected pipeline wall thickness
Acc. Due to gravity
External pressure at max. water depth
Collapse factor(for ERW pipe)
Yield pressure at collapse
Elastic collapse pressure
Collapse pressure of pipe

D
SMYS
w
dmax
tselect
g
Pe-max.
f
Py
Pe
Pc

Wall thickness for collapse pressure

tc

0.0060

0.0060

0.0071

Corrosion Allowance
Wall thickness req. to prevent collapse
Wall Thickness Provided

CA
tcollapse
t'collapse

0.0000
0.0060
0.0064
6.40

0.0000
0.0060
0.0064
6.40

0.0000 m
0.0071 m
0.0079
7.90 mm

API 5L 2007
9810

X52

w*dmax*g
2*SMYS*/(D/t)
2*Es(t/D)/(1-)
Py*Pe/(Py+Pe)
Pc=2*Es/{(1)*D/tc*(D/tc -1)}

9.980596325

tselect+CA

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