Beruflich Dokumente
Kultur Dokumente
Introduction
Introduction
Introduction
SPEX SamplePrep, LLC has been providing superior sample preparation equipment and supplies since 1954. Our mission is to provide quality products backed by exceptional service and expertise. SPEX SamplePrep equipment is used to prepare samples for a wide range of analytical technologies including XRF, AA, and ICP. Much of our equipment is also used for cutting-edge research in pharmaceuticals, superconductors, polymers, forensics and genetics.
Our Customers
For the past five decades, SPEX SamplePreps customers have relied on our unique knowledge and expertise to select the proper products for their sample preparation needs. Our exceptional sales and service teams recommend and support reliable sample preparation equipment for the following fields: Cement Manufacturing Mining Geology and Mineralogy Polymers RoHS/WEEE Medicine and Genetics Pharmaceuticals and Drug Testing Cosmetics Forensics and Crime Scene Investigation Environmental Protection and Remediation Food and Agriculture
Our Products
SPEX SamplePrep products include: Freezer/Mill Uniquely designed to cryogenically grind samples normally considered difficult or impossible to pulverize at ambient temperature Geno/Grinder Used for high-throughput cell disruption and tissue homogenization Mixer/Mill High-energy ball mills for pulverizing brittle materials, mixing powders and emulsions, mechanical alloying, and nanomilling Shatterbox Swing mills used for rapidly pulverizing brittle materials such as cement, slag, ores, ceramics, etc. Katanax Electric Fusion Fluxers Automated electric fluxers for borate fusions of cement, ores, ceramics and other materials for analysis by XRF, AA, ICP and wet chemistry X-Press and Bench-Press Laboratory presses ideal for pressing sample disks for XRF, IR, and OES XRF Accessories Spec-Caps for supporting pressed disks, disposable X-Cells and window film for liquid samples, PrepAid Binders and Grinding Aids
How To Order
By Mail Mail your orders to: SPEX SamplePrep, LLC 15 Liberty St Metuchen, NJ 08840 By Phone (732) 623-0465 US +44 (0) 208 204 6656 - UK By Fax (732) 906-2492 US +44 (0) 208 204 6654 UK Via email sampleprep@spexcsp.com US sales@spexcertiprep.co.uk - UK By Web www.spexsampleprep.com
Our Quality
SPEX SamplePrep equipment has become the industry standard for reliability and durability in the laboratory and our products have been used in landmark studies such as those of NASAs moon rocks and the identification of the remains of Czar Nicholas II and his family. Our expertise and products can help you achieve accurate, consistent results by ensuring reproducible samples, analysis after analysis. Let our five decades of sample preparation experience work to your advantage in the lab.
Introduction
Introduction
We are pleased to announce the launch of our brand new website to support the growing demand for our products and services. Our website offers a complete e-commerce solution to aid in your purchase of laboratory equipment and accessories for every sample size and application. Registering on our website is a simple process and gives you access to: Product Offering and Pricing Online Ordering Order Status & Order History - Check your complete order history Live Chat - For all the questions you need answered immediately, our sales staff can assist you Newsletters - Register for our newsletters to receive all the latest updates on SPEX SamplePrep equipment and for exclusive offers and promotions
Confirming Orders
Mark confirming orders clearly. Failure to do so will result in a 25% restocking charge for duplicate shipments.
Log on today to find out why SPEX SamplePrep is the better solution:
www.spexsampleprep.com
Export Orders
SPEX SamplePrep maintains authorized dealers in many countries around the world. In Europe we are represented by our subsidiary, SPEX CertiPrep, Ltd. To find an authorized dealer in your country visit our website or contact SPEX SamplePrep via email at sampleprep@spexcsp.com. Orders from countries without authorized SPEX SamplePrep dealers may be placed directly with SPEX SamplePrep, 15 Liberty St., Metuchen, NJ 08840. However, export ordering terms, instructions, and quotations must be obtained in advance. Orders received without prior agreement may be returned to the purchaser.
Distributors
SPEX SamplePrep distributes products through a global distribution network. To find a distributor in your country please visit: www.spexsampleprep.com/purchase-options/distributors.aspx Alternatively you can contact our main office for more information on distributors in your country.
Introduction
Introduction
Payment Prepayment of merchandise cost and shipping charges is required for all export orders. Payment may be made by check, wire transfer, letter of credit, or credit card (Visa, MasterCard, American Express). Minimum order for letter of credit payments is $2,500.00. All banking charges must be to buyers account. Any letter of credit that states banking charges are for the account of the beneficiary WILL NOT BE ACCEPTED. Minimum Orders The minimum order is $100. Replacement parts and repair charges are excluded from this minimum.
Service
The majority of our products are designed and built in our factory in Metuchen, New Jersey. The SPEX SamplePrep Service Department is an integral part of our operation, and can be counted on to maintain, upgrade, repair, or rebuild SPEX SamplePrep equipment with factory parts and the necessary expertise. Our trained service technicians can also advise you on the most likely cause of a problem. Repairs are subject to a minimum two-hour labor charge, and prices are subject to change without notice. Out-ofwarranty repairs and parts are guaranteed for 30 days. Before returning equipment for service, contact our technicians for an RMA number and cost estimate, and include a purchase order with the return. Address returns to our 15 Liberty St. address as described above. The customer pays freight both ways for equipment to be serviced.
Warranty
SPEX SamplePrep LLC guarantees its products against defects of materials and workmanship for one year from the date of original shipment. Repairs and replacements made under warranty are guaranteed for the remaining original warranty period. The warranty excludes wear parts: parts that wear out through use and have to be replaced periodically for proper operation. Wear parts include not only gaskets, drive belts, grinding media, and the like, but also pneumatic cylinders, the Geno/Grinder ball slide, the Freezer/Mill coil, and the Mixer/Mill clamp retaining spring assembly. Also excluded from the warranty are grinding vials and containers made from tungsten carbide, alumina ceramic, zirconia ceramic, silicon nitride, and agate. The customer pays return freight for warranty claims, but SPEX SamplePrep will pay return freight to the customer if the warranty claim is valid. SPEX SamplePrep reserves the right to judge whether a malfunction is due to defects in materials or workmanship, or to wear, negligence or misuse. All Katanax instruments have been carefully inspected and tested before shipping and are warranted to be free from defects in workmanship and material for a period of one year from date of shipment. Hard ceramic parts may exhibit small cracks developed under heat, and will not be considered defective unless this situation impairs functionality of the instruments. Heating elements are warranted for a period of six (6) months.
Product Specifications
Every effort has been made to provide complete and accurate product information in this catalog. However, specifications are subject to change without notice, and changes may be made from time to time to improve the performance of our products.
Precautions
SPEX SamplePrep products are not for any household application. Our acceptance of a purchase order is made with the assumption that our products will be used only by qualified individuals who are trained in appropriate procedures. Users are responsible for knowledge and understanding of the potential hazards of the material with which they are working. SPEX SamplePrep does not recommend unattended operation of any of our laboratory equipment.
Introduction
Table of Contents
Table of Contents
Introduction
How to Use This Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Sample Preparation Techniques Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 2
SPEX SamplePrep 6970EFM Enclosed Freezer/Mill . . . . . . . . . . . . . . . . . . . . . . . . 30 SPEX SamplePrep 6870 Freezer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 SPEX SamplePrep 6770 Freezer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Vials & Vial Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Vial Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Extractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Sample Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Accessory Packages & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Liquid Nitrogen Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Borate Fusion
For samples that are difficult to prepare as homogeneous pressed powders (cement), difficult to dissolve in acid (zirconia and alumina), or both (metal ores and silicate rocks), borate fusions are widely used. SPEX SamplePrep offers the full line of Katanax Electric Fusion Fluxers & SPEX CertiPrep Fusion Flux for preparation of samples for XRF, AA, and ICP. 8
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Chapter 3
SPEX SamplePrep 8000D Dual Mixer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 SPEX SamplePrep 8000M Mixer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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Table of Contents
Table of Contents
SPEX SamplePrep 5100 Mixer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Vials & Vial Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Small Vials and Vial Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Large Vials and Vial Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Comparison of Grinding Vials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Grinding Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Sample Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 SPEX SamplePrep PrepAid Grinding Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Platinumware, Labware & Handling Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Molds & Mold Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Mold Holders for the K1 Prime Automated Electric Fluxer . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Mold Holders and Plates for the K2 Prime Automated Electric Fluxer . . . . . . . . . . . . . . . . . . . . 68 Graphite Crucibles for muffle furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Fusion Flux and Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Chapter 7
XRF Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Spec-Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 PrepAid Binders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 X-Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Thin Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Certified Reference Materials for Organic and Inorganic Spectroscopy and Chromatography . . . . . . 81 Services available from the CRM Division . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Products available from the CRM Division . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Chapter 4
SPEX SamplePrep 8530 Enclosed Shatterbox . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 SPEX SamplePrep 8500 Shatterbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Grinding Dishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Racks and Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 PrepAid Grinding Aids & Sample Binders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Chapter 5
SPEX SamplePrep 3635 Automated X-Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 SPEX SamplePrep 3628 Air-Actuated Bench-Press . . . . . . . . . . . . . . . . . . . . . . . . 56 3621 SPEX SamplePrep-Carver Model C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 3626 SPEX SamplePrep-Carver 12-ton Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 3622 SPEX SamplePrep-Carver Model M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Pellet Die Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Replacement Pellets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Sleeve-and-Plunger Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Spec-Caps for Reinforcing XRF Sample Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 SPEX SamplePrep PrepAid Binders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Chapter 2
Grinding & Pulverizing / Mixing & Blending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 When to Pulverize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 How to Select a Laboratory Mill and Grinding Container . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 SPEX SamplePrep Container Materials Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Composition of Standard Steels Used in SPEX SamplePrep Equipment & Accessories . . . . . . . . . . . 91 Key Points About Cryogenic Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Limits of Cryogenic Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Guide to Freezer/Mill Sample Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Cryogenic Grinding for RoHS/WEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Grinding Tests with the Freezer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Key Points About Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Grinding Container Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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Chapter 6
Katanax K1 Prime Automated Electric Fluxer . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Katanax K2 Prime Automated Electric Fluxer . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Crucibles and Molds for Katanax K1 and K2 Automated Electric Fluxers . . . . . . . . . . . . . . . . . . 66 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Crucibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Racks & Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Accessory Packages & Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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Table of Contents
Table of Contents
Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Grinding Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Cleaning Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Respiritory Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Infrared Mulls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Pelletizing Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Mechanical Alloying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 SPEX SamplePrep Mixer/Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Pulverizing and Blending Grinding Tests with 8000 Series Mixer/Mills . . . . . . . . . . . . . . . . . . . 105 SPEX SamplePrep Shatterbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Grinding Tests with the 8501 and 8504 Grinding Containers . . . . . . . . . . . . . . . . . . . . . . . . . 109
How to Select a Fusion Flux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Additives for Fusions: Non-Wetting Agents, Fluidizers, and Oxidizers . . . . . . . . . . . . . . . . . . . 127 Graphite Crucibles and Handling Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Chapter 5
XRF Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Reinforcing XRF Pellets with Spec-Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 X-Cells for XRF Liquid Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Bubble-Free Cell Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Selecting Thin Film Windows for XRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Thin Film Transmission Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Chemical Resistance of Kapton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Chemical Resistance of Mylar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Chemical Resistance of Polypropylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Chemical Elements and Their Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Chapter 3
Pressing and Pelletizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Preparing Powder Samples for XRF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Particle Size Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Pressing Sample Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Technique for Pressing a Sample Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 The Use of the Vacuum in Pellet Pressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Set-Up and Loading of the SPEX SamplePrep Evacuable Pellet Die . . . . . . . . . . . . . . . . . . . . . 115 Care and Maintenance of the SPEX SamplePrep Evacuable Pellet Die . . . . . . . . . . . . . . . . . . . . 115 Proper Use of the SPEX SamplePrep Spec-Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Binders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Sleeve-and-Plunger Technique: Binder as Sample Disk Matrix . . . . . . . . . . . . . . . . . . . . . . . 119 Sample Disk Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Anti-Sticking Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Sample Disk Handling and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Selecting a Pellet Die . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Chapter 4
Fusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 When to Employ Borate Fusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 How to Prepare a Fused Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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Table of Contents
Introduction
Freezer Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 SP002: Ginding/Homogenization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 HT 001: Grinding Bone in the Freezer/Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 SP005: DNA/RNA Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 SP006: Milling/Blending (Homogenizing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 SP007: Grinding/Homogenization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 SP008: Structural Changes in Polymers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 SP009: Reduction/Homogenization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 SP015: RNA Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Mixer Mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 SP003: Nano Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 HT002: Crude Fat (Hexane Extractables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Katanax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 SP026: Preparation and XRF Analysis of Fly Ash Fused Beads . . . . . . . . . . . . . . . . . . . . . . . . 200 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Periodic table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 XRF Sample Preparation: Selected References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Trademark References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Questionnaire for test grinding of Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
How to Use the SPEX SamplePrep Handbook of Sample Preparation and Handling
The SPEX SamplePrep Handbook can help you get the most from your analyses by increasing the reliability and reproducibility of your prepared samples. It suggests how the most heterogeneous, unmanageable materials can be transformed into samples ideal for your analysis, whether as fine, homogeneous powders, compressed powder sample disks, fused glass disks, or solutions. There are techniques for avoiding sample contamination, inhibiting caking during pulverization, protecting sample disks against breakage, and copying with many other sample preparation difficulties. The Handbook also includes a complete listing of reliable sample preparation products to make the analysts life easier. The Handbook also includes a complete listing of reliable sample preparation products to make the analysts life easier. The Handbook is divided into 3 sections: Section 1 - Product information such as descriptions and catalog numbers for ordering Section 2 - Technical information associated with these products along with sample preparation techniques and application Section 3- Our Application Notes library regarding the use of our equipment for your specific application Each chapter within these sections pertains to a particular product, as well as the sample preparation technique as it relates to a particular product. Margin tabs have been included to differentiate these areas. The sample preparation techniques are discussed in further detail at the end of this introduction. Procedural tips and applications-oriented product descriptions are supported by photographs, diagrams, and product comparison charts. A subject index (pg. 208) makes it easy to locate information about particular products, samples, sample preparation techniques, or analytical methods. A numerical product index (pg. 216) helps you find product descriptions for SPEX SamplePrep laboratory equipment and supplies by model or catalog number.
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Would you like to test our sample preparation equipment with your own samples?
Section 1
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Accessories
Clamps
The 2010 Geno/Grinder is supplied with the Standard Size Clamp Assembly, which is designed to accommodate two standard deep-well titer plates or a variety of small vials with a maximum height of 2 in (57 mm). For taller vials or to stack titer plates, the Large Capacity Clamp Assembly is available 2199 Large Capacity Clamp Assembly An oversized clamp that accommodates centrifuge tubes or a double load of titer plates. Designed to hold up to sixteen standard 50 mL centrifuge tubes (115 mm length) with 2196-16-PE Holder, or twenty-four standard 15 mL centrifuge tubes (119 mm length) with 2197 Holder. Clamp also holds four deep-well titer plates, stacked two per side. Rubber mat for positioning between stacked titer plates is included.
Optional large clamp assembly (2199) enables processing of up to four deep-well titer plates or sixteen 50 mL vials simultaneously Controls allow the operator to set the run time in 5 second increments and precise vertical grinding speed between 500 and 1750 strokes per minute (SPM) Sample preparation is completed in as little as 2 minutes with the addition of 1-2 grinding balls to the sample with a buffer solution Safety interlocks and pneumatic cylinder stabilize the lid for safe operation Supplied with height-adjustment spacers to handle titer plates, racks, vials, and other configurations up to 2 in. height LCD screen displays the full timer setting along with the time, in minutes and seconds, remaining in the grinding cycle Typical Samples and Applications Plant materials such as seeds, stems, roots, leaves, fruits, vegetables Animal tissue Isolation of nucleic acids (DNA/RNA), proteins, enzymes, bacteria, and yeast Extraction of pesticide residue using QuEChERS Method Extraction of oil from fish and seafood.
Grinding Media
Grinding Balls & Magnets
Stainless steel balls are useful for grinding large or tough samples. The choice of ball size should be determined based on the sample material and the size of the grinding vial. After use, the grinding balls can be discarded or cleaned for re-use. 2100 Grinding Ball Dispenser Simultaneously dispenses one 5/32 in. (4 mm) steel grinding ball (2150) into each well of a standard 96-well titer plate, including 2200 and 2210 titer plates. 2110M 24-Pin Magnet 24 magnet-tipped pins on plate with handle. Inserts or removes 3/8 in. (9.5 mm) steel grinding balls (2155) from titer plates and vial sets. Works with 2230 titer plate, 2240-PC and 2240-PE Vial Sets, and 3116PC vials in 2190 Vial Rack. Used with 2110S Separator. 2110S Separator for 24-Pin Magnet Separates 3/8 in. (9.5 mm) steel grinding balls (2155) from 2110M 24-pin magnet. Drops balls into 2230 24-well titer plates, 2240-PC and 2240-PE Vial Sets, or removes balls from magnets after balls are pulled out of wells or vials.
Specifications:
Dimensions: Weight: Voltage: Power Cord: 25 in. (64 cm) x 15 in. (36 cm) x 20 in. (52 cm) 87 lbs. (39 kg) net 115V/60Hz or 230V/50Hz 3-prong standard North American plug for 115V/60Hz version 2-prong European CEE 7/7 plug for 230V/50Hz version
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2110M-12 Pack of 12 Magnetic Tips Each Magnetic Tip is a micropipette tip with a strong magnet. Converts micropipette dispensers into pin magnets for removing 2150 grinding balls from 96-well titer plates. Pack of 12 Magnetic Tips. 2110M-96 Pack of 96 Magnetic Tips Each Magnetic Tip is a micropipette tip with a strong magnet. Converts micropipette dispensers into pin magnets for removing 2150 grinding balls from 96-well titer plates. Pack of 96 Magnetic Tips. 2150 Grinding Balls, 5/32 in. (4 mm) Made of 440C stainless steel. Used with 2100 Grinding Ball Dispenser and all 96-well titer plates. Sold in bags of 5,000. 2155 Grinding Balls, 3/8 in. (9.5 mm) Made of 440C stainless steel. For use in 2230 titer plate or in 2190 Vial Rack with 3116PC, 2241-PC and 2241-PE Vials to grind extra large or tough samples. Sold in bags of 100. 2156 Grinding Balls, 7/16 in. (11 mm) Made of 440C stainless steel. For grinding large or tough samples in 2230 titer plates and 2250 Vial Sets. Sold in bags of 100.
2167 Low Binding Silica Beads, 400 m Acid washed and chemically treated to keep samples from binding to titer plate wells, 200 gram bottle. 2168 Low Binding Silica Beads, 100 m Acid washed and chemically treated to keep samples from binding to titer plate wells, 200 gram bottle. 2170 Silica Grinding Resin, 100-400 m Acid washed irregular silica resin, size ranges from 100-400 m, 200 gram bottle. 2171 Silica Grinding Resin, Molecular Biology Grade, 100-400 m Acid washed RNase/DNase-free treated irregular silica resin, size ranges from 100-400 m, 200 gram bottle. 2180 Zirconium Grinding Beads, Molecular Biology Grade, 200-400 m Acid washed RNase/DNase-free treated zirconium beads, size ranges from 200-400 m, 250 gram bottle. 2181 Low Binding Zirconium Beads, 100 m Acid washed and chemically treated to keep samples from binding to titer plate wells, 250 gram bottle. 2182 Low Binding Zirconium Beads, 200 m Acid washed and chemically treated to keep samples from binding to titer plate wells, 250 gram bottle.
Grinding Beads
Molecular Biology Grade Grinding Beads are treated to inactivate contaminating enzymes and have been tested accordingly. Low Binding Grinding Beads are coated to reduce non-specific binding of nucleic acids and proteins and are used for lysing dilute samples of cells. Acid Washed Grinding Beads are treated to remove fine particles and contaminants. They are suitable for most basic applications. SPEX SamplePrep offers all three grades in a variety of sizes. 2160 Silica Grinding Beads, 800-1000 m Acid washed silica beads, size ranges from 800-1000 m, 200 gram bottle. 2161 Silica Grinding Beads, Molecular Biology Grade, 800-1000 m Acid washed RNase/DNase-free treated silica beads, size ranges from 800-1000 m, 200 gram bottle. 2162 Low Binding Silica Beads, 800 m Acid washed and chemically treated to keep samples from binding to titer plate wells, 200 gram bottle. 2165 Silica Grinding Beads, 400-600 m Acid washed silica beads, size ranges from 400-600 m, 200 gram bottle. 2166 Silica Grinding Beads, Molecular Biology Grade, 400-600 m Acid washed RNase/DNase-free treated silica beads, size ranges from 400-600 m, 200 gram bottle.
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Grinding Cylinders
Our ceramic cylinders are chemically inert and are useful when mixing samples for extraction methods such as pesticide residue analysis and extraction of oil from fish and seafood. The angle-cut ends help the cylinders to shear the sample matrix during processing, resulting in a thorough extraction of analyte into the solvent. Typically, 2 cylinders are used per sample vial. 2183 Ceramic Grinding Cylinder, 3/8 in. x 7/8 in. Large size ceramic grinding cylinder with angle-cut ends for use with standard 50 mL centrifuge tubes. Sold in bags of 100. 2184 Ceramic Grinding Cylinder, 5/16 in. x 5/8 in. Medium size ceramic grinding cylinder with angle-cut ends for use with standard 15 mL centrifuge tubes. Sold in bags of 100. 2185 Ceramic Grinding Cylinder, 5/32 in. x 5/16 in. Small size ceramic grinding cylinder with angle-cut ends for use with standard 5 or 15 mL centrifuge tubes. Sold in bags of 100.
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2220 48-Well Titer Plate Same as above, but a single titer plate. 2221-10 Cap-Mat for 2220 Titer Plate, Case of 10 Cap-Mats seal 2220 48-Well Titer Plates. Case of 10 Cap-Mats. 2221 Cap-Mat for 2220 Titer Plate Same as above, but a single Cap-Mat. 2230-100 24-Well Titer Plate, Case of 100 Square 10 mL wells with a working capacity of 4 mL per well. Use with 2231 Cap-Mat, and one 3/8 in. (9.5 mm) steel grinding ball (2155) or 7/16 in. (11 mm) steel grinding ball (2156) per well. Case of 100 titer plates. 2230 24-Well Titer Plate Same as above, but a single titer plate. 2231-10 Cap-Mat for 2230 Titer Plate, Case of 10 Cap-Mats seal 2230 24-Well Titer Plates. Case of 10 Cap-Mats. 2231 Cap-Mat for 2230 Titer Plate Same as above, but a single Cap-Mat.
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2241-PC Polycarbonate Vial, 5 mL Polycarbonate vial with screw-on polyethylene cap. 1/2 in. diameter x 2 in. long (12.7 mm x 50.8 mm). Holds one 3/8 in. (9.5 mm) steel grinding ball (2155), fits 2240-PC Vial Set, 2662 Cryo-Block, and 2190 Vial Rack. Not pre-cleaned or pre-loaded with grinding ball. Grinding load per vial 1.5 mL. Sold in units of 240. 2241-PEF-200 Frosted Polyethylene Vial, 5 Ml Frosted Polyethylene vial with screw-cap, 1/2 in. diameter x 2 in. long (12.7 mm x 50.8 mm). Holds one 3/8 in. (9.5 mm) steel grinding ball (2155). Can be used with 2662 Cryo-Block or 2190 Vial Rack. Not precleaned or pre-loaded with grinding ball. Grinding load per vial 1.5 mL. Sold in units of 200. 2250 Pre-Cleaned Polycarbonate Vial Set, 15 mL Each set includes 5 pre-cleaned 2251PC vials, each with a 7/16 in. (11 mm) steel grinding ball (2156). Ready to use, in a polyethylene carrier with foam vial holder. Carrier fits Geno/Grinder clamp; used in pairs. Grinding load per vial 6 mL. Vials can also be used with 2660 CryoBlock. Case of 10 sets, each set containing 5 vials pre-loaded with steel balls. 2251PC Polycarbonate Vial, 15 mL, Short Polycarbonate vial with screw-on cap, 1 1/8 in. diameter x 1 2/3 in. long (2.9 cm x 4.2 cm). Holds all sizes of grinding media up to 7/16 in. (11 mm) steel grinding balls (2156). Fits 2250 Vial Set, 2660 Cryo-Block. Pre-cleaned. Grinding load per vial 6 mL. Sold in units of 100. 2252-PC-30 Polycarbonate Vial, 15 mL, Tall Polycarbonate vial with screw-on cap, 5/8 in. diameter x 4 in. long (1.6 cm x 12.1 cm). Holds grinding media up to 3/8 in. Fits 2197 Holder and 2661 Cryo-Block. For use with 2199 Large Clamp Assembly. Grinding load per vial 6 mL. Sold as a pack of 30 Vials. 2253-PC-48 Polycarbonate Vial, 50 mL Polycarbonate vial with screw-on cap, 1 1/8 in. diameter x 4 in. (2.9 cm x 11.4 cm). Holds grinding media up to 1/2 in. Fits 2196-16-PE Holder and 2664 Cryo-Block. Grinding load per vial 20 mL. Sold as a pack of 48 Vials. 2253C-48 Cap for 2253-PC-48 Extra caps for the 50 mL Polycarbonate Vial. Sold as a pack of 48.
2254-PE-48 LDPE Vial, 50 mL Low density polyethylene vial with screw-on cap, 1 1/8 in. diameter x 4 in. (2.9 cm x 11.4 cm). Holds grinding media up to 1/2 in. Fits 2196-16-PE Holder and 2664 Cryo-Block. Grinding load per vial 20 mL. Sold as a pack of 48 Vials. 2255 Cryogenic Grinding Vial Pack Used to grind tough materials (e.g. bone) at cryogenic temperatures. Package includes four sets of cryogenic vials, each with 1 cylinder, 2 end plugs, and 2 tungsten carbide balls. For use with 2199 Large Capacity Clamp Assembly and 2260 Cryo-Block. 6754 extractor required for end plug removal. 2255C4 Polycarbonate Center Cylinder, pack of 4 Pack of 4 replacement cylinders for 2255 Grinding Vial Set. 2255C20 Polycarbonate Center Cylinder, pack of 20 Pack of 20 replacement cylinders for 2255 Grinding Vial Set. 2301-100MB 2 mL Tube with 100 m Molecular Biology Grade Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 100 m Molecular Biology Grade Silica Beads. Package of 100. 2301-400MB 2 mL Tube with 400 m Molecular Biology Grade Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 400 m Molecular Biology Grade Silica Beads. Package of 100. 2301-800MB 2 mL Tube with 800 m Molecular Biology Grade Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 800 m Molecular Biology Grade Silica Beads. Package of 100. 2302-100AW1 2 mL Tube with 100 m Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 1275 mg of 100 m Acid Washed Zirconium Beads. Package of 100. 2302-100AW2 2 mL Tube with 100 m Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 600 mg of 100 m Acid Washed Zirconium Beads. Package of 100. 2302-100LB 2 mL Tube with 100 m Low Binding Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 100 m Low Binding Zirconium Beads. Package of 100.
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2302-200AW 2 mL Tube with 200 m Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 200 m Acid Washed Zirconium Beads. Package of 100. 2302-1700AW 2 mL Tube with 1.7 mm Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 1.7 mm Acid Washed Zirconium Beads. Package of 50. 2302-3000AW 2 mL Tube with 3 mm Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 3 mm Acid Washed Zirconium Beads. Package of 50. 2302-1000AW 2 mL Tube with 1.0 mm Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 1.0 mm Acid Washed Zirconium Beads. Package of 100. 2302-1400AW 2 mL Tube with 1.4 mm Acid Washed Zirconium Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 1.4 mm Acid Washed Zirconium Beads. Package of 100. 2303-MM1 2 mL Tube with Mixed Matrix 1 Self-standing 2 mL microfuge tube with screw-cap, prefilled with 500 m Garnet and a 6 mm Zirconium Grinding Satellite. Package of 100. 2303-MM2 2 mL Tube with Mixed Matrix 2 Self-standing 2 mL microfuge tube with screw-cap, prefilled with 800 m and 1.4 mm Acid Washed Zirconium Beads. Package of 100. 2303-MM3 2 mL Tube with Mixed Matrix 3 Self-standing 2 mL microfuge tube with screw-cap, prefilled with 100 m Silica Beads, 1.4 mm Zirconium Beads and a 4 mm silica bead, Acid Washed. Package of 100. 2304-100AW 2 mL Tube with 100 m Acid Washed Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 100 m Acid Washed Silica Beads. Package of 100. 2304-400AW 2 mL Tube with 400 m Acid Washed Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 400 m Acid Washed Silica Beads. Package of 100. 2304-800AW 2 mL Tube with 800 m Acid Washed Silica Beads Self-standing 2 mL microfuge tube with screw-cap, prefilled with 800 m Acid Washed Silica Beads. Package of 100.
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2305-2800SS 2 mL Tube with 2.8 mm Stainless Steel Balls Self-standing 2 mL microfuge tube with screw-cap, prefilled with 2.8 mm Stainless Steel Grinding Balls. Package of 50. 3116PC 5 mL Polycarbonate Vial Polycarbonate vial with slip-on polyethylene cap, 1/2 in. diameter x 2 in. long (12.7 mm x 50.8 mm). Holds one 3/8 in. (9.5 mm) steel grinding ball (2155), fits 2190 Vial Rack. Grinding load per vial 1.5 mL. Sold in units of 100.
Racks
2190 Vial Rack Holds 24 3116PC vials, 24 2241-PC vials, or 24 2241-PEF-200 vials. All three vials hold a single 3/8 in. (9.5 mm) steel grinding ball (2155) to grind unusually large or tough samples.
Holders
2196-16-PE Holder for 50 mL Centrifuge Tubes Thick, rugged foam block holds 16 standard 50 mL centrifuge tubes, 115 mm length. For use with 2199 Large Capacity Clamp Assembly. 2197 Holder for 15 mL Centrifuge Tubes Thick, rugged foam block holds 24 standard 15 mL centrifuge tubes, 119 mm length. For use with 2199 Large Capacity Clamp Assembly. 2198-24-PE Holder for 6133PC Vial Thick, rugged foam block holds 24 vials, x 2. 2300 Holder for 2 mL microfuge Tubes Thick, rugged foam block holds 48 microfuge Tubes.
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Kryo-Tech
These accessories are used to chill samples to cryogenic temperature and to maintain temperature during grinding. Additional products for liquid nitrogen handling, such as protective gloves and portable Dewars, can be found in the Freezer/Mill section. 2600 Cryo-Station A holding station for samples which must be kept chilled to preserve RNA for extraction. The insulated outer jacket of the Cryo-Station is chilled with liquid nitrogen and can be filled automatically or manually. Two titer plates can be placed in the Cryo-Station well to be filled and kept cold. The well can also hold a chilled cutting board to cut up sensitive samples for RNA analysis.
2660 Cryo-Block for 15 mL Polycarbonate Vials Aluminum block holds six 2251PC vials, as used in 2250 Vial Set. Cryo-Blocks are chilled in 2600 CryoStation to preserve RNA and proteins during grinding. Sold in pairs. 2661 Cryo-Block for 15 mL Centrifuge Tubes Aluminum block holds fifteen 15 mL conical bottom centrifuge tubes. Cryo-blocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Use with 2195 Large Capacity Clamp Assembly. Sold as a pair. 2662 Cryo-Block for 4 mL Polycarbonate Vials Aluminum block holds twenty-four 2241-PC vials, as used in 2240-PC Vial Set. Cryo-Blocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Sold as a pair. 2663 Cryo-Block for 4 mL Polyethylene Vials Aluminum block holds twenty-four 2241-PE vials, as used in 2240-PE Vial Set. Cryo-Blocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Sold as a pair. 2664 Cryo-Block for 50 mL Centrifuge Tubes Aluminum block holds six standard conical-bottom 50 mL centrifuge tubes for cryogenic milling. CryoBlocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Use with 2195 Large Capacity Clamp Assembly. Sold as a pair. 2665 Cryo-Block for Micro-centrifuge or PCR Tubes Aluminum block holds 96 standard (0.6 mL) micro-centrifuge tubes. Cryo-Blocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Sold as a pair. 2666 Cryo-Block for 48 Micro-centrifuge or PCR Tubes Aluminum block holds 48 standard (1.5 - 2.0 mL) microcentrifuge tubes. Cryo-Blocks are chilled in 2600 Cryo-Station to preserve RNA and proteins during grinding. Sold as a pair.
Cryo-Blocks
Cryo-Blocks are made of aluminum. They hold and chill titer plates and vials for grinding plant and animal tissue for nucleic acid and protein extractions. Cryo-blocks can be quickly chilled in the 2600 CryoStation or directly in liquid nitrogen, and will keep samples cold during grinding to preserve RNA and proteins from heat degradation. The 2650, 2660, 2662, and 2665 Cryo-Blocks have about the same footprint and height as deep-well titer plates, and fit the standard clamp. The 2260, 2661 and 2664 Cryo-Blocks fit the 2199 Large Capacity Clamp. Cryo-Blocks are sold in pairs because they are used two at a time, to balance the load in the clamp. 2260 Cryo-Block for 2255 Vial, set of 2 Aluminum block holds eight 2255 vials. Set includes two Cryo-Blocks, allowing 16 samples to be run simultaneously. For use with 2199 Large Capacity Clamp Assembly. 2650 Cryo-Adapter for Titer Plates Extruded aluminum insert for 2210 Titer Plate. When inserted in titer plate and chilled in 2600 CryoStation, 2650 Cryo-Adapter keeps samples in titer plate cold during grinding, preserving RNA and proteins. Sold as a pair.
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Specifications:
Dimensions: Weight: Voltage: Power Cord: 20 in. (52 cm) x 21 in. (55 cm) x 18 in. (46 cm) 42 lbs. (19 kg) net; 48 lbs. (22 kg) gross 115V/60Hz or 230V/50Hz 3-prong standard North American plug for 115V/60Hz version 2-prong European CEE 7/7 plug for 230V/50Hz version
Specifications:
Dimensions: Weight: Voltage: Power Cord: 22 in. (56 cm) x 18 in. (46 cm) x 17 in. (43 cm) 70 lbs. (31.7 kg) net (6970D) 115V/60Hz or 230V/50Hz 3-prong standard North American plug for 115V/60Hz version 2-prong European CEE 7/7 plug for 230V/50Hz version
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Accessories
Vials & Vial Sets
Vials for the Freezer/Mill product line consist of a center cylinder, two end plugs, and an impactor. The center cylinder forms the grinding chamber, while the end plugs are removable for extraction of sample and cleaning. The solid, cylindrical impactor is magnetically shuttled from end to end in the vial, with grinding occurring as the sample is struck by the impactor against the end plug. Sample capacity is approximate. Actual sample capacity range for a vial depends on the nature of the material. 6751 Small Grinding Vial Set Set includes stainless steel impactor, two end plugs, and four polycarbonate center cylinders (6751C4). Set includes one complete vial plus three spare center cylinders. Transparent plastic allows visual check of grinding progress. Sample capacity 0.5 - 4.0 mL (0.1 - 5.0 g). 6751C4 Small Polycarbonate Center Cylinder For 6751 vial set; sold in package of 4. Polycarbonate is durable but should be cleaned with hot water and detergent, not organic solvents. It can be sterilized with a dilute bleach solution. 6751C20 Small Polycarbonate Center Cylinder Same as above, but a package of 20. 6752 Small Steel Center Cylinder For 6751 vial set. Replaces 6751C when sample contact with plastic is not advised. Made of nonmagnetic stainless steel.
Specifications:
Dimensions: Weight: Voltage: Power Cord: 17 in. (43 cm) x 10 in. (27 cm) x 13in. (35 cm) 19 lbs. (8.6 kg) net; 25 lbs. (11.3 kg) gross 115V/60Hz or 230V/50Hz 3-prong standard North American plug for 115V/60Hz version 2-prong European CEE 7/7 plug for 230V/50Hz version
6753 Microvial Set Three 6753V Microvials with holder. Each 6753V has stainless steel end plugs, center cylinder and impactor. Holder contains three 6753V Microvials for simultaneous operation. Sample capacity 0.1 - 0.5 mL (0.1 - 0.5 g) each. 6761 Small Poly-Vial Set For grinding soft tissues without metal contamination. End plugs and center cylinder are polycarbonate, impactor is polycarbonateencapsulated steel. Set includes one complete vial plus three spare center cylinders. Sample capacity 0.5 - 4.0 mL (0.1 - 5.0 g).
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6771 Small Cr-Free Vial Set For RoHS/WEEE testing of electronic components for chromium. End plugs and impactor are Cr-free ASTM 06 steel. Will not add Cr to sample like stainless steel components of 6751 Vial. Set includes three extra 6751C cylinders. Sample capacity 0.5 - 4.0 mL (0.1 - 0.5 g). 6781S Small Stainless Steel Grinding Vial Set Set includes stainless steel impactor, stainless steel center cylinder, two end plugs, and pack of 100 O-rings. O-rings are used on end plugs to prevent sample leakage during grinding. For use when contact with plastic is not recommended. Made of non-magnetic stainless steel. 6801 Large Grinding Vial Set Set includes stainless steel impactor and two end plugs, plus four polycarbonate center cylinders (6801C4). Set includes complete vial plus three spare center sections. Transparent plastic allows visual check of grinding progress. Sample capacity up to 50 mL (1 - 100 g). 6801C4 Large Polycarbonate Center Cylinder For 6801 and 6871 Vial Sets. Polycarbonate is durable but should be cleaned with detergent and water, not organic solvents. It can be sterilized with a dilute bleach solution. Sold in units of 4. 6801C20 Large Polycarbonate Center Cylinder Same as 6801C4, but a package of 20. 6802 Large Steel Center Cylinder For 6801 Vial Set. Used in place of 6801C when polycarbonate cylinder is not compatible with sample. Made of nonmagnetic stainless steel. 6871 Large Cr-Free Vial Set For grinding electronic components to test for chromium under RoHS/WEEE directives. Cr-free ASTM 06 steel impactor and end plugs, polycarbonate center cylinder (6801C). Will not add Cr like stainless steel components of 6801 vial. Set includes one complete vial plus three extra cylinders. Sample capacity up to 50 mL (1 - 100 g). 6881 Mid-Size Vial Set Grinding vial intermediate in size between 6751 and 6801: sample capacity up to 25 mL (1 - 40 g). Stainless steel end plugs and impactor, polycarbonate center cylinder (6881C). Set includes one complete vial plus three extra cylinders. Must be used with 6884 and 6886 Adapters. 6881C4 Mid-Size Polycarbonate Center Cylinder For 6881, 6883, and 6885 Vial Sets. Polycarbonate is durable but should be cleaned with detergent and water, not organic solvents. Sold in units of 4.
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Order Online 24/7: www.spexsampleprep.com
6881C20 Mid-Size Polycarbonate Center Cylinder Same as 6881C4, but a package of 20. 6883 Mid-Size Cr-Free Vial For grinding electronic components to test for chromium under RoHS/WEEE directives. Cr-free ASTM 06 steel impactor and end plugs, polycarbonate center cylinder (6881C). Vial set includes one complete vial and three spare cylinders. Sample capacity up to 25 mL (1 - 40 g). Must be used with 6884 and 6886 Adapters. 6885 Mid-Size Poly-Vial For grinding soft tissues without metal contamination. End plugs and center cylinder are polycarbonate, impactor is polycarbonate-encapsulated steel. Vial set includes one complete vial plus three extra center cylinders. Sample capacity up to 25 mL (1 - 40 g). Must be used with 6884 and 6886 Adapters.
Vial Racks
6755 Vial Rack for Small Vials For 6751, 6753, 6761, and 6771 Vial Sets. Glass-reinforced acetal rack holds up to sixteen vials for storage and handling. One 6755 Vial Rack is supplied with each 6770 Freezer/Mill and 6870S Accessory Package. 6805 Vial Rack for Large Vials Epoxy-coated steel rack holds six 6801 or 6871 Vial Sets for storage and handling. One 6805 is supplied with each 6870L Accessory Package.
Extractors
6814 AutoExtractor for Freezer/Mill Vial Sets 6814-115 AutoExtractor For 115 V/60 Hz operation. 6814-230 AutoExtractor For 230 V/50 Hz operation. The 6814 AutoExtractor is an electrically powered version of our 6754 and 6804 Extractor/Vial Openers. Cold vials can now be opened easily. The 6814 will open large Vial Sets (6801, 6871), and includes a special adapter for small Vial Sets (6751, 6753, 6761, 6771). Increases throughput, reduces operator effort. Not adaptable for Mid-Size Vial Sets. 6753C Microvial Sample Extraction Tool For removing ground samples from Microvials. The 6753C is inserted into an individual vial, then pushed through to clear sample from the tube. Shown with 6753V Microvial.
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6754 Extractor/Vial Opener for Small Vials The Extractor/Vial Opener lifts 6700-series vials in and out of the Freezer/Mill, and is used to remove the vial end plugs from the center section. One 6754 is supplied with each 6770 Freezer/Mill and as part of the 6870S Accessory Package. 6804 Extractor/Vial Opener for Large and Mid-Sized Vials The Extractor/Vial Opener lifts vial sets in and out of the Freezer/Mill, and is used to remove the vial end plugs from the center section. Lever assists end-plug extraction. One 6804 is supplied with each 6870L Accessory Package. Add 6884 Adapter for use with Mid-Size Vials.
Sample Adapters
6806 Multi-Vial Adapter Required when using one to four 6751, 6761, or 6771 Vials in the 6870 or 6970EFM Freezer/Mills. The Multi-Vial Adapter is an insert placed inside the coil to separate and align small vials during grinding. One 6806 is supplied with each 6870S Accessory Package. 6884 Mid-Size Vial Adapter for 6804 Extractor/Vial Opener Adapts 6804 Extractor/Vial Opener for use with Mid-Size Vials. Insert attaches to bell of 6804, is easily installed, removed. 6886 Mid-Size Vial Adapter for 6800-Series Freezer/Mills Positions and aligns Mid-Size vials in 6800, 6850, 6870, and 6970EFM Freezer/Mills.
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Chapter 2
6910 Portable Pressurized Cryogenic Cylinder, 50 L Capacity Cryogenic cylinder designed for storing and dispensing liquid nitrogen with pressure of up to 22 psi. Sturdy, stainless steel, four-wheel design makes moving the cylinder from room to room, safe and easy. Perfect for use with the 6970EFM or 6870 with autofill. Capacity 50 liters. Compatible with 6906 and 6907 transfer hoses. 6906 Short Cryogenic Transfer Hose 4 ft. (1.2 m) long flexible stainless steel hose suitable for transferring cryogenic fluids such as liquid nitrogen. Fitted with a 3/8 in. (9.5 mm) NPT male fitting on one end and a CGA295 female fitting on the other end. Compatible with 6905 and 6910 Portable Cryogenic Dewar, 6970EFM and 6820 Auto-Fill system. 6907 Long Cryogenic Transfer Hose 6 ft. (1.8 m) long flexible stainless steel hose suitable for transferring cryogenic fluids such as liquid nitrogen. Fitted with a 3/8 in. (9.5 mm) NPT male fitting on one end and a CGA295 female fitting on the other end. Compatible with 6905 and 6910 Portable Cryogenic Dewar, 6970EFM and 6820 Auto-Fill system.
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Section 1
Chapter 3
Specifications:
Dimensions: Weight: Voltage: Motor: Controls: Power Cord: 19 in. (48 cm) x 14 in. (36 cm) x 18 in. (46 cm) 76 lbs. net (35 kg); 92 lbs. gross (41 kg) 115 V/60 Hz or 230 V/50 Hz 13 HP, 1725 RPM @ 60 Hz or 1425 RPM @ 50 Hz Start and stop buttons, programmable 100-minute timer with digital display. 3-prong standard North American plug for 115 V/60 Hz version 2-prong European CEE 7/7 plug for 230 V/50 Hz version
Specifications:
Dimensions: Net Weight: Gross Weight: Voltage: Motor: Controls: Power Cord: 24 in. (61 cm) x 17 in. (43 cm) x 11 in. (28 cm) 82 lb. (37 kg) 98 lb. (44 kg) 115 V/60 Hz or 230 V/50 Hz 13 HP, 1725 RPM @ 60 Hz or 1425 RPM @ 50 Hz Start and stop buttons, programmable 100-minute timer with digital display. 3-prong grounded plug for 115 V/60 Hz version 2-prong European plug for 230 V/50 Hz version
Clamp Movement: 2 13 in. (5.9 cm) back-and-forth, 1 in. (2.5 cm) side-to-side Clamp speed in complete back-and-forth cycles per minute: 1060 (115 V/60 Hz) or 875 (230 V/50 Hz)
Clamp Movement: 2 13 in. (5.9 cm) back-and-forth, 1 in. ( 2.5 cm) side-to-side Clamp speed in complete back-and-forth cycles per minute: 1060 (115 V/60 Hz) or 875 (230 V/50 Hz)
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Section 1
Chapter 3
Specifications:
Dimensions: Weight: Voltage: Motor: Controls: Power Cord: 12 in. (33 cm) x 8 in. (20 cm) x 8 in. (20 cm) 15.2 lbs. net (7 kg), 19.8 lbs. gross (9 kg) 115 V/60 Hz or 230 V/50 Hz 1/15 HP, 3000 RPM @ 60 Hz or 2500 RPM @ 50 Hz Push-button, resettable 30-minute timer on 115 V/60 Hz version Push-button, resettable 72-minute timer on 230 V/50 Hz version 3-prong standard North American plug for 115 V/60 Hz version 2-prong European CEE 7/7 plug for 230 V/50 Hz version
Clamp Movement: 12 in. (12.7 mm) front-to-back, 38 in. (9.5 mm) side-to-side Clamp speed in complete back-and-forth cycles per minute: 3000 (115 V/60 Hz or 2500 (230 V/50 Hz)
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3117 Hardened Tool Steel Vial Set 1/2 in. (12.7 mm) diameter x 1 in. (25.4 mm) long. Made of hardened tool steel. Includes slip-on cap and 1/4 in. (6.35 mm) steel ball. Volume 2.5 mL; grinding load 0.2 0.6 mL; mixing load 1 mL. 3127 Hardened Tool Steel Vial Set 3/4 in. (19.1 mm) diameter x 1 7/8 in. (47.6 mm) long. Made of hardened tool steel. Includes center cylinder with two slip-on caps and 1/4 in. (6.35 mm) steel ball. Volume 5 mL; grinding load 0.51.0 mL; mixing load 2 mL. 3118 Agate Vial Set 5/8 in. (15.9 mm) diameter x 1 1/3 in. (33 mm) long. Handmade from flawless Brazilian agate; must be run inside cushioned SPEX SamplePrep 6133 vial (included); includes stopper and 1/4 in. (6.35 mm) agate ball. Volume 1.6 mL; grinding load 0.20.6 mL; mixing load 1 mL. 5004 Tungsten Carbide-Lined Vial Set 3/4 in. (19.1 mm) diameter x 2 1/8 in. (54 mm) long. Includes two slip-on Delrin caps with tungsten carbide inserts, six disposable methacrylate center cylinders, and two 5/16 in. (7.9 mm) tungsten carbide balls. Volume 5 mL; grinding load 0.51.5 mL; mixing load 3 mL. 5004C Methacrylate Center Cylinder Disposable methacrylate center cylinder; for SPEX SamplePrep 5004 Vial Set. Sold in units of 20.
8003 Alumina Ceramic Vial Set For wet (use 8015 Clamp) or dry grinding/mixing. Vial size 2 1/4 in. (5.7 cm) diameter x 2 3/4 in. (7.0 cm) long. Set includes high purity 99.5% alumina ceramic vial body and two slip-on caps, one 1/2 in. (12.7 mm) alumina ceramic ball, and eight corprene gaskets. Volume 45 mL; grinding load 28 mL; mixing load approximately 20 mL. 8015 Clamp for 8003 Vial Set Clamps permit slurry grinding in SPEX SamplePrep 8003 Vial Set; sold in pairs. One pair required for each 8003. 8004 Tungsten Carbide Vial Set For wet or dry grinding/mixing. Vial size 2 1/4 in. (5.7 cm) diameter x 2 1/2 in. (6.35 cm) long. Set includes tungsten carbide-lined body, two screw-on tungsten carbide-lined caps, two 7/16 in. (11.2 mm) tungsten carbide balls, and eight corprene gaskets. Volume 55 mL; grinding load 310 mL; mixing load approximately 25 mL. 8004SS Steel-Jacketed Tungsten Carbide Vial Set For wet or dry grinding/mixing in extreme environments. Vial size 2 1/4 in. (5.7 cm) diameter x 2 1/2 in. (6.35 cm) long. The screw-on caps and body are 304 stainless steel, lined with tungsten carbide. Gaskets are Viton for enhanced resistance to heat and chemicals. Set includes two 7/16 in. (11.2 mm) tungsten carbide balls and six extra Viton gaskets. Volume 55 mL; grinding load 3-10 mL; mixing load approximately 25 mL. 8005 Zirconia Ceramic Vial Set For wet or dry grinding/mixing. Vial size 2 1/2 in. (6.35 cm) diameter x 2 11/16 in. (6.8 cm) long. Set includes solid zirconia ceramic vial and slip-on cap, two 1/2 in. (12.7 mm) zirconia ceramic balls, and seven corprene gaskets. Volume 45 mL; grinding load 28 mL; mixing load approximately 20 mL. 8006 Methacrylate Vial Set For wet or dry mixing of liquids and powders. Vial size 2 1/4 in. (5.7 cm) diameter x 2 5/8 in. (6.7 cm) long. Rugged construction allows grinding of soft materials without metallic contamination. Heavy-gauge methacrylate body with methacrylate-lined aluminum screw-on cap. Set includes corprene gasket, two 8006A 1/2 in. (12.7 mm) and four 3112 3/8 in. (9.5 mm) methacrylate balls. Volume 55 mL; mixing load approximately 25 mL.
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8007 Stainless Steel Vial Set For wet or dry grinding/mixing. Vial size 2 1/4 in. (5.7 cm) diameter x 3 in. (7.62 cm) long. Vial body and cap liner made of hardened 440C stainless steel. Set includes screw-on cap with O-ring, two 1/2 in. (12.7 mm) and four 1/4 in. (6.35 mm) stainless steel balls. Volume 65 mL; grinding load 310 mL; mixing load approximately 25 mL. 8008 Silicon Nitride Vial Set For wet or dry grinding/mixing. Vial size 2 1/2 in. (6.35 cm) diameter x 2 11/16 in. (6.8 cm) long. Set includes solid silicon nitride vial and slip-on cap, two 1/2 in. (12.7 mm) silicon nitride balls, and seven corprene gaskets. Volume 45 mL; grinding load 28 mL; mixing load approximately 20 mL. 8009 Round-Ended Hardened Steel Vial Set For wet or dry grinding/mixing. Vial size 2 3/8 in. (6.0 cm) diameter x 3 in. (7.62 cm) long. Hardened steel vial body has grinding chamber with rounded ends for more efficient grinding/mixing. Includes screw-on cap, O-ring, two 1/2 in. (12.7 mm) and four 1/4 in. (6.35 mm) steel balls. Volume 35 mL; grinding load 310 mL; mixing load approximately 25 mL. 8014 Agate Vial Set For dry grinding/mixing. Vial size 2 1/4 in. (5.7 cm) diameter x 2 3/4 in. (7.0 cm) long. Set includes all-agate vial body, two slip-on caps, two 1/2 in. (12.7 mm) agate balls, and eight corprene gaskets. Volume 45 mL; grinding load 38 mL; mixing load approximately 20 mL. 6134 Polystyrene Vial For wet or dry mixing. Vial size 1 in. (2.54 cm) diameter x 3 in. (7.62 cm) long. Includes polyethylene slip-on cap. Volume 35 mL; mixing load approximately 15 mL. For use with SPEX SamplePrep 3112 or 8006A methacrylate balls. Sold in units of 100. 6135 Polyethylene Vial For wet or dry mixing. Vial size 1 1/2 in. (3.81 cm) diameter x 3 in. (7.62 cm) long. Polyethylene vial with attached cap. Volume 75 mL; mixing load approximately 40 mL. For use with SPEX SamplePrep 3112 or 8006A methacrylate balls. Sold in units of 100
Hardened Steel
Stainless Steel
0.5 g 10 g
Tungsten Carbide
1 g 10 g 10 g
Alumina Ceramic
10 g
Agate
0.5 g 10 g 1 mL 25 mL 20 mL 20 mL
Zirconia Ceramic
10 g
Silicon Nitride
10 g
Plastic
- - - - - - - - - 1 mL 2 mL 2 mL 5 mL 5 mL 15 mL 40 mL 50 mL 20 mL
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Grinding Media
3112 Methacrylate Balls Methacrylate Balls 3/8 in. (9.5 mm) diameter; fit all SPEX SamplePrep plastic vials. Sold in units of 100. 3119 Methacrylate Balls Methacrylate Balls 1/8 in. (3.2 mm) diameter; fit all SPEX SamplePrep plastic vials. Sold in units of 100. 8006A Methacrylate Balls Methacrylate balls 1/2 in. (12.7 mm) diameter; fit all SPEX SamplePrep plastic vials in. (19.1 mm) diameter and larger. Sold in units of 100. 3114SB Stainless Steel Ball Set 1/4 in. (6.35 mm) diameter stainless steel (440C) ball; for SPEX SamplePrep 3114 Vial Set. Four balls per set. 3117B Hardened Tool Steel Ball Set 1/4 in. (6.35 mm) inch diameter steel ball; for SPEX SamplePrep 3117 and 3127 Vial Sets. Four balls per set. 3118A Agate Ball 1/4 in. (6.35 mm) diameter agate ball; for SPEX SamplePrep 3118 Vial Set. 5004A Tungsten Carbide Ball Set 5/16 in. (7.9 mm) diameter tungsten carbide ball; for SPEX SamplePrep 5004 Vial Set. Four balls per set. 8001B Steel Ball Set Two 1/2 in. (12.7 mm) and four 1/4 in. (6.35 mm) hardened steel balls for SPEX SamplePrep 8001 and 8009 Vial Sets. 8003A Alumina Ceramic Ball 1/2 in. (12.7 mm) diameter alumina ceramic ball for SPEX SamplePrep 8003 Vial Set. 8004A Tungsten Carbide Ball 7/16 in. (11.2 mm) diameter tungsten carbide ball for SPEX SamplePrep 8004 and 8004SS Vial Sets. 8005A Zirconia Ceramic Ball 12 in. (12.7 mm) diameter zirconia ceramic ball for SPEX SamplePrep 8005 Vial Set. 8007B Stainless Steel Ball Set Two 1/2 in. (12.7 mm) and four 1/4 in. (6.35 mm) hardened 440C stainless steel balls for SPEX SamplePrep 8007 Vial Set.
8008A Silicon Nitride Ball 1/2 in. (12.7 mm) diameter silicon nitride ball for SPEX SamplePrep 8008 Vial Set. 8014A Agate Ball 1/2 in. (12.7 mm) diameter agate ball for SPEX SamplePrep 8014 Vial Set.
Sample Adapters
For 8000 Series Mixer/Mills Special adapters enable simultaneous running of multiple samples in the 8000 Series Mixer/Mills. The 8010 and 8011 multiple-sample adapters accommodate 1/2 in. (12.7 mm) and 3/4 in. (19.1 mm) diameter vials, respectively. 8010 Multiple-Sample Adapter Holds seven vials, each 1/2 in. (12.7 mm) in diameter, for simultaneous running in 8000M Mixer/Mill. Suitable vials include SPEX SamplePrep 3111, 3114, 3116 and 3117. Vials run at one time should be same length. Can be used in 8000D Mixer/ Mill with 3116 vials, or with 3111, 3114, and 3117 vials if 8012 adapter is also used. 8011 Multiple-Sample Adapter Holds four vials, each 3/4 in. (19.1 mm) in diameter, for simultaneous running in 8000M Mixer/Mill. Suitable vials include SPEX SamplePrep 3118, 3127, 5004 and 6133. Vials run at one time should be same length. Can be used in 8000D Mixer/ Mill with 3118, 5004, and 6133 vials. To use 3127 vials in 8000D, 8012 adapter is also necessary. 8012 Vial Clamp Adapter for the 8000D Mixer/Mill Required when running 8010 adapter with vials 1 in. (25.4 mm) in length (3111, 3114, 3117) or when running 3127 vials with 8011 adapter in the 8000D.
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Specifications:
Dimensions: Weight Voltage: Power Cord: 19 in (48 cm) x 19 in (48 cm) x 40 in (102 cm) 225 lbs. gross (102 kg) 115 V/60 Hz or 230 V/50 Hz 3-prong standard North American plug for 115 V/60 Hz version 2-prong European CEE 7/7 plug for 230 V/50 Hz version
Specifications:
Dimensions: Weight Voltage: Power Cord: 13 in. (33 cm) x 13 in.(33 cm) x 23 12 in. (60 cm) 135 lbs. gross (61 kg) 115 V/60 Hz or 230 V/50 Hz 3-prong standard North American plug for 115 V/60 Hz version 2-prong European CEE 7/7 plug for 230 V/50 Hz version
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Accessories
Grinding Dishes
8501 Hardened Steel Grinding Container Grinding container with puck, dish, and lid made of 52-100 hardened tool steel. 6.9 in. diameter x 2.9 in. high, 17.5 lbs. (17.5 cm x 7.5 cm, 8 kg). Nominal volume 340 mL, recommended grinding load 20-50 mL. Includes puck, ring, dish with O-ring gasket, and lid. 8504 Tungsten Carbide Grinding Container Grinding container lined with tungsten carbide. Dish and lid are steel shells with tungsten carbide inserts; puck and ring are solid tungsten carbide. 6.9 in. diameter x 3.2 in. high, 29 lbs. (17.5 cm x 8 cm, 12.5 kg). Nominal volume 240 mL, recommended grinding load 20-50 mL. Includes puck, ring, dish with O-ring gasket, and lid. 8505 Alumina Ceramic Grinding Container Grinding container lined with 99.5% alumina ceramic. Steel lid and aluminum dish are lined with alumina ceramic plates, puck is solid alumina ceramic. 6.3 in. diameter x 3.2 in. high, 11 lbs. (15.2 cm x 8 cm, 5 kg). Nominal volume 170 mL, recommended grinding load 15-40 mL. Includes puck, dish with O-ring gasket, and lid. 8506 Zirconia Ceramic Grinding Container Grinding container lined with Mg-stabilized zirconia ceramic. Steel lid and aluminum dish are lined with zirconia ceramic, puck is solid zirconia ceramic. 6 in. diameter x 3.2 in. high, 13 lbs. (15.2 cm x 8 cm, 6 kg). Nominal volume 170 mL, recommended grinding load 15-40 mL. Includes puck, dish with O-ring gasket, and lid. 8507 Small Hardened Steel Grinding Container Small grinding container with puck, dish and lid made of 52-100 hardened steel, 3.6 in. diameter x 2.3 in high, 4 lbs. (9 cm x 5.4 cm, 1.9 kg). Nominal volume 90 mL, recommended grinding load 2-20 mL. Includes puck, dish with gasket, and lid. Must be used either one or three at a time with 8507R Rack.
8508 Small Tungsten Carbide Grinding Container Small grinding container with puck, dish and lid all made of solid tungsten carbide. Dish has reinforcing aluminum band. 3.6 in. diameter x 2.3 in. high, 7.7 lbs. (9.2 cm x 5.9 cm, 3.5 kg). Nominal volume 80 mL, recommended grinding load 2-20 mL. Includes puck, dish, and lid. Must be used either one or three at a time with 8507R Rack. 8521 Large Hardened Steel Grinding Container Large grinding container with dish, ring, puck, and lid, all made of 52-100 hardened tool steel. 8 in. diameter x 3.3 in. high, 29 lbs. (20.3 cm x 8.2 cm, 13 kg). Nominal volume 650 mL, recommended load 30-100 mL. Includes puck, ring, dish with O-ring gasket and lid.
Sample P/N Material Volume 8501 8507 8521 8504 8508 8505 8506 Hardened Steel Hardened Steel Hardened Steel Tungsten Carbide Tungsten Carbide Alumina Ceramic Zirconia Ceramic 20-50 mL 5-20 mL 30-100 mL 20-60 mL 5-20 mL 15-40 mL 15-40 mL Typical Sample Suitable for Weight Blending 50 g 15 g 90 g 50 g 15 g 40 g 40 g Y Y Y Y Y Y Y
Suitable for Slurry Grinding Yes Yes Yes Yes Yes Yes Yes
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Chapter 5
Specifications:
Dimensions: Weight: Voltage: Motor: Power Cord: Force: Platen Size: Daylight: Upper Screw Adjustment: 23 in. (58 cm) x 11 in. (28 cm) x 32 12 in. (82 cm) 121 Ibs. net (55 kg); 190 lbs. gross (87 kg) 115 V/60 Hz or 230 V/50 Hz 13 horsepower 3-prong standard North American plug for 115 V/60 Hz version 2-prong European CEE 7/7 plug for 230 V/50 Hz version 1035 tons ram pressure (9.1-31.8 metric tons or 20,000 70,000 Ibs.) 3.25 inches diameter (8 cm) Adjustable 2.0 to 6.0 inches (5 to 15 cm) 3.5 inches (9 cm)
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Chapter 5
Specifications
Dimensions: Weight: Force: Platen Size: Daylight: 36 in. (91 cm) x 15 in. (38 cm) x 16 in. (41 cm) 200 Ibs. net (90 kg) 012 tons (0-10.9 metric tons or 024,000 Ibs.) Platen Movement: 5 in. (12.7 cm) 6 x 6 in. (15 x 15 cm) Adjustable, 0 to 9 in. (0 to 23 cm)
Specifications:
Dimensions: Weight: Force: Platen Size: Daylight: 12 12 in. (32 cm) x 16 in. (47 cm) x 30 in. (76 cm) 120 lbs. net (55 kg) 205 lbs. gross (93 kg) 0-25 tons (0-22.7 metric tons or 0-50,000 lbs.) 5 12 in. diameter (14 cm) Adjustable 1 14 to 5 34 inches (3.2 to 14.6 cm)
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Accessories
Pellet Die Sets
SPEX SamplePrep dies are designed to fit all SPEX SamplePrep presses, and they are equally compatible with other standard laboratory presses using stand-alone dies. 3610 Die Set 10 mm Used to form KBr disks for IR analysis. Set includes evacuable die body, base, plunger, two 10 mm polished steel pellets, O-ring vacuum seals, and knock-out ring for sample disk extraction. Load limit 10 tons (9.1 metric tons); weight 2.2 lbs (1 kg).
Specifications
Dimensions: Weight: Force: Platen Size Daylight: 20 14 in. (51 cm) x 10 14 in. (26 cm) x 8 in. (20 cm) 115 Ibs. net (52 kg) 012 tons (0-10.9 metric tons or 024,000 Ibs.) 4 in. round (10 cm) 5 34 inches (14.6 cm)
3613 Die Set 13 mm Used to form KBr disks for IR analysis. Set includes evacuable die body, base, plunger, two 13 mm polished steel pellets, O-ring vacuum seals, and knock-out ring for sample disk extraction. Load limit 10 tons (9.1 metric tons); weight 2.2 lbs (1 kg). 3623 Die Set 31 mm To form 31 mm standard sample disks for XRF. Set includes evacuable die body, base, plunger, two polished steel pellets, O-ring vacuum seals, and knock-out ring for sample disk extraction. Load limit 50 tons (45.4 metric tons); weight 6.6 lbs (3 kg). Compatible with SPEX SamplePrep 3619 and 3619A Spec-Caps. 31 mm Tungsten Carbide Pellets available (3623C). 3616 Die Set 35 mm To form 35 mm sample disks. Set includes evacuable die body, base, plunger, two 35 mm polished steel pellets, O-ring vacuum seals, and knock-out ring for sample disk extraction. Load limit 50 tons (45.4 metric tons); weight 8.8 lbs (4 kg). Compatible with SPEX SamplePrep 3615 (33 mm) Spec-Caps. 35 mm Tungsten Carbide Pellets available (3616C). 3614 Die Set 40 mm To form 40 mm sample disks. Set includes evacuable die body, base, plunger, two 40 mm polished steel pellets, O-ring vacuum seals, and knock-out ring for sample disk extraction. Load limit 50 tons (45.4 metric tons); weight 10 lbs (4.5 kg). Compatible with SPEX SamplePrep 3617 (38 mm) Spec-Caps. 40 mm Tungsten Carbide Pellets available (3614C).
Order Online 24/7: www.spexsampleprep.com
Specifications
Dimensions: Weight: Force: Platen Size: Daylight: 42 in. (107 cm) x 19 in. (48 cm) x 24 in. (61 cm) 350 Ibs. net (158 kg) 025 tons (0-22.7 metric tons or 050,000 Ibs.) 9 x 9 in. (23 x 23 cm) Adjustable, 0 to 9 in. (0 to 23 cm)
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Replacement Pellets
Replacement or spare steel pellets for die operation can be purchased separately. For routine pressing of abrasive materials, SPEX SamplePrep offers 31 mm, 35 mm and 40 mm tungsten carbide pellets which can be substituted for polished steel pellets. Tungsten carbide pellets are much harder than steel, but more brittle, and are not guaranteed against breakage. All replacement pellets are sold in pairs. 3613ST Steel Pellets 13 mm For 3613 die, sold in pairs. 3623ST Steel Pellets 31 mm For 3623 die, sold in pairs. 3623C Tungsten Carbide Pellets - 31 mm For 3623 die, sold in pairs. 3616ST Steel Pellets 35 mm For 3616 die, sold in pairs. 3616C Tungsten Carbide Pellets 35 mm For 3616 die, sold in pairs. 3614ST Steel Pellets 40 mm For 3614 die, sold in pairs. 3614C Tungsten Carbide Pellets 40 mm For 3614 die, sold in pairs.
3616W Die Sleeve-and-Plunger Set 35 mm Used with 3616, 35 mm Evacuable Pellet Die and PrepAid Sample Binder. Forms stable XRF sample disks with binder matrix supporting small quantity of sample. Instructions included. 3614W Die Sleeve-and-Plunger Set 40 mm Used with 3614, 40 mm Evacuable Pellet Die and PrepAid Sample Binder. Forms stable XRF sample disks with binder matrix supporting small quantity of sample. Instructions included.
Sleeve-and-Plunger Sets
Sleeve-and-Plunger Sets allow easy preparation of XRF disks with binder matrix supporting a layer of sample. Makes sturdy disks, prevents damage to die; ideal for smaller amounts (<1 g) of analyte. These sets can be purchased separately, or together with SPEX SamplePrep dies at a discount. Please contact SPEX SamplePrep for further information. 3623W Die Sleeve-and-Plunger Set 31 mm Used with 3623, 31 mm Evacuable Pellet die and PrepAid Sample Binder. Forms stable XRF sample disks with binder matrix supporting small quantity of sample. Instructions included.
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3617 Spec-Cap 38 mm 38 mm wide x 9 mm deep, for 3614 die. Produces pellets 40 mm x 5 mm. Outside is painted to prevent seizure in die and to facilitate labeling. Sold in units of 100. 3617M Spec-Cap 38 mm Same as 3617. Sold in units of 1000. 3618 Edge-Flaring Tool For 3617 and 3619 Spec-Caps. This tool widens the Spec-Cap rim to ensure a snug fit against the walls of the die, thus preventing sample loss and pellet jamming.
3646-150 PrepAid Paraffin Binder (CnH2n+2) 30 m powder, 150g bottle. Will bond 200-250 disks. Can be blended with sample at 1020% by weight to form moisture-resistant XRF sample disk. Instructions included. 3646-450 PrepAid Paraffin Binder (CnH2n+2) Same as 3646-150, but a 450g bottle. Will bond 600-750 disks. Instructions included.
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Section 1
Chapter 6
Complete K1 Prime Kit includes: K1 Prime Fluxer Mold Heating/Cooling Unit Unbreakable Teflon Beaker Mold Holder Power Cord Instruction Manual Tool Kit (hex keys, spare fuses)
K2 Prime Fluxer Special outlet for installation hook-up Tool Kit (hex keys, spare fuses) Instruction Manual
Specification:
Voltages Power (max) Dimensions Mass 220-240 VAC (50-60Hz) 3000 W 19 (48 cm) x 36 (91 cm) x 19 (48 cm) 95 lbs (43 kg) 3-prong, 240V standard North American plug
Specifications
Voltages Power (max) Dimensions Mass: Power Cord 64 110-127VAC, 220-240VAC (50-60Hz) 1300W 15.6 (39.5cm) x 10.9 (27.5cm) x 23.1 (58.5cm) 66 lbs (30kg) 3-prong standard North American plug for 115V / 60 Hz Model 2-prong European CEE 7/7 plug for 230V / 50Hz Model
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Power Cord
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KP0049A Zirconium Crucible 100% Zirconium, 55 g. Straight-walled crucible designed specifically for the Katanax K1 and K2 Automate Electric Fluxers. Capacity 30 mL.
Accessories
SPEX SamplePrep offers crucibles made of 95% platinum and 5% gold, the standard non-wetting alloy for borate fusions. Zirconium crucibles are available for peroxide fusions. Pt/Au crucibles and molds are offered in regular and heavy-duty versions; heavy-duty platinumware lasts longer, has better temperature control, and is less likely to warp. While the Katanax K1 and K2 Automated Electric Fluxers accept most common molds, they require crucibles with very particular specifications. All platinumware is sold separately from the instrument. Price quotations are available upon request by contacting SPEX SamplePrep Customer Service at (732) 623-0465. Please note that prices are quoted daily and may change due to market fluctuations.
Crucibles
KP1001A Regular Crucible 95% Pt/5% Au, 26 g. Straight-walled crucible designed specifically for the Katanax K1 and K2 Automated Electric Fluxers. Capacity 30 mL. KP1002A Heavy-Duty Crucible 95% Pt/5% Au, 30 g. Straight-walled crucible designed specifically for the Katanax K1 and K2 Automated Electric Fluxers with a thicker rim and bottom for greater durability. Capacity 30 mL.
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Chapter 6
KP1008A Heavy-Duty Mold 35 mm 95% Pt/5% Au, 48 g. KP1009A Mold 40 mm 95% Pt/5% Au, 34 g. KP1010A Heavy-Duty Mold 40 mm 95% Pt/5% Au, 48 g. KP1011A Platinum Crucible Heater Lid 95% Pt/5% Au, 16 g. Platinum crucible heater lid used in place of the zirconium crucible heater lid that is supplied with the K1. Recommended for users concerned with possible contamination due to the zirconium lid. KP1015A Zirconium Crucible Heater Lid 100% Zirconium crucible heater lid as supplied with the K1. Protects the crucible, conserves heat during fusion, and aids in pouring. KP0010A Teflon Beaker Unbreakable Teflon beaker used for preparing solutions.
7152HP Graphite Crucibles 31.8 mm O.D. x 28.6 mm, 8.4 mL capacity. High purity graphite; sold in units of 10. 7153 Graphite Crucibles Micro, 9.5 mm O.D. x 19 mm, 0.6 mL capacity. High-purity graphite; sold in units of 100.
Mold Holders and Plates for the K2 Prime Automated Electric Fluxer
All Mold Plates are designed to hold six molds. Custom sizes are available. KP0235A Mold Plate, for 35 mm molds KP5603A Mold holder, 30mm, 6-position KP5604A Mold holder, 32mm, 6-position KP5605A Mold holder, 35mm, 6-position KP5606A Mold holder, 40mm, 6-position
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7155 Graphite Crucibles 38.1 mm O.D. x 46.0 mm, 20 ml capacity, 25.4 mm I.D. flat bottom. High-purity graphite; sold in units of 10.
7158 Graphite Crucibles For casting 31 mm glass disks, 44.4 mm O.D. x 38.1 mm, 27 mL capacity, 31 mm I.D. flat bottom. Regular-purity graphite; sold in units of 10. 7159 Graphite Crucibles For casting 33.7 mm glass disks, 50.8 mm O.D. x 38.1 mm, 32 mL capacity, 33.7 mm I.D. flat bottom. High-purity graphite; sold in units of 10.
7156 Graphite Crucibles 38.1 mm O.D. x 46.0 mm, 20 ml capacity, 25.4 mm I.D. flat bottom. Regular-purity graphite; sold in units of 10. 7157 Graphite Crucibles For casting 31 mm glass disks, 44.4 mm O.D. x 38.1 mm, 27 ml capacity, 31 mm I.D. flat bottom. Highpurity graphite; sold in units of 10. 7160 Graphite Crucibles For casting 33.7 mm glass disks, 50.8 mm O.D. x 38.1 mm, 32 mL capacity, 33.7 mm I.D. flat bottom. Regular-purity graphite; sold in units of 10. 7161 Graphite Crucibles For casting 40 mm glass disks, 57.1 mm O.D. x 38.1 mm, 44.5 mL capacity, 40 mm I.D. flat bottom. Highpurity graphite; sold in units of 10.
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7162 Graphite Crucibles For casting 40 mm glass disks, 57.1 mm O.D. x 38.1 mm, 44.5 mL capacity, 40 mm I.D. flat bottom. Regular-purity graphite; sold in units of 10. NOTE: Glass disks cast in graphite crucibles will have rough faces which should be polished flat for analytical accuracy.
Part Number
FFB-100-03 FFB-103-03 FFB-105-03 FFB-110-03 FFB-113-03 FFB-115-03 FFB-200-03 FFB-300-03 FFB-301-03
Fusion Flux
SPEX SamplePrep is proud to offer the full line of SPEX Fusion Fluxes and additives. These fluxes have exceptional qualities due to their purity and coarse glass-bead texture. Some of these fluxes include lithium bromide or lithium iodide as a non-wetting agent. A small amount of LiBr or LiI is added to the flux when making a glass bead (lithium borate sample disk), to keep the melt from sticking to the crucible or mold. Additional LiBr or LiI is added to the flux before making a solution for ICP/AA analysis, so the entire melt is transferred to the beaker. LiBr solution in a dropper bottle is a convenient way to add non-wetting agent to a fusion, at 6-7 mg per drop. Please call SPEX SamplePrep for a free sample of flux, or information on a custom flux.
Composition (%)
100.00 99.50/0.50 99.50/0.50 67.00/33.00 66.67/32.83/0.50 66.67/32.83/0.50 50.00/50.00 49.75/49.75/0.50 49.75/49.75/0.50 35.00/65.00 (12/22) 34.83/64.67/0.50 (11.94/21.89/0.17) 100.00 99.50/0.50 98.50/1.50
Pure
FFB-1000-02 FFB-1005-02 FFB-1007-02 FFB-6700-02 FFB-6705-02 FFB-6707-02 FFB-5000-02 FFB-5005-02 FFB-5007-02 FFB-3500-02 FFB-3505-02 FFB-0000-02 FFB-0005-02 FFB-0007-02
Ultra-Pure
FFB-1000-03 FFB-1005-03 FFB-1007-03 FFB-6700-03 FFB-6705-03 FFB-6707-03 FFB-5000-03 FFB-5005-03 FFB-5007-03 FFB-3500-03 FFB-3505-03 FFB-0000-03 FFB-0005-03 FFB-0007-03
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XRF Accessories
Introduction
The XRF spectroscopist is confronted with an almost infinite variety of samples. Liquid samples, from water to oil, require virtually no preparation. Many solid samples, if homogeneous, can be machined to the proper shape and run directly. Others, such as refractories, ores, and biological materials, are too inhomogeneous, and must be pulverized or fused. Then the homogenized material can be dissolved for analysis as a liquid sample, pressed into pellet form, or cast as a glasslike solid. SPEX SamplePrep manufactures disposable sample-handling accessories for powder and liquid XRF samples. Over the last twenty years, millions of powder samples for XRF have been pressed and protected in the SPEX SamplePrep Spec-Cap, an aluminum cap for reinforcing pellets. Millions more liquid XRF samples have been run in SPEX SamplePrep X-Cells. These and the related products listed here will save you time and money, and assure you of reproducible, contamination-free results.
3615 33 mm Spec-Cap 33 mm wide x 8 mm deep, for 3616 die. Produces pellets 35 mm x 5 mm. Outside painted to prevent seizure in die and to facilitate labeling. Sold in units of 100. 3615M 33 mm Spec-Cap Same as 3615. Sold in units of 1000. 3617 38 mm Spec-Cap 38 mm wide x 9 mm deep, for 3614 die. Produces pellets 40 mm x 5 mm. Outside is painted to prevent seizure in die and to facilitate labeling. Sold in units of 100. 3617M 38 mm Spec-Cap Same as 3617. Sold in units of 1000. 3618 Edge-Flaring Tool For 3617 and 3619 Spec-Caps. This tool widens the Spec-Cap rim to ensure a snug fit against the walls of the die, thus preventing sample loss and pellet jamming.
Spec-Caps
SPEX SamplePrep Spec-Caps are shallow, thin-walled aluminum cups which are routinely used in the production of pressedpowder sample disks for OES, XRF, and other analytical techniques. The Spec-Cap forms the bottom and sides of the finished pellet. Thus reinforced, sample disks are resistant to chipping and breaking, and are more easily handled, marked, and stored than unclad disks. 3619 30 mm Spec-Cap 30 mm wide x 8 mm deep, for 3623 die. Produces pellets 31 mm x 5 mm. Outside painted to prevent seizure in die and to facilitate labeling. Sold in units of 100. 3619M 30 mm Spec-Cap Same as 3619. Sold in units of 1000. 3619A 31 mm Pre-Flared Spec-Cap 31 mm wide x 8 mm deep, for 3623 die. Produces pellets 31 mm x 5 mm. The 3619A has been preflared for a snug fit in the 3623 31 mm Evacuable Pellet Die, and has an unpainted surface. It may be substituted for the 3619 30 mm Spec-Cap in all applications where flaring is recommended. Eliminates need for 3618 Edge-Flaring Tool. Sold in units of 100. 3619AM 31 mm Pre-Flared Spec-Cap Same as 3619A. Sold in units of 1000. 3625 Edge-Flaring Tool For 3615 Spec-Caps. This tool widens the Spec-Cap rim to ensure a snug fit against the walls of the die, thus preventing sample loss and pellet jamming.
PrepAid Binders
3642-150 PrepAid Cellulose Binder (C6H10O5)n 20 m powder, 150 g bottle. Can be blended with sample at 10% by weight to form XRF sample disk, or used undiluted as sample matrix with Sleeve-and-Plunger Set. Will bond 200-250 disks or provide matrix for 25-35 supported sample disks. Instructions included. 3642-450 PrepAid Cellulose Binder (C6H10O5)n Same as 3642-150, but a 450 g bottle. Will bond 600-750 disks or provide matrix for 72-105 supported sample disks. Instructions included.
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3644-150 PrepAid UltraBind < 20 m powder, 150 g bottle. Can be blended with sample at 10% by weight to form XRF sample disks, or used undiluted as sample matrix with Sleeve-and-Plunger Set. Combines the moisture resistance of Paraffin Binder along with the ease of removing a prepared disk from the die set associated with the Cellulose Binder. UltraBind may include low levels of NaCl (See Section 2, Chapter 3). Will bond 200250 disks or provide matrix for 2535 supported-sample disks. Instructions included. 3644-450 PrepAid UltraBind Same as 3644-150, but a 450 g bottle. Will bond 600-750 disks or provide matrix for 75-105 supported sample disks. Instructions included. 3646-150 PrepAid Paraffin Binder (CnH2n+2) 30 m powder, 150 g bottle. Will bond 200-250 disks. Can be blended with sample at 1020% by weight to form moisture-resistant XRF sample disk. Instructions included. 3646-450 PrepAid Paraffin Binder (CnH2n+2) Same as 3646-150, but a 450 g bottle. Bonds 600-750 disks. Instructions included.
3561 X-Cell, 31 mm Universal Closed X-Ray Cell with Collar Polyethylene snap-ring, collar, and cup with snap-post vent and reservoir. Squared snap-ring design insures proper positioning in standard 31 mm sample holders. Requires window film. Sold in units of 100. 3565 X-Cell, 43 mm Closed X-Ray Cell For Horiba Sulfur Analyzers. Polyethylene snap-on collar and cup with vent and reservoir. Features recessed window, and fill mark on inside of cup. Requires window film. Sold in units of 100. 3571 X-Cell, 31 mm Double Open End X-Ray Cell with Collar Two polyethylene snap-rings, collar, and open body. Versatile design accepts liquids, pastes, powders and other solids. Squared snap-ring insures proper positioning in standard 31 mm sample holders. Can be run with open back, sealed window back, or micro-porous film. Requires window film. Sold in units of 100. 3577 X-Cell, 31 mm Micro X-ray Cell with Collar Two polyethylene snap-rings, collar, and open body. Unique cell for small, air-sensitive or hazardous samples. 6.3 mm window is centered in standard 31 mm sample holder. Can be run with open back, sealed window back, or micro-porous film. For hazardous or sensitive samples, top can be fitted with a standard 7 x 13 mm serum bottle closure for injection, purging, or sample isolation. Requires window film. Sold in units of 100.
X-Cells
3527 X-Cell, 40 mm Closed X-Ray Cell Polyethylene snap-ring and cup with snap-post vent and reservoir. Requires window film. Sold in units of 100.
Window Capacity Plane O.D. Aperture (mL) 30.5 31.6 31.6 38.0 43.0 31.6 24.5 24.5 24.5 31.5 38.8 6.3 8.0 8.0 10.0 13 11.5* 0.5
31 mm X-Cell 31 mm Universal X-Cell 31 mm Open End X-Cell 40 mm X-Cell 43 mm X-Cell Micro X-Cell
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SPEX SamplePrep X-Cells are designed to fit the major brands of XRF spectrometers such as PANalytical, Rigaku, Bruker, and Thermo Instruments. The requirements of the application will dictate the type and size of X-Cell and which window material to use.
3520 Polypropylene Window Film (Roll) 0.2 mil (5 m) thick. Supplied as continuous roll 2 7/8 in. (73 mm) wide, 300 ft. (92 m) long, in box with serrated edge for tearing film to desired length.
Thin Film
3511 Kapton Window Film (Roll) 0.3 mil (8 m) thick. Supplied as continuous roll 2 7/8 in. (73 mm) wide, 50 ft. (15 m) long, in box with serrated edge for tearing film to desired length.
3521 Polypropylene Pre-Cut Circles 0.2 mil (5 m) thick. Supplied as pre-cut circles 2 1/2 in. (63.5 mm) diameter, 500 sheets per box. 3524 Micro-porous Teflon Film (Roll) Film has 0.2 m pores. Equalizes pressure when installed on back of 3571 and 3577 X-Cells. Not a window film. Supplied as continuous roll 2 in. (51 mm) wide, 17 ft. (5 m) long in box with serrated edge for cutting film to length.
3512 Kapton Pre-Cut Circles 0.3 mil (8 m) thick. Supplied as pre-cut circles 2 1/2 in. (63.5 mm) diameter, 500 sheets per box. 3515 Mylar Pre-Cut Circles (Large) 0.25 mil (6 m) thick. Supplied as pre-cut circles 3 1/4 in. (82.6 mm) diameter, 500 sheets per box.
3525 Ultralene Window Film (Roll) 0.16 mil (4 m) thick. Supplied as continuous roll 2 7/8 in. (73 mm) wide, 300 ft. (92 m) long, in box with serrated edge for cutting film to desired length.
3516 Mylar Window Film (Roll) 0.12 mil (3 m) thick. Supplied as continuous roll 2 7/8 in. (73 mm) wide, 300 ft. (92 m) long, in box with serrated edge for tearing to desired length. 3517 Mylar Window Film (Roll) 0.25 mil (6 m) thick. Supplied as continuous roll 2 7/8 in. (73 mm) wide, 300 ft. (92 m) long, in box with serrated edge for tearing film to desired length. 3518 Mylar Pre-Cut Circles 0.25 mil (6 m) thick. Supplied as pre-cut circles 2 1/2 in. (63.5 mm) diameter, 500 sheets per box.
3526 Ultralene Pre-Cut Circles 0.16 mil (4 m) thick. Supplied as pre-cut circles 2 1/2 in. (63.5 mm) diameter, 500 per box with paper interleaving.
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Film P/N Description 3511 3512 3515 3516 3517 3518 3520 3521 3524 3525 3526 Kapton Kapton Mylar Mylar Mylar Mylar Polypropylene Polypropylene Micro-Porous Teflon Ultralene Ultralene
Thickness Thickness (mil) (micron) Type Qty .3 .3 .25 .12 .25 .25 .20 .20 .20 .16 .16 8 8 6 3 6 6 5 5 Micro-Porous 4 4 Roll Precut Precut Roll Roll Precut Roll Precut Roll Roll Precut 50 ft (15m) 500 Circles 500 Circles 300 ft (92m) 300 ft (92m) 500 Circles 300 ft (92m) 500 Circles 17 ft (5m) 300ft (92m) 500 Circles
Certified Reference Materials for Organic and Inorganic Spectroscopy and Chromatography
SPEX CertiPrep has been providing Certified Reference Materials (CRMs) for spectroscopy and chromatography for over fifty-five years. Our products are manufactured in Metuchen, NJ, and used by laboratories around the world. As new technologies have developed, we made it our business to produce superior Certified Reference Materials for those instruments and technologies. We have a full line of inorganic and organic standards for AA, ICP, ICP-MS, IC, GC, GC/MS, HPLC and LC/MS. We built our reputation on providing chemists and environmental scientists with products that exhibit Quality, Reliability and Convenience. Our Web site offers online ordering capabilities, product searches, and a technical knowledgebase. Our SPoints program rewards our valued customers with SPoints that are redeemable for great gifts. To request the latest SPEX CertiPrep CRM literature, visit our Web site at www.spexcertiprep.com, or contact CRM customer service via email at crmsales@spexcsp.com or via phone at either 732-549-7144 or 1-800-LAB-SPEX, x444.
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Accreditations SPEX CertiPrep is certified by UL DQS for ISO 9001 and accredited by A2LA as complying with the requirements of ISO/IEC 17025 and ISO/IEC Guide 34. These certifications and accreditations cover both our organic and inorganic Certified Reference Materials, giving us the most comprehensive scope in the industry. SPEXertificate SPEX CertiPreps SPEXertificate is the most comprehensive Certificate of Analysis in the industry! The SPEXertificate includes actual reported values for the final solution not reported values of the starting materials or by a calculation. The certificate also includes trace impurity measurements for up to 68 elements, measurement uncertainty, and NIST traceability when available.
everything needed for instrument calibrations, calibration verifications, interference checks, calibration blanks, and sample spikes. The standards are to be used in conjunction with the US EPAs Statement of Work for Inorganic Analysis; Multi-Media/ Multi-Concentration Document Number ILM06.0/ILM05.2. Claritas PPT Grade Standards for ICP-AES and ICP-MS. SPEX CertiPrep Claritas PPT standards are a class of certified inorganic reference standards designed specifically for todays new generation of trace ICP-AES and ICP-MS instrumentation. Our chemists have formulated this line of high-purity standards for user convenience and stability, while providing documentation tailored to extremely low levels of detection. Every Claritas PPT Standard is supplied with a comprehensive SPEXertificate of Analysis that reports actual measured values in the solution of both the major analytes and up to 68 trace element impurities at PPT levels. Ion Chromatography The Certificate of Analysis for every Ion Chromatography Standard reports ICP trace metal analysis of the starting materials, classical wet assay values for the major constituents, and an ion chromatography check for the major ion(s). SPEX CertiPrep Eluents are made from high purity salts and filtered ASTM Type I water. Ion Selective Electrode Standards Ion Standards are compatible with all of the leading Ion Selective Electrodes and ionic strength adjustment buffers and are made from high purity salts and filtered ASTM Type I water. Organometallic Oil Standards SPEX CertiPrep presents a comprehensive offering of 37 single-element standards at 1000 g/g and 5000 g/g in base oil; popular 23-, 21-, 12- and 5-element blends in base oil; sulfur in #2 diesel fuel; sulfur oil standards for diesel fuel analysis in base oil; and base oil and kerosene blanks. These standards are commonly used for the determination of wear metals in engine oils and other lubricants in machines such as automobiles, aircraft, heavy equipment, trucks, locomotives, and military vehicles. Consumer Safety Standards SPEX CertiPrep offers a line of Certified Reference Materials for a range of Consumer Safety Products analysis. We offer standards designed for the analysis of metals in plastic toys, Phthalates in polyethylene, and RoHS/WEEE analysis. Organic Reference Materials for GC, GC/MS, HPLC & LC/MS Each standard is sold in 1 mL ampules and comes with a pre-labeled transfer/storage vial for extending shelf life. The concentration of each analyte in the standard is optimized, taking into account the vapor pressure, evaporation rates, breakdown rates and dilution schemes. SPEX CertiPrep offers stock standards used with environmental testing methods for 500 Series Drinking Water Methods, 600 Series Wastewater Methods, and 8000 Series Solid and Hazardous Waste Methods.
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Contamination Control Products Made for Chemists by Chemists. Our line of contamination control products are designed by SPEX CertiPreps chemists in response to the need for cost-effective, easy-to-use equipment and high-purity matrix/wash blanks for the clean laboratory environment. Our Pipette Washer/Dryer is lightweight, compact, convenient to use, and made of durable polyethylene. Independent valves control flow of water to the back and front rows of washer. The unit contains 23 cone-shaped plastic pipette holders which are designed to accommodate pipettes from 0.5-250 mL in size. An optional pump and basin are also available. Sub-boiling Acid Stills are available in PTFE or Quartz; these Acid Stills allow the preparation of ultrapure acids right in the laboratory at a fraction of the cost of purchasing them ready-made. Solids and Matrix Based Reference Materials SPEX CertiPrep offers a wide range of Solid and Matrix based Certified Reference Materials to customers worldwide. We provide over 8000 RMs and CRMs sourced from over 100 producers across the globe. CRMS and RMs for: Metal Disks Metal Chips Ferro-Alloys Geological Samples Refractory Samples Industrial By-Products/Process Oil & Coal Food & Agriculture Environment & Health Biological Fluids Pure Chemicals Physical Testing
Section 2
Technical Information
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Chapter 1
Bead Milling
Bead milling is the preferred method to disrupt a variety of microorganisms and plant or animal tissues. In bead milling, grinding media such as steel or ceramic balls or glass beads are vigorously agitated inside a sealed vial or titer plate with the sample. The most commonly used grinding balls are steel ball bearings of 4mm in diameter. Disruption or cell lysis occurs as a result of the crushing action of the grinding media as they collide with the sample. Low shearing of nucleic acids can be achieved by varying the agitation speed of the mill. It is considered the method of choice for disruption for yeast and fungi and tough-to-disrupt cells like bacteria and microalgaew. The method is one of the few that totally avoids possible cross-contamination between samples because both vials and grinding media are disposable. SPEX SamplePrep offers a comprehensive range of grinding media, vials and titer plates for samples ranging from 0.6mL up to 50mL. The size and amount of the grinding media used is important. Speed and effectiveness of disruption can be increased dramatically by increasing the density, form and amount of grinding media in the sample vial or titer plate. Tough tissues may require precooling to embrittle the sample and this also serves to preserve any temperature sensitive components such as RNA or Proteins. SPEX SamplePrep offers a full range of cryogenic, Kryo-Tech accessories for this purpose. The loading of the beads should always allow adequate movement inside the sample vials but can be up to 80% of the total sample volume, provided there is still adequate agitation of the bead slurry. The higher the ratio of grinding media to sample volume, the faster the rate of cell disruption. After homogenization, the beads settle and the cell extract can be removed. The Geno/Grinder offers analysts a versatile high-throughput bead mill for plant or animal tissue homogenization. The patented design with a true linear grinding motion provides the most efficient mechanism for tissue homogenization and cell lysis. The powerful and compact design enables complete disruption with or without buffer in about 1-3 minutes with high yields. The Geno/Grinder has also been successfully used for pesticide residue extraction from fruit and vegetable samples using the QuEChERS technique. Details of different extraction techniques and appropriate grinding media for different sample types can be found in the application notes section of this handbook.
SPEX SamplePrep Freezer/Mills are cryogenic laboratory mills which chill samples in liquid nitrogen and pulverize them with a magnetically driven impactor. Each sample is placed in a separate grinding vial which is immersed in a liquid nitrogen bath inside the mill. Thus there is no cross-sample contamination, and the low temperature of the sample is maintained during grinding. These features have made the SPEX Freezer/Mill the most effective in the world, the mill of last resort for many normally ungrindable samples. Freezer/Mill technology, field-proven since the 1960s, has been built into three models. All models include significant safety features, and electronic controls which allow an entire grinding sequence to be programmed.
Cryogenic Grinding
Cryogenic grinding of plant and animal tissue is a very effective technique for the Microbiologist. Samples that require extraction of nucleic acids must be kept at -80 C or lower during the entire extraction process. Utilizing SPEX SamplePrep Freezer/Mills will maintain the sample temperatures well below these critical temperatures during the automated grinding sequence. For samples that are soft or flexible at room temperature, cryogenic grinding may be the only viable technique for processing your samples. A detailed explanation of the various cryogenic techniques can be found in Section 2, Chapter 2.
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When to Pulverize
The nonhomogeneity of materials in the real world presents a serious sampling dilemma: how to represent a large, often nonuniform whole with a small analytical sample. Often the best approach is first to take a quantity of the material large enough to be compositionally representative and reduce it to a fine homogeneous powder. Then the sample can be adapted to a particular analytical technique, and used as is, pressed into a sample disk, fused, dissolved, etc. SPEX SamplePrep has laboratory mills and grinding containers capable of pulverizing and blending all kinds of samples, from metals to plastics, rocks to living tissue, and pesticides to pharmaceuticals.
Chart A SPEX SamplePrep Sample Container Materials Selection Chart This chart reviews the key properties of each grinding container material, including major and minor elements, hardness, resistance to abrasion, durability, and efficiency. These are usually the basis for selecting the proper container for a particular application. Chart B Compostition of Standard Steels Used in SPEX SamplePrep Equipment and Accessories This chart is essentially an extension of Chart C that lists all the steel alloys used in SPEX SamplePrep grinding containers and accessories, with the theoretical composition of each given in percentages. To discuss any SPEX SamplePrep mills and containers, and their suitability for your applications, feel free to contact our product specialists. We also offer test-grinding of your samples in our applications lab, or we can loan you a mill for short-term trials in your own lab. The more you know about SPEX SamplePrep mills, the more confident you can be that they will do the job you need to get done. The recommended maximum sample volume for grinding is approximately 20% of a containers volume, for blending 4050%. Optimum grinding efficiency is achieved with samples toward the middle of the volume range. The typical grinding sample is quartz sand, with a density of approximately 1.3g/mL, in a volume conducive to efficient grinding. Clearly the analyst must choose the proper weight for his sample, based on its density and other characteristics.
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3117B, 8001, 8009, 8501, 8507, 8521 52-100 0.95-1.1 0.20-0.35 0.03 0.03 - 1.3-1.6 - - - 6771, 6871, 6883 - 0.25 - 0.90 - - 1.00 1.45 ASTM 06 -
5200, 3127
Where Used
3114
0.60 max
Compositions are theoretical, actual lot analyses are not available. The major element is iron, minor elements listed below will vary. Additional trace elements may be present and will change from lot to lot. Actual composition of individual grinding vials should be determined by analyzing known samples ground in those containers, and determining which element(s) were added during the sample grinding.
0.60 max
6753
440C 1.10 0.60 0.040 max 0.030 max 1.00 max 16-18 - 0.50 -
Hardened Steel Fe Cr, Si, Mn, C Stainless Steel Fe, Cr Ni, Mn, S, Si1 Cr-Free Steel Fe C, Mn, Si, Mo Tungsten Carbide W, C, Co Te, Ti, Nb Alumina Ceramic Al Si, Ca, Mg
Mohs: 5 - 6 Moderate High Rockwell:C 60-65 Mohs: 5 5 Rockwell: C 55-60 Mohs:5 5 Rockwell: C 55-60 Moderate Moderate High High
0.60 max
0.60 max
Mohs: 8 + Knoop: High Long-wearing Very High 1400-1800 Subject to breakage Mohs: 9 Very High Rockwell: R45N 83 Knoop: 2100 Extremely High Long-wearing Moderate Brittle Very long- wearing Moderate Moderate
8-10
8-12
17-19
18-20
12-14
14.25
Agate Si Al, Na, Fe, K, Ca, Mg1 Mohs: 6 7 Knoop: 550 800 Zirconia Zr Mg, Hf Silicon Nitride Si Y, Al, Fe, Ca
Mohs 8 Extremely Very long- Rockwell: R45N 74-79 High wearing Knoop 1160 Mohs 8 + Knoop 1600 Extremely High Very long- wearing
Chart B: Composition of Standard Steels Used in SPEX SamplePrep Equipment & Accessories
Silicon %
1.00 max
1.00 max
1.00 max
0.60
0.030 max
0.030 max
Sulfur %
0.15 min
0.15 min
Manganese Phosphorus % %
0.045 max
0.040 max
0.060 max
0.20 max
2.00 max
2.00 max
1.25 max
0.40
0.15 max
0.08 max
0.15 max
0.42
90
Tool Steel
303
304
410
416
0.90
1.10
0.30
0.50
3117
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Chapter 2
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includes a Poly-Vial and Cr-Free Vial as well as the standard 6881 Mid-Size Vial. The 6870 Freezer/Mill can also hold up four 6751, 6761, and 6771 vials for simultaneous grinding of multiple smaller samples.
Free Grinding Vial (6771, 6871, or 6883). This vial also contains a magnetically driven Cr-free impactor. The vial is then loaded into the Freezer/Mill and immersed in liquid nitrogen until the contents are thoroughly chilled, usually a matter of 10-15 minutes, but as much as 20-30 minutes for complicated components such as the USB flash drive and RAM module. The sample inside the vial is pulverized, and because the sample is isolated in a closed grinding vial, cross-sample contamination is easily controlled and sample integrity is maintained. Grinding time can vary greatly depending on the type of sample and its pliability but a grinding time of 8-10 minutes can be expected in the case of the USB flash drive and RAM module. The resultant fine, uniform powder (Fig. 2) can then be used for XRF, fusion, or other types of analyses. We now offer a range of powder Polymers, Solder and Glass standards to come designed for RoHS WEEE compliance limits. Please contact our European Division, SPEX CertiPrep Ltd. for additional information.
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Form
2 mil Piece Pellets Chunk Corrugated 10mm Flakes Dog Hair Clipping Chunk Whole Tooth 7mm Pieces Raw, Animal 3mm Beads 2mm Shot 10mil Sheet Fibers in. Thick Sheet 5mm Shearings Wad Stick 2mil Tape Tape Pellets Chips
Time*
3 x 2 3 x 1 2 2 x 2 2 x 2 2 2 x 2 1 x 2 2 x 2 3 2 x 24 3 2 3 x 2 2 x 2 2 2 2 2 x 2 2 x 2 3 x 1 2 x 2
Permalloy 5 Polyethylene Polypropylene Rubber Rubber, Oil-Extended Sheep Wool Space Food Teflon Duct Tape Urethane Elastomer Wood
*3 x 2 denotes grinding periods of 2 minutes each with re-cooling of approximately 4 minutes between grinds 1) 0.5g of Tide detergent was added 2) Equal weight of sodium sulfate was added as dehydrating agent. 3) Three different nylons yielded similar results 4) 2x two-minute grinds with one-minute cooling period between 5) Equal amount of sand added; purpose: ethanol-toluene extraction
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Contamination
Processing a sample always contaminates it. Successful analysis depends on recognizing the sources of contamination and controlling them. When the contaminants are known and can be quantified, analytical results can be refined accordingly. As the grinding container is the major source of contamination, its selection is critical. In general, ones objective should be to minimize contamination levels while avoiding elements which will interfere with analysis. An example is the grinding of steel slags in a tungsten carbide container: tungsten carbide grinds rapidly, and the expected low-level contaminants of tungsten, carbon, and cobalt are not generally looked for in these slags. SPEX SamplePreps selection of grinding container materials gives you maximum flexibility in choosing the best approach for your samples and analytical aims. Major, minor, and trace elements predictably found in SPEX SamplePrep grinding containers are listed in Chart A, Section 2, Chapter 2. However, strictly speaking, almost no two grinding containers will have exactly the same elemental profile. There are many different steels, carbides, and ceramics, each with specific compositions. Often the formulas are proprietary, so that a type of tungsten carbide engineered to have specific properties will have a different makeup from two different manufacturers. In addition, there are inevitable variations from batch to batch of the same material, both in the exact proportions of the major elements and in trace element composition. Because of these variations in grinding container composition, we strongly recommend determining the exact elemental profile of your individual grinding containers, preferably with your own analytical equipment and techniques. The simplest approach is to grind samples of known composition and see what is added by grinding. Lacking known samples, one may grind portions of a single sample for increasing lengths of time, and check to see which elements increase in proportion to grinding time. Once the contributed impurities and their proportions are known for a grinding container, the resulting profile can be fitted to the analytical results, regardless of the actual contamination level. (While this level is important, it clearly will vary with the composition and condition of the grinding container, the size, hardness, and toughness of the sample, and grinding time).
Dry grinding is simpler and quicker, but requires much more careful matching of the technique to the sample. If the caking is due to moisture, as in many soils and cements, the sample can be dried before grinding. Other samples can be successfully ground with a variety of additives. Dry soaps/detergents are lubricants, and some also include an abrasive; graphite is an anti-static agent as well as a lubricant; there are many proprietary grinding aids as well, which may contain an abrasive, a lubricant and a binding agent. Other grinding aids include polyvinyl alcohol, phenyl acetate and aspirin. Howard Kanare of Construction Technology Laboratories, Inc. has publicized the use of propylene glycol (one drop for up to ten grams of sample, roughly 0.3 wt.%) for laboratory fine grinding of Portland cement and many minerals. In a swing mill such as the SPEX SamplePrep Shatterbox, oven-dried samples can be ground quickly to less than ten microns without agglomeration or sticking to the mill walls. Propylene glycol must be used safely, after consulting the material safety data sheet; it is available as a PrepAid product. Vertrel XF, a DuPont product sold as a cleaning fluid, is finding increased acceptance as a grinding aid. A fluorocarbon fluid, it prevents sample caking during grinding, and quickly evaporates from an open grinding container without leaving any residue. Our experience is that the grindability of almost any sample is enhanced by the use of Vertrel XF, contamination is lowered, and the grinding container is easier to clean. Typical XRF samples such as cement, rock, clinker, and similar material can be routinely ground below 10 microns. Vertrel XF also lowers contamination levels from the grinding container, and is available as a PrepAid product. The technique that follows was pioneered by John Anzelmo and colleagues at Bruker AXS and is here adapted for SPEX SamplePrep equipment: in an 8501 Hardened Steel Grinding Container load together 10 grams of sample, 2.5 grams of 3642 Cellulose or 3644 Ultrabind binder, and 7 mL of Vertrel XF. Grind in an 8530 Shatterbox for 2.0 minutes, open the grinding container in a hood until the Vertrel XF has evaporated. Prepare a 3614 40mm Pellet Die with a flared 3617 Spec-Cap, and transfer the ground sample/binder powder to the die. Press at 20 tons for 0.3 minutes in a 3635 X-Press.
Reference
Anzelmo, John; Seyfarth, Alexander; and Arias, Larry (2001). Approaching a Universal Sample Preparation Method for XRF Analysis of Powder Materials. Advances in X-ray Analysis, Vol. 44, JCPDS International Centre for Diffraction Data, Newtown Square PA.
Grinding Aids
When samples agglomerate or cake during grinding, further particle size reduction is clearly inhibited. Caking can result from moisture, heat, static charge accumulation, the fusing of particles under pressure, and other causes. Many of the techniques which make sample preparation an art are devoted to getting around caking, and we can only hint at the possibilities. Slurry grinding is an obvious approach; if particles remain in suspension during grinding, they are unlikely to cake. Water, alcohol, or other liquids are added to the sample before grinding, and removed afterwards. Although slurry grinding is a reasonably reliable way of grinding a sample to micron-sized particles, it is sloppy and time-consuming, requires a leak-proof grinding container, and adds extra steps to ones sample preparation procedure.
Cleaning Containers
Grinding containers should be cleaned between sample runs to avoid cross contamination, and the procedure can be as simple or as complex as your analytical objectives warrant. In some applications a simple wipedown with ethanol may suffice; another practical approach is to brush out a container, then briefly grind an expendable portion of the next sample and discard it.
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For more thorough cleaning one may grind one or more batches of pure quartz sand, and then wash the container thoroughly. In extreme cases, such as the plating of container walls with a malleable metal, chemical cleaning or multiple grinds with quartz may be necessary. An effective single-step grinding procedure for most grinding containers is to grind pure quartz sand together with hot water and detergent, then rinse and dry the container. Drying is speeded by the use of a blow-dryer or similar appliance. A safety advantage of this cleaning method is that it controls respirable airborne dust. A cleaning procedure is easily evaluated by grinding and analyzing a known sample, or even by checking the impurities appearing in successive batches of ground quartz sand. It should be noted that grinding containers become more difficult to clean with age because of progressive pitting and scratching of the grinding surfaces. Hardened steel and even stainless steel containers can rust. While iron oxide coatings can be removed by warm dilute oxalic acid solution or abrasive cleaning, we recommend that steel containers be thoroughly dried after cleaning and, if stored, kept in a plastic bag with a desiccating agent.
Mixer/Mill, widely known as the SPEX Mill, has become the industry standard for mechanical alloying applications. The high energy of the milling action, and the durability of the motor, allow running for extended periods. Over the years nearly one hundred articles have been published in refereed scientific journals regarding the SPEX SamplePrep Mixer/Mill and its use for mechanical alloying. This includes mechanical alloying techniques, evaluations of grinding vial materials, and numerous other topics. The following publication list is intended to highlight the more recent publications that we are aware of and is not intended to be comprehensive. If you are considering the Mixer/Mill for your own mechanical alloying application, we strongly encourage you to do your own search for applicable publications and references. Effect of the heating rate on crystallization behavior of mechanically alloyed Mg50Ni50 amorphous alloy. Aydinbeyli, N., Nuri Celik, O., Gasan, H., Aybar, K. International Journal of Hydrogen Energy, Vol. 31, Issue: 15, December, 2006. pp. 2266-2273. Effect of ball milling on simultaneous spark plasma synthesis and densification of TiC-TiB2 composites. Locci, A.M., Orru, R., Cao, G., Munir, Z.A. Materials Science and Engineering A, Vol. 434, Issue: 1-2, October 25, 2006. pp. 23-29. Temperature of the milling balls in shaker and planetary mills. Takacs, L., McHenry, J. S. Journal of Materials Science, Vol. 41, Issue: 16, August 2006. pp. 5246 5249. Modeling of comminution processes in Spex Mixer/Mill. Concas, A., Lai, N., Pisu, M., Cao, G. Chemical Engineering Science, Vol. 61, Issue: 11, June, 2006. pp. 3746-3760. Effect of mechanical alloying conditions on the microstructure evolution and electrode characteristics of Mg63Ni30Y7. Khorkounov, B., Gebert, A., Mickel, Ch., Schultz, L. Journal of Alloys and Compounds, Vol. 416, Issue: 1-2, June 8, 2006. pp. 110-119. A study of mechanical alloying processes using reactive milling and discrete element modeling. Ward, T.S., Chen, W., Schoenitz, M., Dave, R.N., Dreizin, E.L. Acta Materialia, Vol. 53, Issue: 10, June, 2005. pp. 2909-2918. Microstructural evolution during mechanical alloying of Mg and Ni. Rojas, P., Ordonez, S., Serafini, D., Zuniga, A., Lavernia, E. Journal of Alloys and Compounds, Vol. 391, Issue: 1-2, April 5, 2005. pp. 267-276. Mechanical milling of magnesium powder. Hwang, S., Nishimura, C., McCormick, P.G. Materials Science and Engineering: A, Vol. 318, Issue: 1-2, November, 2001. pp. 2233. Formation of supersaturated solid solutions by mechanical alloying. Huang, B.-L., Perez, R.J., Lavernia, E.J., Luton, M.J. Nanostructured Materials, Vol. 7, Issue: 1-2, January 2, 1996. pp. 67-79. Synthesis of nanocrystalline Fe-B-Si powders. Perez, R.J., Huang, B.-L., Crawford, P.J., Sharif, A.A., Lavernia, E.J. Nanostructured Materials, Vol. 7, Issue: 1-2, January 2, 1996. pp. 47-56.
Respiratory Protection
The general objective of sample grinding is, of course, to convert an inhomogeneous solid to a fine, homogeneous powder. Inevitably, some of this powder is released into the environment, usually during the emptying or cleaning of the grinding container. We strongly recommend the wearing of an approved dust-mask during this procedure, and suggest the use of a laboratory fume hood. Even harmless rock and cement samples can become potentially harmful to the respiratory system when finely pulverized.
Infrared Mulls
KBr pellets and Nujol mulls are quickly prepared with SPEX SamplePrep Mixer/Mills using small plastic (3111), agate (3118) and steel vials (3114). The polystyrene spectrum appears as a constant background and can easily be subtracted. Steel and agate produce no IR background.
Pelletizing Samples
Powder can be turned into pellets for X-ray and IR analysis with SPEX SamplePrep presses and dies. We offer 12-ton and 25-ton manual presses, the 25-ton air-actuated 3628 Bench-Press, and the 35-ton 3635 Automated X-Press.
Mechanical Alloying
Mechanical alloying, also referred to as reactive milling, is a process originally developed for the production of oxide dispersion strengthened super alloys. Today, mechanical alloying is often used as a solid-state powder processing technique that generates powders with unique microstructures. A high-energy ball mill can be used to accomplish this. Over the past few decades, the SPEX SamplePrep
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(5.08 cm). With each swing the balls impact against one end of the vial, simultaneously milling the sample to a powder and blending it. Due to the amplitude and velocity of the clamps swing, each ball develops fairly high G-forces, enough to pulverize the toughest rocks, slags, and ceramics. Controls The electronic timer of the 8000 Series Mixer/Mills displays the programmed running time in minutes and seconds. While the mill is operating, the timer also counts down the amount of time left in the run. Push-button controls include start, stop and pause functions as well as timed programming. The timer is factory-set for a maximum of 100 minutes but this may be extended to 1,000 or 10,000 minutes for special applications such as mechanical alloying with the installation of a special chip. Prolonged continuous operation of Mixer/Mills requires special maintenance and warranty restriction may apply. Contact SPEX SamplePrep for details. Safety Features The 8000 Series Mixer/Mills rugged and durable construction is the reason why many of the original mills are still in use. A steel cabinet protects the entire clamp mechanism and vials. Both of the 8000 Series Mixer/Mills are equipped with safety interlocks so that they cannot be operated with the lid open. Each clamp has a lock nut to prevent it from loosening while the mill is running. The motors are also equipped with a thermal overload protector and the 230-volt 8000M and 8000D Mixer/Mills are CE Approved.
Pulverizing and Blending Grinding Tests with 8000 Series Mixer/Mills Material Form
Antimony Asbestos Bauxite Bismuth Bone Boron Carbide Brake Linings Carbon (activated) Carbnauba Wax Cement (Portland) Chrome Ore Chromium Cobalot Copper Ferro Cr Ferro Nb Floor Tile Germanium Ilmenite Limonite Ore Porcelain Potassium Pyrosulfate Reforming Catalyst Sand Silica Silica Silicon Silicon Pieces Fluff 60 mesh Chunks Chunks Chunks Chunks Pieces Piece Powder Chunk Chunk Pieces Shot 100 mesh - Chunk Pieces Grains Grains Chunk Fused Button 3mm Beads Grains Chips Chips Chunks 6mm Lumps
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(cont) Pulverizing and Blending Grinding Tests with 8000 Series Mixer/Mills Material Form
Slag (blast furnance) Slag (copper) Slag (open hearth) Straw Tomato Stems Transite Tungsten Carbide Tungsten Welding Flux Wood Zirconium Carbide
Table Reference HS 8001 Hardened Steel Vial WC 8004 Tungsten Carbide Vial PJ 8002 Polystyrene Vial AC 8003 Ceramic Vial *- Suitable for X-ray or optical emission spectroscopy L 8006 Acrylic Vial W Wet ground (water or trichloroethylene slurry) D Dry ground PV 6133 Polystyrene Vial **- Satisfactory for extractions
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Controls The 8500 Shatterbox can be plugged into a standard lab timer that is not included with the mill. The 8530 Shatterbox features a LCD display with an environmentally safe, push-button membrane switch. Safety Features The 8500 Shatterbox contains a motor protected by a perforated shield to allow ample air-cooling for continuous running, and a rubber skirt shields the drive mechanism but is easy to move aside when the drive belts need to be replaced. It is shipped with a rubber-matted plywood base to prevent it from walking during operation. The old screw-down clamp has been replaced with the cam-activated clamp to accommodate all SPEX SamplePrep grinding containers. The 8530 Shatterbox includes a sound-insulated steel cabinet with lockable casters, with which the mill can be moved about the lab and then fixed in place. Safety features of the 8530 Shatterbox include a safety interlock and gas cylinders for the lid. The interlock holds the lid closed whenever the mill is running, and the cylinders control movement of the lid when it is closed or opened.
Grinding Tests with the 8501 and 8504 Grinding Containers 8501 8504 % % Form as Time Amount Passing Time Amount Passing Material Received (min) (g) 325 mesh (min) (g) 325 mesh
Asbestos Cement (Portland raw mix) Ferro-chromium Ferro-maganese Ferro-molybdenum Ferro-niobium Ferro-silicon Fero-titanium Fiberglass Flourite Garnet (synthetic) Glass Graphite Mineral Fiber Insulation Oil Shale Pesticide Phosphate, raw mix Iron Powder Sand Slag, blast furnace Fibrous >60 mesh >100 mesh >200 mesh <80 mesh <80 mesh <80 mesh <80 mesh Thin sheets >100 mesh Chunks Chunks Fiber Fiber 6.4mm <100 mesh <60 mesh <80 mesh <10 mesh Chunks 12 2.5 5 3 4 3 4 6 2 3 2 6 2 4 3 15 2.5 6 10 1 20 40* 25 25 25 25 25 25 10 50 200 35 15 15 60 50 40 5 100 10** 100 100 100 100 100 100 100 100 100 100 15 100 100 100 100 100 100 68 100 100 - - - - - - - - 2 - 10 2 - - - - - - 4 - - - - - - - - - 15 - 200 35 - - - - - - 100 - 100 96 100 100 -
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Introduction
Analytical spectroscopic methods such as XRF, OES, and IR often require samples in the form of round, flat-surfaced disks. Although sample disks can be cast from a fusion melt, (refer to section on Fusion Products beginning in Section 2, Chapter 4), they often begin as a powder and are pressed to shape in a pellet die. The following how-to suggestions apply chiefly to XRF sample preparation, but the basic principles of forming sample disks are the same for OES, spark ablation, IR, etc. The major differences are the diameters of the disks, and the nature of the binders or additives. IR disks are 13 mm across and consist largely of pure potassium bromide (KBr) with the pulverized sample blended in; no Spec-Cap-type jacket is used, as the sample disk must be able to transmit infrared light. OES and spark ablation systems generally use 31 mm disks. As the disk must be electrically conductive for these techniques, most samples are blended with 50% pelletizing-grade graphite, and often pressed in an aluminum Spec-Cap. The diameter of XRF sample disks is dependent on the size of the spectrometer sample holder, which may be 31 mm, 35 mm, 40 mm, or even larger. XRF disks do not require a binder or Spec-Cap if the sample coheres under pressure, but most analysts use a binder or a Spec-Cap or both. The prime requirement for an XRF binder is that it does not contribute impurities. XRF binders include cellulose, paraffin, graphite, orthoboric acid, polyvinyl alcohol, and proprietary products with special properties, e.g. Ultrabind. For preparation of pellet samples, SPEX SamplePrep offers a full range of laboratory presses, pellet die sets, and die accessories. Presses include a 12-ton and 25-ton SPEX SamplePrep-Carver manual presses, the 25-ton 3628 Air-Actuated Bench-Press, and the 35-ton 3635 Automated X-Press. Pellet dies are available in the standard sizes of 13 mm, 31 mm, 35 mm, and 40 mm. Accessories include: aluminum Spec-Caps to form and protect 31 mm, 35 mm, 40 mm pellets; cellulose and paraffin Prep-Aid binders, as well as SPEX SamplePreps own UltraBind; and Sleeve-and-Plunger sets to form sample pellets with a thin layer of sample on a binder matrix. While methods and mills for pulverizing are as varied as the samples themselves, pellet pressing requires simpler tools. SPEX SamplePrep presses, dies, and pelletizing accessories are sophisticated in design, but functionally simple and very effective. Reproducibility is a cardinal virtue in sample preparation. SPEX SamplePrep dies and presses ensure production of uniform sample disks, whatever the sample or analytical technique.
There are many different procedures for preparing powdered samples for XRF analysis. Typically, however, a representative quantity of the sample is first pulverized, then split to obtain enough powder for an XRF sample disk, usually 6 to 10 grams. That powder is blended with a binder if necessary, and placed in a pellet die (with or without a Spec-Cap) to be pressed into a sample disk which will hold together and has a flat, compositionally uniform surface. This disk is then placed in the sample holder of the XRF spectrometer. An alternate technique, particularly useful when only a small amount of sample is available, incorporates a thin layer of sample on a disk of binder. The SPEX SamplePrep Sleeve-and-Plunger set, used with the appropriate pellet die, makes this procedure easy. In the end, an exact procedure must be developed for each type of sample. The sampling method and the amount of sample to be ground, the type of mill and the grinding time, what size of die and what pressure to use, whether to include a binder or press the disk in a Spec-Cap, all these details may vary and must be worked out by the analyst to suit his or her samples, equipment, and analytical requirements. Running a series of standards or known samples will help to confirm that your chosen procedure results in accurate, reproducible data.
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In practice, the limiting particle size is often determined empirically by grinding the sample for a given length of time, measuring the particle size, analyzing the sample, then repeating at longer grinding times until the intensities reach a plateau. SPEX SamplePrep offers laboratory mills and grinding vials that are ideal for this procedure.
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analysts do not bother to evacuate their 31 mm, 35 mm or 40 mm dies during pressing, but in fact the withdrawal of air and moisture from the sample can improve disk compaction and quality. Troublesome samples will often benefit from this technique. When evacuating a die, it is advisable to make sure both the upper and lower O-rings are in place and in good condition.
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the integrity of the die. Not only can they cause the pellets to bind in the die, but also, under the high pressures of pelletizing, the stressed edge of the pellet can spall off. The resulting chip can be dragged through the bore, scarring it deeply, and potentially jamming the plunger and ruining the die. Minor damage to the polished pellets and die bore should be immediately corrected with a fine-grained (e.g. 600 grit) emery paper. If after this the pellet will still pass smoothly through the die bore, and its leading edge is not significantly chipped, the pellet and die can continue in service. (A badly chipped pellet should be retired, as sample can wedge into the space left by the chip, making it difficult to extract the pellet from the die. In addition, further chipping is likely to occur under pressure). A lightly scarred die bore, properly smoothed, can continue in use. Damage to the polished face of the pellet should also be avoided, but will probably not affect the functioning of the die. Analytical accuracy is what suffers. Scratches on the order of 2030 microns can cause shielding effects in the sample disk, and overall abrasion of the polished pellet face can very slightly change the geometry and distance in the critical relationship between X-ray tube, sample disk, and detector. Obviously if analytical results are being distorted because of the condition of the polished pellets, it is time to replace them, but the degree to which such distortion is tolerable will vary considerably from user to user. A simple way to check polished pellets is to press two sample disks of identical material, one with a pristine polished pellet and the other with the worn pellet, and compare the analytical data. In handling the pellet die, some simple rules should be kept in mind: keep the die clean, and always treat it as the precision tool it is. Pellet dies should be cleaned after every use, to avoid both sample cross-contamination and the possibility of disk jamming or sticking from sample build-up. In cleaning the polished pellets, treat them like glass; in other words, use the same cleaning technique you would for a glass lens or mirror. Steel has a hardness similar to glass, and it is important to avoid scratching the polished surface. Remember that the polished pellets are the most critical parts of the die, and the most easily damaged. When inserting the polished pellets into the bore of the die, take extra care that they do not jam; the fit is so precise that a very slight tilt will cause them to stick. When this happens, free the pellet gently. Above all, do not push it down further and make the situation worse, as this can cause the pellet to chip, and quite possibly ruin the die. A simple technique for inserting the polished pellet into the die bore is to hold the trailing edge of the pellet lightly with the finger-tips, and rotate it gently in the mouth of the bore to make sure it is properly lined up. When a polished pellet is placed in the diebore, it should move freely. If it does not, careful corrective action should be taken immediately.
3615, 3617, and 3619 Spec-Caps acts as a lubricant, making it easier to remove the sample disk from the die. There are two types of Spec-Caps, unpainted with flared walls (3619A, makes 31 mm disks) and painted with straight walls (3619, 30 mm, makes 31 mm disks; 3615, 33 mm, makes 35 mm disks; and 3617, 38 mm, makes 40 mm disks). The painted, straight-walled Spec-Caps can be used in two ways. The simpler is to fill the Spec-Cap with sample, level it off, and assemble the die around the filled Spec-Cap. This approach allows many samples to be set up and marked in advance, and when successful is quite efficient, but there are handicaps; perhaps the greatest is that unless the sample material is unusually dense or incompressible, the sample disk will be very thin, prone to cracking and possibly (in the case of low-Z elements) less than infinitely thick. There is also a chance of the Spec-Cap wall crumpling inward, and the technique of assembling the die around a loaded Spec-Cap requires some finesse. Alternatively, the flared Spec-Cap technique may be used with either the painted Spec-Caps or the 3619A Pre-Flared Spec-Caps. Here the Spec-Cap is flared before being placed in the die; 3619 and 3617 Spec-Caps are flared by the user with the 3618 Edge-Flaring Tool, 3615 Spec-Caps are flared by the user with the 3625 Edge-Flaring Tool, and the 3619A Spec-Cap is flared at the factory. With this technique the die bore and base are assembled, the lower polished pellet inserted, and the flared Spec-Cap pushed down against that lower pellet. Then the sample is poured into the die, with the upper polished pellet and the plunger following. During pressing, the sample powder is forced inside the Spec-Cap. When the proper amount of sample is added, the top of the sample disk and the edge of the Spec-Cap will coincide. Obviously the sample weight will vary with the density of the sample and the size of the disk, but the general range of sample weight is, for a 31 mm disk, 5 to 8 grams; for a 35 mm sample disk, 7 to 10 grams; and, for a 40 mm disk, 8 to 12 grams.
Binders
Many analytical samples cohere well under pressure; those samples which crumble or ablate after pressing require a binder. Binders are usually blended with the sample after pulverizing and before pressing, but can also serve as a pellet matrix, supporting a thin layer of sample. Binders can be liquids or powders, and range from commonly available reagents to brand name products with secret formulas. Their use should lead to a stable, crumble-proof sample disk achieved with a minimum of dilution, contamination, and effort. Generic binders include cellulose, paraffin, boric acid, and graphite. Of these, cellulose and paraffin are available through SPEX SamplePrep in extra-pure, finely powdered form, ideal for blending and pelletizing. PrepAid Cellulose (3642) has a particle size of less than 20 microns, and blends quickly and completely with samples at 10% by weight. It can also be used undiluted as a sample matrix with the sleeve-and-plunger technique. It will neither stick to a die nor contaminate a sample, and does not cake in the bottle during storage. Disks stabilized with cellulose should, however, be kept in a desiccator if they are to be retained, as with time they can absorb moisture and slowly swell and crack. UltraBind, an exclusive SPEX SamplePrep product, satisfies our notions of the perfect all-around binder:
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it blends well with samples, and is self-lubricating, strong when palletized, and moisture-resistant. Most batches, however, have low amounts of NaCl as a relic of the manufacturing process. A fine (20 m) powder, Ultrabind blends easily with samples to yield a disk which is easy to remove from the die, and durable enough to withstand rough handling. It also resists cracking and swelling in storage, and is an excellent disk matrix when used with the Sleeve-and-Plunger technique, described in this chapter. UltraBind (3644) is described on page 200 along with other PrepAid binders. Sample disks formed with 10% to 20% paraffin are air-stable, as the waxy binder seals the surface against moisture. Powdered Paraffin (3646) is also offered by SPEX SamplePrep. As with cellulose, the fine (30 m) powder blends evenly with samples and does not contaminate them. However, paraffin should not be used undiluted with the sleeve-and-plunger technique, as in this concentration it will stick to the die. Boric acid is commonly available in pure form, and can be used diluted or undiluted to make a stable sample disk. However, it is much more hygroscopic than cellulose and hence it typically supplied in granular form, requiring grinding in a mill or mortar-and pestle to become a fine enough powder to blend evenly with a sample. Some analysts add boric acid to the sample during the final stage of grinding to achieve this. Sample disks bonded with boric acid must be kept in a desiccator if they are to be preserved. Graphite powder makes sample disks unaffected by moisture, and blends rapidly with any sample. It also serves a its own lubricant, making it easy to free disks from the pellet die. Its disadvantage for XRF is that it must be used in a proportion of at least 50% of the sample disk by weight. Graphite was used extensively in the development of sample-disk pressing techniques, but that was because of its high conductivity. The 31 mm sample disk accepted as the standard size by most XRF manufacturers and users was originated for the point-to-plane technique in arc/spark optical emission spectroscopy, where a high-voltage current is passed through the sample. Sample disks pressed with graphite are also used for spark ablation techniques. Solid binders also include powdered wax, pulverized acrylic plastic, and others. Liquid binders are also used; they are blended with a sample prior to pressing. Most appear to be a solution of polymer(s) in solvent(s); their reputed advantage is that during blending, all the sample particles receive a light coating of the polymer, so that subsequent pelletizing is more direct and efficient. There are also materials which are touted as aids for both grinding and binding. Generally these are in tablet form, so that a uniform amount can be easily added to the sample just before grinding. The classic example of this genre is aspirin, but there are more sophisticated, proprietary grinding/binding tablets available. Of the use of binders in general, it should be remarked that their most conspicuous property is that of caking under pressure, or at least of flowing under pressure and then caking when the pressure is relieved. Hence there is a good chance that adding a binder to the sample before grinding will lead to caking in the grinding container. In this connection it should be noted that a very finely ground sample (e.g. cement-mix ground to below 10 microns) is more likely to bind well under pressure than the same sample ground to moderate fineness, and that grinding aids are often needed
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to attain very fine particle size. When a grinding aid such as Vertrel XF (3650) is used, the binder can usually be added to the sample before grinding.
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Whether the sample disk is extracted by hand, or with the press and knockout ring, the die barrel and plunger should be kept in an inverted position to minimize the risk of damaging the sample disk during extraction. The use of lubricants in the die usually makes it possible to extract the sample disk by hand, as well as minimizing the chances of the sample disk jamming or sticking in the die bore. Consult the Anti-Sticking Agents section, detailed below, for additional information.
Anti-Sticking Agents
In commercial molding operations, whether of plastics, metals, or other materials, releasing agents are often necessary to effect the easy removal of the product from the mold. This is the case with XRF sample disk preparation, but releasing agents are not widely used because of concerns about sample contamination. Even samples which are not inherently sticky can become somewhat adhesive when forced against a steel plate by 25 tons of ram pressure, and in general it is difficult to remove a pressed sample disk from a die by hand pressure alone. The use of the press together with the dies knock-out ring is common practice, and as long as the disk does not bind to the die bore or the polished pellets, the knock-out ring approach works well enough. However, the use of a lubricant in the bore of the die does not have to contaminate the face of the sample if that lubricant is carefully applied, and the sample disk is carefully handled during and after removal from the die. For example, there is a fluoropolymer spray which can be squirted into the bore of a die before the die is loaded. After application, the volatile carrier evaporates, leaving a thin coating of fluoropolymer on the die bore. When the die is then loaded and the sample pressed, the sample disk and the polished pellets should have lubricant only along their edges, and should be easy to remove from the die. Even so, any such lubricant should be thoroughly tested before it is incorporated in a pressing procedure. Every XRF analyst knows the anguish of having a sample disk emerge from the die firmly attached to the polished pellet; at best the disk is ruined. This may be due to the pellet being damaged or poorly cleaned, but it is more likely that the sample is at fault. While spraying the polished pellet with lubricant will prevent sample adhesion, it will also contaminate the face of the sample disk with lubricant. The simplest non contaminating approach is to place a piece of thin plastic film between the polished pellet and the sample before pressing. SPEX SamplePrep 3516 Mylar window film is recommended because of its 0.12 mil thinness. After the sample powder is added to the die and leveled, a piece of film can be placed over the bore, and the upper polished pellet pushed down on top of it. (A more elegant approach is to cut circles of film the size of the die bore. When the pressed sample disk has been removed from the die, the film is peeled off and discarded).
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Trouble Shooting
A carefully conceived and implemented disk pressing procedure should give the analyst few difficulties. However, it is flying in the face of experience to assume that nothing can go wrong. The following pointers are essentially an index to this section of the Handbook, indexed by problem: If the sample disk comes out of the die smoothly, but breaks. . . increase pressure, hold time, and/or bleed time . use Spec-Caps. use a binder. grind the sample finer. evacuate the die during pressing.
To prevent further damage, always remember. . . Never drop the pellets, or allow the edges to become dented. Never tilt the pellets so that they become jammed when being placed in the die. (If they become jammed, free them as gently as possible). Always put the squared-off end of the plunger into the die; if the stepped/beveled end of the plunger contacts a polished pellet under pressure, the pellet can chip.
If the sample disk is hard to remove from the die. . . use Spec-Caps. use a lubricant. prepare disks with a binder matrix. check that the bore of the die and the polished pellets are clean and undamaged; maintain or repair as necessary.
If the sample disk sticks to the polished pellet. . . put a thin sheet of SPEX SamplePrep Mylar, polypropylene, etc. between the sample and the polished pellet, before pressing. If sample disks degrade rapidly in use. . . use a binder. evacuate the die during pressing. protect the spectrometer with SPEX SamplePrep XRF Window Film. store the sample disk in a desiccator if it is to be retained.
If the polished steel pellets become scratched in normal usage. . . grind the sample finer. use polished tungsten carbide pellets, e.g. SPEX SamplePrep 3623C. If the polished pellets become chipped or jammed. . . STOP IMMEDIATELY, and take corrective action to avoid making matters worse.
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Introduction
Borate fusion is an extremely effective method of preparing cement, refractories, ceramics, rock, and similar materials for elemental analysis by XRF, AA, and ICP. The samples are mixed in powdered form with a flux, either lithium tetraborate or a mixture of lithium tetraborate and lithium metaborate. The sample must be ground to a fine powder before the fusion; the more consistent the particle size, the more reproducible and accurate the fusion will be. The sample mixture is heated until the flux melts and the sample dissolves in it, yielding a homogenous melt. The sample forms borate salts and this eliminates particle size and mineralogical effects. The use of borate fusions will also minimize matrix effects which are seen in XRF analysis. The melt can be cast as a glass disk for XRF, or quickly dissolved in dilute nitric acid or hydrochloric acid for analysis in solution by AA or ICP. Recent advances also allow borate fusion of samples containing sulfides, ferroalloys, etc. One of the advantages of borate fusion is the short preparation time, typically ten to fifteen minutes to make glass disks or solutions with automated fluxers. For samples prepared as liquids, borate fusion can be quicker overall than microwave dissolution in pressure vessels, and the use of hazardous acids (e.g. HF) is avoided. SPEX SamplePrep offers two approaches to borate fusion. The Katanax K1 and K2 Prime Series Automated Electric Fluxers for rapid, reproducible fusions, and graphite crucibles for smaller-scale operations with muffle furnaces. SPEX SamplePrep also provides the full line of SPEX Fusion Flux.
Most of these samples are naturally oxygenrich and do not require chemical transformation prior to borate fusions. However, hybrid oxidation/fusion techniques have been developed for reliable borate fusions of sulfides, carbides and some ferro-alloy materials formerly considered out-of-bounds for the technique. Borate fusion has become increasingly popular as a preparation technique for XRF sample disks. Because fusion eliminates particle size and mineralogical effects and produces a homogeneous sample, it has proven to be the best method for materials that have these characteristics when X-ray fluorescence analysis is the method of choice. The fusion method will reduce matrix effects but not eliminate them. Borate fusion may not be the method of choice if the analyst is interested in trace analysis, since the sample is diluted during fusion. There have been recent advances in improving the performance of fusions for trace analysis. The pressed powder method can be highly accurate when carefully done with multi-phase samples such as cements, rock, sand and ore but such samples are subject to segregation during grinding and pressing, and to matrix effects (e.g. particle size and mineralogical effects). Borate glass disks are easier to preserve than pressed powder disks because they are stable if carefully stored in desiccators. Synthetic standards for XRF can also be made from pure oxides with the borate fusion method, as borate glass is essentially a solid solution with few matrix-matching problems. In preparing samples for AA, ICP, and other liquid-analyzing techniques, the major advantage of borate fusion is that it is often simpler and quicker than dissolution with acid in a microwave pressure vessel. A complete fusion/solution procedure, from ignition of the heating elements to decanting of a clear solution, can take fifteen minutes or less in an automated fluxer. While borate fusions do require some caution in evacuating heat and fumes, and the use of dilute HCl or HNO3 to dissolve the melt, hazardous reagents such as HF and other concentrated mineral acids are not necessary. Borate fusion methods offer a wide range of applications but may not be suitable for all materials. Fusion destroys the original form of the sample, so structural and molecular information should be measured before the fusion is made. The high temperature of borate fusion (1000 to 1150 C) drives off compounds of volatile metals such as Hg, Sn, and Sb, while other compounds form during fusion. Extra steps necessary to prepare organic materials and reduced inorganics for fusion can extend turnaround time but still may be the most accurate method to choose. For many samples borate fusion is the simplest, quickest, and most accurate analytical approach. Both fusion and pulverizing/pressing are important and widely used sample preparation methods, each with their own advantages. SPEX SamplePrep has a full range of equipment for either approach. Please consult our applications specialists to help determine which method is more suitable for your laboratory.
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Other fluxes include sodium tetraborate (Na2B4O7), sodium metaphosphate (NaPO3), and potassium pyrosulfate (K2S2O7). These have lower melting points than lithium borate fluxes and more specialized applications. Alternative fluxes and fluxing techniques are discussed in Bock (1979) and in Sulcek and Povondra (1989), both cited in the bibliography at the back of this Handbook. Melting point may be a factor in the selection of a flux, as the higher temperature of a fusion, the greater the degree of volatilization. However the utility of lithium tetraborate and lithium tetraborate/metaborate mixtures is so great that most analytical fusions are carried out with these fluxes at temperatures between 1000 and 1150 C. SPEX SamplePrep offers the full line of SPEX Fusion Flux. This includes lithium tetraborate, lithium metaborate, several lithium tetraborate/metaborate blends, sodium tetraborate, and a lithium tetraborate/lithium carbonate mixture. Many of these fluxes are available in pure and ultra-pure grades. All are supplied with a certificate of analysis for trace metal impurities. The most popular blended flux, 2:1 tet:met, is also available with added LiBr non-wetting agent for greater convenience. LiBr solution is available separately for quick addition of a non-wetting agent to a flux. Most SPEX Fusion Flux are of the glass bead type, pre-fused and coarse-grained for maximum homogeneity and ease of use, and minimum absorption of moisture. The exceptions are the lithium borate/carbonate flux (a physical mixture) and so-called fluffy lithium tetraborate. The latter is fine-grained and less dense than the glass bead fluxes, but is available for those who find its physical characteristics superior for their application. All fusion fluxes sold by SPEX SamplePrep are manufactured to the highest standards available. SPEX SamplePrep guarantees both the purity and the quality of the fluxes and additives supplied to our customers.
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When making solutions by pouring the molten flux into a dilute mineral acid, it is desired to have complete transfer from the crucible to the beaker. This can require a much higher proportion of nonwetting agent than is necessary to pour a glass disk. A quantity of flux plus sample not exceeding 2 grams might require 50 to 100 mg of NWA. Lithium iodide and bromide are popular non-wetting agents because they do not add an impurity to the flux. However lithium bromide is hydroscopic, so it is usually made into a saturated solution and added to the flux from a dropper bottle. Lithium iodide, sodium iodide, and cesium iodide are somewhat more air-stable, and easier to use as solids. While it is simpler to add a drop or two of NWA than it is to weigh out 10 or 20 mg of a solid, liquid NWA cannot be added to a hot crucible while a fusion is in progress. Note that non-wetting agents should be used with care when copper-bearing samples are being fused, as copper halides are extremely volatile. Lithium fluoride can be used as a fluidizer, lowering the melting point of a flux and making it flow far more easily. At 10% by weight, it lowers a fluxs melting point by about 100 C. Oxidizers such as lithium nitrate and sodium nitrate can be useful in eliminating unoxidized components from a sample that will not fuse. Graphite, often present in cement mix, is relatively harmless but can leave a black film on a glass disk or even cause it to crack. Graphite can be oxidized to CO2. Other sample components such as phosphides and sulfides may be corrosive enough to damage or wreck a crucible in a single fusion. If they are oxidized to phosphates and sulfates they will be comparatively harmless, and their cations will be present in the fused glass disk for analysis. As oxidizers have much lower melting points then borate fluxes, any fusion including them should proceed at a low temperature until oxidation is complete.
SPEX SamplePrep flat-bottomed graphite crucibles (7157 7162) are designed both as fusion crucibles and as molds for XRF cast glass disks; fusion of the sample and annealing of the disks can be completed in the same container. These crucibles have tapered walls to facilitate removal of the glass disk. The three different crucible sizes (31 mm, 33.6 mm, and 40 mm) produce disks which will fit the standard XRF masks of 31 mm, 35 mm, and 40 mm. The crucible bottoms are flat but not polished, so that for greatest analytical accuracy the disks should be flat-lapped. While graphite is an ideal crucible material for many applications, withstanding temperatures well in excess of any required for even the most difficult borate fusions, it does oxidize slowly above 430 C; over a period of hours some erosion of the crucible can occur, the graphite converting to CO2. Because of this, graphite is not recommended for extremely lengthy fusions, or for fusions where the sample might be reduced. SPEX SamplePrep also offers a complete line of borate fusion fluxes and non-wetting agents.
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The XRF spectroscopist is confronted with an almost infinite variety of samples. What they have in common is that they must all be presented to the XRF spectrometer in the form of a homogeneous, flat disk. Liquid samples, from water to oil, are run in sample cells covered with a thin film. Many solid samples, if homogeneous, can be machined to the proper shape and run directly. Others, such as refractories, ores, and biological materials, are too inhomogeneous and must be pulverized or fused. Then the homogenized material can be dissolved for analysis as a liquid sample, pressed into pellet form, or cast as a glasslike solid. SPEX SamplePrep manufactures disposable sample-handling accessories for powder and liquid XRF samples. Over the last twenty years, millions of powder samples for XRF have been pressed and protected in SPEX SamplePrep Spec-Caps. Millions more liquid XRF samples have been run in SPEX SamplePrep X-Cells. These and the related products listed here will save you time and money, and assure you of reproducible, contamination-free results. SPEX SamplePrep also provides an extensive line of sample preparation equipment particularly suited for XRF spectroscopy. There are laboratory mills and grinding containers capable of converting most solid samples into homogeneous powders, as well as dies and presses capable of compressing those powders into flat, uniform sample disks, ready for XRF analysis. There are also the Katanax K1 and K2 Prime Automated Electric Fluxers for rapid, automated borate fusions, yielding XRF glass disks, or solutions for AA, ICP, etc. For further fusion work there are also full lines of graphite crucibles, borate fusion fluxes, and fusion additives such as non-wetting agents and oxidants. These products are described elsewhere in this handbook; please feel free to consult our sample preparation specialists to determine the optimum equipment and techniques for your application.
polyethylene, closed X-Cells are available in both 31 mm and 40 mm sizes to fit most spectrometers. For special applications there are 31 mm Double Open End and Micro X-Cells, and a 43 mm Closed Cell for Horiba Sulfur Analyzers. The patented closed X-Cell design features a snap-open seal for venting volatile samples and a reservoir cup for catching any liquids that expand through the vent. This assures the analyst of a smooth, flat window for improved precision, yet guards against spillage in inverted-optic spectrometers. A roughened surface within the reservoir cup facilitates labeling. Each closed X-Cell consists of a cup and snap-on ring. For routine liquid samples, the cup is filled with liquid, a piece of film is spread over the top, then the snap-ring is pushed down over the cup to form a flat drum-like window. The cell is turned over and, if desired, the snap-post on the rear can be pushed to break the seal and to permit venting of trapped bubbles or expanded liquid while the sample is run. The filled X-Cell is then positioned in the spectrometer mask. X-Cells can also be used to run solution residues and small quantities of pastes or powders. For solution residues, the film window is prepared as for solutions, then dished slightly with the rounded end of a glass rod. A drop of solution placed there and warmed under an IR lamp dries to a smudge for in situ analysis. If powder or paste is spread on the surface and another piece of film overlaid before snapping on the ring, the sandwiched sample is ready for X-ray analysis. The 3527 40 mm X-Cell can also be used to hold crumbling 31 mm sample disks. SPEX SamplePrep also supplies versatile Double Open End X-Cells which are ideal for many unusual or hard-to-handle samples: slurries, sludges, pastes, viscous materials such as glue, tar, or RTV sealant, metal films and machine parts, etc. The 3571 X-Cell has a body open at both ends, two snap-on rings, and a collar to hold film in place while the ring is being applied. After window film has been attached to one end of the cell, it can be inverted, and the sample placed, poured, dabbed, or otherwise located in the cell, directly against the window. The top of the 3571 X-Cell can then be left open, sealed with film, or protected but allowed to breathe with a piece of 3524 Microporous Film. If you deal with small air-sensitive or hazardous samples, then the 3577 Micro X-Cell is the solution to your problems. While it fits in the standard 31 mm sample holder, the window is 6.3 mm in diameter, and only 0.5 mL fills it up. Collimate your beam down to reduce scatter and youre ready to go. The Micro X-Cell can be run with an open or window back, but it will also accept a 7 x 13 mm serum bottle closure for injection, purging, or the isolation of special samples.
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is that if the window film ruptures, the sample can spill and potentially contaminate or damage the spectrometer. However, an increasing number of samples are being run in so-called normal optics XRF spectrometers, where the X-ray source is above the cell instead of underneath. Bubbles trapped during assembly of the cell can collect against the window, displacing the sample and attenuating the X-rays reaching the sample and emitted by it. To use an X-Cell fitted with a SPEX SamplePrep Bubble-Free Cell Insert, assemble the cell, invert it, and tap it. Any bubbles should rise through the hole in the insert, and when the cell is turned right-side-up the bubbles will be trapped below the inserts shelf, away from the window film. Most but not all bubbles get into an X-Cell during assembly; some samples outgas when heated by the X-ray beam. Tests have shown that a pinhole near the edge of the window film will allow such gases to escape without bulging or rupturing the film.The 3527I Bubble-Free Cell Insert coupled with the 3527 X-Cell will fit normal optics XRF spectrometers made by Diano, Rigaku/USA, Inc. and Shimadzu Scientific Instruments, Inc.
2. Transmission: X-ray transmission through polymer films is affected by the thickness of the film as well as its composition. Of the SPEX SamplePrep XRF window films, 8 m Kapton is the least transparent to X-rays; 6 m Mylar is more transparent, as is 5 m polypropylene. The thinnest films (4 m Ultralene, and 3 m Mylar) have the greatest degree of X-ray transmission, and should be considered for lightelement analysis in particular. 3. Uniform Thickness: The absorption of X-rays at a given wavelength is directly proportional to the thickness of the film. Thus you will get uneven fluorescent intensity with an uneven film. SPEX SamplePrep films are selected for uniform thickness so your results are reproducible. 4. Purity: No XRF window film is absolutely free of metallic impurities, but some are cleaner than others. While Mylar film makes a suitable window for most analyses, it may contain trace levels (ppm) of Ca, P, Fe, Cu, Zn, or Sb. Polypropylene film has been known to contain trace levels of Ca, Zr, P, Fe, Zn, Cu, Ti, and Al. Our cleanest film overall is Ultralene. Kapton is clean in most respects but now includes a phosphate-based surface coating to improve its handling characteristics. Our best advice is that you run a blank from every new roll or box you open since impurities can be different not only between types of film but also between different lots of the same material. SPEX SamplePrep cannot be held responsible for variation in film composition. 5. Chemical Attack: Your samples chemical characteristics may dictate your choice of window film. Some samples simply attack some films, exposing the spectrometer to possible damage if the window leaks. For each new sample, we strongly recommend that you test the window film by exposure to the sample for several times your longest anticipated running time. The tables which follow may be of some help in selection, but they are not meant to replace actual testing. In general, Kapton is highly resistant to acids and organic chemicals and almost everything except strong bases. Mylar is vulnerable to strong acids and strong bases and resistant to organic chemicals. Polypropylene and Ultralene are reasonably resistant to acids, bases, and many organic chemicals, but can be attacked by aromatic and halogenated hydrocarbons. All of these films are attacked by strong oxidizing agents. Microporous Teflon is not used as a window film as such, but is essentially impervious to chemical attack. X-Cells are made of polyethylene, which is generally resistant to acids, bases, and most organic chemicals except halogenated hydrocarbons. Window films, being much thinner than X-Cell bodies, are likely to perforate long before the X-Cell is affected. However, polyethylene begins softening at temperatures well below 100C, so if you are working with hot samples, pre-test the X-Cell body as well as the window film. CAUTION: SPEX SamplePrep window films and X-Cells are not intended to be used in vacuum-path XRF systems. An abrupt pressure change in an XRF spectrometers sample chamber can stretch or burst window film, or otherwise cause the X-Cell to leak or come apart. It should also be noted that some volatile chemicals have the ability to generate pressure inside an X-Cell, and can stretch a film to bursting or (rarely) cause slow leakage by migrating through the joint between the film and the cell. Whenever there is a question about whether a SPEX SamplePrep X-Cell, window film, or combination
Order Online 24/7: www.spexsampleprep.com
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thereof is likely to perform properly in a particular analytical situation, the analyst should first test these products in a way which does not risk contaminating the spectrometer. You are welcome to discuss any such problem with our applications specialists by calling (732) 623-0465.
Conditions
36 days, 110C 365 days, R.T. 365 days, R.T. 365 days, R.T. 22 days, 200C 365 days, R.T. 190 days, R.T. 365 days, R.T. 5 days, R.T. 365 days, R.T. 180 days, 150C 14 days, 100C 14 days, 100C 166 days, 100C 14 days, 100C 4 days, 100C
Reprinted by permission of E.l. du Pont de Nemours & Co., Kapton, Summary of Properties E-50533.
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Effect
B A A B A A B B C A B,E B B A A C B B C D C C A,E B B C A B A A B 137
Acids Glcial Acetic Acid 24 hours, 75C 100 100 Hydrochloric Acid, 10% 100 100 Hydroflouric Acid, Con. 0 0 Nitric Acid, 10% 80 50 Nitric Acid, 40% 75 50 Sulfuric Acid, 30% 100 100 Bases Ammonium 24 hours, 75C 85 65 Hydroxide, 2% 90 65 Sodium Hydroxide, 10% 0 0 Solvents Dioxane (1.4) 24 hours, 75C 100 100 Ethyl Acetate 100 100 Ethanol 100 100 Methyl Ethyl Ketone 100 100 Toluene 100 100 Trichloroethylene 100 100 Miscellaneous Detergent, 25% 24 hours, 75C 100 100 Dimethyl Formamide 100 100 Sodium Sulfide, 4% 72 45 Tricresyl Phosphate 100 100 Impregnants Hydrocarbon Oil, hi. vis. 900 hours, 100C 92 88 Hydrocarbon Oil, low. vis. (immersion) 96 67 Silicone, DC 200 79 141 Varnishes Asphalt Base GE9466 168 hours, 150C 92 18 Glyptal Resin GE2480 (baked) 90 80 Phenolic Resin GE1678 92 3 Silicone Resin GESR80 58 230 Silicon Resin GESR28 100 54
Reprinted by permission of E.l. du Pont de Nemours & Co., Bulletin M-3C.
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Effect
A C B B,E A B A A A B C,E A B C A A A A A A C B A C C C A A
Symbol
Ir Fe Kr La Lr Pb Li Lu Mg Mn Md Hg Mo Nd Ne Np Ni Nb N No Os O Pd P Pt Pu Po K Pr Pm Pa Ra Rn Re Rh Rb Ru Sm Sc Se Si
Element
Silver Sodium Strontium Sulfur Tantalum Technetium Tellurium Terbium Thallium Thorium Thulium Tin Titanium Tungsten Uranium Vanadium Xenon Ytterbium Yttrium Zinc Zirconium
Symbol
Ag Na Sr S Ta Tc Te Tb Tl Th Tm Sn Ti W U V Xe Yb Y Zn Zr
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Would you like to test our sample preparation equipment with your own samples?
Section 3
Application Notes
Now You Can With SPEX SamplePreps Demo Program
Contact SPEX SamplePrep to arrange a test grind in our labs by our experts. Or try out our sample preparation equipment in your laboratory for one week. Best of all, our demo program is complimentary! You only pay shipping and handling to and from your facility. Once you try our quality products youll ask yourself how you ever lived without them.
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Application Note SP001: Cell Disruption :: APPLICATION: Cell Lysis
SP001
Section 3 :
SP011
Mechanical Disruption for High-Throughput Fatty Acid Extraction from Animal Tissue Samples
With kind permission of Sanofi-Aventis Germany GmbH
The mechanical homogenization for extraction of fatty acids is traditionally performed with an Ultra-Turrax in a buffer solution. However, both the purification and the slow sample preparation process in the analytical laboratory are labour-intensive. This method is no longer suitable for high sample throughput. Therefore it makes sense to combine the increased sample throughput with mechanical cell disruption. The use of 96-well micro titer plates and deep well plates is suitable for this process. The research in biotechnology/ gene technology also often demands the handling of a considerable number of samples. Sample preparation is often the bottleneck in the process of efficient analysis work. Up to now efforts to mechanically disrupt cells through grinding have been based on the modification of traditional ball or swing mills with an adapter for micro titer plates. The Geno/Grinder 2000 is currently the first available mill specifically designed for cell disruption. The Geno/ Grinder is a purpose-built ball mill that was originally conceived for the disruption of plant seeds but can also be used for animal and human samples.
Within the framework of a TILLING project (Targeting Induced Local Lesions In Genomes) nucleic acids from leaf material are to be isolated from potential mutants. First a representative range of EMS (Ethyl methane sulfonate)-mutants is produced from 2000-5000 M2 plants and identified through TILLING. TILLING technology is a new and very effective method of reverse genetics for the production and identification of loss/gain of function-mutations of commercially valuable genes without genetic modification. To establish a TILLING platform with automated DNA extraction and PCR amplification of target genes, nucleic acid extraction of consistent yield and good quality is necessary. The effective detection of point mutation occurs via hetero duplex formation between DNA molecules of wild type and mutant.
Experiment
During the first project year, DNA from 2688 individual plants was isolated by using a 96- well micro titer plate kit. (NucleoSpin Multi- 96 Plant, Machery & Nagel, Dren). The plant tissue (0.5-1 g) was freeze dried in a 2ml Eppendorf vessel and then ground in the Geno/Grinder 2000 with two metal balls at a setting of 1000 (1000 strokes min-1) for 2 x 1 minute. For this, four mounts (plastic blocks) were produced in-house, each holding 24 Eppendorf vessels, and clamped into the Geno/Grinder. This type of sampling allows a flexible configuration of the individual samples. After grinding the tissue to a fine powder the samples were charged with 300 l C1-buffer and homogenized in the Geno/Grinder for 30 seconds at a setting of 1000 (1000 strokes min-1). Following lysis, the centrifuged samples are transferred into micro titer plates (round wells). After mixing, filtration, several rinse steps and drying the samples are finally eluted. DNA quantification is carried out by photometry and gel electrophoresis. Afterwards the samples can be stored long-term at -20C.
Yields
Approximately 40% of the samples yielded between 100 and 1500ng DNA. Only 2% of the samples did not yield an adequate amount of DNA. The maximum yields were around 16 g. For a routine PCR 1ng of highpure DNA is used. A further reduction of the DNA amount is possible. The selection of the mutant population is carried out with DNA pools. With a pool composition of 8 different samples the utilized DNA amount is reduced to 0.125ng/individual plant so that with 100ng DNA, the selection of DNA pools with 800 different target sequences becomes possible. The in vitro reproduction of linear DNA with GenomiPhi (GE Healthcare) allows further DNA analyses with small sample sizes.
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Application Note SP011: DNA Extraction :: APPLICATION: Leaf Material
SP011
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SP013
Application Note SP013: Grinding / Disruption :: APPLICATION: Starch and Soluble Metabolite Measurement in Leaves
Perchloric Acid Extraction of Leaves for Measurement of Starch and Soluble Metabolites
With kind permission of Dr. Marilyn Pike from The John Innes Centre, Department of Metabolic Biology, Norwich, UK
Experiment
The harvested plant material (up to about 300 mg) is pre-weighed into 5ml polycarbonate vials (SPEX SamplePrep cat no. 2240- PC) suitable for use in 2000 Geno/Grinder instrument. The tubes are then capped and placed immediately into liquid nitrogen (the time from harvest to freezing should be as short as possible) NB: Plant material can be harvested and frozen in any cryo-vial, then transferred to the Geno/Grinder tubes just before grinding if necessary. Then transfer the tubes to dry ice to keep material frozen and add 500 l ice cold 0.7M perchloric acid to each tube. Allow the acid to freeze. Place one good quality stainless steel ball, 10 mm diameter in 316 grade material, into each vial. Cap the tubes securely and place into the grinder foam holder. Place and secure holder containing tubes into machine as per Geno/Grinder instructions. Grind samples for 90 sec at 1500 strokes per minute (500 on the dial at x1 speed) or until sample is smoothly pulverized. Transfer the tubes to ice immediately after grinding. Add an additional 2500 l ice cold 0.7M perchloric acid to each tube and vortex briefly. Centrifuge for 10 min at 4 C and14,000 xG. Remove and neutralise the resulting supernatant to pH 6-7 by addition of 2 M KOH, 0.4 M MES, 0.4 M KCl. After centrifugation to remove the insoluble perchlorate, the neutralised solution can be used for assay of soluble metabolites. All steps should be carried out at 0-4 C. The pellet contains the starch. After washing with water to remove the perchloric acid, it can be used for assay of starch according to Smith and Zeeman (2006).
Conclusion
Homogenization of sugar beet leaves for the purpose of extracting and isolating DNA for subsequent PCR amplification requires a sufficient amount of good quality nucleic acid yield (>1ng). With a basic grinding process of 2 x 1 minute grinds of dry leaf material and subsequent wet homogenization of 30 seconds only 2% of more than 2600 did not yield suitable DNA material. This demonstrates the excellent suitability of the Geno/Grinder 2000 for high throughput processing of sugar beet leaf material.
Reference
Smith AM and Zeeman SC (2006) Quantification of starch in plant tissues. Nature Protocols 1, 1342-1345.
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Application Note SP014: RNA Extraction from Aspergillus parasiticus mycelium :: APPLICATION: RNA Extraction
SP014
Section 3 :
SP014
Application Note SP014: RNA Extraction from Aspergillus parasiticus mycelium :: APPLICATION: RNA Extraction
Introduction
Recent genomic efforts on toxigenic and nontoxigenic Aspergillus species have advanced our understanding of the biology and genetics of these filamentous fungi. However, it is clear that these complex experiments suffer greatly from the variability in the quality of RNA between each replicate and it is critical to establish a platform to isolate high quality RNA for use in both microarray and qRT-PCR. In that context we describe here RNA isolation of A. parasiticus during a simple carbohydrate shift.
Cryo-Station. After addition of Puresol the samples were homogenized in the SPEX SamplePrep 2000 Geno/Grinder for 2 minutes at 1050 strokes per minute. The sample tubes containing the homogenized sample buffer mix were transferred to a room temperature foam holder before homogenizing for an additional 2 minutes in the Geno/Grinder. During this final homogenization the Puresol buffer and ground mycelium thawed and mixed completely. Samples were removed from the Geno/ Grinder and incubated at room temperature for 10 minutes before transferring to sterile 2 mL Eppendorf tubes. Total RNA was extracted according to manufacturers protocols, using the Aurum Total RNA fatty and fibrous tissue kit (Biorad).
Yields
Experiment
For this experiment A. parasiticus SRRC 143 (or SU-1; ATCC # 56775 and 201461) a wild-type strain used for biochemical and genetic studies in both B group (B1 and B2) and G group (G1 and G2) aflatoxins was chosen. Fresh spores were generated by plating 50 L of 108 spores onto Difco Potato-Dextrose Agar (PDA) (American Scientific Products, Charlotte, NC) and incubated at 30C. The spores were collected from 5-day cultures with sterile 0.05% Triton X-100 (EMD Chemicals Inc., Gibbstown, NJ) A. parasiticus spores were inoculated to a final concentration of 105 spores/mL in 200 mL yeast extract (YE) liquid medium consisting of 25 g/L of yeast extract (DIFCO) and incubated for 48 hours at 30C with constant shaking at 150 rpm. The fungal mycelia were harvested by filtration in vacuo. The harvested mycelia were divided into 1 gram aliquots. One sample was frozen in liquid nitrogen and stored at - 80C for RNA preparation and the remaining aliquots were used to inoculate 100 mL of YES medium (60 g/L of sucrose and 25 g/L of yeast extract) and incubated at 30C with 150 rpm shaking until harvested at 3, 6, 12, 24, and 48 hours post-inoculation. The harvested fungal mycelium samples were flash frozen in liquid nitrogen and stored at -80C for RNA preparation and aflatoxin extraction.
Total RNA was quantified using a ND-1000 Spectrophotometer (NanoDrop Technologies, Wilmington, DE) and visualized by gel electrophoresis (figure 1) to ensure quality. RNA concentration varied from 1.5 g/uL to 3.8 g/uL, in a final volume of 50 L, with a A260/280 ratios varying from 2.01 to 2.19 or better. For a routine qRT-PCR 500 ng to 1 g of total RNA is used as compared to 3 to 5 g for the typical microarray experiment. More than adequate RNA for both microarray experiments and subsequent real time validation were isolated using this protocol.
Conclusion
Though several environmental factors can affect the final quality of RNA, which directly affects both microarray and real time experiments, we demonstrate here a highly reliable methodology capable of isolating high quality RNA from small quantities of fungal mycelium. This protocol allows simultaneous processing of large numbers of samples, thus demonstrating the suitability of the Geno/Grinder for high throughput processing of fungal mycelium.
Sample Extraction
Before samples were processed in 24-well polyethylene vials (SPEX SamplePrep Cat. No. 2240-PE) containing one 3/8 (9.5 mm) stainless steel grinding ball per tube, they were arranged within a 24-well aluminum Cryo Adapter block (SPEX SamplePrep catalog 2263) and pre-chilled for 15 minutes in a CryoStation (SPEX SamplePrep Cat. No. 2600). Using a prechilled spatula 50 mg to 100 mg of the frozen fungal tissue was transferred to the pre-chilled tubes. The chilled samples and adapter block were clamped in the SPEX SamplePrep 2000 Geno/Grinder and ground at a rate of 1050 strokes per min (dial setting of 150) for 1 minute and 30 seconds. The samples and block combination were quickly removed from the Geno/Grinder and returned to the Cryo-Station. To each ground sample 1 mL of Puresol from the Aurum Total RNA fatty and fibrous tissue kit (Biorad) was added. To ensure that all ground tissue was suspended in Puresol the samples still housed within the adapter block was inverted 2-3 times and returned to the
Figure 1.1.0% Agarose gel. Lanes 1 and 14, 1 Kb ladder (Invitrogen). Lanes 2-5, replicates A-D of A. parasiticus SU-1 900 ng of total RNA isolated from Mycelium grown 48 hours in Yeast Extract Media. Lane 6-9, 10-13, 15-18, 19-22, and 23-26 replicates A-D of A. parasiticus SU-1 total RNA isolated from Mycelium collected at 3, 6, 12, 24 and 48 hours after shift from Yeast Extract Method to Yeast Extract Sucrose Media.
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SP017
Application Note SP016: Lysing / Homogenization :: APPLICATION: DNA Extraction from Rice Seeds
Application Note SP017: Lysis Time and Other Variables on DNA Extraction :: APPLICATION: DNA Extraction from Fresh Basil Lysed
Effect of Lysis Time and Other Variables on DNA Extraction from Fresh Basil Lysed in 2 ml Tubes With the Geno/Grinder
With kind permission of Sunrise Science, San Diego, CA
Introduction
DNA extractions can be a very time consuming and tedious process. Finding a quick method in which DNA could be extracted and used for PCR is essential. Described below is a quick dirty method that produces a high enough concentration of DNA that can be used for PCR.
ABSTRACT
Mechanical cell lysers are used for effective extraction of genomic DNA from samples containing plant or animal tissue. However, all mechanical lysers do not provide the same outcome. The 2000 Geno/Grinder was compared with a competitive cell lyser (Competitor A) for extraction of DNA from fresh basil. In addition, homogenization time and operating rate were varied for the Geno?Grinder, while buffers, grinding media and tube size remained constant. Results indicated that use of the Geno/Grinder provided DNA with higher molecular weight than the competitive instrument. In addition, optimal homogenization conditions using the Geno/Grinder were found to be 90 sec. at a rate of 2000 cyc/min.
Sample Extraction
Samples are prepared using a 96-well 1 mL assay block. Dispense one 5/32 in. (4 mm) stainless steel bead into each well using the Grinding Ball Dispenser (SPEX SamplePrep Cat. No. 2100). Next, add one seed to each well. Dispense extraction buffer into each well and securely cap each well. After the samples have been capped, grind them in the SPEX SamplePrep 2000 Geno/Grinder at 500 strokes/minute for two minutes. Centrifuge for 1 minute to bring all liquid to the bottom of the assay block. Incubate the samples in about 1in. (25.4 mm) of water at 95C for 20 minutes then place them on ice for approximately 10 minutes or until samples are cool to the touch. Centrifuge again for 1 minute. Add neutralizing extraction buffer and seal the assay block with sealing film. Centrifuge the samples for 10 minutes at 3000 rpm. Transfer 300 L of the supernatant to a clean 96-well plate. DNA can be further purified with clean-up kits available on the market.
SAMPLE SETUP
: : TUBES: : : SAMPLE: : : LYSIS REAGENTS: : : HOMOGENIZATION: 2 ml conical-bottom screw-cap tubes on a standard 48 well rack. 100 mg fresh basil leaf, harvested from live plant immediately prior to lysis. >1 gram of leaves were chopped into small pieces and mixed. 100 mg of chopped leaf mixture was placed into each of 10 tubes. 400 ml of Buffer Ap1 and 4 ml of RNaseA from commercially available genomic DNA isolation kit were added to each tube. : : GRINDING MEDIA: Garnet and single 1/4 inch ceramic bead (Lysing Matrix A).
Yields
The total concentrations yielded from the samples range from 3-7 ng/L in a final volume of 200 L with purities of 1.5-1.8.
Conclusion
The method described above is sufficient for PCR and it takes less time than the standard chloroform extraction. Total time ranges from one to two hours.
Tube #
Homogenizer* Time (sec) Speed (cyc/min)
1
CA 40 6000
2
CA 40 6000
3
GG 40
4
GG 40
5
GG 60
6
GG 60 2000
7
GG 90
8
GG 90
9
GG 120 2000
10
GG 120 2000
2000 2000
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Application Note SP018: High Throughput Disruption of Yeast in a 96-Well Format :: APPLICATION: DNA/RNA and Other Extractions
DNA PURIFICATION
Post-lysis purification was performed using a commercially available plant kit according to the kit manual.
DATA
Outside Marker (lanes 1 and 14): Kb ladder Inside Marker (lanes 2 and 13): Lambda Hind III
INTERPRETATION
After homogenization for 40 sec. using the competitive cell lyser, DNA of lower molecular weight (lower quality) was obtained than for samples processed at any of the four run times using the Geno/Grinder. At both 90 and 120 sec., nearly all the DNA isolated using the Geno/Grinder was higher than 6,557 bp, indicating that significant shearing or degradation had not occurred, even at the longer processing time. Little to no difference in the results was observed at these two processing times. While run times for 40 and 60 sec. on the Geno/Grinder yielded high molecular weight DNA, insufficient quantities were obtained.
Figure 1. Negative Control yeast without glass beads. The yeast remained intact after processing for 10 min. in the Geno/Grinder.
CONCLUSIONS
The best conditions for processing fresh basil were found to be 90 sec. at 2000 cyc/min with the 2000 Geno/Grinder. Increasing the processing time to 120 sec. did not appear to offer any benefit. In addition, use of the Geno/Grinder gave higher quality DNA than was obtained using the competitive lyser. Further optimization of the processing time may be possible by varying the type and size of grinding media. However, that was beyond the scope of this project and was not attempted. Optimal lysing conditions for the re-designed 2010 Geno/Grinder may differ somewhat from those reported here.
Mechanical disruption of yeasts has traditionally been accomplished by using either a press or bead mill (i.e., bead beater). In both approaches, samples are processed individually. For experiments where large numbers of yeast clones must be examined in a high throughput screening environment, individual processing is a major bottleneck and impractical. Consequently, a method is needed that combines mechanical disruption of cells in a high throughput format. The Geno/GrinderTM (SPEX SamplePrep, Metuchen, NJ), a bead mill originally designed to smash seeds in deep well plates, can be used to disrupt yeast in a microwell plate format.
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Application Note SP019: Comparison of Methods for the Isolation of DNA from Soybeans :: APPLICATION: DNA/RNA and Other Extractions
negative control. The plate was sealed with a rubber-sealing mat and locked into the Geno/Grinder. The yeast cells were disrupted for 5 and 10 minutes at 1500 rpm. Following disruption, the yeast cultures were examined by phase contrast microscopy and photographed.
The isolation of nucleic acids from intact seeds requires mechanically disrupting the seed followed by the extraction and subsequent purification of the nucleic acid. The mechanical disruption is often performed manually with a mortar and pestle, an approach that is not practical for high throughput screening of seeds as manual grinding is slow and reuse of mortar and pestles may lead to cross-contamination. Alternatively, nucleic acids can be isolated from seeds in a microwell plate format using a ball mill that mechanically disrupts the seeds. Conventional isolation methodologies can then be used to purify the nucleic acids from the seed homogenates. The efficiency of seed disruption is dependant upon the type of ball mill used in the grinding process. Standard bead mills adapted to microwell plates are modeled after paint shakers and move the plates in a figure-eight motion. This motion does not lead to uniform seed disruption. The Geno/Grinder is designed to effectively disrupt cellular materials by oscillating the plate vertically. This motion allows balls to impact the seeds more directly than standard mills where balls impact the well walls in addition to the seed. Soybeans that are soaked overnight in water are effectively and uniformly homogenized in less than 3 minutes. The resulting pulp can then be used as a source of DNA for genetic analysis.
Figure 2. Yeast disrupted for 5 min. with 425-600 mesh glass beads. Cracked yeast appear as dark ghosts while intact yeast continue to refract light and appear as bright.
Figure 3. Yeast disrupted for 10 min. with 425-600 mesh glass beads. Most yeast have been effectively disrupted as is demonstrated by cell ghosts and cellular debris. Some intact yeast remain.
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Application Note SP019: Comparison of Methods for the Isolation of DNA from Soybeans :: APPLICATION: DNA/RNA and Other Extractions
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Application Note SP019: Comparison of Methods for the Isolation of DNA from Soybeans :: APPLICATION: DNA/RNA and Other Extractions
DNA Purification with the Promega Wizard Genomic DNA Purification Kit
After grinding, the soy was mixed with 600 L Nuclei Lysis Solution and incubated for 15 minutes at 65 C. RNase was added followed by a15 minute incubation at 37 C and a 5 minute cooling to room temperature. Protein Precipitation Solution was added followed by centrifugation to pellet precipitated proteins. The supernatant containing the DNA was transferred to another microfuge tube containing isopropanol. The sample was mixed gently by inversion and then centrifuged at 9000 rpm. The supernatant was removed and the pellet was washed with 70% ethanol. The tube was centrifuged and the ethanol was decanted. Excess ethanol was removed by inverting the tube onto absorbent paper and air-drying for 15 minutes. The DNA was resuspended in 50 L DNA Rehydration Solution during incubation for 1 hour at 65 C.
Figure 1. Comparison of methods for DNA isolation from Soybean. Lanes 1, 4 and 7 Lambda HindIII digest, Lane 2 Qiagen Genomic DNA Kit, Lane 3 CTAB Methood, Lane 5 Promgea Wizard Kit, Lane 6 Qiagen DNeasy Kit.
After grinding, the soy was suspended in 10 mL of Buffer G2. A Qiagen genomic tip 100 column was equilibrated with Buffer QBT. Following equilibration, the soy sample was applied to the column, and the column was washed two times with Buffer QC. Elution of the DNA was done with 5 mL Buffer QF. The DNA was precipitated with 0.7 volumes of isopropanol and freezing at -80 C for 20 minutes. The sample was thawed at room temperature and centrifuged to pellet the DNA. The pellet was washed with 70% ice-cold ethanol and then centrifuged. The ethanol was removed, and any residual ethanol was removed by centrifuging in the DNA Speed Vac. The DNA was then resuspended in 50 L Buffer TE. A comparison of the DNA yields for the isolation procedures was made by agarose gel electrophoresis (0.7% agarose in 1X TAE buffer) which is illustrated in Figure 1. The genomic DNA was tested for genetically modified sequences, i.e., GMO analysis, using PCR. Samples were analyzed for the soy lectin gene and Cauliflower Mosaic Virus 35S promoter/Petunia transcription sequence marker found in genetically modified soybean (Roundup ReadySoya). Analysis of the reactions was done electrophoretically (1X TAE with 3% agarose) and is illustrated in Figure 2.
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Application Note SP020: Lysing of Bacterial Cells in the Geno/Grinder :: APPLICATION: DNA/RNA and Other Extractions
SP020
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SP020
Application Note SP020: Lysing of Bacterial Cells in the Geno/Grinder :: APPLICATION: DNA/RNA and Other Extractions
The SPEX SamplePrep 2000 Geno/Grinder was tested to determine if this technology could be used to lyse bacterial cells. Standard 96-well titer plates were used with 400-600 silica grinding beads (Molecular Biology Grade, cat. no. 2166). The delivery of the beads into each cell of the titer plate can be accomplished in a number of ways. In this case micropipette tips were filled to the mark with grinding beads, and each tip emptied into a titer plate well. This technique will deliver approximately 0.4 grams of silica beads per well. Other delivery systems are commercially available.
Experiments were performed with 250 500 ml of bacteria: in one case the gram-negative, salt-tolerant Halomonas elongata, and in the other, gram-positive Bacillus. Both organisms were grown to late log state at 370 C, with shaking, then harvested via centrifugation at 7000 RPM for 10 minutes. Cells were washed once with sterile 8% (w/v) NaCl solution to remove spent growth medium. After washing, the cell pellet was suspended in 20 ml of sterile 8% NaCl solution. Each well of the test plate was filled with 0.5 ml of this suspension; it was important that the cells to be lysed were present in high concentration. 0.4 grams of silica beads were added to each well, and the plate was sealed. The filled titer plates were then shaken in the Geno/Grinder at a setting of 1450 strokes per minute, in one-minute intervals for periods ranging from one minute to twelve minutes. Culture filtrate from the shaken plates was then measured for optical density at 260 nm. The average data for three separate well sets is shown in Figure 1.
Conclusion
The 2000 Geno-Grinder is capable of lysing bacterial cells in 96-well titer plates with 400-600 silica beads as grinding media. With increased grinding time culture filtrate shows a definite increase in optical density, indicating release of nucleic acids during grinding. Grinding times of 6 to 9 minutes appear to be suitable for producing measurable amounts of nucleic acid.
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Application Note SP021: Extraction of RNA/cDNA and Genomic DNA from Tissue with Real-Time PCR APPLICATION: DNA/RNA and Other Extractions
SP021
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SP021
Application Note SP021: Extraction of RNA/cDNA and Genomic DNA from Tissue with Real-Time PCR APPLICATION: DNA/RNA and Other Extractions
Extraction of RNA/cDNA and Genomic DNA from Tissue with Real-Time PCR
With kind permission of Christian M. Leutenegger, Ph.D., University of California, Davis, cmluetenegger@ucdavis.edu, January 2003
Each real-time TaqMan PCR reaction contained 400 nM of each primer, 80 nM of the TaqMan probe and commercially available PCR mastermix (TaqMan Universal PCR Mastermix, Applied Biosystems) containing 10 mM Tris-HCl (pH 8.3), 50 mM KCl, 5 mM MgCl2, 2.5 mM deoxynucleotide triphosphates, 0.625 U AmpliTaq Gold DNA polymerase per reaction, 0.25 U AmpErase UNG per reaction and 5 l of the diluted cDNA sample or the gDNA in a final volume of 25 l. The samples were placed in 96 well plates and amplified in an automated fluorometer (ABI PRISM 7700 Sequence Detection System, Applied Biosystems). Amplification conditions were 2 min at 50C, 10 min at 95C, 40 cycles of 15 s at 95C and 60 s at 60C.
References
GAPDH pseudogenes: Galland, F., M. Stefanova, V. Pirisi, and D. Birnbaum. 1990. Characterization of a murine glyceraldehyde-3-phosphate dehydrogenase pseudogene. Biochimie. 72:759-62. Garcia-Meunier, P., M. Etienne-Julan, P. Fort, M. Piechaczyk, and F. Bonhomme. 1993. Concerted evolution in the GAPDH family of retrotransposed pseudogenes. Mamm. Genome. 4:695-703. Leutenegger, C.M. , B. von Rechenberg, K. Zlinsky, C. Mislin, M. Akens, J. Auer, and H. Lutz: Quantitative real-time PCR for equine cytokine mRNA in nondecalcified bone tissue embedded in methyl methacrylate. Calcified Tissue International, 65:378-383, 1999. Leutenegger, C.M., A.M. Alluwaimi, W. Smith, L. Perani, J.M. Cullor. Quantitation of bovine cytokine mRNA in milk cells of healthy cattle by real-time TaqMan polymerase chain reaction. Veterinary Immunology and Immunopathology. 77: 275-287, 2001. Leutenegger, C.M.. The real-time TaqMan PCR and applications in Veterinary Medicine. Veterinary Sciences Tomorrow, Online Journal, Jan 1, 2001.
Quality Control of Extracted RNA/cDNA and Genomic DNA Using Real-Time Taqman PCR
To assess the quality of the extracted RNA, complementary DNA (cDNA) was synthesized using Invitrogen products: 200 units of SuperScript III, 600 ng of random hexadeoxyribonucleotide (pd(N)6) primer (random hexameter priner), 10 U RnaseOut (Rnase inhibitor), and 1 mM dNTPs in a final volume of 40 l. The reverse transcription reaction took place for 50 minutes at 500 C. After addition of 60 l of water, the reaction was terminated by heating for 5 minutes to 95C and cooling on ice. The quality of the cDNA is judged according to the CT value obtained with a endogenous control TaqMan PCR system from a defined amount of tissue. Samples with values above a certain threshold indicate impaired sample quality and degradation of total RNA and warrant re-extraction of a back-up sample. To assess the quality of cDNA, we normally use TaqMan PCR systems targeting species specific glyceraldehyde-3-phosphate dehydrogenase (GAPDH) or ribosomal genes (such as 18S rRNA or ITS-2). To assess the quality of extracted genomic DNA, species specific TaqMan PCR systems were developed targeting single copy genes to allow the quantitation of genome equivalents and cell numbers. An overview of TaqMan systems used for gDNA quality control is given in Table 1. The gDNA quality from a defined amount of tissue is judged according to the CT value using a TaqMan PCR system targeting a single copy gene. Samples with values above a certain threshold indicate degraded DNA and warrant re-extraction of a back-up sample. GAPDH TaqMan systems can be used to target the single copy GAPDH pseudogene (Galland et al., 1990; Garcia-Meunier et al., 1993).
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Application Note SP021: Extraction of RNA/cDNA and Genomic DNA from Tissue with Real-Time PCR APPLICATION: DNA/RNA and Other Extractions
Table 1: Overview of tissue samples, species and TaqMan systems used to assess quality of cDNA and gDNA Tissue
Skin Skeletal Muscle Lung Brain Lymph Node Spleen Thymus Tonsil Cartilage Heart Tail Fin Gill Spine Tissue Mussel Liver Cranium Gill Liver Digestive Gland Mussel Liver Skeletal Muscle Kidney
NA: Not Available CT Value: Cycle Threshold Value: PCR cycle at which the fluorescent intensity exceeds the threshold
GAPDH
12.5 1x 5 300 300 300 300 400 400 80 0.75 0.25 10 ml Ad 25 ml
IL4
12.5 1x 5 300 300 300 300 400 400 80 0.75 0.25 10 ml Ad 25 ml
IL10
12.5 1x 5 300 300 300 300 400 400 80 0.75 0.25 10 ml Ad 25 ml
Il16
12.5 1x 5 300 300 300 300 400 400 80 0.75 0.25 10 ml
Species
Dog Dog Cow Cat Cat Cat Cat Cat Horse Mouse Mouse Rainbow Trout Rainbow Trout Rainbow Trout Rainbow Trout Rainbow Trout Rainbow Trout Koi Koi Clams Clams Human Human Human
RNA/cDNA
Target Gene GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH GAPDH ITS-2 ITS-2 ITS-2 ITS-2 ITS-2 ITS-2 ITS-2 ITS-2 18S rRNA 18S rRNA GAPDH GAPDH GAPDH CT Value <21 <24 <24 <24 <21 <21 <21 <21 <24 <24 <21 <14 <14 <14 <14 <14 <16 <14 <14 <11 <11 <21 <24 <24
Genomic DNA
Target Gene GAPDH GAPDH GAPDH CCR5 CCR5 CCR5 CCR5 CCR5 IGF-I IGF-I IGF-I IGF-I IGF-I IGF-I IGF-I IGF-I IGF-I Glucokinase Glucokinase NA NA IL-2 IL-2 IL-2 CT Value <24 <25 <25 <25 <22 <22 <22 <22 <26 <24 <21 <26 <24 <24 <26 <21 <24 <24 <21 NA NA <21 <24 <24
Ad 25 ml Ad 25 ml Ad 25 ml
10 x TaqMan Buffer A contains 500 mM KCl, 100 mM Tris-HCl, 100 mM EDTA, 600 nM, passive reference ROX, pH 8.3 at room temperature
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APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
SP022
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SP022
APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
The Benefits of the Geno/Grinder High-Throughput Tissue Homogenizer to Increase Sample Throughput for Pesticide Residue Analysis by LC/MS/MS
With kind permission of: Joseph McClory, E. I. DuPont de Numours and Co., Inc., Keith Tucker, SPEX SamplePrep LLC, Robert Thomas, Scientific Solutions
Sample Preparation
Sample preparation for pesticide residue analysis has typically followed DuPont Report No. AMR 3705-95, Analytical Method for the Determination of Famoxadone and Cymoxanil Residues in Various Matrices. (2) In this procedure, ground-up samples are weighed into extraction jars, followed by the addition of water to allow them to re-hydrate prior to extraction. Acetonitrile is added and samples are ground with a laboratory homogenizer. The plant matrix is then allowed to settleout and liquid extracts are filtered and collected in mixing cylinders containing sodium chloride. The mixing cylinders are capped, shaken, and inverted to aid in the dissolution of sodium chloride and then allowed to stand while the acetonitrile (upper layer) and water phases separated. Separate acetonitrile aliquots are taken for cymoxanil and famoxadone analysis.
Summary
The high-throughput analysis of pesticides has been hindered by the slow and laborious sample preparation stage. Using traditional clean-up procedures, over twenty steps are required to get the sample in a convenient form for analysis, which limits sample throughput to typically 8 samples per day. This study evaluates a new approach using an innovative laboratory tissue homogenizer, to extract various pesticide residues from different kinds of plant materials and to identify and quantitate the active ingredients by LC/MS/MS. It shows that by automating the sample preparation procedure, the number of clean-up steps can be significantly reduced, resulting in an increased sample throughput over traditional approaches.
Discussion
Three of the leading pesticides sold by DuPont are Famoxate, Curzate and Tanos to control various fungal diseases in crops. Famoxate is a fungicide containing the active ingredient famoxadone and is mainly used to control early blight tomatoes. It protects from spore germination and fungal growth by its strong adhesion to leaf and stem surfaces. Curzate is a fungicide that contains cymoxanil as the active ingredient and is mainly used for late blight potatoes, but is also applied to grapes, tomatoes, cucumbers and leafy vegetables. Its protection mechanism is to penetrate the surface to induce host defense response to stop lesion growth and sporulation. Tanos is a fungicide containing both famoxadone and cymoxanil and the cumulative effect of these two active ingredients offers even better control of late blight potatoes. The typical pesticide residue set at DuPont contains 8 samples and usually takes an 8 hour workday to complete. The goal of this study was to take advantage of recent developments in sample preparation with the 2000 Geno/Grinder and instrument sensitivity and selectivity using the API 5000 LC/MS/MS system to increase the number of samples analyzed per day by a factor of three. The methodology follows OPPTS 860-1360 Multiresidue Test Method (1), which has been developed by the United States Environmental Protection Agency (USEPA) Office of Prevention, Pesticides and Toxic Substances (OPPTS), for use in the testing of pesticides and toxic substances. Under this method, test data must be submitted to the Agency for review under Federal regulations and dictates that average recoveries have to be 70-120% with a coefficient of variation (CV) or RSD of less than 15%.
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Geno/Grinder
To further reduce the clean-up steps, a new piece of technology was evaluated, called the 2000 Geno/ Grinder (SPEX SamplePrep, Metuchen, NJ). The Geno/Grinder is a laboratory mill and tissue homogenizer specifically designed for vigorous vertical shaking of deep-well titer plates. It was originally designed to prepare plant tissue for extractions of nucleic acids, proteins, and other constituents by shaking the tissue, steel balls and a buffering agent together in each well of a titer plate. The application of this tool can be expanded to include microorganisms when small silica beads are used instead of steel grinding balls. Microbes can also be disrupted in standard 96-well titer plates as opposed to deep-well plates. Sample material that can be prepared includes bacteria, yeasts, molds, seeds, stems, roots, leaves, and certain animal tissue. Due to the strength of the vertical shaking motion of the equipment, many seeds and other forms of plant tissue can also be pulverized dry in plates with the help of one or two grinding balls per well. Another benefit of this technology is that additional time savings are achieved because the sample vials are disposable, which means the laborious process of cleaning the homogenizer probes is eliminated.
quadrupole, which is slightly pressurized by the introduction of a collision gas like hydrogen or helium. In the MS/MS mode, the first quadrupole is used in a mass- resolving mode to select the precursor ion. The second quadrupole (or pressurized multipole collision cell) is used to produce fragmentation of the precursor or parent ion. The final quadrupole is used in a mass-resolving mode to provide mass analysis of the resulting fragmented or daughter ions. These species are then compared to reference spectra/data in order to produce unambiguous identification of the biomolecules of interest. The LC/MS/MS instrument used for this study is shown in Figure 2. The benefit of the MS/MS design is that it can also be used in MS mode for quantitation purposes. In this mode, the first quadrupole is typically used in the rf-only mode, as a wide bandpass filter to transmit molecular ions of a wide mass range. The collision cell is also used in the rf-only mode, but this time no collision gas is flowing, so the cell is just used to transmit ions to the last quadrupole, which is used in the mass resolving mode. The ability to switch between both modes is very important, in order to maximize the amount of data being generated, particularly when small amounts of sample are being analyzed. There is no question that the higher number of daughter or fragmented ions that are being identified, will lead to better confirmation of the parent molecules. This is especially important when analyzing data from an LC separation. Cymoxanil, for example, which is an aliphatic nitrogen compound with a formula of C7H10N4O3 and molecular weight of 198 typically elutes off the column after 10-15 minutes, over a period of 20-30 seconds. For this reason it is very important to be able to switch very rapidly between SIM and MRM mode, to collect both the molecular and fragmented information, for positive and unambiguous identification of these species. Once identification is made in the MRM mode, quantitation of unknown samples is normally carried out in the SIM mode.
Experimental
To evaluate the efficiency of the sample prep and clean-up stage described above, cymoxanil, the active ingredient in many of the fungicides, and its various metabolites, were determined in a number of wet and dry crop/plant materials. All samples generated were analyzed using the API 5000 LC/MS/MS (Applied Biosystems, Foster City, CA). This instrument is coupled with an HPLC system to first separate the biological species of interest, based on their elution times off a column. The eluent is then introduced into the mass spectrometer for ionization to identify and quantitate the species using triple quadrupole MS technology. The principle of this technology is based on confirmation of a particular molecular ion by the generation of its daughter species using collisionally-induced dissociation or fragmentation (4). This technique, commonly known as multiple reaction monitoring (MRM), uses two resolving quadrupole mass filters, separated by another
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APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
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APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
Instrument Methodology
Reversed-phase liquid chromatography was used to separate cymoxanil and its metabolites from the rest of the extractants. The LC/MS/MS instrument was operated in single ion monitoring MS negative ion mode for quantitative analysis. Peak area was used for quantitation. For confirmation of the presence of the analyte in unknown samples, the relative intensities of the fragmented ions were measured using the MRM mode. A brief summary of the HPLC and LC/MS/MS conditions are shown in Table 1.
A 0.01 ppm cymoxanil LOQ Fortification Sample (DuPont - 13753) and control (blank) in the SIM mode is shown in Figure 3. It can be seen very clearly that there is a significant peak eluted at about 15 minutes, which corresponds to the cymoxanil. Confirmation of the compound is then made by measuring the intensities of the fragmented daughter ions in the MS/MS mode, by comparing them to known ratios in a data base of pesticides. The MS/MS spectrum (60- 300 Daltons) of cymoxanil in MRM mode is shown in Figure 4, while the resulting calibration curve for 0.2, 0.5, 1.0, 5.0 and 10.0 g/L is shown in Figure 5.
Table 1. Brief Summary of the HPLC and LC/MS/MS instrumental conditions used for this study
Figure 4. The MRM spectrum for cymoxanil showing the fragmented ions
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APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
Results
The LC/MS separation of the experimental new insecticide under investigation and its metabolites (A-G) are shown in Figure 6.
Figure 5. Calibration curve for 0.2, 0.5, 1.0, 5.0 and 10.0 g/L cymoxanil
Table 2 shows % recovery data and RSD for a 0.05 ppm and 0.50 ppm reference samples. Reference Value
0.05 ppm (LOQ) 0.50 ppm (10xLOQ)
AMR-3705-95
(% Recovery) 84 3.4 (n=4) 68.5 1.5 (n=2)
DuPont-13753
(% Recovery) 93 3.7 (n=5) 89 2.4 (n=5)
Geno/Grinder
(% Recovery) 78 3.1 (n=6) 78 6.9 (n=4)
Figure 6. The LC/MS separation of the experimental compound (DuP-1) and its metabolites (A-G)
Table 2: % Recovery data and RSD for a 0.05 ppm (LOQ) and 0.50 ppm (10xLOQ) reference samples
Sample Preparation
Once the methodology was optimized for the separation and quantitation of cymoxanil, the following Geno/Grinder sample preparation and clean-up procedures were used for comparison purposes with traditional sample preparation methods. The basis of this method was then used to investigate an experimental new insecticide (DuP-1) and to identify and quantitate its active ingredient and metabolites in various wet/dry plant and crop materials
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Extract twice with Acetonitrile/H20 in Geno/Grinder for 2 minutes at 1200 cycles/min Dilute 1ml of extract to 5ml with H20 (adjust to pH 2.5) Filter through SAX SPE and collect extract Dilute extract to 10.0ml Filter through PTFE membrane into an LC vial Analyze by LC/MS/MS
Order Online 24/7: www.spexsampleprep.com
The MRM (1-298 Daltons) of a 0.2 ppm standard of the metabolites D and E together with a tomato sample spiked at the LOQ is shown in Figure 7. Table 3 compares the Geno/Grinder sample preparation and clean-up method with a traditional homogenizer (Tissuemizer probe) sample preparation using Dupont-13753 methodology described earlier. It shows quantitative data (ppm in sample) for the experimental new compound and one of its metabolites (D), for various crop samples. This methodology was then used to analyze a variety of wet, dry, oily and acidic crops for the active ingredient together with its metabolites. Table 4 shows spike recovery and RSD data for one of the watery crops (tomato), showing that DuP-1 and all its metabolites are within the guidelines stated in EPA OPPTS 860-1360 Multiresidue Test Method for testing of pesticides and toxic substances, which states that test data must have average recoveries between 70-120% with a precision of less than 15% RSD. Although they will not be presented here, the study also looked at other crops including limes (acidic crop), almonds (oily crop) and wheat straw (dry crop) and achieved similar spike recoveries and precision values.
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APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
SP022
Section 3 :
SP022
APPLICATION NOTE SP022: The Benefits of the Geno/Grinder for Pesticide Residue Analysis APPLICATION: Pesticide Residue Extraction
Table 4. Spike recovery and precision data for tomatoes showing that DuP-1 and all its metabolites are within the guidelines stated in EPA OPPTS 860-1360 Multiresidue Test Method
% Recovery & RSD of LOQ Sample % Recovery & RSD of 10xLOQ Sample
Conclusion
It has been shown that the extraction of pesticide residues with the Geno/Grinder and identification and quantitation of its active ingredients and metabolites using LC/MS/MS, provides an extremely efficient, rugged and high throughput analytical method. Compared to the traditional sample preparation, cleanup and detection methods, sample throughput was increased by a factor of 3, from 8 samples to 24 samples per day.
Figure 7. The MRM of a 0.2 ppm standard of the metabolites D and E (top) together with a tomato sample spiked at the LOQ (bottom). The transition is shown at a molecular weight of 1-298 Daltons.
Literature Cited
Table 3. Comparison between the Geno/Grinder and DuPont-13753 sample preparation methods for a variety of wet and dry crop samples Crop
Alfalfa Corn Stover Cucumber Green Onion White Straw
1) Environmental Protection Agency, Office of Prevention, Pesticides and Toxic Substances (OPPTS) Method 2) DuPont Report No. AMR 3705-95: Analytical Method for the Determination of Famoxadone and Cymoxanil Residues in Various Matrices. 3) DuPont Report No. 13753: Analytical Method for the Determination of Cymoxanil and its Metabolites in Leafy Vegetables Using LC/MS 4) B. A. Thomson, D.J. Douglas, J.J. Corr, J. W. Hager, C.A. Joliffe. Improved collisionally activated dissociation efficiency and mass resolution on a triple quadrupole mass spectrometer system. Analytical Chemistry, 67, 1696-1704 (1995)
Geno/Grinder Method
15.7 0.002 0.0015 0.022 0.0075
Geno/Grinder Method
0.14 N/D N/D N/D 0.002
DuP-1 (ppm)
Metabolite D (ppm)
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SP023
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SP023
APPLICATION NOTE SP023: Comparison of Pesticide Extraction in Agricultural Products APPLICATION: QuEChERS/Pesticide Extraction
Comparison of Pesticide Extraction in Agricultural Products Using a Manual Shaking Method and Mechanical Mixing with the Geno/Grinder
With kind permission of: Matt Hengel, University of California, Davis, Lea Anderson-Smith, SPEX SamplePrep, Patricia Atkins, SPEX CertiPrep
Clean Up
After mixing, all samples from Sets A and B were centrifuged at 3500 rpm for 3 min. An aliquot (12-13 ml) of the supernatant liquid was taken from each sample and transferred to a clean 15 ml centrifuge tube. To each sample was added Primary Secondary Amine (PSA, 25 mg/ml sample), Graphitized Carbon Black (GCB, 5 mg/ ml sample), and anhydrous Magnesium Sulfate (75 mg/ml sample) and the tubes were capped. Sample Set A was shaken by hand for 30 sec. Sample Set B was shaken on the Geno/Grinder for 30 sec. at 1500 spm. Following this treatment, both sample sets were visibly lighter in color. All samples were centrifuged at 3200 rpm for 30 sec. The supernatant liquid was again removed from each sample and transferred to a clean 15 ml centrifuge tube. Samples were evaporated to near dryness using a slow stream of nitrogen gas and gentle heating. The total volume of each sample was brought to 1 ml in toluene and an internal standard mix (SPEX CertiPrep: CLPS-190) was added. The samples were analyzed by GC-MS using a SIM method.
ABSTRACT
Since its introduction in 2003 by Anastassiades and Lehotay et al, the QuEChERS method1 (quick, easy, cheap, effective, rugged, safe) has proven to be effective and convenient for analysis of multiple pesticides in agricultural products. Increasing concern over the health effects of residual pesticides on fruits and vegetables has led to increased testing of these products to determine the levels of pesticides on produce when it goes to market. The QuEChERS method has allowed analysts to process a greater number of samples in a shorter period of time than with previous methods. In this study, samples of strawberry, apple, and green pepper were prepared for analysis using both the standard QuEChERS method and a modified method involving mechanical mixing using the Geno/ Grinder. The Geno/Grinder is a mechanical disrupter that grinds and mixes materials using a rapid vertical motion. GC-MS results of samples prepared using both methods were compared.
GC-MS Conditions
An HP 5890 gas chromatograph coupled to a 5972 mass selective detector was used for the analysis of the samples. The GC-MS was equipped with an HP 7673 GC/SFC injector. The analytes were separated on a HP-5 capillary column (3.0 m x 0.25 mm x 0.25 m). The GC oven temperature program was set to an initial temperature of 70 C for one minute, and raised to 230 C at 20 C/min with a total run time of 15.0 minutes. The MS was operated in electron impact ionization in the SIM mode a scan range of 35-450 m/z. The GC-MS interface and MS source were both 250 C The injected volume of sample extract was 2 L with splitless injection. Chemstation B.02.05 and Enviroquant G1701 BA Ver. B.01.00 were used for the data collection and analysis of samples.
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APPLICATION NOTE SP023: Comparison of Pesticide Extraction in Agricultural Products APPLICATION: QuEChERS/Pesticide Extraction
SP023
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SP024
APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
The addition of two ceramic grinding cylinders to each tube shaken on the Geno/Grinder also may have aided the extraction process. The ceramic cylinders mash and grind the fruit or vegetable matrix further during the shaking process, thereby increasing surface area and allowing a more complete extraction of pesticide from the matrix. In fact, the matrices in the samples shaken on Geno/Grinder visibly appeared more thoroughly ground than samples shaken by hand.
Analysis of Pesticides in Fruit and Vegetable Products using a Standard QuEChERS Method and a Modified Method Involving the Geno/Grinder.
With kind permission of: Lea Anderson-Smith, SPEX SamplePrep, Patricia Atkins, SPEX CertiPrep
Table 1. Comparision of GC-MS Results for Samples Prepared Manually and Using the Geno/Grinder Manual Geno/Grinder
Introduction
Pesticide residues in agricultural food sources are widely considered to cause adverse health effects when consumed by humans. In particular, much of the produce sold in the U.S. is imported and concern over pesticide levels in these fruits and vegetables in comparison to those grown domestically has resulted in increased testing for pesticide residues. In 2003, the QuEChERS method for pesticide analysis was introduced by Anastassiades and Lehotay et al. QuEChERS is an acronym for Quick, Easy, Cheap, Effective, Rugged, and Safe and allows for analysis of multiple pesticides, while offering faster and easier handling over previous methods. The QuEChERS method is now widely used and has been adopted by the AOAC as method 2007.01 Determination of Pesticide Residues in Foods by Acetonitrile Extraction and Partitioning with Magnesium Sulfate. In Europe, the official method is EN 15662. For a typical analysis, 10-15 g samples of chopped and homogenized agricultural produce are placed in 50 ml centrifuge tubes and an extracting solvent, such as acetonitrile, and anhydrous magnesium sulfate and sodium acetate or sodium chloride salts are added. The tubes are capped and shaken by hand for one minute to mix the contents and extract the pesticide into the solvent. The samples are then treated with clean up materials, concentrated, and analyzed by GC/MS or LC/MS. In this study, the Geno/Grinder was employed to homogenize the fruit/vegetable samples and to mix the produce rapidly and thoroughly with the salts and solvent in an effort to improve the extraction step. The goal of the study was to determine whether the use of the Geno/Grinder during the extraction step would increase pesticide recovery over the traditional, manual QuEChERS method.
Matrix Conc. (ppb) Std. Dev. RSD (%) Conc. (ppb) Std. Dev. RSD (%) Increase using Geno/Grinder (%) Strawberry Apple Pepper 20 9 17 1.0 0.8 2.5 5 9 15 24 11 23 1.7 1.4 2.4 7 12 10 20 18 35
An additional benefit of using the Geno/Grinder for sample preparation is elimination of variation in shaking technique. Samples are held vertically in a foam support and every sample within a run is subjected to the same shaking conditions. Also, since the operating rate and run time can be set on the Geno/Grinder, identical conditions from run to run are ensured. However, when samples are shaken manually, shaking conditions can vary and this can affect how well the samples are mixed. As a worker becomes tired from shaking multiple samples, he/she will likely slow down and later samples may not be as well shaken as earlier one. If two are more people are preparing samples, there is also the possibility that the workers will not shake the samples in the same manner. Again, this can affect the effectiveness of the extraction. Finally, use of the Geno/Grinder allows for greater sample throughput. While a lab worker can shake 2-4 samples (50 ml tubes) simultaneously by hand, the Geno/Grinder can accommodate 16. Thus, more samples can be prepared in a given amount of time.
1. QuEChERS method developed by the USDA Eastern Regional Research Center. M. Anastassiades, SIJ. Lehotay, D. Stajnbaher, F.J. Schenck, J.AOAC International 86, p. 412-431 (2003).
Experimental
Three fruit and vegetable matrices were chosen for the purpose of evaluating materials with differing density and toughness: 1) strawberries soft; 2) apples dense and tough; and 3) celery fibrous. Strawberries are quite soft and preliminary tests verified that they could easily be ground to a mushy, liquefied substance using the Geno/Grinder (grinding method described below). Apples are tougher and denser and, not surprisingly, a longer grinding time was required to effectively mash the fruit to an applesauce-like consistency. While celery is not as dense as apple, it is fibrous and tough and therefore difficult to grind effectively. Fresh strawberries, apples (Granny Smith), and celery were purchased from a local supermarket and cut
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APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
SP024
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SP024
APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
into 1/4-1/2 inch-sized chunks, weighed out in 15.1 g quantities, and placed into 50 ml round-bottomed LDPE centrifuge tubes. Each sample was spiked with 250 l of a 40 g/ml solution of CAL-CARB-13 (a mix of 13 common pesticides available from SPEX CertiPrep) in dichloromethane (10 ppm per sample). The pesticide mix was introduced into each tube by syringe, taking care to control the flow of pesticide solution onto the fruit/vegetable sample. The tubes were capped and gently shaken by hand for 15 sec. to ensure an even distribution of the pesticide solution over the entire sample. The samples were placed in a refrigerator at 4C and stored overnight.
fruits and vegetables tended to become packed down in the bottom of the tube and effective grinding was difficult to achieve. Alternatively, addition of the full 15 ml of solvent prior to grinding provided too much fluid and the grinding media were not able to make sufficient contact with the produce to achieve effective grinding. Through experimentation, it was determined that addition of 5 ml of solvent was optimal for effective grinding of a 15 g sample. To each tube was then added 6 g anhydrous magnesium sulfate, 1.5 g anhydrous sodium acetate, and the remaining 10 ml acetonitrile (1% glacial acetic acid). The tubes were recapped, placed back on the Geno/ Grinder and shaken for 1 min. at 1500 rpm. The liquid in the strawberry tubes was observed to be pink in color, the apple extract was pale yellow, and the celery extract a very saturated green color. All material was well mixed and free-flowing. The samples were then centrifuged at 3500 rpm for 3 min. The supernatant liquid was removed from each tube, measured, and divided into two equal samples (5 ppm max. pesticide after this step) and transferred into 15 centrifuge tubes. PSA (25 mg x Vol (ml) supernatant) and GCB (5 mg x Vol (ml) supernatant) were added to each tube. The sample tubes were capped, shaken on the Geno/Grinder for 30 sec. at 1500 rpm, then centrifuged at 3200 rpm for 1 min.
Preparation of Samples
Following clean up and centrifugation, the supernatant was removed from each sample, transferred to a clean 15 ml tube (all methods), and concentrated down to near dryness (approximately 100 L) by gently heating the tubes while passing a slow stream of nitrogen over the sample. Toluene was added to each sample to bring the total sample volume to 1 ml. In many cases a viscous drop of material settled to the
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APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
SP024
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SP024
APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
bottom of the centrifuge tube after addition of toluene. The material appeared to be soluble in aqueous solvents, but not in non-polar solvents and had a syrupy consistency. The toluene solution was removed by syringe and injected into GC sample vials, while the residue material was left in the tube. For strawberry the residue was red for the samples that had been prepared using the Geno/Grinder and yellow for samples prepared using the standard QuEChERS method. In the case of apple, the residue was golden for Geno/Grinder samples and brown for standard QuEChERS samples. For celery, a yellow residue remained for Geno/Grinder samples, while for standard QuEChERS samples a pale yellow drop was observed.
Strawberry
2.33 1.8 1.8 2.7 0.7 0.7 1.8 2.5 3.1 2.9 2.8 2.5 2.2 1.6 2.2 3.3 0.4 ND 1.4 2.9 3.2 3.4 3.1 2.7 0.8 ND ND 0.3 ND ND ND 0.1 1.3 1.3 1.0 1.9 2.4 1.8 6.2 3.0 0.4 1.2 1.4 2.8 3.0 3.0 3.0 3.1
Apple
1.2 0.4 3.8 1.1 ND ND ND 1.1 1.8 1.9 1.6 2.9 1.0 ND 0.9 1.5 0.2 ND 0.1 2.3 2.3 3.2 2.3 3.2
Celery
Geno/Grinder QuEChERS
Carbofuran Carbaryl Diphenylamine Chlorpropham Dichloran Chlorothalonil Pirimicarb Vinclozolin Metalaxyl Parathion Systhane Azinphos-Methyl
*ND = Not Detected
Sample Analysis
Samples were analyzed using an HP 5890-GC with a CV-5 capillary column and a 5972-MSD detector. Scan range was 35-450 m/z with signal-to-noise of 3:1. Injected sample size was 1 l.
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APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
SP024
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SP024
APPLICATION NOTE SP024: Pesticide Anaylsis: Standard QuEChERS vs Modified Method APPLICATION: QuEChERS / Pesticide Extraction
Figure 2 shows the recovery results for apple. Again, the Geno/Grinder method outperformed the standard manual method. Greater recoveries were obtained for all detected pesticides when the Geno/ Grinder was used to grind the apple and mix the resulting pulpy mass with the salts and acetonitrile, with the exception of Azinphos-Methyl where the recovery for the two methods was similar. For most pesticides, the recoveries were similar to those obtained from the strawberry samples. However, the Diphenlyamine results from the Geno/Grinder samples gave a recovery of 6.2 ppm, which is greater than the 5 ppm that was introduced to the sample. The recovery for this pesticide using the manual method (3.8 ppm) was also higher than for the other pesticides for these same samples. Diphenylamine is commonly used in crop protection for apples and the high concentration for this pesticide is likely a result of its presence on the apple before the addition of the pesticide spike. Nevertheless, the results for the Geno/Grinder samples were significantly higher than for the standard QuEChERS samples.
It is clear from the preceding graphs that use of the Geno/Grinder significantly increased pesticide recovery in this study. Since the Geno/Grinder shakes the samples so much more vigorously and rapidly than can be accomplished by hand, it is not surprising that extraction was more effective. During a 1 minute run at a setting of 1500 rpm, the Geno/Grinder shakes a tube in a complete up and down cycle 1500 times, whereas a human can shake a tube about 200 times in 1 minute. In addition, the sample tubes run on the Geno/Grinder each contained 3 ceramic, angle-cut grinding cylinders. These aid in mixing the sample thoroughly with the solvent and salts, but also grind the produce, ensuring a thorough extraction of the pesticide. Thus, for soft produce matrices, it may be possible to eliminate the pre-homogenization step, thereby further reducing sample preparation time.
Figure 2 - Recovery of Pesticides in Apple Samples
Results for celery are shown in Figure 3. As with strawberry and apple, the recoveries for the Geno/ Grinder samples are much higher than for the manually prepared samples. For all three matrices evaluated, the Geno/Grinder extracted some pesticides that were not detected in the samples prepared by hand. Particularly noteworthy in the case of celery is Vinclozolin; the recovery is on par with Metalxyl and Systhane for samples prepared using the Geno/Grinder, but was completely undetected in the standard QuCEhERS samples.
In addition to improved pesticide recovery, the use of the Geno/Grinder increases throughput since a greater number of samples can be homogenized and extracted at one time. In this study, twelve 50 ml tubes were shaken simultaneously on the Geno/Grinder, whereas a maximum of four tubes were shaken by hand at one time. During the clean-up step, the Geno/Grinder accommodated twenty-four 15 ml tubes, while a maximum of six were shaken manually.
Conclusion
Produce samples of varying density and toughness were evaluated and in all cases significantly greater pesticide recovery was obtained for samples prepared using the Geno/Grinder than for samples shaken manually. In addition, since run time and operating rate are automatically controlled by the Geno/Grinder, all samples within a run and from run to run are shaken in a consistent manner, eliminating variability. The Geno/Grinder can also shake up to sixteen 50 ml centrifuge tubes in one run, thus increasing sample
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SP024
Section 3 :
SP025
APPLICATION NOTE SP025: Lysing / Homogenization APPLICATION: DNA Extraction from Rice Seeds
throughput. This not only reduces time spent on sample preparation, but also reduces fatigue for laboratory workers. Finally, produce samples can be ground in 50 ml centrifuge tubes using the Geno/Grinder, possibly eliminating the need to pre-homogenize the produce. Soft fruits, such as strawberries, can be ground in the presence of the salts and extracting solvent used in the QuEChERS method with no negative impact on pesticide recovery.
ABSTRACT
DNA extractions can be a very time consuming and tedious process. Finding a quick method in which DNA could be extracted and used for PCR is essential. Described below is a quick dirty method that produces a high enough concentration of DNA that can be used for PCR.
Sample Extraction
Samples are prepared using a 96 well 1ml assay block. Dispense one 5/32 stainless steel bead (4mm) into each well using the Grinding ball dispenser (SPEX SamplePrep cat. # 2100). Next, add one seed to each well. Dispense extraction buffer into each well and securely cap each well. After the samples have been capped, grind them in the Geno/Grinder2000 (SPEX Sample Prep 2000-115) at 500 strokes/minute for two minutes. Centrifuge for 1 min to bring all liquid to the bottom of the assay block. Incubate the samples in about 1 of water at 95C for 20 minutes then place them on ice for approximately 10 minutes or until samples are cool to the touch. Centrifuge again for 1 minute. Add neutralizing extraction buffer and seal the assay block with sealing film. Centrifuge the samples for 10 minutes at 3000rpm. Transfer 300L of the supernatant to a clean 96 well plate. DNA can be further purified with clean-up kits available on the market.
Yields
The total concentrations yielded from the samples range from 3-7ng/L in a final volume of 200L with purities of 1.5-1.8.
Conclusion
The method described above is sufficient for PCR and it takes less time than the standard chloroform extraction. Total time ranges from one to two hours.
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Application Note SP002: Ginding/Homogenization :: APPLICATION: Domestic Waste
SP002
Section 3 :
HT001
Domestic waste presents a very inhomogeneous mix made up of very different substances. Apart from polymer synthetics and organic substances like cork, wood, and paper there may be inorganic materials and metals present. In order to use this domestic waste in a useful way it is burned in waste incinerating plants to gain heat combustion.
Non-Uniform Composition
As well as the elemental analysis the G.H.V. and N.H.V. (gross and net heat value) is of interest. To this end the waste has to be ground and homogenized as well as possible. The variable composition does not allow the use of a traditional ball mills or swing mills. Cutting mills could possibly grind these samples but not to the particle size necessary for organic elemental analysis.
Results
Cryogenic grinding with the Freezer/Mill showed good results with the homogenization of domestic waste. The obtained powders displayed good particle size and homogeneity, suitable for elemental analysis. Following the results of organic elemental analysis the G.H.V. and N.H.V. of the waste sample can be calculated and thus ascertained if and how much fuel has to be added for optimum combustion in the incinerating plants. With sulfur analysis information regarding a possible environmental impact can be gained. Finally, ash analysis after incineration of domestic waste samples gives information about the remaining residues that have to be disposed of.
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HOW TO Guidelines
How To Subject: Grinding Bone in the Freezer/Mill
Section 3 :
HT001
Section 3 :
SP005
The large 6801 vial can grind up to 40 or 50 grams of bone, and the size of the pieces is not important unless they are large enough to prevent the impactor from moving. However, the 6801 vial usually takes longer to grind a sample than the 6751 vial, and for a large sample we recommend 15 minutes of precooling. As with the 6751 vial, grinding should be programmed for two minutes on and two minutes of cooling for as many cycles as necessary to grind the bone to the desired particle size range. The grinding rate can be left at the factory setting of 10 or increased until the impactor starts to stutter; the maximum effective rate for the 6801 vial to run smoothly is usually 12. Grinding performance in the Freezer/Mill is affected by the quantity of sample, the size of the sample pieces, and grinding time. To improve performance, decrease the overall sample quantity, pre-cut the sample into smaller, more uniform pieces, or grind for additional cycles. 10 minutes of pre-cooling for the 6751 vial and 15 minutes of pre-cooling for the 6801 vial ought to be enough for bone, but for very large pieces of bone in the 6801 you may need to increase the pre-cooling time to 20 minutes. Again, we recommend running the Freezer/Mill for 2 minutes per grinding cycle with 2 minutes of cooling between cycles, to let the sample and coil cool back down. It is possible to run the Freezer/Mill continuously, but as the coil heats up it becomes less efficient. Bone will probably remain grindable for many minutes of continuous grinding, but for difficult-to-grind samples like synthetic fibers and polymer sheets, it is probably better to keep them as cold as possible during grinding. Generally speaking, all components of Freezer/Mill vials can be cleaned with hot water and detergent or soap, and decontaminated by dipping in a solution of 10% bleach or dilute mineral acids. After cleaning they should be dried. Polycarbonate cylinders can be damaged by excessive heat (as in autoclaving) or exposure to organic solvents including alcohol. Steel impactors and end plugs, and steel cylinders, may be sterilized by disinfectants, alcohol, autoclaving, etc., but should not be left in contact with water and aqueous fluids for any length of time, as magnetic steel can rust under these conditions. For further advice about Freezer/Mill applications and maintenance, please call Customer Service at 1-800-LAB-SPEX x465, or 732-549-7144 x465. You can also contact us via email at sampleprep@spexcsp. com.
The object of the study was to determine if there is a connection between the seriousness of arthritic diseases, especially of the knee joint and certain genes. To this end the expression profile of various genes in the tissue of healthy and diseased probands was compared. Total RNA was isolated from cartilage tissue and the activity of certain genes was analyzed via PCR or micro array analysis.
Preparation
The RNA was subsequently purified using a phenol-chloroform extraction method according to the producers protocol. In order to guarantee optimum RNA clean-up and quality the resulting liquid phase was applied onto RNeasy midi columns.
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Application Note SP005: DNA/RNA Extraction :: APPLICATION: PCR
SP005
Section 3 :
SP006
After photometric examination of the RNA, the samples were analyzed either by quantitative PCR after reverse transcription or alternatively with the Affymetrix GeneChip system. The grinding vials were cleaned in several steps. First they were cleaned mechanically with tissue paper and 70% alcohol, then with soap suds. After rinsing with water they were again rinsed with 70% alcohol. This cleaning process should always be carried out promptly as the thawing phenolreagent corrodes the vials (the stainless steel accessories are not affected). Prior to the next use the whole grinding set was autoclaved. Yield of cartilage RNA was between 2 and 20 /g RNA depending on the patients samples.
For a very large number of the global population (approximately 50%) rice is the primary foodstuff. People in Asia and Africa virtually exist only on rice. As a result of this there are incredibly large rice crop areas especially in Asia.
Health Aspect
However, almost everywhere the rice is eaten as white rice (polished), i.e. the bran and the germ are removed. It has been known for a long time that this can cause deficiency diseases, especially avitaminose (Beri-Beri). As well as the vitamins B1, B2, B3 and K the husks also contain important minerals (calcium, magnesium, selenium, zinc). Therefore the husks can be considered as a resource. For the purpose of content analysis the rice husks were ground and homogenized in the Freezer/Mill 6850, using the large grinding vials.
Cool Grinding
The Freezer/Mill has a magnetically driven impactor. This impactor is inserted into the vial along with the sample to be ground, this assembly is then placed into the coil assembly within the mill, which is lowered into the liquid nitrogen bath. Grinding is accomplished by alternating the magnetic field in the coil assembly forcing the impactor into the end caps. The most important aspect for a successful grinding procedure is the sufficient cooling of the milling material to ensure brittleness of the sample. To this end the filled vial is inserted into the opening of the coil assembly and immersed into a liquid nitrogen bath. For brittleness the sample was left in the nitrogen bath for approximately 12 minutes. Subsequently the sample was ground for three minutes, then after waiting for one minute to renew good brittleness, it was ground again. All in all three of these cycles were performed, which corresponds to a grinding time of nine minutes. For this kind of grinding program approximately eight grams of starting material was used.
Results
All in all very good homogenizations of the rice husks were obtained. This was shown by the fineness of the resulting powder (analytical fineness) on the one hand and the analysis results which exhibited good reproducibility on the other hand.
Outlook
The Freezer/Mill has proved to be very suitable for milling and blending of slightly brittle yet flexible plant parts for analysis. With the Freezer/Mill 6850 this can be done in units of a few grams. The low temperature causes brittleness of the material and any generated heat, which would have impeded effective grinding, is avoided.
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Section 3 :
SP007
Section 3 :
SP007
Application Note SP007: Grinding/Homogenization :: APPLICATION: Polymer Yams & Fleece Materials
Application Note SP007: Grinding/Homogenization :: APPLICATION: Polymer Yams & Fleece Materials
In the application discussed here, the 6750 Freezer/ Mill was used for grinding compact synthetic (pellets, webbing fabric, textiles, etc.) as well as polymer yarns, fleece material, filaments (polypropylene (PP), polyethylene or polyester). Grinding was required for accurate qualitative and quantitative analysis of additives contained in synthetic materials (e.g. antioxidants using HPLC and INOC-Test). The Freezer/Mill is ideal for this application, providing the required particle size reduction in a relatively short time period.
Conclusion
The 6750 Freezer/Mill efficiently reduces the particle size of samples that are difficult to grind without thermal degradation of the material, for example fleece materials to a particle size of less than 500m. Sample preparation time is drastically reduced to less than 15 minutes due to the increased brittleness of the samples at these very low temperatures.
Apparatus:
Valve Capillaries
Flexible tubing
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Section 3 :
Application Note SP008: Structural Changes in Polymers :: APPLICATION: Polymer Blending
SP008
Section 3 :
SP009
One goal in materials research is to develop new synthetic materials with characteristics that cannot be accomplished by the usual smelting process, as the polymers tend to separate during the heating process.
Pure Polymer
Trials to introduce permanent changes in polymers by means of Cryogenic Mechanical Milling (CMM) with the Freezer/Mill were started with two polymers; isotactic polypropylene (iPP) and syndiotactic polystyrol (sPS). After melting and re-crystallization, both cryogenically ground (i.e.at196C) polymers showed characteristics that differ from the original polymers. DSC (Differential Scanning Calorimetry) tests showed changed crystallization temperatures, which indicates reduced molecular weight or a change in molecular weight distribution. The longer the samples were subjected to cryogenic grinding the bigger the change. Further experiments showed that the crystalline structure is increasingly destroyed during cryogenic grinding. Presumably CMM leads to chain fission and therefore to the formation of macro radicals. This can lead to cross-linking and an increased amorphic content in the partially crystallized polymers. Another explanation would be the formation of nano structures, small fragments of the original polymer compounds.
The Freezer/Mill, a cryogenic mill is useful where other grinding procedures fail. Flexible materials like synthetics and biological samples are embrittled at Liquid Nitrogen temperatures. The sample is hermetically sealed and cross contamination is impossible. Since the Freezer/Mill is driven magnetically there is no wear and tear on the movable parts.
Special Polymer
Nafion a polymer similar to Teflon (perfluorosulfonate polymer), which has been used for over 30 years as a proton conducting membrane in fuel cells, serves as an electrolyte. Because of its properties it proved very suitable for this application. The DLR has now developed a method to apply the Nafion in powder form. For the production of this Nafion powder, the Freezer/Mill, a cryogenic mill is utilized. As a polymer Nafion is very flexible and soft which obviously makes milling difficult. The Nafion granules (5mm particle size) are reduced to approx. 10m during grinding. The resulting powder is mixed with a catalyst and sprayed dry onto to the 25 - 175 m thick membrane.
Compounds
As well as the pure polymer results the behavior of cryogenically ground polymer compounds is, of course, very interesting. When mixing the two polymers iPP and sPS through melting (extrusion) separation occurs. Such polymer blends are dispersions of one part within the other. Some CMM sample tests suggest that re-combination of constitutive different macro radicals partly results in co-polymers. These copolymers could act as phasing facilitators between the incompatible blending components of iPP and sPS. Evidence of this is the altered morphology of CMM blends. Here the DSC experiments also showed changed crystallization behavior. More graphic are the morphology light microscopy pictures. While, after melting and re-crystallization, the extruded samples show morphology characteristics for roughly separated polymer blends, in a CMM sample the iPP is finely distributed within the sPS.
Fuel Cell
The fuel cell generates electrical output through electro-chemical oxidization of hydrogen into a proton and an electron as well as oxygen reduction as counter reaction. In order to reduce the necessary activation energy for this reaction a catalyst has to be used. In the PEM-MC (Polymer- ElectrolyteMembrane-Fuel Cell) platinum is used as a catalyst. The direct methanol fuel cell needs ruthenium as a catalyst in addition. These polymer membranes are utilized in various fuel cells.
Result (Conclusion)
Despite the special properties of Nafion, which as a polymer is very soft and flexible, it was possible to obtain a very fine powder after a combined grinding time of 20 minutes with the freezer/mill. No particle size determination was carried out, although because of the thickness of the applied layer the maximum particle size can be specified as less than 25m.
Conclusion
CMM using the Freezer/Mill causes changes to structure, thermal behaviour and morphology of homopolymers and polymer compounds. While morphological differences through melting and recrystallization are partly reversible, structural changes remain. Aside of chain fission and the resulting macro radicals, cross-linking and reduced crystallization level has been observed. Polymer blends produced by CMM show a considerably improved dispersion of both polymers within each other. Exactly this changed degree of dispersion gives reason to hope for new materials with new and perhaps even predictable characteristics.
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Section 3 :
Application Note SP015: RNA Extraction :: APPLICATION: Molecular Effects of Pollution
SP015
Section 3 :
SP015
Molecular Effects of Pollution in Cetacean Samples Using the Cytochrome P450, CYP 1A1, 1A2, and 1B1 as Biomarkers
With kind permission of Dr. Celine Godard-Codding, Ocean Alliance & The Whale Conservation Institute, Lincoln, MA
Ocean Alliance is dedicated to the conservation of whales and the ocean environment through research and education. Ocean Alliance recently completed a fiveyear research voyage around the world known as the Voyage of the Odyssey (2000 to 2005). The Voyage of the Odyssey was launched to address the need for a globally integrated dataset allowing a consistent analysis of exposure to, and potential effects of, persistent organochlorines and other pollutants in marine life. Many marine mammals harbor large fatty reserves in their body where high levels of organochlorines and other lipophilic contaminants can accumulate.Marine mammals are subject to bioaccumulation and biomagnifications of those fat-soluble contaminants due to their relatively long life span and high trophic position within marine food chains. Therefore marine mammals can be considered environmentally relevant candidates for use as sentinel species when assessing marine pollution. The sperm whale (Physeter macrocephalus) was chosen as the indicator species for the Voyage of the Odyssey.A total of 960 sperm whale skin and blubber samples and over 100 samples from predatory fish were collected during the voyage.
Biomarker Project
The toxicology program of the Voyage of the Odyssey encompasses many projects. The biomarker project focuses on the use of the cytochrome P450 1 (CYP1) enzymes. CYP1 enzymes can metabolize and/or activate environmental pollutants, such as polychlorinated biphenyls (PCBs) and polycyclic aromatic hydrocarbons (PAHs). In many animal species CYP1 induction is used as a biomarker of exposure and molecular effects to the above contaminants. We recently validated the CYP1 biomarker in cetaceans (Godard et al., 2004). The goal of our project is the investigation of the molecular effects of pollution in cetacean samples using the cytochrome P450 CYP 1A1, 1A2, and 1B1 as biomarkers. Our methods include isolating RNA sequencing, cloning and quantifying the expression of the 3 CYP genes in sperm whale skin biopsies. The sperm whale skin samples available for this particular biomarker project weigh only between 50-100ug. The amount of total RNA that can be extracted from such small samples is low; therefore we investigated the use of the SPEX Freezer/Mill in order to increase the quantity of total RNA that can be extracted from each sample and its quality.
Conclusion
The SPEX Freezer/Mill has been a substantial asset to our research by allowing the isolation of total RNA from our small tissue samples with improved quality and less degradation than previous techniques.
References
Godard et al. (2004). Induction of Cetacean Cytochrome P4501A1 by -naphthoflavone Exposure of Skin Biopsy Slices. Toxicological Sciences. 80, 268-275.
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Section 3 :
Application Note SP003: Nano Technology :: APPLICATION: Production of Nano Powders
SP003
Section 3 :
SP003
Li2B4O7. This indicates that the end product of the reaction does not depend on the composition of the mixture but the conditions on the boundary layers.
Conclusion
High-energy ball milling is especially suitable for particle size reduction and the study of subsequent chemical and physical changes. The characteristics of particle size reduction and subsequent growth was similar with all analyzed oxides. Some materials showed phase transformations while others showed chemical reactions, which did not occur with the microcrystalline starting material.
Analyzing particle size effects in nanocrystalline materials requires a technique in which one can adjust the particle size. In this study various nano-crystalline materials were produced using a ball mill (8000M Mixer/Mill, SPEX SamplePrep; equipped with alumina and zirconia vials). Ball milling is particularly suitable for this task as it is easy to use and allows the grinding of a relatively large amount of material as well as a large variety of different materials. The analyzed media were: Li2O, LiNbO3, LiBO2, B2O3, TiO2 and Li2O:B2O3 mixtures. The average particle size was determined by the grinding time and subsequently analyzed by means of X-ray Diffraction (XRD) and Transmission Electron Microscopy (TEM). The lithium containing materials were selected because of their potential use as solid electrolytes. TiO2 is interesting with regard to its use as a photo catalyst. For hygroscopic materials the corundum grinding vial was filled in an argon atmosphere and put into an airtight stainless steel container.
Particle Sizes
The different oxides displayed different grinding characteristics, but a minimum particle size of approx. 20nm was obtained after 8 to 10 hours of grinding. Particle size was determined by XRD analysis and TEM data. The nano-crystalline samples are metastable and heating led to particle growth, which was shown by DSC. This was taken into account during the sintering process when a solid, compact ceramic was to be produced from the samples. Prior studies by other groups showed the particular suitability of two-step sintering with a lower temperature during the second step. TiO2, which was analyzed by two methods, showed partial phase transformation during the grinding process. When subjected to ball milling Rutile, comprising additional impurities, was obtained as pure Rutile (without impurities) in smaller particle sizes. Anatas, which showed the same impurities, exhibited an elevated proportion of these impurities after grinding. Therefore TiO2 has only limited applications in high-energy ball milling experiments.
Chemical Reactions
Mixing of ceramic components and subsequent pressing produces a heterogeneous material with a multitude of different boundary layers. This network of different interfaces can be modified by varying the particle size. During analysis of a 50:50 mix of Li2O:B2O3 chemical changes due to this chemicalmechanical procedure were detected. After a short period of time only the lines of the original compounds are detected with XRD analysis, while new lines appear after 4 hours. The newly formed product was
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Section 3 :
How To Subject: Crude Fat (Hexane Extractables)
HT002
Section 3 :
HT002
Calculation
% Crude Fat Dry Extract Wt.(g)x100 = (Note7) (asis) SampleWt.(g) 1 The material for extraction should be at or below equilibrium moisture. Wet materials should be dried by a method which does not result in fat oxidation. 2 Hexane is a very flammable solvent and all work should be performed in a well ventilated area with no open flames. Always insure that the hood is functioning properly before use. 3 High oil content samples should be ground in a cutting mill (e.g., Brinkman Model ZM-1); low oil content samples may be ground in a cutting mill or attrition mill. 4 Alternatively, the flask can be weighed and used for solvent evaporation as described later, if desired. Also, take care that no hexane is aspirated out of the flask on low oil samples. 5 Care must be taken when evaporating hexane. If the hexane is heated at too high a rate, the evaporation will occur with occasional violent boiling which will result in the loss of crude fat or oil. 6 Prolonged evaporation or drying of the extract at elevated temperatures may cause fat oxidation and high results. 7 It is customary to report the result as % oil when analyzing corn germ samples. Analytical Methods of the Member Companies of the Corn Refiners Association, Inc. Accepted 4-19-89
Scope
The method is applicable to feedstuffs, corn germ and other components derived from the milling of corn (Note 1).
Special Apparatus
1 Mill: Model 8000 Spex Mixer/Mill, equipped with a Cat. No. 8001 hardened steel vial for grinding, and both 12 mm and 6 mm steel balls. 2 Filter Funnel: Gleman Cat. No. 4201 (47 mm) or Cat. No. 4230 (47 mm), or equivalent. 3 Filter Paper: Whatman Cat. No. 7195-004, a cellulose nitrate 5 micron filter which is hexane compatible. 4 Bath: Steam-heated water bath in a well ventilated hood. 5 Oven: Forced air or convection oven, operating at 100 C.
Reagents
Procedure
Grind a 50-100 g sample to a uniform particle size (10 mesh) in a grinder or cutting mill (Note 3). Mix the sample thoroughly and weigh accurately about 4-5 g into the steel grinding vial. Add one 12mm and two 6 mm steel balls and 25 mL of n-hexane. Seal the vial and mill in the Mixer/Mill for 15 mins. Place a filter paper in the funnel and filter the milled sample slurry into a clean and dry vacuum flask (Note 4). Quantitatively transfer the residual oil from the steel milling vial and cap with the aid of three 10 mL portions of hexane, and wash residual oil from the sample with another three 10 mL portions of hexane. Transfer the filtered hexane and oil miscella into a dried and tared 150 mL beaker. Rinse the vacuum flask residue into the beaker with small portions of hexane. Evaporate the solvent on a steam-heated water bath under the hood (Note 5). Place the beaker with residue in the air oven and dry it 1 hour at 100 C (Note 6). Remove the beaker and cool in a desiccator. Weigh the beaker and calculate the dry extract weight.
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APPLICATION NOTE SP026: Preparation and XRF Analysis of Fly Ash Fused Beads APPLICATION: Cement, Slag & Fly Ash
SP026
Section 3 :
SP026
APPLICATION NOTE SP026: Preparation and XRF Analysis of Fly Ash Fused Beads APPLICATION: Cement, Slag & Fly Ash
Measured results were also consistent for the ten scans of each bead. An example for one bead is shown in Appendix 1 and is indicative of results obtained from repetitive scans of the other nine beads. Complete data for this study are on file at SPEX SamplePrep, LLC, Metuchen, NJ, USA.
Bead 1
52.11 26.74 6.52 4.14 3.46 2.04 1.42 1.26 1.22 0.16
Bead 2
52.07 26.76 6.52 4.13 3.45 2.04 1.43 1.25 1.25 0.16
Bead 3
52.11 26.74 6.52 4.14 3.46 2.04 1.42 1.26 1.22 0.16
Bead 4
52.08 26.74 6.52 4.14 3.46 2.04 1.43 1.26 1.24 0.16
Bead 5
52.06 26.76 6.52 4.15 3.46 2.05 1.43 1.26 1.23 0.16
Fusion Method
The fly ash was roasted in a porcelain crucible for 2 hr. at 750 C to eliminate residual carbon (~0.2%). 6.40 g of flux and 0.80 g of fly ash (a flux/sample ratio of 8:1) were weighed into a Pt/Au crucible, gently mixed by hand with a plastic laboratory spatula, and fused into a 32 mm glass bead using the K1. The fusion program used was a modified version of the K1s fixed OXIDE program, with the main fusion stage (Step 4) set for 15 minutes at 1035 C. Five beads were prepared in this manner for each of two fluxes: SPEX CertiPrep FFB-5005-02 (1:1 lithium tetraborate:lithium metaborate with 0.5% lithium bromide as a non-wetting agent) and FFB-6705-02 (2:1 lithium tetraborate:lithium metaborate with 0.5% lithium bromide).
Bead 1
52.05 26.75 6.50 4.15 3.48 2.06 1.41 1.26 1.24 0.16
Bead 2
52.12 26.79 6.47 4.15 3.45 2.02 1.41 1.25 1.23 0.16
Bead 3
52.09 26.75 6.50 4.15 3.48 2.06 1.41 1.26 1.24 0.16
Bead 4
52.09 26.69 6.50 4.16 3.48 2.06 1.42 1.26 1.24 0.16
Bead 5
52.02 26.76 6.50 4.16 3.47 2.06 1.42 1.26 1.25 0.16
Analysis
The two sets of glass beads were analyzed by ED-XRF. Each bead was measured ten times, with the results averaged for each bead. The results for the five beads within a set were then averaged again to obtain overall results for the set. The results are shown in Tables 1 & 2 as percentage of composition for each analyte, with the major components being silica and alumina. Oxides of iron, potassium, calcium, magnesium, phosphorus, titanium, sodium, and sulfur were present in lesser amounts and comprised the remainder of the fly ash. XRF results show excellent consistency within a set, indicating that the fly ash sample was homogenous and that the K1 prepares fused beads with a high level of reproducibility. In addition, the overall averages from Table 1 and Table 2 are nearly identical. Thus, it is apparent that the choice of flux composition had no effect on the XRF results. Since both fluxes produced clear glass beads with the fly ash sample, either is appropriate to use with this fly ash.
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Section 3 :
APPLICATION NOTE SP026: Preparation and XRF Analysis of Fly Ash Fused Beads APPLICATION: Cement, Slag & Fly Ash
SP026
Appendix
Conclusion
The Katanax K1 electric fusion fluxer is easy to operate and produces high quality, reproducible glass beads. The two fluxes used in this study gave XRF results that indicate that flux choice did not influence the analysis. In addition, the high degree of bead to bead consistency within a set indicates that the elemental composition of the flux is uniform.
Table 3. Fly Ash results for 10 successive XRF scans of Bead 4 prepared using FFB-5005-02. Analyte
Scan 1 Scan 2 Scan 3 Scan 4 Scan 5 Scan 6 Scan 7 Scan 8 Scan 9 Scan 10 Average
SiO2
52.09 52.05 52.14 52.04 52.07 52.11 52.04 52.05 52.14 52.07 52.08
Al2O3
26.81 26.81 26.71 26.71 26.80 26.76 26.71 26.75 26.67 26.67 26.74
Fe2O3
6.52 6.51 6.52 6.51 6.51 6.53 6.53 6.51 6.52 6.52 6.52
K2O
4.14 4.13 4.15 4.15 4.14 4.12 4.15 4.16 4.15 4.15 4.14
CaO
3.47 3.46 3.45 3.47 3.48 3.46 3.47 3.42 3.48 3.46 3.46
Analyte
Scan 1 Scan 2 Scan 3 Scan 4 Scan 5 Scan 6 Scan 7 Scan 8 Scan 9 Scan 10 Average
MgO
2.04 2.02 2.04 2.05 2.02 2.03 2.07 2.05 2.07 2.03 2.04
P2O5
1.42 1.42 1.42 1.45 1.42 1.42 1.46 1.46 1.42 1.42 1.43
TiO2
1.26 1.26 1.27 1.26 1.26 1.26 1.26 1.26 1.27 1.25 1.26
Na2O
1.18 1.24 1.21 1.29 1.23 1.20 1.24 1.27 1.21 1.31 1.24
SO3
0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16
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Appendix
Would you like to test our sample preparation equipment with your own samples?
Jenkins, R., Gould, R.W., and Gedcke, D., Quantitative X-Ray Spectrometry, Marcel Dekker, Inc., New York, 1981. Chapter 7, Specimen Preparation, pgs. 363394. Sulcek, Z. and Povondra, P., Methods of Decomposition in Inorganic Analysis, CRC Press, Inc., Boca Raton, 1989. Many specific fusion methods. Lachance, G., and Claisse, F., Quantitative X-Ray Fluorescence Analysis: Theory and Application, JohnWiley & Sons., New York, 1995. Section 9.3, Specimen Preparation, pgs. 245251. Van Grieken, R., and Markowicz, A., Editors, Handbook of X-Ray Spectrometry: Methods and Techniques, Marcel Dekker, Inc., New York, 1993. Chapter 13, Sample Preparation for XRF.
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Appendix
Appendix
Trademark References
Registered Trademarks of SPEX SamplePrep, LLC:
AutoExtractor Bench-Press ElectroFluxer Freezer/Mill Geno/Grinder Mixer/Mill PrepAid Shatterbox Spec-Cap UltraBind Ultralene X-Press
Mail to SPEX SamplePrep, 15 Liberty Street, Metuchen NJ 08840 Please contact SPEX SamplePrep before sending in your test sample: 1-732-623-0465: sampleprep@spexcsp.com Samples are required to be sent on customers account, excess sample that is considered to be hazardous will be returned.
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Subject Index
Subject Index
Adapters, for Freezer/Mill, 36 for Mixer/Mill, 49 Agate, Balls, 48 Composition, 90 Usage, 97 Vial for Mixer/Mill, 44, 46 Air-Actuated Press, 56 Alumina Ceramic, Balls, 48 Composition, 90 Container for Shatterbox, 52 Grinding Application, 97 Usage, 97 Vial for Mixer/Mill, 45 Application Notes, Geno/Grinder, 142-183 Freezer/Mill, 184-195 Mixer/Mill, 196-199 Katanax, 200-202 AutoExtractor, 35 Automated Press, 55 AutoFill System, 38 Ball Dispenser, 19 Balls, Agate, 48-49 Alumina Ceramic, 48 Methacrylate, 48 Silicon Nitride, 48 Stainless Steel, 19-20, 48, Tool Steel, 48 Tungsten Carbide, 48 Zirconia, 48 Beads, Silica, 20-21, 25 Zirconium, 21, 25-26
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Bench Press, 56 Binders, 62-63, 75-76, 99, 117-118 Borate Fusion Flux, 72 Bubble-Free Insert, 76, 131-132 Cap-Mats, 22-23 Cellulose Binder, 62-63, 75-76, 117-118 Centrifuge Tube Holder, 27 Ceramic Grinding Media, 21 Certified Reference Materials, 81-84 Chemical Attack on Window Films, 133-138 Clamp Assembly for Geno/Grinder, 19 Cleaning Grinding Containers, 99-100 Composition of Grinding Containers, 90 Contamination, 98 Cr-Free Vial, 34-35 Critical (Infinite) Thickness, 111-112 Crucibles Graphite, 69-72, 128-129 Platinum, 66 Zirconium, 67 Crucible Tongs, 67 Cryo-Block, 28-29 Cryogenic Gloves, 38 Cryogenic Grinding, 86, 92-96 CryoStation, 28, 146-147 Cryogenic Transfer Hose, 39 Demo Program, 16, 140, 204 Dewar, 38-39 Die Sleeveand Plunger, 60-61, 119 Dies, Evacuable, for Pelletizing, 59, 114-116
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Subject Index
Subject Index
Dispenser, 19 Disposable XRF Liquid Cells, 76-78, 130-132 DNA Extraction, 92, 153-155 Dual Mixer/Mill, 40, 103-104 Edge Flaring Tool, 62, 75 EdgeFlaring Tool, 62, 75, 117 Enclosed Shatterbox, 50, 107-108 Extractor & Vial Opener, 35-36 Films, XRF Window, 78-80, 132-138 Flux, 72, 126-127 Fluxers, 64-65 Freezer/Mill, 30-32 Fusion, 64-73, 124-129 Fusion Fluxes, 72, 126-127 Fusion Machines, 64-65, 124 Geno/Grinder, 18, 86 Gloves, Cryogenic, 38 Graphite Crucibles, 69-72, 128-129 Grinding Aids, 49, 54, 98-99 Grinding Containers, 52-53 Grinding Key Points, 97-101 Hardened Steel, Composition, 90 Containers for Shatterbox, 52-53 Usage, 97 Vials for Mixer/Mill, 44-46 Hardness of Grinding Container Materials, 90 How To Order, 3-4 Hydraulic Presses, 55-58 Infinite (Critical) Thickness, 111-112 Infrared Mulls, 100
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Kapton XRF Window Film, 78, 80, 133 KBr Dies, 59, 123 KBr Mulls, 100 Laboratory Presses, 55-58 Liquid Sample Cells for XRF, 76-77, 130-131 Liquids, XRF Analysis of, 130-131 Lithium Borate Fluxes, 72, 126-127 Magnet, 19 Manual Presses, 56-58 Mechanical Alloying, 100-101, 104 Methacrylate, Balls, 48 Usage, 97 Vials for Mixer/Mill, 43-45, 47 Micro X-Cells, 77, 13 Microvial, 33, 93 Microvial Extraction Tool, 35 Mills, Freezer/Mill, 30-32 Mixer/Mill, 40-41 Shatterbox, 50-51 Minimum Orders, 5-6 Mixer/Mills, 40-42, 102-104 Molds, 67-68 Motorized Presses, 55, 110 Mulls, 100 Mylar XRF Window Film, 78, 80, 120, 133, 136 NonWetting Agents, 73, 127-128 Ordering Information, 3-4 Paraffin Binder, 63, 76, 117-118 Particle Size Effects in XRF, 111-112
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Subject Index
Subject Index
Pellet Caps, for XRF (SpecCaps), 74-75, 116-117, 130 Pellet Dies, 59-61, 115-116, 123 Pelletizing, 55-63, 110-123 Pellets for Pellet Dies, 60 Plastic, Grinding Media, 48 Films for XRF, 78-79, 132-138 Vial Comparison, 47 Vials for Mixer/Mill, 43-44, 97 Platinumware, 67-68 Polycarbonate, Center Section, 33-34, 185-186 Vials for Freezer/Mill, 33-35 Vials for Geno/Grinder, 24-25, 27 Vials for Mixer/Mill, 43 Polyethylene Vials for Mixer/Mill, 46 Polypropylene, XRF Window Film, 79-80, 132-134, 137 Polystyrene, Usage, 97 Vials, Comparison, 90-91 Geno/Grinder, 23-27 Freezer/Mill, 33-35 Mixer/Mill, 43-46, 97-98 Powder Samples, Preparation for XRF, 110-111 Pre-Flared SpecCaps, 61, 74, 117 PrepAid, 49, 54, 62-63, 75-76, 98-99, 117 Presses, 55-58, 110 Pressing, 55-63, 110-123 Propylene Glycol Grinding Aid, 49, 54 Rack, Shatterbox, 54 Freezer/Mill, 35, 37
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Return Shipment, 6 RoHS/WEEE, Analysis, 83, 93-95 Vials, 34-35 Sample Cells, Liquid, for XRF, 74, 76-78, 110, 121, 130-133 Shatterbox, 50-51, 107-109 Shatterbox, Grinding Containers, 52-53, 109 Shipping, 5 Silica Grinding, Beads, 20-21 Pre-Filled Grinding Vials, 25-26 Resin, 21 Silicon Nitride, Grinding Media, 49 Usage, 97 Vials for Mixer/Mill, 46 Sleeve-and-Plunger, 60-61, 110-111, 119 Snap-On Rings for X-Cells, 76-77 Solid Reference Materials, 84 SpecCaps, 61-62, 74-75, 99, 110-111, 113, 116-117, 130 SPEX SamplePrepCarver Presses, 58-59, 110, 114 Stainless Steel, Composition, 90-91 Grinding Media, 20, 27, 48 Pellets, 87 Usage, 97, 100, 102-103 Vials for Freezer/Mill, 33-34, Vials for Mixer/Mill, 43, 45-47 Thin Films for XRF, 78-80, 132-138 Titer Plates, 22-23 Transmission, of XRF Window Films, 134 Transporter, 54
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Subject Index
Subject Index
Tungsten Carbide, Balls, 48 Composition, 90 Containers, 52-53 Pellets, 60 Usage, 97-98, 107 Vials for Mixer/Mill, 44-45 UltraBind, 62, 76, 110, 113, 117-118, Ultralene XRF Window Film, 79, 80, 132-133, Vertrel XF, 49, 54, 99 Vials Adapter, For Freezer/Mill, 36-37, 187 For Mixer/Mill, 49, 102 Vials, Agate, 44, 46-47, 90, 97, 100, 102-103 Alumina Ceramic, 45, 47, 90, 97, 103, 196, Cr-Free, 34-35, 90, 93-94 Hardened Steel, 44, 46-47, 97, 99-100, 102-103, 198-199 Plastic, 43, 44, 46-47, 90 Racks, 27, 35, 37, Silicon Nitride, 46-47, 90, 97 Stainless Steel, 33-34, 43, 45-47, 90, 97, 100, 102-103, 196 Tungsten Carbide, 44-45, 47, 90, 97, 102-103, 107 Zirconia, 45, 47, 90, 97, 196 Warranty, 6 Window Film, for XRF Cells, 78-80, 132-138 X-Cells, 76-77, 110, 121, 130-133 X-Press, 55, 99-100, 114 X-Ray Transmission, Thin Films, 78-80, 132-138 XRF, Accessories, 74-80, 130-138 Liquid Sample Cells, 76-77, 130-131 Pellet Caps (SpecCaps), 61-62, 74-75, 99, 110-111, 113, 116-117, 130 Window Films, 78-80, 132-138 Yeast Extractions, 86, 146-147, 151-152
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Zirconia, Balls, 48 Composition, 90 Container Usage, 107 Container, 52 Vial, 45, 47, 97, 196 Zirconium, Beads, 21 Composition, 90 Crucibles, 67 Heater Lid, 68 Pre-filled Vials, 25-26
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Product Index
Product Index
Product Number 2010 2100 2110M 2110M-12 2110M-96 2110S 2150 2155 2156 2160 2161 2162 2165 2166 2167 2168 2170 2171 2180 2181 2182 2183 2184 2185 2190 2196-16-PE 2197 2198-24-PE 2199 2200 2200-100 2201 2201-10 2210 2210-100
216
Product Name Page Number Geno-Grinder...................................................................................................... 18 Grinding Ball Dispenser....................................................................................... 19 24-Pin Magnet.................................................................................................... 19 12 Pack of 12 Magnetic Tips................................................................................ 20 96 Pack of 96 Magnetic Tips................................................................................ 20 Separator for 24-Pin Magnet............................................................................... 19 Grinding Balls, 5/32 in. (4 mm............................................................................ 20 Grinding Balls, 3/8 in. (9.5 mm........................................................................... 20 Grinding Balls, 7/16 in. (11 mm.......................................................................... 20 Silica Grinding Beads, 800-1000 m................................................................... 20 Silica Grinding Beads, Molecular Biology Grade, 800-1000 m........................... 20 Low Binding Silica Beads, 800 m....................................................................... 20 Silica Grinding Beads, 400-600 m..................................................................... 20 Silica Grinding Beads, Molecular Biology Grade, 400-600 m............................. 20 Low Binding Silica Beads, 400 m....................................................................... 21 Low Binding Silica Beads, 100 m....................................................................... 21 Silica Grinding Resin, 100-400 m...................................................................... 21 Silica Grinding Resin, Molecular Biology Grade, 100-400 m.............................. 21 Zirconium Grinding Beads, Molecular Biology Grade, 200-400 m..................... 21 Low Binding Zirconium Beads, 100 m............................................................... 21 Low Binding Zirconium Beads, 200 m............................................................... 21 Ceramic Grinding Cylinder, 3/8 in. x 7/8 in.......................................................... 21 Ceramic Grinding Cylinder, 5/16 in. x 5/8 in........................................................ 21 Ceramic Grinding Cylinder, 5/32 in. x 5/16 in...................................................... 21 Vial Rack.............................................................................................................. 27 Holder for 50 mL Centrifuge Tubes...................................................................... 27 Holder for 15 mL Centrifuge Tubes...................................................................... 27 Holder for 6133PC Vial......................................................................................... 27 Large Capacity Clamp Assembly.......................................................................... 19 96-Well Titer Plate, Square Wells......................................................................... 22 96-Well Titer Plate, Square Wells, Case of 100..................................................... 22 Cap-Mat for 2200 Titer Plate................................................................................ 22 Cap-Mats for 2200 Titer Plates, Case of 10........................................................... 22 96-Well Titer Plate, Round Wells......................................................................... 22 96-Well Titer Plate, Round Wells, Case of 100...................................................... 22
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2211 2211-10 2220 2220-100 2221 2221-10 2230 2230-100 2231 2231-10 2231-10 2240-PC 2240-PEF 2241-PC 2241-PEF-200 2250 2251PC 2252-PC-30 2253C-48 2253-PC-48 2254-PE-48 2255 2255C20 2255C4 2260 2300 2301-100MB 2301-400MB 2301-800MB 2302-1000AW 2302-100AW1 2302-100AW2 2302-100LB 2302-1400AW 2302-1700AW 2302-200AW
Cap-Mat for 2210 Titer Plate................................................................................ 22 Cap-Mat for 2210 Titer Plate, Case of 10.............................................................. 22 48-Well Titer Plate............................................................................................... 23 48-Well Titer Plate, Case of 100........................................................................... 22 Cap-Mat for 2220 Titer Plate................................................................................ 23 Cap-Mat for 2220 Titer Plate, Case of 10.............................................................. 23 24-Well Titer Plate............................................................................................... 23 24-Well Titer Plate, Case of 100........................................................................... 23 Cap-Mat for 2230 Titer Plate................................................................................ 23 Cap-Mat for 2230 Titer Plate, Case of 10.............................................................. 23 Cap-Mat for 2230 Titer Plate, Case of 10.............................................................. 23 Pre-Cleaned Polycarbonate Vial Set, 5 mL, Case of 10......................................... 23 Pre-Cleaned Frosted Polyethylene Vial Set, 5 mL, Case of 10............................... 23 Polycarbonate Vial, 5 mL..................................................................................... 23 Frosted Polyethylene Vial, 5 mL........................................................................... 24 Pre-Cleaned Polycarbonate Vial Set, 15 mL......................................................... 24 Polycarbonate Vial, 15 mL, Short......................................................................... 24 Polycarbonate Vial, 15 mL, Tall............................................................................ 24 Cap for 2253-PC-48............................................................................................. 24 Polycarbonate Vial, 50 mL................................................................................... 24 LDPE Vial, 50 mL.................................................................................................. 25 Cryogenic Grinding Vial Pack............................................................................... 25 Polycarbonate Center Cylinder, pack of 20........................................................... 25 Polycarbonate Center Cylinder, pack of 4............................................................. 25 Cryo-Block for 2255 Vial, set of 2......................................................................... 28 Holder for 2 mL microfuge Tubes......................................................................... 27 2 mL Tube with 100 m Molecular Biology Grade Silica Beads............................ 25 2 mL Tube with 400 m Molecular Biology Grade Silica Beads............................ 25 2 mL Tube with 800 m Molecular Biology Grade Silica Beads............................ 25 2 mL Tube with 1.0 mm Acid Washed Zirconium Beads....................................... 26 2 mL Tube with 100 m Acid Washed Zirconium Beads....................................... 25 2 mL Tube with 100 m Acid Washed Zirconium Beads....................................... 25 2 mL Tube with 100 m Low Binding Zirconium Beads....................................... 25 2 mL Tube with 1.4 mm Acid Washed Zirconium Beads....................................... 26 2 mL Tube with 1.7 mm Acid Washed Zirconium Beads....................................... 26 2 mL Tube with 200 m Acid Washed Zirconium Beads....................................... 26
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217
Product Index
Product Index
2302-3000AW 2303-MM1 2303-MM2 2303-MM3 2304-100AW 2304-400AW 2304-800AW 2305-2800SS 2600 2650 2660 2661 2662 2663 2664 2665 2666 3111 3112 3114 3114SB 3116 3116PC 3116PC 3117 3117B 3118 3118A 3119 3127 3511 3512 3515 3516 3517 3518
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2 mL Tube with 3 mm Acid Washed Zirconium Beads.......................................... 26 2 mL Tube with Mixed Matrix 1........................................................................... 26 2 mL Tube with Mixed Matrix 2........................................................................... 26 2 mL Tube with Mixed Matrix 3........................................................................... 26 2 mL Tube with 100 m Acid Washed Silica Beads.............................................. 26 2 mL Tube with 400 m Acid Washed Silica Beads.............................................. 26 2 mL Tube with 800 m Acid Washed Silica Beads.............................................. 26 2 mL Tube with 2.8 mm Stainless Steel Balls....................................................... 27 Cryo-Station........................................................................................................ 28 Cryo-Adapter for Titer Plates............................................................................... 28 Cryo-Block for 15 mL Polycarbonate Vials........................................................... 29 Cryo-Block for 15 mL Centrifuge Tubes................................................................ 29 Cryo-Block for 4 mL Polycarbonate Vials............................................................. 29 Cryo-Block for 4 mL Polyethylene Vials............................................................... 29 Cryo-Block for 50 mL Centrifuge Tubes................................................................ 29 Cryo-Block for Micro-centrifuge or PCR Tubes..................................................... 29 Cryo-Block for 48 Micro-centrifuge or PCR Tubes................................................ 29 Polystyrene Vial................................................................................................... 43 Methacrylate Balls............................................................................................... 48 Stainless Steel Vial Set......................................................................................... 43 Stainless Steel Ball Set......................................................................................... 48 Polystyrene Vial................................................................................................... 43 5 mL Polycarbonate Vial...................................................................................... 27 Polycarbonate Vial............................................................................................... 43 Hardened Tool Steel Vial Set................................................................................ 44 Hardened Tool Steel Ball Set................................................................................ 48 Agate Vial Set...................................................................................................... 44 Agate Ball............................................................................................................ 48 Methacrylate Balls............................................................................................... 48 Hardened Tool Steel Vial Set................................................................................ 44 Kapton Window Film (Roll................................................................................. 78 Kapton Pre-Cut Circles......................................................................................... 78 Mylar Pre-Cut Circles (Large.............................................................................. 78 Mylar Window Film (Roll..................................................................................... 78 Mylar Window Film (Roll..................................................................................... 78 Mylar Pre-Cut Circles........................................................................................... 78
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3520 3521 3524 3525 3526 3527 3527I 3529 3561 3565 3571 3577 3610 3613 3613ST 3614 3614C 3614ST 3614W 3615 3615M 3615 3616 3616C 3616ST 3616W 3617 3617 3617M 3617M 3618 3618 3619 3619 3619A 3619A
Polypropylene Window Film (Roll....................................................................... 79 Polypropylene Pre-Cut Circles 0.2 mil (5 m) thick.............................................. 79 Micro-porous Teflon Film (Roll........................................................................... 79 Ultralene Window Film (Roll............................................................................. 79 Ultralene Pre-Cut Circles.................................................................................... 79 X-Cell, 40 mm Closed X-Ray Cell.......................................................................... 76 Bubble-Free Cell Insert........................................................................................ 76 X-Cell, 31 mm Closed X-Ray Cell.......................................................................... 76 X-Cell, 31 mm Universal Closed X-Ray Cell with Collar........................................ 77 X-Cell, 43 mm Closed X-Ray Cell For Horiba Sulfur Analyzers.............................. 77 X-Cell, 31 mm Double Open End X-Ray Cell with Collar....................................... 77 X-Cell, 31 mm Micro X-ray Cell with Collar.......................................................... 77 Die Set 10 mm................................................................................................. 59 Die Set 13 mm................................................................................................. 59 Steel Pellets 13 mm......................................................................................... 60 Die Set 40 mm................................................................................................. 59 Tungsten Carbide Pellets 40 mm...................................................................... 60 Steel Pellets 40 mm......................................................................................... 60 Die Sleeve-and-Plunger Set 40 mm................................................................. 61 Spec-Cap 33 mm.............................................................................................. 61 Spec-Cap 33 mm.............................................................................................. 61 33 mm Spec-Cap................................................................................................. 75 Die Set 35 mm................................................................................................. 59 Tungsten Carbide Pellets 35 mm...................................................................... 60 Steel Pellets 35 mm......................................................................................... 60 Die Sleeve-and-Plunger Set 35 mm................................................................. 61 Spec-Cap 38 mm.............................................................................................. 62 38 mm Spec-Cap................................................................................................. 75 Spec-Cap 38 mm.............................................................................................. 62 38 mm Spec-Cap................................................................................................. 75 Edge-Flaring Tool................................................................................................. 62 Edge-Flaring Tool................................................................................................. 75 Spec-Cap - 30 mm............................................................................................. 61 30 mm Spec-Cap............................................................................................... 74 Pre-Flared Spec-Cap 31 mm............................................................................ 61 31 mm Pre-Flared Spec-Cap................................................................................ 74
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219
Product Index
Product Index
3619AM 3619AM 3619M 3619M 3621 3622 3623 3623C 3623ST 3623W 3625 3625 3626 3628 3635 3640 3640 3642-150 3642-450 3644-150 3644-450 3646-150 3646-450 3650 3650 5004 5004A 5004C 5100 6133 6133PC 6134 6135 6751 6751C20 6751C4
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Pre-Flared Spec-Cap 31 mm............................................................................ 61 31 mm Pre-Flared Spec-Cap................................................................................ 74 Spec-Cap 30 mm.............................................................................................. 61 30 mm Spec-Cap................................................................................................. 74 3621 SPEX SamplePrep-Carver Model C.............................................................. 57 3622 SPEX SamplePrep-Carver Model M............................................................. 58 Die Set 31 mm................................................................................................. 59 Tungsten Carbide Pellets - 31 mm....................................................................... 60 Steel Pellets 31 mm......................................................................................... 60 Die Sleeve-and-Plunger Set 31 mm................................................................. 60 Edge-Flaring Tool................................................................................................. 62 Edge-Flaring Tool................................................................................................. 75 3626 SPEX SamplePrep-Carver 12-ton Press....................................................... 58 SPEX SamplePrep 3628 Air-Actuated Bench-Press............................................ 56 SPEX SamplePrep 3635 Automated X-Press...................................................... 55 PrepAid Propylene Glycol . .................................................................................. 49 PrepAid Propylene Glycol . .................................................................................. 54 PrepAid Cellulose Binder .................................................................................... 62 PrepAid Cellulose Binder .................................................................................... 62 PrepAid UltraBind.............................................................................................. 62 PrepAid UltraBind.............................................................................................. 62 PrepAid Paraffin Binder (CnH2n+2.................................................................. 63 PrepAid Paraffin Binder (CnH2n+2.................................................................. 63 PrepAid Vertrel XF.............................................................................................. 49 PrepAid Vertrel XF.............................................................................................. 54 Tungsten Carbide-Lined Vial Set.......................................................................... 44 Tungsten Carbide Ball Set.................................................................................... 48 Methacrylate Center Cylinder.............................................................................. 44 SPEX SamplePrep 5100 Mixer/Mill.................................................................... 42 Polystyrene Vial................................................................................................... 43 Polycarbonate Vial............................................................................................... 43 Polystyrene Vial................................................................................................... 46 Polyethylene Vial................................................................................................. 46 Small Grinding Vial Set........................................................................................ 33 Small Polycarbonate Center Cylinder................................................................... 33 Small Polycarbonate Center Cylinder................................................................... 33
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6752 6753 6753C 6754 6755 6761 6770 6771 6781S 6801 6801C20 6801C4 6802 6804 6805 6806 6814 6820 6870 6870L 6870M 6870S 6871 6881 6881C20 6881C4 6883 6884 6885 6886 6900 6905 6906 6907 6910 6970D
Small Steel Center Cylinder.................................................................................. 33 Microvial Set........................................................................................................ 33 Microvial Sample Extraction Tool......................................................................... 35 Extractor/Vial Opener for Small Vials................................................................... 36 Vial Rack for Small Vials....................................................................................... 35 Small Poly-Vial Set.............................................................................................. 33 SPEX SamplePrep 6770 Freezer/Mill.................................................................. 32 Small Cr-Free Vial Set.......................................................................................... 34 Small Stainless Steel Grinding Vial Set................................................................ 34 Large Grinding Vial Set........................................................................................ 34 Large Polycarbonate Center Cylinder................................................................... 34 Large Polycarbonate Center Cylinder................................................................... 34 Large Steel Center Cylinder.................................................................................. 34 Extractor/Vial Opener for Large and Mid-Sized Vials........................................... 36 Vial Rack for Large Vials....................................................................................... 35 Multi-Vial Adapter............................................................................................... 36 AutoExtractor for Freezer/Mill Vial Sets.......................................................... 35 Auto-Fill System for the 6870 Freezer/Mill.......................................................... 38 SPEX SamplePrep 6870 Freezer/Mill.................................................................. 31 Large Vial Accessory Package.............................................................................. 37 Mid-Size Vial Accessory Package......................................................................... 37 Small Vial Accessory Package.............................................................................. 37 Large Cr-Free Vial Set........................................................................................... 34 Mid-Size Vial Set.................................................................................................. 34 Mid-Size Polycarbonate Center Cylinder.............................................................. 35 Mid-Size Polycarbonate Center Cylinder.............................................................. 34 Mid-Size Cr-Free Vial........................................................................................... 35 Mid-Size Vial Adapter for 6804 Extractor/Vial Opener......................................... 36 Mid-Size Poly-Vial............................................................................................... 35 Mid-Size Vial Adapter for 6800-Series Freezer/Mills............................................ 36 Cryogenic Gloves................................................................................................. 38 Portable Cryogenic Dewar, 25 L Capacity............................................................ 38 Short Cryogenic Transfer Hose............................................................................. 39 Long Cryogenic Transfer Hose.............................................................................. 39 Portable Pressurized Cryogenic Cylinder, 50 L Capacity....................................... 39 SPEX SamplePrep 6970EFM Enclosed Freezer/Mill Dual Grinding Coils.......... 30
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221
Product Index
Product Index
6970M 7151 7151R 7151T 7152 7152HP 7153 7154 7155 7156 7157 7158 7159 7160 7161 7162 8000D 8000M 8001 8001B 8002 8003 8003A 8004 8004A 8004SS 8005 8005A 8006 8006A 8007 8007B 8008 8008A 8009 8010
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SPEX SamplePrep 6970EFM Enclosed Freezer/Mill- Single Grinding Coil........... 30 Rack and Tongs.................................................................................................... 67 Rack..................................................................................................................... 67 Long Tongs.......................................................................................................... 67 Graphite Crucibles............................................................................................... 69 Graphite Crucibles............................................................................................... 69 Graphite Crucibles............................................................................................... 69 Short Tongs......................................................................................................... 67 Graphite Crucibles............................................................................................... 70 Graphite Crucibles............................................................................................... 70 Graphite Crucibles............................................................................................... 70 Graphite Crucibles............................................................................................... 71 Graphite Crucibles............................................................................................... 71 Graphite Crucibles............................................................................................... 71 Graphite Crucibles............................................................................................... 71 Graphite Crucibles............................................................................................... 72 SPEX SamplePrep 8000D Dual Mixer/Mill........................................................... 40 SPEX SamplePrep 8000M Mixer/Mill................................................................. 41 Hardened Steel Vial Set....................................................................................... 44 Steel Ball Set....................................................................................................... 48 Polystyrene Vial................................................................................................... 44 Alumina Ceramic Vial Set..................................................................................... 45 Alumina Ceramic Ball.......................................................................................... 48 Tungsten Carbide Vial Set.................................................................................... 45 Tungsten Carbide Ball.......................................................................................... 48 Steel-Jacketed Tungsten Carbide Vial Set............................................................ 45 Zirconia Ceramic Vial Set...................................................................................... 45 Zirconia Ceramic Ball........................................................................................... 48 Methacrylate Vial Set.......................................................................................... 45 Methacrylate Balls............................................................................................... 48 Stainless Steel Vial Set......................................................................................... 46 Stainless Steel Ball Set......................................................................................... 48 Silicon Nitride Vial Set......................................................................................... 46 Silicon Nitride Ball............................................................................................... 49 Round-Ended Hardened Steel Vial Set................................................................. 46 Multiple-Sample Adapter................................................................................... 49
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8011 8012 8014 8014A 8015 8500 8501 8504 8505 8506 8507 8507R 8508 8521 8525 8530 FFB FFB K1P K2P KP0010A KP0037A KP0038A KP0039A KP0040A KP0049A KP0235A KP1001A KP1002A KP1003A KP1004A KP1005A KP1006A KP1007A KP1008A KP1009A
Multiple-Sample Adapter................................................................................... 49 Vial Clamp Adapter for the 8000D Mixer/Mill...................................................... 49 Agate Vial Set...................................................................................................... 46 Agate Ball............................................................................................................ 49 Clamp for 8003 Vial Set....................................................................................... 45 SPEX SamplePrep 8500 Shatterbox................................................................... 51 Hardened Steel Grinding Container..................................................................... 52 Tungsten Carbide Grinding Container.................................................................. 52 Alumina Ceramic Grinding Container.................................................................. 52 Zirconia Ceramic Grinding Container................................................................... 52 Small Hardened Steel Grinding Container........................................................... 52 Rack..................................................................................................................... 54 Small Tungsten Carbide Grinding Container........................................................ 53 Large Hardened Steel Grinding Container........................................................... 53 Transporter.......................................................................................................... 54 SPEX SamplePrep 8530 Enclosed Shatterbox.................................................... 50 SPEX Fusion Flux................................................................................................... 72 SPEX Fusion Flux Additives .................................................................................. 73 Katanax K1 Prime.............................................................................................. 64 Katanax K2 Prime.............................................................................................. 65 Teflon Beaker..................................................................................................... 68 Mold Holder, for 30 mm molds............................................................................ 68 Mold Holder, for 32 mm molds............................................................................ 68 Mold Holder, for 35 mm molds............................................................................ 68 Mold Holder, for 40 mm molds............................................................................ 68 Zirconium Crucible............................................................................................... 67 Mold Plate, for 35 mm molds.............................................................................. 68 Regular Crucible.................................................................................................. 66 Heavy-Duty Crucible............................................................................................ 66 Mold 30 mm.................................................................................................... 67 Heavy-Duty Mold 30 mm................................................................................. 67 Mold 32 mm.................................................................................................... 67 Heavy-Duty Mold 32 mm................................................................................. 67 Mold 35 mm.................................................................................................... 67 Heavy-Duty Mold 35 mm................................................................................. 68 Mold 40 mm.................................................................................................... 68
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223
Product Index
Heavy-Duty Mold 40 mm................................................................................. 68 Platinum Crucible Heater Lid............................................................................... 68 Zirconium Crucible Heater Lid............................................................................. 68 Mold holder, 30mm, 6-position.......................................................................... 68 Mold holder, 32mm, 6-position.......................................................................... 68 Mold holder, 35mm, 6-position.......................................................................... 68 Mold holder, 40mm, 6-position.......................................................................... 68
224