Section 3 Oil Processing System

OSX2 OPERATIONS MANUAL
PART 3 PROCESS TOPSIDE SYSTEMS

SECTION 3:OIL PROCESSING SYSTEM
SECTION3 OILPROCESSINGSYSTEM
MANUAL No. REF NUMBER:
ISSUE No: 01 ISSUE DATE: 27/05/13
REVISION No: REVISION DATE: PAGE 1 OF 91

TABLEOFCONTENTS 1 INTRODUCTION............................................................................................................4 1.1 1.2 1.3 1.4 OVERVIEW.................................................................................................................. 4 SCOPE......................................................................................................................... 4 RESPONSIBILITIES....................................................................................................... 5 SAFETYPRECAUTIONSANDSYSTEMHAZARDS ..........................................................5 1.4.1 SafetyPrecautions ........................................................................................ 5 1.4.2 SystemHazards............................................................................................. 5
SYSTEMDESCRIPTION................................................................................................ 11 INTRODUCTION........................................................................................................ 11 2.1.1 HPSeparation ............................................................................................. 11 2.1.2 LPSeparation .............................................................................................. 11 2.1.3 ElectrostaticDehydrator ............................................................................. 12 2.1.4 ElectrostaticDesalter .................................................................................. 12 2.2 PROCESSDESCRIPTION............................................................................................. 12 2.2.1 StartUp ...................................................................................................... 12 2.3 PROCESSTRAINDESCRIPTION.................................................................................. 13 2.3.1 HPSeparatorVT6201 ................................................................................ 13 Figure1 DesignLevelsforHPSeparatorVT6201 ..................................................... 14 2.3.2 Crude/CrudeHeatExchangerET6202A/B .................................................. 16 2.3.3 CrudeOilHeaterET6203A/B...................................................................... 17 2.3.4 LPSeparatorVT6202 ................................................................................. 18 Figure2 DesignLevelsforLPSeparatorVT6202 ...................................................... 18 2.3.5 CrudeOilPumpsPT6201A/B...................................................................... 21 2.3.6 DehydratorInletHeaterET6204A/B .......................................................... 21 2.3.7 ElectrostaticDehydratorVT6203 ............................................................... 22 2.3.8 ElectrostaticDesalterVT6204 .................................................................... 24 2.3.9 CrudeOilCoolerET6205A/B ...................................................................... 26 2.4 ASSOCIATEDSYSTEMS.............................................................................................. 27 2.1
SYSTEMOPERATION................................................................................................... 29 CONTROLPHILOSOPHY............................................................................................ 29 3.1.1 Duty/StandbyPumpControls ...................................................................... 30 3.1.2 SimpleControlLoops .................................................................................. 30 3.2 SYSTEMCONTROLLOOPS ......................................................................................... 31 3.3 PRESTARTCHECKS................................................................................................... 33 3.3.1 ValvePositionChecklist .............................................................................. 36 3.3.2 ..........................................................SpectacleBlind/SpoolPieceChecklist
60
3.1
3.3.3 InstrumentChecklist ................................................................................... 63 3.4 SYSTEMSTARTUP.................................................................................................... 67 3.5 SYSTEMSHUTDOWN................................................................................................ 71 3.5.1 Level1Shutdown(USD) .............................................................................. 72 3.5.2 Level2Shutdown(PSD) .............................................................................. 72
MANUAL No. REF NUMBER: ISSUE No: 01 ISSUE DATE: 27/05/13 REVISION No: REVISION DATE: PAGE 2 OF 91

BLOWDOWNANDMANUALVENTING..................................................................... 73 3.6.1 Blowdown ................................................................................................... 74 3.6.2 ManualVenting .......................................................................................... 74 3.7 SYSTEMTRIPS........................................................................................................... 74 3.8 ROUTINECHECKS ...................................................................................................... 76 3.9 OIL,WATERANDGASSAMPLING............................................................................. 78 3.9.1 SamplePoints ............................................................................................. 79 Figure3 SamplePointLiquidwithCooling .............................................................. 79 Figure4 SamplePointHighPressureGas ............................................................... 80 Figure5 SamplePointLowPressureLiquids .......................................................... 80 3.10 TROUBLESHOOTING................................................................................................. 81 4 OPERATINGDATA....................................................................................................... 83 4.1.1 4.1.2 5 5.1 5.2 ILLUSTRATIONS Figure1 Figure2 Figure3 Figure4 Figure5 Figure6 Figure7 Figure8 DesignLevelsforHPSeparatorVT6201 ..................................................... 14 DesignLevelsforLPSeparatorVT6202 ...................................................... 18 SamplePointLiquidwithCooling .............................................................. 79 SamplePointHighPressureGas ............................................................... 80 SamplePointLowPressureLiquids .......................................................... 80 SystemSchematic ....................................................................................... 89 EquipmentLocations................................................................................... 90 TypicalInternalsforElectrostaticTreater .................................................. 91 SeparatorVesselInternals .......................................................................... 86 ElectrostaticTreaterInternals..................................................................... 87
3.6
REFERENCES............................................................................................................... 87 REFERENCEDOCUMENTS......................................................................................... 87 REFERENCEDRAWINGS............................................................................................ 87

1 1.1
INTRODUCTION OVERVIEW RefertoPFDDTT92027&DTT92028 The main components of the Oil Processing System referred to in this procedure are accommodatedinmodules1,2,andupperdeck,andcomprisethefollowing: TagNo VT6201 ET6202A/B ET6203A/B VT6202 PT6201A/B ET6204A/B VT6203 VT6204 ET6205A/B AT6210 The oil process train as listed above is a system in which live crude oil is stabilized by the separation of oil, gas and produced water in a three stage, three phase process. Finally the processed crude is pumped into the vessels cargo storage tanks via a crudeoilfiscalmeteringunit,fromthesetanksthedeadcrudeoilisthenoffloadedto atradingtanker. GasassociatedwiththewellfluidsisflashedoffintheHPseparator,LPseparatorand produced water flash vessel. HP separator gas is dried and compressed prior to its usage for gas lift and fuel gas. Produced gas from the LP separator is compressed by the booster gas compression system prior to routing to the main gas compressor for gasliftorexport.Anyexcessgascanbeflaredalthoughaminimumflaringpolicyisto beadheredto. Producedwaterfromtheseparatorsisinitiallyseparatedfromthecrudeoilbygravity and finally by an electrostatic coalescing process before being degassed, cooled, de oiledanddischargedoverboard. TopsideEquipment HPSeparator. Crude/CrudeHeatExchanger. CrudeOilHeater. LPSeparator. Crude OilPumps. DehydratorInletHeater. ElectrostaticDehydrator. ElectrostaticDesalter. CrudeOilCooler. OilFiscalRundownMeter. Module M01 M01 M01 M01 M01 M01 M02 M02 M01 M09
1.2
SCOPE The scope of this manual covers the start up, operation, routine checking and shutdownoftheOilProcessingSystem.

1.3
RESPONSIBILITIES Onlythefollowingpersonnelshouldusethisprocedure: Productionoperationspersonnelqualifiedtooperatethefacilities Personneltrainingunderthesupervisionofaqualifiedperson
1.4
1.4.1
SAFETYPRECAUTIONSANDSYSTEMHAZARDS SafetyPrecautions The following list of safety precautions are derived from SIDVIN safe working practisesintendedtoprotectoperatingpersonnel: TheSIDVINspecifiedpersonalprotectionequipmentmustbewornatall timeswhenworkingontheprocesstrain. Inthevicinityofanyprocessorequipmentproducinghighnoiselevels(as indicatedbywarningsigns)approvedhearingprotectionmustbeworn. Allisolationsonaprocessorutilitysystemmustbeperformedinaccordance withcurrentSIDVINmechanicalisolationspolicy.Positiveisolationwillbe viatheuseofblindsordoublevalvearrangements.ThePermittoWork systemshallensurethatappropriateprecautionsinrespectofisolationand monitoringareimplementedformaintenanceactivitiesofthissort. Noequipmentmodificationsshallbemadewithoutpriorauthorisationand, ifapplicable,ariskassessmentshouldbecarriedout. Allworkonelectricalequipmentmustbecarriedoutbysuitablyqualified personnelandinaccordancewithSIDVINisolationstandards. PriortotheissueofaWorkPermitforrepairorintrusivemaintenance work(s)depressurisingshallbeconfirmedusingacertifiedpressuregauge andvent/drainvalves.
1.4.2
SystemHazards Safety protection in the form of automatic sensing systems and trips have been provided throughout the FPSO systems, but operators must make every effort to ensure that the process is operated within its design parameters and that process upsetsdonotoccur. TheprimaryhazardsassociatedwiththeOilProcessingsystemare: Hydrocarbonfluidsandgasunderpressure. Hightemperaturefluids. Highvoltageelectricity(electrostatictreater). Hazardouschemicals. Rotatingmachinery.

1.4.2.1OperationalHazards Note:Mostofthepotentialhazardsandproblemsdetailedbelowwillinitiateaunitor process shutdown before the situation becomes critical and other items will have been engineered out by the initial design. However, operators must be aware that these hazards exist and should not rely entirely on safety trips to preventthemoccurring. The following list of potential process train hazards and upsets is intended as guidance to what can occur in the event of instrument malfunction, mechanical failure,oroperatorerror: a) ProcessEquipmentOverpressure All items of process equipment are fitted with one or more pressure safety valves that relieve pressure to vent automatically. In addition each separator vessel is equippedwithahigh/highpressuresensorthatwillinitiateaunitshutdown. CAUTION: OPERATORS MUST BE AWARE THAT DURING STARTUP, FAILURE TO CARRY OUT THE REQUIRED PRESTART CHECKS COULD RESULT IN OVERPRESSURING SECTIONS OF THE PROCESS TRAIN DUE TO A FAILURE TOOPENDESIGNATEDLINEVALVES. LOCATION HPSeparatorVT6201 Referto:DTT62008TopsideHPSeparator Topmountedgasrelief Topmountedgasrelief
MANUAL No. REF NUMBER: ISSUE No: 01 ISSUE DATE: 27/05/13
Processequipmentoverpressure. Livecrude/gasdischargeintotheproducedwatersystem. Gasdischargeintothecrudehandlingsystem. Crudeoilorwatercarryoverintothegashandlingsystem. ContactbetweengasorwaterandHVelectrodesinelectrostatictreater. Crudeoilpumpssealleakage. Blockagesincrudeoilpumpsuctionline. Crudeoilpumpdischargelineblockage. Backflowfromelectrostatictreatertocrudepumps. Crudeleakagefromplate&gasketheatersET6203A/B. Uncontrolleddischarge/leakageofHP/LPgastoflare. Producedwatercarryoverintocrudeoilflow. HeatingmediumleakagefromheatersET6203A/B. Inaccuratefluidandgasmetering.
TAGNO.
SIZE
SETTING
T62PSV0041A T62PSV0041B
REVISION No:
8x10 8x10
14.3barg 15.0barg
REVISION DATE:
PAGE 6 OF 91

LOCATION Topmountedgasrelief
TAGNO. T62PSV0041C
SIZE 8x10
SETTING 15.7barg
LPSeparatorVT6202 Referto:DTT62009TopsideLPSeparator Topmountedgasrelief Topmountedgasrelief DehydratorInletHeaterET6204A/B Referto:DTT62001TopsideDehydratorInletHeater TopmountedgasreliefET6204A TopmountedgasreliefET6204B T62PSV0010 T62PSV0011 1x2 1x2 15.0barg 15.0barg T62PSV0061A T62PSV0061B 3x4 3x4 15.0barg 15.0barg
ElectrostaticDehydratorVT6203 Referto:DTT62006TopsideElectrostaticDehydrator Topmountedgasrelief Topmountedgasrelief T62PSV0021A T62PSV0021B 3x4 3x4 15.0barg 15.0barg
ElectrostaticDesalterVT6204 Referto:DTT62007TopsideElectrostaticDesalter Topmountedgasrelief Topmountedgasrelief T62PSV0031A T62PSV0031B 3x4 3x4 15.0barg 15.0barg
CrudeoilcoolerET6205A/B Referto:DTT62003TopsideCrudeoilcooler Coolingmediuminlet Note:The designpressure of the LP Separator is consistent with the HP Separator the relief valves on the LP Separator have been set at 15.0 Bar to provide protectionfortheCrudeOilHeaterET6203ofwhichthecoldsideisonlyrated to15.0Bag. b) LiveCrude/GasDischargeintotheProducedWaterSystem Thesecircumstancescanbecausedbythefollowingprocessmalfunctions: Interfacelevelcontrolfailure. Failureofemulsionbreakingand/orantifoamingchemicalinjection. T25PSV0017 T25PSV0018 1x2 1x2 15.0barg 15.0barg
In the latter case,achemical injection malfunction causingeither too much, toolittle or no chemical at all to be injected is likely to upset the interface separation process that in turn may cause level problems throughout the train. This scenario is likely to occur if the production wells have a high water cut and tight emulsion characteristics.

Interface and general level control problems will also occur if the antifoaming chemicalinjectionratesareinsufficientorexcessive. To prevent the accidental discharge of live crude into the produced water system a low/lowleveldetectedinthereceptionsectionofeitherseparatorvesselwillcausea unitshutdown.Refertopara.3.6SystemTrips. The vessel slop tanks have sufficient capacity both liquid and gas handling to cope withashorttermaccidentalcrudedischarge.However,thisisanundesirableprocess upsetthatoperatorsshouldtakecaretoavoid. c) GasDischargeintotheCrudeHandlingSystem A failure of the level control systems in either the HP or LP separation vessels could result in a loss of crude oil level and gas entering the crude handling system. In this event a dual function high/high, low/low level sensor in the oil section after the weir willcauseaunitshutdown. d) CrudeOilorWaterCarryoverintotheGasHandlingSystem Intheeventthatablockageoccurstoeitherthewaterorcrudevesseloutlets,failure to shut down quickly enough could result in crude from a HP and/or LP separation vessel overflowing into the gas handling and flare systems. Blockages could be as a resultofoperatorerrororlinevalveproblems. To prevent this occurring, a dual function high/high, low/low level sensor in the oil sectionaftertheweirwillcauseashutdownandclosureofprotectiveSDVs. Oilcarryovercouldalsooccurintheeventofasuddensurgeorslugofflow,possibly caused by opening a well too quickly. The liquid slug so created could exceed the crudedesignhandlingcapacityofoneormoreoftheseparationtrainvessels. e) ContactbetweenGasorWaterandHVElectrodesinElectrostaticTreater A major fall in the liquid level within the Electrostatic Treater would result in the HV electrodes being exposed to gas and oil vapour. Level switches T62LS0020/0021 protect against this by switching off the power to the transformers when a low/low level is sensed. In addition both a high/highand a low/low waterlevelwill also cause ashutdown. f) CrudeOilPumpSealLeakage Failure of a crude pump seal could result in crude spillage to the local area. The seal leak detection system of each pump has a high pressure switch which will cause the pumptoautomaticallyshutdownshouldthesealleak. g) BlockagesinCrudePumpSuctionLine Lack of pressure in the crude pumps suction header caused by a blocked LP separator outlet could initially cause severe cavitation followed by overheating or a catastrophic pump failure. To prevent this occurring a low/low pressure sensed in eitheronlinepumpssuctionwillstopthepumpinvolved.

A strainer in each pump suction line will trap sand and other foreign matter thus preventing pump damage. However, these should be checked for blockages in the eventofadetectedlowsuctionpressure. h) CrudeOilPumpDischargeLineBlockage A downstream blockage will cause the pump discharge pressure to rise and a unit shutdowntooccurviaahigh/highpressuresensor.However,crudepumpsareofthe centrifugaltypeandcanoperateforshortperiodsagainstacloseddischargevalve. i) BackflowfromElectrostaticTreatertoCrudePumps Check valves are located adjacent to the electrostatic treater bottom entry point in order to prevent backflow. Check valves are also sited in each pump discharge. Failure of any one of these check valves has the potential to allow backflow of crude fromthetreatervesselwhilstthepumpsareshutdown. j) CrudeLeakagefromPlate&GasketHeatersET6203 Plate and gasket heat exchangers are used for heating live crude exiting the production separator. Should the exchanger distort, the rubber seals incorporated in thematricesandpipeworkconnectionsmayfailandallowcrudeoiltobeexpelled. Themostlikelycauseofsuchanoccurrencewouldbeexposureoftheexchangertoa sudden pressure or temperature change. Protective barriers have been provided to protectpersonnelagainstfluidsprayfromaleak.
!
HAZARD
Haz 51
CAUTION:WHENREASSEMBLINGPLATEANDGASKETEXCHANGERS, SOASTOAVOID DAMAGETOTHEEQUIPMENT,THESUPPLIERSRECOMMENDEDTORQUE SETTINGSMUSTNOTBEEXCEEDED. k) UncontrolledDischarge/leakageofHP/LPGastoFlare In the event that the HP separator pressure control valve should fail in the open position, HP gas will discharge to the flare header causing a loss of crude drive. The effect of this will be a rising level in the vessel, liquid carryover, pressure alarms and ultimatelyahigh/highleveltrip. l) HeatingMediumLeakagefromHeatersET6203 Aplatefailurewithintheplate&gasketheatercouldresultinanuncontrolledrelease of hot water to atmosphere. A mechanical barrier has been provided to contain this typeofleakageandprotectpersonnel. m) InaccurateFluidandGasMetering Flow meters have been provided at the oil, water and gas outlets from each process vessel.Operatorsshouldbeawarethatfluidmeteringinaccuraciescouldoccurinthe event that gas breaks out of the fluid as it leaves the separator. This could occur if the incoming well fluid flow exceeds the design capacity of the vessel allowing insufficientresidencetimeintheseparatortoallowtheentrainedgastoflashoff.

Note: Ultrasonic flowmeters have a different operating principle to turbine meters and consequently the presence of gas is immediately detected. However, turbine flowmeters are prone to inaccuracy and will indicate a disproportionateincreaseinflowwheregasispresent. In the case of gas metering, excessive foaming in the vessel and/or liquid carryover will cause fluids to appear in the flow orifice lines thus causing inaccurate sensing pressures.
!
HAZARD
AccessplatformsaboveHPandLPseparators TheaccessplatformsabovetheHPandLPseparatorshaveonlyoneescaperouteand thereforetheseshouldonlybeusedwhenthereisaclearoperationalrequirement.
Haz 214

2 2.1
SYSTEMDESCRIPTION INTRODUCTION RefertoP&IDDDT62001/2/3/4/5/6/7/8/9110andFigure6 The primary objective of the separation train and associated equipment is to process and stabilize live crude produced from subsea wells in order to meet storage and exportspecificationsforBS&W,temperature,salinityandvapourpressure.Theseare listedbelow. BS&W(ASTMD4377/4007)<0.5vol%. Saltcontent(ASTMD3230)<570mg/lNaCl. ReidVaporPressure(ASTMD323)=10psia@37.8C.
Note: There are no additional crude washing facilities for removal of salt from the flowstreamasitisnotexpectedtocauseaproblem. The gas outlet from the separators has a design liquid carryover of less than 0.1 gallon/MMScf@designcapacity(API). Theproceduresinthissectioncovertheprocessingoflivecrudefromtheproduction swivelstothetopsidedischargepointofstabilizedcrudeintotheFPSOstoragetanks. ProcessingandhandlingoftheassociatedproducedwaterisdescribedinSection05. Therearetwolivecrudeflowstreams: 18headerfromproductionswiveltoseparationvessels. 10headerfromtestswiveltothetestheaterandtestseparatorvessel. RefertoSection2CrudeReceptionFacilities.
Anadditional100%spareswivelcanbeusedforproductionortest.
2.1.1
HPSeparation(VT6201) The well fluids (live crude) are routed to the HP production manifold in the turret via subsea flowlines and flexible risers. The fluids are transferred to the topsides via the productionswivelsandrouteddirectlytotheHPSeparator. Crude from the HP separator flows under pressure gradient to the LP separator via intermediate heating in the Crude/Crude Exchanger and the Crude Oil heater. Gas from the HP separator is routed to the lift gas compression system and HP flares. Producedwaterfromtheproductionseparatorisroutedtotheproducedwaterflash vesselunderinterfacelevelcontrol. To aid separation and inhibit foaming, foam inhibitor and demulsifier chemicals are injectedintothewellflowupstreamoftheseparator.
2.1.2
LPSeparation(VT6202) Whereasthepurposeofthefirststageofseparationwasthebulkseparationofwater and gas, the second stage separation is used to achieve the specified crude stability

prior to crude oil dehydration and storage in cargo tanks of the vessel. The crude stability(lowvolatility)isachievedbyremovinglight(volatile)componentsoutofthe crudetotheextentthatnoflashinginthecargotanksofthevesseloccurs. Crude from the HP separator is depressurized over a level control valve, heated by taking heat from the crude to storage in the Crude/Crude Exchanger, and from heating medium in the crude oil heater, and then routed to the LP separator. Gas from the LP separator is routed to the booster compression system or LP flare. The produced water drains into the produced water flash vessel under interface level control.
2.1.3
ElectrostaticDehydrator(VT6203) Thecrude oil from the LP separator is pumped into the electrostatic dehydrator via a bottom entry nozzle and an internal pipe distributor by the duty crude pump (2 x 100%) through dehydrator inlet heater. Using high voltage electrodes the water is separated off from the crude oil and discharged under interface control to the produced water flash vessel. Gas is vented back into the second stage separator whilst the crude oil leaves the vessel via a top entry nozzle to the electrostatic desalter.
2.1.4
ElectrostaticDesalter(VT6204) The crude oil from electrostatic dehydrator is entered into the electrostatic desalter via a bottom nozzle and an internal pipe distributor. The crude oil intimately mixed with wash water, which is dispersed in the crude oil as small droplets. The high voltage electrical field accelerates separation of the water laden with salt and other contaminants combined in oil. The water & salt is separated off from the crude oil and discharged under interface control to the produced water flash vessel. Gas is vented back into the second stage separator whilst the crude is progressively cooled andpipedtotheFPSOstoragetanks
2.2
PROCESSDESCRIPTION RefertoPFDDTT92027&DTT92028
2.2.1
StartUp It is envisaged that each well will be started up using the test separator. The test separatorcanbeoperatedateitherboostergassuctionpressure,orhigher,atgaslift compressor suction pressure. This provides the option of a greater draw down to aid wellstartup. Note Some well cleanup debri fluid may be present in the crude flows during this initial startup and therefore it is advisable to flow through the test vessel instead of the production separator. Refer to Crude Reception Facilities Section02ofthismanualfordetails.

As soon as gas is available from the separators, the gas compression train, gas dehydration and fuel gas systems will be put on line so as to minimize flaring and maintainasteadywellflow. Thetopsidesprocessflowfacilitiesprovidealowwatercut/maintenanceoption: During periods of very low water cut or treater maintenance, crude flow can be divertedtobypasstheelectrostatictreater. Note: The water outlet from the treater is provided with a line that recycles water to the suction of the crude oil pumps. This is operated under flow control and willbeusedtomaintaintheminimumpercentageofwaterneededtorunthe treater. Maximum fluid flow will be determined by the sum of the wells online and the process train design capacity. The test separator cannot be used to increase flow by debottleneckingtheprocesstrain. 2.3 PROCESSTRAINDESCRIPTION RefertoFigure6attheendofthissection. Process train vessels are described in the order in which the live crude is processed, i.e.asthelivecrudeflowsfromswiveloutletheadertoFPSOstoragetanks. One18productionswivelsQM6101isprovidedattheturrettotopsidesinterface. Demulsifier,ScaleInhibitorandfoaminhibitorinjectionpoints(3)areprovidedinthis line.RefertoSection15ChemicalInjectionSystemfordetails.
2.3.1
HPSeparatorVT6201 Referto:DTT62009TopsidesHPSeparatorP&ID TheHPseparatorhasbeendesignedtoaccommodatealloperatingscenarios. Recycledcondensatedrainedfromthegassystemscrubbersisinjectedintothecrude flow at the separator inlet. All incoming condensate lines are protected from backflowbycheckvalves. A well fluid is entered 3phase horizontal separator vessel via a 18 entry nozzle and an antifoam, cyclonic inlet device. The designed vessel retention time and an emulsion breaking chemical assist this crude oil/water emulsion to separate, forming awaterlayerandaclearinterfacewiththeoil. Note: Injection of a foam inhibiting chemical enhances the vessels efficiency,however if it is overdosed this can result in an increase in foaming ratherthanadecrease. Acorrosioncouponislocatedinthepipeworkupstreamofthefluidentrypoint. Production separator VT6201 has been designed to operate in the normal overflow weir mode (i.e. not flooded) at a pressure of 9 barg and a temperatureof72C.

The separator is fabricated from Duplex SS fitted with internal baffles to ensure performance is maintained under maximum operational motion conditions of the FPSO. Design capacityprovides for the accommodation of slugs of up to 10 m3 above thenormalliquidlevelwithoutreachingthehighlevelalarmpoint. Gas leaves the vessel through a vane pack, with a liquid down comer line to minimize droplet carryover. The separate oil, gas and water streams leaving the separatorareeachmonitoredandrecordedasfollows. Oilflow Waterflow Gasflow Note: LevelControl Thedesignlevelsareshowninthediagrambelow.
Vessel Volume including 2 Heads = Vessel Volume including 1 Head = TBC 339.47 325.88 m 3 m
3
TurbineflowmetersT62FT0041and0042 ElectromagneticmeterT24FT0040 VConeflowmeterT71FE0040&0041
Liquids and gas flow volume readings are corrected for temperature and pressure.Refertopara.1.4.2forpotentialmeteringproblems.
Upstream of Weir Weir Height 3350 Levels NLL HIL NIL LIL LLIL mm 3200 2150 2000 1700 300
Downstream of Weir HHLL HLL Overflow Weir 3500 3350 mm mm
NOL OLL OLLL
3200 2900 2200
mm mm mm
Figure1 DesignLevelsforHPSeparatorVT6201
The emulsion of oil and water settles in the water compartment of the vessel behind the weir and will separate to form an interface. Efficient separation at this point is aided by residence time, a cyclonic inlet device, antifoam and emulsion breaking chemicalsandacoalescerpack. Oil/water interface liquid levels are monitored by two independent instrument bridles, One comprisinga visual gauge and a level transmitter and other have al level transmitter. Multiple sample try cocks are provided on the separator, to allow

confirmationofactualcontentsatfixedpoints.Onenozzleislocatedontheinterface withtwomoreaboveandbelowat100mmintervals. Transmitter T62LST0042 a capacitance sensor monitors the interface liquid level. The objective being to initiate warning and shutdown signals to prevent the possibility of oil entering the produced water system. It will initiate a shutdown on sensing a low/low interface level, resulting in closure of the water outlet emergency valveT24SDV0040. TransmitterT62LT0041,acapacitancesensor,monitorstheoil/waterinterfacelevel and automatically sets level control valve T62LCV0041 proportionally open and closed in order to maintain the level by removing produced water. Gauge glass T62LG0040providesoperatorswithvisualindication. Oil separated from the water flows over the internal weir into the oil section of the separator before exiting through a vortex breaker into the 16 outlet line. Level transmitter T62LT0045 is a diaphragm sealed capillary dP cell sensor, this solely monitors oil level. The instrument loop proportionally controls pneumatic level control valve T62LCV0045 from closed to open, in order to maintain the level at its setpoint. LeveltransmitterT62LST0043,isadiaphragmsealedcapillarydPcellsensor,located in the oil section of the vessel responds to both very high and very low oil levels. It will automatically cause a shutdown on sensing either a low/low or high/high level. Visualindicationisalsoprovided,bylevelgaugeT62LG0044. CrudeoilleavingtheHPseparator,containinglessthan20%(designprojection)ofthe water from the inlet flows to the LP separator VT6202 through exchanger E T6202A/BandheaterET6203A/B. PressureControl Crude oil from the HP separator falls in pressure across the oil level control valve, above. It is then heated by indirect contact with first hot dead crude in the crude/crude heat exchanger ET6202A/B and then heating medium in the heater E T6203A/B before entering the threephase LP separator vessel at an estimated pressureof2.9barg. TheHPvesselpressureisheldconstantbypressurecontrolloopbysettingloadshare of the gas lift compressors. For occasions when the compressors cannot accept all of the gas, a pressure control loop driven by T71PIC0042 will operate. This controls a pneumatically actuated 10 pressure control valve T71PCV0042 proportionally venting gas into the HP flare gas header from the separator gas outlet line to maintain a constant pressure. T71PIC0042 is tuned to act in a more aggressive manner, so that high/high pressure shutdowns are avoided. And Blow down valve T62BDV0040 is provided & acted in the event of emergency shutdown. During an ESD Level 3thesolenoid T71SXV001 will be deenergized resulting in T62BDV0040 toairfailopen Liquid levels are maintained such that there is always a vapour space above the oil, allowinggastoflashoffandfreelyflowoutofthevessel,through16nozzleN2.The

associated gas leaving the separator is piped and reduced through an 16 header to gasliftcompression. The HP separator operates within a specific pressure range. Excessive deviation from this span will cause a shutdown. Pressure transmitter T62PST0040, on sensing eitherhigh/highorlow/lowpressurewillinitiateashutdown. Threeparallel relief valves provideoverpressureprotection,theserelieveintothe HP flareheaderatthedesignpressureofthevessel. Utilities A corrosion inhibitor chemical is injected into the outgoing gas stream to protect against the effects of CO2. Monitoring of corrosion rates is carried out using a corrosioncouponlocateddownstreamofthechemicalinjectionpoint. Corrosion coupons can be changed out when on line by the use of specialised extractiontooling. CAUTION: ASTHISOPERATIONCANBECOMPLETEDLIVEWITHOUTTHENEEDFOR A SHUTDOWN, IT SHOULD ONLY BE CARRIED OUT BY APPROPRIATELY TRAINED PERSONNEL USING THE PROPRIETARY TOOL AND A VENDOR APPROVEDPROCEDURE. Two24manwaysprovideaccessforvesselinspectionandcleaning. The base of the water compartment of the vessel, in front of the weir, is fitted with sand flush connections to facilitate a sand flush/water jetting operation using de aerated seawater. Multiple drain connections are also provided from the compartment;duringnormaloperationsthesearemaintainedclosedandblinded. Note: Vessel draining shall only be carried out under a permit to work when the vesselhasbeencompletelyisolated,depressuredandnitrogenpurged.Drainpoints are flanged to accept a suitable hose connection enabling draining to a hazardous opendrainorvesseldesignedforthepurpose
2.3.2
Crude/CrudeHeatExchangerET6202A/B Referto:DTT62005TopsideCrudeCrudeExchangerP&ID CrudeoilfromtheHPseparatorenterstheplateandgaskettypeheatexchanger. The cool side of the heat exchanger carries the mainly crude oil fluid from HP separator,whilstthehotsidecarriesdeadcrudefromtheelectrostaticdesalter. The purpose of the exchanger is to both raise the temperature of the incoming well fluids from an estimated 72C to 93C and to cool the 140C outgoing dead crude exitingthedesalterto92C. The exchanger has a 100 % flow capability, with both a cold and hot side heater bypassisalsoprovided,withthebypassvalvesinthenormallyclosed.

A 12 Cross Over line (locked closed) is provided to allow stabilized crude from the electrostatic treater to enter the live crude inlet of ET6202A/B. This provides a facilitytocirculatewarmcrudetomitigatewaxformationduringashutdown. CrudeCrude Exchanger ET6202A/B is provided with a welded T type strainer at the livecrudeinlettopreventandcontaminationoftheplates. Local indication of the differential pressure across both the live crude oil (cool) side and the dead crude oil (hot) side of the exchanger is provided by T62PDG0006 and T62PDG0007tomonitorforblockages. Should it be deemed necessary, for either coarse temperature adjustment or maintenance reasons, it is possible to bypass both sides of this exchanger either partiallyorcompletely.
!
HAZARD
Haz 42
CAUTION: THE LIVE CRUDE SIDE OF THE HEAT EXCHANGER SHALL BE DRAINED UPON BLOCKIN TO AVOID OVERPRESSURISATION DUE TO THERMAL EXPANSION.
2.3.3
CrudeOilHeaterET6203A/B Referto:DTT62002TopsidesCrudeOilHeaterP&ID Thisheaterisofplateandgasketconstruction,abarrierisfittedtocontainfluidspray intheeventofaleak. The temperature of the crude oil leaving the Crude/Crude Heat Exchanger ET6202A/B, estimated at 93C, is increased to 110C by flowing through this heater. Heating of the crude is by indirect contact with a heating medium (inhibited fresh water). Local indication of differential pressure across the heaters is provided by T62PDG0110 to monitor for blockage. A cold side heater bypass is also provided, withthebypassvalvenormallyclosed.
!
HAZARD
Haz 42
CAUTION: THE CRUDE SIDE OF THE HEAT EXCHANGER SHALL BE DRAINED UPON BLOCKIN TO AVOID OVERPRESSURISATION DUE TO THERMAL EXPANSION. TemperatureControl Temperature of the heater is controlled by T25TCV0005. This controller proportionally increases or decreases the heat medium flow in response to signals fromT62TIC0005. Should it be deemed necessary for coarse temperature adjustment or maintenance reasons, it is possible to bypass the cold side of the heater, partially or completely dependentontheperceivedproblem.

CAUTION: TOCOMPLETELYBYPASSTHECOLDSIDETHEHEATINGMEDIUMFLOW MUSTFIRSTBEISOLATED

2.3.4
LPSeparatorVT6202 Referto:DTT62005TopsidesLPSeparatorP&ID The second stage separator is operated at a pressure of 2.9 Bara and temperature of 110C. Similar to the HP separator an oil/water interface forms in the reception sectionofthevesselwithoilflowingovertheweirintotheoilsection.
!
HAZARD
Haz 64]
CAUTION: THE SEPARATOR GAS IS ROUTED TO THE BOOSTER COMPRESSOR AND OPERATION AT LOW PRESSURE AND/OR HIGH TEMPERATURE COULD RESULT IN HEAVY ENDS BEING IN THE GAS RESULTING IN CONTAMINATIONOFTHEBOOSTERCOMPRESSORLUBEOIL. The construction and layout of the vessel internals closely follows that of the HP separator. These internals have been designed to ensure performance is maintained undermaximumoperationalmotionconditionsoftheFPSO. Recycledcondensatedrainedfromthegassystemscrubbersisinjectedintothecrude flow at the separator inlet. All incoming condensate lines are protected from backflowbycheckvalves. LevelControl Thedesignlevelsareshowninthediagrambelow.
Vessel Volume including 2 Heads = Vessel Volume including 1 Head = TBC 274.10 266.39 m 3 m
3
Upstream of Weir Weir Height 3100 Levels NLL HIL NIL LIL LLIL mm 2900 1850 1550 900 300
Downstream of Weir HHLL HLL Overflow Weir 3300 3100 mm mm
NOL OLL OLLL
2900 2000 1100
mm mm mm
Figure2 DesignLevelsforLPSeparatorVT6202
Liquid levels are maintained such that there is always a vapour space above the oil allowinggastoflashoffandfreelyflowoutofthevesselthrough14nozzleN2.

Oil/water interface liquid levels are monitored at two independent instrument bridles, One comprising a visual gauge and a level transmitter and other having a leveltransmitter.Samplecocksareprovidedontheseparator,toallow confirmation ofactualcontentsatfixedpoints.Oneissitedontheinterfacewithtwofurthercocks locatedeithersideat200mmintervals. Transmitter T62LST0062, a capacitance sensor, monitors the interface liquid level. The objective being to initiate warning and shutdown signals to prevent the possibility of oil entering the produced water system. It will initiate a unit shutdown onsensingalow/lowinterface,thisclosesthewateroutletshutdownvalve,T24SDV 0060,fromthevessel. Transmitter T62LT0061, a capacitance sensor, also monitors the oil/water interface levelandautomaticallysetslevelcontrolvalveT62LCV0061proportionallyopenand closed in order to maintain the level by removing produced water. Gauge glass T62 LG0060providesoperatorswithalocalvisualindication. Oil separated from the water flows over the internal weir into the oil section of vessel, it then exits through a vortex breaker into the 20 outlet line to the crude oil pumps. Oil level is monitored by level transmitter T62LT0065, a diaphragm sealed capillary, dP cell sensor. The instrument loop proportionally controls pneumatic level control valve T62LCV0065 from closed to open, to maintain the level at its set point. The lattercontrolvalveislocateddownstreamofthefiscalmeteringskid,notadjacentto theseparator. Level transmitter T62LST0063, a similar diaphragm sealed capillary dP cell sensor located in the oil section of the vessel will cause a shutdown on sensing either a low/loworhigh/highlevel.VisualindicationisprovidedbylevelgaugeT62LG0064. Crude oil leaves the second stage separator under level control to enter the crude pumps suction manifold; from here it is pumped to the dehydrator inlet heater ET6204A/B. PressureControl The design intent of the LP separator pressure control is to maintain a constant operating pressure. This control loop also provides a special facility to limit the flow totheLPflaresystemincaseofhighpressureupsetconditions(e.g.gasblowbyfrom upstreamsystem). Normal pressure control of the LP separator is by means of the booster compressor suction pressure control. If the booster compressor cannot maintain the pressure desiredintheLPseparator,controlloopT71PIC0061willcutintomaintainpressure byrelievingexcessgastotheLPflare.ThesetpointofpressurecontrolloopT71PIC 0061 shall be well above the normal operating pressure of the LP separator, e.g. 2.5 barg. Ifthepressurebuildsupto5bargthepressurecontrollerwilllimittheopeningofthe pressurecontrolvalveT71PIC0061toamaximumopeningcorrelatingtoaCv,value of400.

Vessel pressure is maintained within a specific range. Excessive deviation from this range will cause a shutdown. Pressure transmitter T62PST0060, on sensing a high/highpressurewillinitiatetheshutdown. A pair of parallel relief valves (2 x 100%) provide vessel overpressure protection by ventingintotheHPflareheaderat15barg. Utilities Two24manwaysprovideaccessforvesselinspectionandcleaning. Note: Vessel draining shall only be carried out under a permit to work when the vesselhasbeencompletelyisolated,depressuredandnitrogenpurged.Drain points are flanged to accept a suitable hose connection enabling draining to ahazardousopendrainorvesseldesignedforthepurpose.

2.3.5
CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilPumpsP&ID MotordrivencentrifugalpumpsPT6201A/B(2x100%)pumptreatedcrudefromthe oiloutletoftheLPseparatorVT6202upintodehydratorinletheaterET6204A/B. Crudeoilflowpressureisboostedfromanestimated1.9bargatthepumpsuctionto 11.9bargatthepumpdischarge.Duringperiodsoflowflow,aminimumflowcontrol loop driven by T62FIC0001 will cause control valve T62FCV0001 to open proportionallyandrecyclecrudebackintotheLPseparator. Normal operation is one pump on line whilst the other is on standby. Pump operation is by operator intervention allowing mode selection as required from Auto/Duty/Standbymodes.Refertopara.3.1.1fordetails. Each pump is protected by a pressure switch in the suction line that will trip the pumpifthepressurefallsbelowapredeterminedlimit. Similarly,eachdischargehas a pressure switch that will also initiate a pump shutdown if the pressure is either too high or too low. A strainer in each suction line prevents sand or other foreign matter enteringthepump. Asealleakdetectionsystemmonitorsoilleakagepastthepumpseals.Intheeventof leakage,ahighpressurewillcauseapumpshutdown. TreaterBypass An option has been provided whereby the crude flow can be pumped directly to the cargo tanks via the heat exchanger and cooler, thus bypassing the treater. It is likely that the bypass option will only be used during maintenance of the treater or when thecrudewatercutisverylow.
2.3.6
DehydratorInletHeaterET6204A/B Referto:DTT62001TopsidesDehydratorInletHeaterP&ID Thisheaterisofplateandgasketconstruction,abarrierisfittedtocontainfluidspray intheeventofaleak. Thetemperature of the crude oil leaving the Crude oil pumps ET6201A/B, estimated at110C,isincreasedto140Cbyflowingthroughthisheater.Heatingofthecrudeis byindirectcontactwithaheatingmedium(inhibitedfreshwater). Local indication of differential pressure across the heaters is provided by T62PDG0100 to monitor for blockage. A cold side heater bypass is also provided, withthebypassvalvenormallyclosed. Overpressureprotection is provided on the crude (clod)inlet by T62PSV0010 &T62 PSV0011byventingintotheHPflareheaderat15barg.

!
HAZARD
Haz 42
CAUTION: THE CRUDE SIDE OF THE HEAT EXCHANGER SHALL BE DRAINED UPON BLOCKIN TO AVOID OVERPRESSURISATION DUE TO THERMAL EXPANSION. TemperatureControl Temperature of the heater is controlled by T25TCV0003. This controller proportionally increases or decreases the heat medium flow in response to signals fromT62TIC0003. Should it be deemed necessary for coarse temperature adjustment or maintenance reasons, it is possible to bypass the cold side of the heater, partially or completely dependentontheperceivedproblem. CAUTION: TO COMPLETELY BYPASS THE COLD SIDE, THE HEATING MEDIUM FLOWMUSTFIRSTBEISOLATED
2.3.7
ElectrostaticDehydratorVT6203 Referto:DTT62006TopsidesElectrostaticDehydratorP&ID VT6203 is an electrostatic dehydrator, fabricated from carbon steel fitted with transformers TT6203. It has been designed to process a maximum oil production of 106,700bpdofoilplus5%watercarryoverfromtheLPseparator. The treater transformers supply a high voltage, direct current, to electrodes installed insidethevessel.Theeffectofthisvoltageistoattractthepolarizedwatermolecules, causing entrained water droplets to coalesce and settle out in the lower section of the vessel; from here the water flows under gravity, via T62LCV0024, to the producedwaterhandlingsystem.RefertoSection05ProducedWaterHandling. ProducedwatercanalsoberecycledtotheVT6201intheeventthatthewatercutis below the 5% required to operate the Electrostatic dehydrator. This is achieved by manually inputting a bypass flow rate to transmitter T24FT0004 that proportionally opensflowcontrolvalveT24FCV0004. Eachtransformerisequippedwiththefollowinginstrumentation: Temperatureswitch. Pressureswitch. Levelgauge. Safetyvalve. Drainandfillercap.
ThetreatertransformersarecontrolledandmonitoredfromastainlesssteelPanel(IP 66), fully incompliancewith Spec SEF41002 E&I Requirements for package units and suitableforinstallationinaClass1,Division2,GroupDclassifiedhazardousarea. The control panel provides the following indications and functions for each transformer:
Ammeter.
ISSUE No: 01 ISSUE DATE: 27/05/13 REVISION No: REVISION DATE: PAGE 22 OF 91

Voltmeter. Indicatorlamp. Selectorswitch. Mainpowerswitch. Startpushbutton. Stoppushbutton.
Control circuits within TT6203 have built in sensors, which automatically limit full load current in the event of a short circuit on the secondary side, i.e. excess water aroundtheelectrodes. The electrostatic dehydrator has been designed to operate at a pressure of up to 15 barg and a temperature of up to 170C. Incoming fluid will displace gas to the LP separator. Note:The treater vent line connects directly to a top mounted nozzle on the second stageseparator.RefertoLPseparatorpressurecontroldatainpara2.3.5. Fluids pumped from the LP separator via a 14 line enter the dehydrator through an 16basemountednozzle.Theinletstreamisdistributedthroughaheaderwithinthe vessel that has offtakes each fitted with deflection plates for efficient liquid dispersion. The oil and produced water collectors are also manifolds, with opening portsalignedtotheparticularliquidcollected. The vessel operates liquid full; any gas present is displaced back to the LP separator via2topmountedoutlets Crude oil leaves the dehydrator from the top of the vessel and flows to the Electrostatic desalter for removing the salt laden waster. Then it enters hot side of the crude/crude heat exchanger ET6202A/B, where it is cooled against incoming live crudefromthewells. LevelControl The emulsion of oil and water separates within the lower section of the vessel, betweenthebaffleplates,andwillseparatetoformaninterface.Efficientseparation atthispointwillbeaidedbyresidencetimeandtheelectrostaticelectrodeaction. Oil/water interface liquid levels are monitored at two independent instrument bridles, one comprising a visual gauge and a level transmitter and other have level instrument. Sample try cocks are provided on the separator, to allow confirmation ofcontentlevelsatfixedpoints. Transmitter T62LST0020 is a capacitance sensor monitoring the interface (water) liquid level. To prevent the possibility of oil entering the produced water system it will initiate a unit shutdown on sensing a low/low level. This closes the water outlet shutdown valve T62SDV0020 from the vessel. It will also initiate a shutdown on sensingahigh/highleveltopreventthewaterlevelreachingtheelectrodes. TransmitterT62LT0024,acapacitancesensor,monitorstheoil/waterinterfacelevel and automatically sets level control valve T62LCV0024 proportionally open and

closed in order to maintain the level by draining off produced water. Gauge glasses T62LG0025alsoprovideoperatorswithvisualindications. T62LST0021 supplied to prevents contact between hydrocarbon gas and the high voltageelectrodesbyswitchingoffthetransformers,shouldtheoillevelinthevessel falltoapoint(low/low)atwhichtheelectrodesmaybecomeexposed. PressureControl Gas flashing off within the dehydrator exits to the LP separator, A low/low pressure sensed within the dehydrator by pressure transmitter T62PST0020 will initiate a shutdown. A pair of parallel relief valves provide vessel overpressure protection by ventingintotheHPflareheader. Utilities Apairof24manwaysprovidesaccessforvesselinspectionandcleaning. Note:Vesseldraining shall only be carried out under a permit to work whenthe vessel has been completely isolated bothmechanically and electrically, depressured and nitrogen purged. Drain points are flanged to accept a suitable hose connection enabling draining to a hazardous open drain or vessel designed forthepurpose.
2.3.8
ElectrostaticDesalterVT6204 Referto:DTT62007TopsidesElectrostaticDesalterP&ID VT6204 is an electrostatic desalter, fabricated from carbon steel fitted with transformers TT6204A/B. It has been designed to process amaximum oil production of106,700bpdofoilplus5%watercarryoverfromtheLPseparator. Thedesaltertransformerssupplyahighvoltage,directcurrent,toelectrodesinstalled insidethevessel.Theeffectofthisvoltageistoattractthepolarizedremainingwater molecules, causing entrained water droplets to coalesce and settle out in the lower section of the vessel; from here the water flows under gravity, via T62LCV0034, to theproducedwaterhandlingsystem.RefertoSection05ProducedWaterHandling. ProducedwatercanalsoberecycledtotheVT6203intheeventthatthewatercutis below the 5% required to operate the Electrostatic desalter. This is achieved by manually inputting a bypass flow rate to transmitter T24FT0003 that proportionally opensflowcontrolvalveT24FCV0003. Eachtransformerisequippedwiththefollowinginstrumentation: Temperatureswitch. Pressureswitch. Levelgauge. Safetyvalve. Drainandfillercap.

ThetreatertransformersarecontrolledandmonitoredfromastainlesssteelPanel(IP 66), fully incompliancewith Spec SEF 41002 E&I Requirements for package unitsand suitableforinstallationinaClass1,Division2,GroupDclassifiedhazardousarea. The control panel provides the following indications and functions for each transformer: Ammeter. Voltmeter. Indicatorlamp. Selectorswitch. Mainpowerswitch. Startpushbutton. Stoppushbutton.
ControlcircuitswithinTT6204A/Bhavebuiltinsensors,whichautomaticallylimitfull load current in the event of a short circuit on the secondary side, i.e. excess water aroundtheelectrodes. Theelectrostaticdesalterhasbeendesignedtooperateatapressureofupto15barg and a temperature of up to 170C. Incoming fluid will displace gas to the LP separator. Note:The Desalter vent line connects directly to a top mounted nozzle on the second stageseparator.RefertoLPseparatorpressurecontroldatainpara2.3.5. Crude from the dehydrator via a 14 line enter the desalter through an 16 base mounted nozzle. The inlet stream is distributed through a header within the vessel thathasofftakeseachfittedwithdeflectionplatesforefficientliquiddispersion.The oil and produced water collectors are also manifolds, with opening ports aligned to theparticularliquidcollected. The vessel operates liquid full; any gas present is displaced back to the LP separator via2topmountedoutlets Crude oil leaves the desalter from the top of the vessel and flows to hot side of the crude/crude heat exchanger ET6202A/B, where it is cooled against incoming live crudefromthewells. LevelControl The emulsion of oil and water separates within the lower section of the vessel, betweenthebaffleplates,andwillseparatetoformaninterface.Efficientseparation atthispointwillbeaidedbyresidencetimeandtheelectrostaticelectrodeaction. Oil/water interface liquid levels are monitored at two independent instrument bridles, one comprising a visual gauge and a level transmitter and other have level instrument. Sample try cocks are provided on the separator, to allow confirmation ofcontentlevelsatfixedpoints. Transmitter T62LST0030 is a capacitance sensor monitoring the interface (water) liquid level. To prevent the possibility of oil entering the produced water system it

will initiate a unit shutdown on sensing a low/low level. This closes the water outlet shutdown valve T62SDV0030 from the vessel. It will also initiate a shutdown on sensingahigh/highleveltopreventthewaterlevelreachingtheelectrodes. TransmitterT62LT0034,acapacitancesensor,monitorstheoil/waterinterfacelevel and automatically sets level control valve T62LCV0034 proportionally open and closed in order to maintain the level by draining off produced water. Gauge glasses T62LG0035alsoprovideoperatorswithvisualindications. T62LST0031 supplied to prevents contact between hydrocarbon gas and the high voltageelectrodesbyswitchingoffthetransformers,shouldtheoillevelinthevessel falltoapoint(low/low)atwhichtheelectrodesmaybecomeexposed. PressureControl Gas flashing off within the desalter exits to the LP separator, A low/low pressure sensed within the desalter by pressure transmitter T62PST0030 will initiate a shutdown. A pair of parallel relief valves provides vessel overpressure protection by ventingintotheHPflareheader. Utilities Apairof24manwaysprovidesaccessforvesselinspectionandcleaning. Note:Vesseldraining shall only be carried out under a permit to work whenthe vessel has been completely isolated bothmechanically and electrically, depressured and nitrogen purged. Drain points are flanged to accept a suitable hose connection enabling draining to a hazardous open drain or vessel designed forthepurpose.
2.3.9
CrudeOilCoolerET6205A/B Referto:DTT62003TopsideCrudeOilCoolerP&ID Stabilized crude oil leaves thecrude/crude heatexchanger ET6202A/B and is further cooledintheCrudeOilCoolerET6205A/Bbygivingheattoacountercurrentflowof Cooling Medium, before flowing to the cargo tanks via the fiscal metering package AT6210. Thiscoolerisofplateandgasketconstruction,abarrierisfittedtocontainfluidspray intheeventofaleak. The temperature of the crude oil leaving the Crude/Crude Heat Exchanger E T6202A/B, estimated at 92C, is decreased to 55C by flowing through this cooler. Cooling of the crude is by indirect contact with a cooling medium (inhibited fresh water). Local indication of differential pressure across the heaters is provided by T62PDG0120tomonitorforblockage. Ahotsideheaterbypassisalsoprovided,withthebypassvalvenormallyclosed.

TemperatureControl Temperature of the crude leaving the cooler is controlled by T62TCV0007. This controllerproportionallyincreasesordecreasesthecoolingmediumflowinresponse tosignalsfromT62TIC0007. High temperature protection is provided on the crude oil outlet of the exchanger via T62TST0008. If pre determined limits are reached the executive action from this device will trip close the Crude Oil Heater heating medium return valve T62TCV 0005. Should it be deemed necessary for coarse temperature adjustment or maintenance reasons, it is possible to bypass the hot side of the heater, partially or completely dependentontheperceivedproblem. CAUTION: THE HEAT EXCHANGER SHALL BE DRAINED UPON BLOCKIN TO AVOID OVERPRESSURISATIONDUETOTHERMALEXPANSION 2.4 ASSOCIATEDSYSTEMS SYSTEM VT6201HPSeparator Referto:DTT62008TopsideHPSeparator ProducedWater System2400 HPFlare System7600 GasCompression System7100 Produced water from the LP separator drainsinto producedwaterflashvesselAT2410. GasfromreliefvalvesT62PSV0041A/B/C. GasfrompressurecontrolvalveT71PCV0042 GasfromBlowdownvalveT62BDV0040. Flash gas is routed to VT7111, the 1st stage suction scrubber of the gas lift compression system. Corrosioninhibitorintoflashgaslinefrom injectionpumpsPT2825A/B(head2). ChemicalInjection System2800 DemulsifierfrominjectionpumpsPT2821A/B (head3)isinjecteddownstreamofseparator. FoamInhibitorfrominjectionpumpsPT2822A/B (head3)isinjecteddownstreamofseparator. HPFuelGas System7700 CondensatefromVT7701HPfuelgasscrubberis injectedintothecrudelineupstreamof separator. Crudefromthetestseparatorenterstheprocess traindownstreamoftheproductionseparatoroil LCVandbeforethecrude/crudeexchangers.
FUNCTION
TestSeparator

SYSTEM ET6203A/BCrudeOilHeater Referto:DTT62002TopsideCrudeOilHeater HeatingMedium System2500
FUNCTION
Crude oil is heated by indirect contact with heatedfreshwaterintheplateandgasketheaters (2x50%).
VT6202LPSeparator Referto:DTT62009TopsideLPSeparator HP/LPFlare System7600 ProducedWater System2400 GasCompression System7100 VentgasfromreliefvalvesT62PSV0061A/Bto HPflare. ExcessgasrelievedbyT71PCV0061toLPflare. Producedwaterdrainstoproducedwaterflash vesselAT2410. Flashgasflowstoboostercompressorsuction coolerET7141. Condensatefromgasliftcompression1ststage suctionscrubbersVT7111/21isreinjectedinto crudelineupstreamoftheseparator.
VT6203ElectrostaticDehydrator Referto:DTT62006TopsideElectrostaticDehydrator PowerSupply System1100 ProducedWater System2400 440VsupplytotransformersTT6203. ProducedwaterfromdehydratorsendtoV T6201
VT6204ElectrostaticDesalter Referto:DTT62007TopsideElectrostaticDesalter PowerSupply System1100 ProducedWater System2400 440VsupplytotransformersTT6204A/B. ProducedwaterfromdesaltersendtoVT6203
ET6205A/BCrudeOilCooler Referto:DTT62003TopsideCrudeOilCooler CoolingMedium System2500

Crude oil is cooled by indirect contact with cooling medium in the plate and gasket cooler (2 x50%).

3 3.1
SYSTEMOPERATION CONTROLPHILOSOPHY DTT92027&92028TopsidesOilProcessingSystemPFD The function of the oil separation system is to process the live crude oil into stable and dry crude oil meeting the product specifications for BS&W, temperature and vapour pressure. This is achieved in the following stages of separation, heating, coolingandprocessing: HPSeparationStage LPSeparation ElectrostaticTreaterStage ProducedWaterDegassing During normal operation of the process train, the dead crude discharged to storage willbeatatemperatureof45Candtheproducedwatertooverboardat40Corless. The horizontally mounted HP and LP separators are each equipped with an internal weir. The oil/water emulsion flows under a natural pressure gradient into each vessels reception section and separates to form an interface. Produced water is taken off under local level control whilst the oil flows over the weir into the outlet section of the vessel. Oil collecting in this section is also taken off under local level control. To maintain the temperature and enhance the separation of oil/water/gas, the treatedcrudeleavingtheswivelsisheatedinaheaterbeforeenteringthefirstvessel. In the heater the live crude is warmed by a heating medium (treated fresh water). A further two heating stages, crude/crude exchanger and crude oil heater is located before the LP separator. The temperature at the outlet of the heater is controlled by a local temperature control loop that regulates the flow of heating medium through theheater. On entry into each separation vessel the incoming product is subjected to a pressure drop. This reduction in pressure causes entrained gas to flash off. Pressure control loopslocatedineachgastakeoffheaderregulatethepressureinthevessel;attimes excess gas is automatically vented to the flare system. Flash gas is piped to the compressionsystemforfurtherprocessing. For well startup, test and initial riser dewatering purposes an additional swivel and separatorhavebeenprovided,refertoSection03TestTrain. The final processing stage is carried out in the electrostatic treater. Oil is pumped from the LP separator to the treater that operates liquid full. Gas above the oil is displaced through two vent lines back to the LP separator. The remaining water separated by the electrostatic coalescer process forms an interface with the oil. This interface level is controlled by a local level control loop that lets water down to the producedwaterslopstank. 3phaseoil,water,andgasseparation 3phaseoil,water,andgasseparation 2phaseoil,waterseparation(gastovent) 2phasewaterandflashgasseparation

In order to maintain the process variables described in the preceding paragraphs the followingcontrolshavebeenprovided. Pumpduty/standbyswitchingcontrols. Simplelevel,pressureandtemperatureprocesscontrolloops.
Eachoftheaboveareidentifiedanddescribedinthefollowingparagraphs
3.1.1
Duty/StandbyPumpControls The design intent of the duty/standby pump controls is to ensure that failure of a singlepumpinasetdoesnotresultinasignificantprocessupset. On failure or confirmed stop of a duty pump detected by the PCS the standby pump will start automatically. Once the standby pump has started its status changes to DutyPump.ThepreviousdutypumpcanthenbechangedtoStandbymanuallyby apushbuttononthePCS. The suction and discharge valve of all pumps shall normally be open. However, manualstartoffirstpumpisnormallylocallyagainstablockeddischargevalve. A field mounted local control station is provided for each pump with local start/stop selection.Thestopisafixedstoppositionthat canbelockedfor maintenance,whilst the start has spring return to the control position. If the switch is in the central positionitcanbestartedfromthePCS. EachpumphasanAuto/ManualselectoronthePCSfaceplatedetailsasfollows. AUTO MANUAL Note: In either MANUAL or AUTO a pump will be tripped automatically by the safety logic. Standbypump willstartonfailureoftherunningpump EitherpumpmaybemanuallystartedorstoppedviathePCSfaceplate
3.1.2
SimpleControlLoops The design intent is to maintain a process variable at a constant preset value. Two modesareavailabletothesesimplecontrolloops: AUTO MANUAL Asetpointisrequired,wherebythecontrolvalvewillbe automaticallycontrolledtoachievetherequiredsetpoint.
Whenoperatinginthismodetheoperatorentersapercentageoutput tothecontrolvalve.Theactualprocessvariablewillbedisplayedbut notautomaticallyactedupon. Unless stated otherwise, all control valves are pneumatically actuated and all control signalsareelectronic. Set points shown in the following table are for guidance only and have been derived from design parameters. Although these may need to be revised with operational

experience, changes should not be carried out without prior supervisory discussion andapproval. Note:Allsetpointmeasurementsarefromthebaselineofthevessel 3.2 SYSTEMCONTROLLOOPS TAGNO. SETTING FUNCTION
HPSeparatorVT6201 Referto:DTT62008TopsideHP Separator T62LIC0041* T62LIC0045* 26% 55% Controlsvesselproducedwaterlevelinfrontofweir. Controlsvesselcrudeoillevelaftertheweir.
Note*:Ifdownstreamequipmentisupsetbyflowdisturbances(e.g.slugging) a gap remote setpoint may be required. In this case the setpoint is equal to the measured variable (PV) as long as the measured variable (PV) is between thlow and high setpoints. The setpoint will be equal to the low setpoint if the PV is less than or equalto the low setpointandequaltothehighsetpointifthePVishigherorequalto the high setpoint. The operator enters these low and high settings for the remote setpoint of the controller with values between high andlowalarmpoints. T71PIC0042 T71PT005 T71PIC005 9.0barg Vessel pressure control, PCV vents excess gas to HP flare. GasliftcompressorKT7111/21performancecontrol suction pressure is regulated by Vendor antisurge and performance control panels with input from T71 PT005. GasliftcompressorKT7141/51performancecontrol suction pressure is regulated by Vendor antisurge and performance control panels with input from T71 PT006.
8barg
T71PT006 T71PIC006
8barg
CrudeOilHeatersET6203A/B Referto:DTT62002TopsideCrudeoilHeater T62TIC0005 110C Crude oil temperature across the heater is controlled by T62TT0005 in the outlet line from the heater to theLPseparator.
LPSeparatorVT6202 Referto:DTT62009TopsideLPSeparator T62LIC0061 20% Controlsvesselproducedwaterlevelinfrontofweir.

TAGNO. T62LIC00605 T71PIC0061 Note:
SETTING 62% 1.9barg
FUNCTION Controlsvesselcrudeoillevelaftertheweir. Vesselpressurecontrol.
Under normal operating conditions T71PIC0061 is direct acting. However when the pressure is equal to or greater than 5 barg the valveiskeptinafixedposition.
CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilPumps T62FT0001 400 m3/hr Minimum flow control loop controls crude recycling flow.
ElectrostaticDehydratorVT6203 Referto:DTT6206TopsideElectrostaticDehydrator T62LIC0024 T62FIC075 11% 28m3/hr Controlsvesselwaterlevel. Controls flow of recycled water to suction of crude oi pumps.
CrudeOilCoolersET6205A/B Referto:DTT62003TopsideCrudeOilCooler T62TIC0053 35C Controlscrudetemperaturebycoolingmediumflow.

3.3
PRESTARTCHECKS STEP ACTION Prior to starting or restarting the process train it is essential that the following topsides and associated vessel systems are available: 1 Processcontrolandsafetymonitoringsystem Fireandgasdetectionsystem Firefightinganddelugesystem SubseacontrolsystemandHPU Turretsystems Heatingmedium Coolingmedium Instrumentair Powergenerationanddistribution Chemicalinjection HP/LPflareanddrains Producedwatersystem Fiscalmetering/BS&W MDOSystem Cargohandling/oilstorage CHECK
Note: The gas compression system, although desirable for gas lift purposes, is not essential to the running of the process train as gas can initially be flared until the system has totally stabilised
Confirm that the Oil Processing system is mechanically 2 complete and that all associated work permits have been signedoff 3 4 5 Check that all manually operated valves are positioned as detailedintheValvePositionChecklist.RefertoSection3.3.1 Confirm that all instruments are correctly lined up and operational.RefertoInstrumentationChecklistSection3.3.3 Check that all removable spools and blinds are positioned as detailedintheBlind/SpoolChecklist.RefertoSection3.3.2
Confirm that well(s) are available to flow and that turret 6 flowline and swivel systems are operational. Refer to Turret Manualfordetails.

STEP
ACTION
CHECK
If the system is to be started following intrusive maintenance, confirm that leak tests were satisfactory, all air has been 7 purgedfromtheequipmentandthatthesystemisataslightly positivenitrogenpressure. Confirmthataliquidlevelispresentinbothsectionsofeach separator. Note:Intheabsenceofaworkinglevelitshouldnotbe 8 necessary to override low/low level shutdowns as these can be reset progressively as the vessellevelsareestablished. Confirm that a working liquid/oil level is present in the electrostatic treater VT6203, or the vessel is bypassed for start up. 9 A LIQUID LEVEL MUST BE ESTABLISHED BEFORE THE TREATER ISSWITCHEDON.
HPSeparatorVT6201 Referto:DTT62008TopsideHPSeparator CAUTION: FOLLOWING ISOLATION OF THE PRODUCTION SEPARATOR FOR MAINTENANCE, BEFORE RESTART ENSURES THAT THE CRUDE INLET VALVE T62BL1300 IS THE OPEN POSITION BEFORE COMMENCINGPRESSURINGUPFROMTHETURRET. ConfirmthatpressurecontrollerT71PIC0042issettoAuto 10 andthatT71PCV0042isclosed. 11 12 CheckoiloutletvalveT62SDV0041isOpen. CheckwateroutletvalveT62SDV0040isOpen.
Checkpositionofoilandwaterlevelcontrolvalves,T62LCV 0041andT62LCV0045respectively,relativetotheactual 13 levelsinvessels.ControllersT62LIC0041andT62LIC0045 shouldbesettooperateinAutomode. CrudeOilHeaterET6203A/B Referto:DTT62002TopsideCrudeOilHeater CheckthatT62TCV0005intheheatingmediumoutletheader 14 fromcrudeoilheaterET6203A/Bisopenandthatcontroller T62TIC0005issettoAuto. 15 CheckthataheatingmediumsupplyisavailabletoE T6203A/B.

STEP
ACTION
CHECK
LPSeparatorVT6202 Referto:DTT62009TopsideLPSeparator ConfirmthatpressurecontrollerT71PIC0061issettoAuto 16 andthatT71PCV0061isclosed. 17 18 CheckoiloutletvalveT62SDV0060isOpen. CheckwateroutletvalveT24SDV0060isOpen.
Check position of oil and water level control valves, T62LCV 0061andT62LCV0065respectively,relativetotheactuallevels 19 in vessels. Controllers T62LIC0061 and T62LIC0065 should be settooperateinAutomode. CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilpumps Minimum flow control loop check flow control valve T62FCV 20 0001isclosedandcontrollerT62FIC0001issettoAuto. ElectrostaticDehydratorVT6203 Referto:DTT62006TopsideElectrostaticDehydrator CheckpositionofwaterlevelcontrolvalveT62LCV0024relative 21 to the actual level in the vessel. Controller T62LIC0024 should besettooperateinAutomode. Check recycled water flow control valve T24FCV0003 is 22 closed, and controller T24FIC0003 is set to operate in Auto mode. ElectrostaticDesalterVT6204 Referto:DTT62007TopsideElectrostaticDesalter CheckpositionofwaterlevelcontrolvalveT62LCV0034relative 23 to the actual level in the vessel. Controller T62LIC0034 should besettooperateinAutomode. CrudeOilCoolerET6205A/B Referto:DTT62003TopsideCrudeOilCooler Check that T62TCV0007 in the cooling mediumoutlet header 24 from crude oil cooler ET6205A/B is closed and that controller T62TIC0007issettoAuto. Check that a cooling medium supply is available to E 25 T6205A/B.

STEP
ACTION
CHECK
Confirm that Oil Fiscal Metering Package AT6210 is lined up 26 andfunctional.

3.3.1
ValvePositionChecklist The following checklists should be read in conjunction with the associated Turret ManualandSection05ProducedWaterHandlingofthismanual. Note: Those instrument isolation valves that are safety critical for the functioning of shutdown systems are itemised and highlighted in red italics in the following tables. TAGNO. VALVEDESCRIPTION The following valve status must be checked prior to initial startup and/or followingamajorshutdown: Instrumentisolationvalves Instrumentsensinglines POSITION CHECK
OPEN OPEN
HPSeparatorVT6201 Referto:DTT62008TopsideHPSeparator The following valve status must be checked prior to initial startup and/or followingamajorshutdown: T62BL1299 (N8) T62BL1313 (N5a) T62BL3007 (N5b) T62BL3008 (N5c) T62BL3009 (N5d) T62BL3314 T62BL3315 Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN CLOSEDAND BLANKED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED
Utilityconnectionvalve VT6201drainvalve VT6201drainvalve VT6201drainvalve VT6201drainvalve Closeddrainheaderisolationvalve Closeddrainheaderdrainvalve

TAGNO. T62BL3316 K10a K10b K10c K10d K10e T62BL1320 T62BL1283 T71BL2392 T71BL3587 T62BL1300 T62BL2393 T62TCV0042 T24GA2396 T24GA1318 T24BL2398 T24BL2397 T24GL2399
VALVEDESCRIPTION Closeddrainheaderdrainvalve VT6201samplevalve VT6201samplevalve VT6201samplevalve VT6201samplevalve VT6201samplevalve ProductionfluidsinletfromET6206 ProductionfluiddrainvalvefromE T6206 CondensateInletvalvefromP T7142A/B
POSITION NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED OPEN
CHECK
CondensateinletlineventvalvefromP CLOSEDAND T7142A/B BLANKED ProductionfluidinletvalvefromQ M6101 Condensateinletvalvefrom Condensatereturnheader Producedwatertemperaturecontrol valve ProducedwaterT62TCV0042inlet blockvalve ProducedwaterT62TCV0042outlet blockvalve T62TCV0042inletdrainvalve T62TCV0042outletdrainvalve ProducedwaterT62TCV0042bypass blockvalve LOCKED OPEN OPEN AUTO/ CLOSED OPEN OPEN CLOSEDAND BLANKED CLOSEDAND BLANKED LOCKED CLOSED LOCKED OPEN
T62BL1266& T62PSV0041Ainletisolationvalve T62BL1319

TAGNO. T62BL1274 T62BL1297 T76BL1287 T76BL1294
VALVEDESCRIPTION T62PSV0041Ainletdrainvalve T62PSV0041Ainletdrainvalve T62PSV0041Aoutletdrainvalve T62PSV0041Aoutletisolationvalve
POSITION CLOSEDAND BLANKED NORMALLY CLOSED CLOSEDAND BLANKED LOCKED OPEN LOCKED OPEN CLOSEDAND BLANKED NORMALLY CLOSED CLOSEDAND BLANKED LOCKED OPEN LOCKED CLOSED CLOSEDAND BLANKED NORMALLY CLOSED CLOSEDAND BLANKED LOCKED OPEN FAILOPEN LOCKED OPEN CLOSEDAND BLANKED OPEN NORMALLY CLOSED OPEN
CHECK
T62BL3648& T62PSV0041Binletisolationvalve T62BL1314 T62BL1286 T62BL1305 T76BL1295 T76BL1292 T62PSV0041Binletdrainvalve T62PSV0041Binletdrainvalve T62PSV0041Boutletdrainvalve T62PSV0041Boutletisolationvalve
T62BL1303& T62PSV0041Cinletisolationvalve T62BL3005 T62BL1296 T62BL2394 T62BL3004 T76BL3003 T62PSV0041Cinletdrainvalve T62PSV0041Cinletdrainvalve T62PSV0041Coutletdrainvalve T62PSV0041Coutletisolationvalve
T62BDV0040 Blowdownvalve T62BL1325 T62BL3006 Blowdownoutletisolationvalve BlowdownDrainvalve
T62BL1279 T62LT0041bridleupperisolation &T62BL3301 valve T62BL3303 T62LT0041bridleDrainvalve
T62BL1304 T62LT0041bridlemiddleisolation &T62BL3300 valve

MANUAL No. REF NUMBER: ISSUE No: 01 ISSUE DATE: 27/05/13 REVISION No: REVISION DATE:
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TAGNO. T62BL3302
VALVEDESCRIPTION T62LT0041bridlemiddledrainvalve
POSITION NORMALLY CLOSED OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN LOCKED OPEN OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED
CHECK
T62BL1328 T62LT0041bridlelowerisolationvalve &T62BL3304 T62BL3305 T62BL1272 T62BL1269 T62BL1284 T62BL1323 T62BL1271 T62LT0041bridlelowerdrainvalve T62LT0041Standpipedrainvalve T62LG0040upperisolationvalve T62LG0040lowerisolationvalve T62LG0040ventvalve T62LG0040drainvalve
T62BL1329 T62LST0042bridleupperisolation &T62BL3307 valve T62BL3308 T62LST0042bridleupperdrainvalve
T62BL1275 T62LST0042bridlemiddleisolation &T62BL3306 valve T62BL3309 T62LST0042bridlemiddledrainvalve
T62BL1268 T62LST0042bridlelowerisolation &T62BL3310 valve T62BL3311 T62BL1278 T62BL1309 T62BL1288 T62BL1324 T62BL1317 T62BL1290 T62BL1307
T62LST0042bridlelowerdrainvalve T62LT0042Standpipedrainvalve T62LST0043upperisolationvalve T62LST0043lowerisolationvalve T62LG0044upperisolationvalve T62LG0044lowerisolationvalve T62LG0044ventvalve T62LG0044drainvalve

ISSUE No: 01 ISSUE DATE: 27/05/13 REVISION No: REVISION DATE:
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TAGNO. T62BL1322 T62BL1301 T62BL1321 T62BL1280 T62SDV0040 T24BL1277 T62BL3312
VALVEDESCRIPTION T62LT0045upperisolationvalve T62LT0045lowerisolationvalve T62PST0040Pressureswitchisolation valve SpareNozzlewithisolationvalve Producedwateroutletsafetyshutoff valve Producedwateroutletdrainvalve Crudeoilheaderdrainvalve
POSITION OPEN OPEN LOCKED OPEN NORMALLY CLOSED FAILCLOSED NORMALLY CLOSED NORMALLY CLOSED FAILCLOSED NORMALLYC LOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN FAILOPEN OPEN OPEN
CHECK
T62SDV0041 CrudeOiloutletsafetyshutoffvalve T62BL1315 Crudeoiloutletdrainvalve
T62BL1285 T62FT0042CrudeoilFTUpstream &T62BL3248 isolationvalve T62BL3249 T62FT0042CrudeoilFTUpstream drainvalve
T62BL1281 T62FT0042CrudeoilFTDownstream &T62BL1267 isolationvalve T62BL1289 T62FT0042CrudeoilFTdownstream drainvalve
T62BL1298 T62FT0041CrudeoilFTUpstream &T62BL3250 isolationvalve T62BL3251 T62FT0041CrudeoilFTUpstream drainvalve
T62BL1321 T62FT0041CrudeoilFTDownstream &T62BL1326 isolationvalve T62BL1327 Notagno T62FT0041CrudeoilFTdownstream drainvalve T62PT0042Pressuretransmitter isolationvalveoncrudeoilline CrudeoilT62LCV0045inletblock valve CrudeoilT62LCV0045outletblock valve
T62LCV0045 Crudeoillevelcontrolvalve T62BL1310 T62BL1293

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TAGNO. T62BL1311 T62BL1291 T62GL1260 T71FE0040 T71BL2401 T71BL2403 T71FE0041 T71BL3191 T71BL3192 T71BL1303 T71BL1303
VALVEDESCRIPTION T62LCV0045inletdrainvalve T62LCV0045outletdrainvalve CrudeoilT62LCV0045bypassblock valve Flashgasflowmeter T71FE0040upstreamisolationvalve T71FE0040downstreamisolation valve Flashgasflowmeter T71FE0041upstreamisolationvalve T71FE0041downstreamisolation valve Pressuretransmitteronflowgasline T71BL1303isolationvalve
POSITION NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN LOCKED OPEN LOCKED CLOSED LOCKED CLOSED OPEN AUTO OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED
CHECK
T71PCV0042 Flashgasventpressurecontrolvalve T71BL1282 T71BL1270 T76BL1306 T71BL1270 T71PCV0042Inletisolationvalve T71PCV0042Inletdrainvalve T71PCV0042outletisolationvalve T71PCV0042outletdrainvalve
CrudeCrudeExchangerET6202A/B Referto:DTT62005TopsideCrude/CrudeExchanger The following valve status must be checked prior to initial startup and/or followingamajorshutdown: Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN
EXCHANGERCOOLSIDE(livecrudefromHPseparator) T62BL1149
CrudeinletlinefromHPseparatortoE T6202A
OPEN
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TAGNO. T62BL1159 T62BL1143 T62BL2362 T62BL1155 T62BL1144 T62BL1146 T62BL1145 T62BL1147 T62BL1139 T62BL1160
VALVEDESCRIPTION Crudeoilinletdrainvalve CrudeoilinletlineStrainerdrainvalve CrudeinletlinefromHPseparatortoE T6202B Crudeoilinletdrainvalve CrudeoilinletlineStrainerdrainvalve OutletfromET6202Atocrudeoil heaterET6203A/B Crudeoutletventvalve OutletfromET6202Btocrudeoil heaterET6203A/B Crudeoutletventvalve Coldsidebypassvalve
POSITION NORMALLY CLOSED CLOSEDAND BLANKED OPEN NORMALLY CLOSED CLOSEDAND BLANKED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN
CHECK
T62BL1152& Coldsidedifferentialpressuregauge T62BL1158 (T62PDG0006)isolationvalves EXCHANGERHOTSIDE(deadcrudefromtreaterVT6204) T62BL1157 T62BL1141 T62BL1151 T62BL1150 T62BL1156 T62BL1137 T62BL1148 T62BL1153
DeadcrudeinlettoexchangerE T6202A Deadcrudeinletventvalve DeadcrudeinlettoexchangerE T6202B Deadcrudeinletventvalve DeadcrudeoutletfromexchangerE T6202A Deadcrudeoutletdrainvalve DeadcrudeoutletfromexchangerE T6202B Deadcrudeoutletdrainvalve
OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED
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TAGNO. T62BL2363
VALVEDESCRIPTION Hotsidebypassvalve
POSITION NORMALLY CLOSED OPEN
CHECK
T62BL1142& Hotsidedifferentialpressuregauge T62BL1138 (T62PDG0007)isolationvalves CrudeOilHeaterET6203A/B Referto:DTT62002TopsideCrudeOilHeater The following valve status must be checked prior to initial startup and/or followingamajorshutdown: Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN
COOLSIDE(crudefromcrude/crudeexchanger) T62BL1085 T62BL1090 T62BL1089 T62BL2368 T62BA1066 T62BL1083 T62BL1078 T62BL1084 T62BL1079 CrudeinletisolationvalvetoET6203A Crudeinletdrainvalve CrudeinletisolationvalvetoET6203B Crudeinletdrainvalve Livecrudeoilbypassvalve CrudeoiloutletfromET6203A isolationvalve. Crudeoiloutletventvalve CrudeoiloutletfromET6203B isolationvalve. Crudeoiloutletventvalve OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED NORMALLY CLOSED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED OPEN
T62BL1080& Crudeoilsidedifferentialpressure T62BL1081 gauge(T62PDG0110)isolationvalves HOTSIDE(heatingmedium) T25GA1072 T25GA2365 ET6203Aheatmediuminletisolation valve ET6203Aheatmediuminletventvalve
OPEN CLOSEDAND BLANKED

TAGNO. T25GA1068 T25GA2366 T62GA1064 T62GA1071 T25GA1062 T25GA1061
VALVEDESCRIPTION ET6203Bheatmediuminletisolation valve ET6203Bheatmediuminletventvalve ET6203Aheatmediumoutletisolation valve ET6203Aheatmediumoutletdrain valve ET6203Bheatmediumoutletisolation valve ET6203Bheatmediumoutletdrain valve
POSITION OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED AUTO OPEN CLOSEDAND BLANKED NORMALLY CLOSED AUTO NORMALLY CLOSED
CHECK FAIL CLOSED FAIL CLOSED
T62TCV0005 Heatertemperaturecontrolvalve T25GA1069 T25GA1067 T25GA1063 T25GA1070 T25GL1060 T62TCV0005inletisolationvalve T62TCV0005inletdrainvalve T62TCV0005outletdrainvalve T62TCV0005outletisolationvalve T62TCV0005bypassisolationvalve
LPSeparatorVT6202 Referto:DTT62009TopsideLPSeperator The following valve status must be checked prior to initial startup and/or followingamajorshutdown: T62BL2867 T62BL2985 T62BL2986 T62BL2987
Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN CLOSEDAND BLANKED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED
Utilityconnectionvalve VT6202drainvalve VT6202drainvalve VT6202drainvalve

PAGE 44 OF 91

TAGNO. T62BL2988 T62BL2989 T62BL3293 T62BL3296 T62BL3287 T62BL3288 K10a K10b K10c K10d K10e T62BL2407 T24SDV0060 T24BL1375
VALVEDESCRIPTION VT6202drainvalve VT6202drainvalve VT6202drainvalve Closeddrainheaderisolationvalve Closeddrainheaderdrainvalve Closeddrainheaderdrainvalve VT6201samplevalve VT6201samplevalve VT6201samplevalve VT6201samplevalve VT6201samplevalve CrudeoilfromET6203A/BtoVT6202 isolationvalve Producedwateroutletsafetyshutoff valve Producedwateroutletdrainvalve
POSITION NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN FAILCLOSED NORMALLY CLOSED FAILCLOSED NORMALLYC LOSED LOCKED OPEN CLOSEDAND BLANKED NORMALLY CLOSED CLOSEDAND BLANKED
CHECK
T62SDV0060 CrudeOiloutletsafetyshutoffvalve T62BL1352 Crudeoiloutletdrainvalve
T62BL1381& T62PSV0061Ainletisolationvalve T62BL3272 T62BL3271 T62BL1340 T76BL1370 T62PSV0061Ainletdrainvalve T62PSV0061Ainletdrainvalve T62PSV0061Aoutletdrainvalve

TAGNO. T76BL1378
VALVEDESCRIPTION T62PSV0061Aoutletisolationvalve
POSITION LOCKED OPEN LOCKED OPEN CLOSEDAND BLANKED NORMALLY CLOSED CLOSEDAND BLANKED LOCKED OPEN OPEN OPEN OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN AUTO LOCKED OPEN NORMALLY CLOSED AUTO NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED LOCKED OPEN
CHECK
T62BL1336& T62PSV0061Binletisolationvalve T62BL3274 T62BL3273 T62BL1338 T76BL1380 T76BL1341 T71FE0060 T62BL2993 T62BL2990 T71FE0062 T62BL2992 T62BL2991 T62BL1361 T62PSV0061Binletdrainvalve T62PSV0061Binletdrainvalve T62PSV0061Boutletdrainvalve T62PSV0061Boutletisolationvalve Flashgasflowmeter T71FE0060Upstreamisolationvalve T71FE0060Downstreamisolation valve Flashgasflowmeter T71FE0060Upstreamisolationvalve T71FE0060Downstreamisolation valve Flowgaspressuretransmitter(T71PT 0061)isolationvalve
T71PCV0061 Flashgasventpressurecontrolvalve T71BL1349 T71BL1364 T71SDV0060 T71BL1347 T71PCV0061outlettoLPFlare T71PCV0061outlettoLPFlarevent valve Flaregassafetyshutdownvalveoutlet toET7141 Drainvalve
T62BL1379& T62LST0062bridleupperisolation T62BL3275 valve T62BL3276 T62LST0062bridleDrainvalve
T62BL1374& T62LST0062bridlemiddleisolation T62BL3277 valve

MANUAL No. REF NUMBER: ISSUE No: 01 ISSUE DATE: 27/05/13 REVISION No: REVISION DATE:
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TAGNO. T62BL3673
VALVEDESCRIPTION T62LST0062bridlemiddledrainvalve
POSITION NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN LOCKED OPEN OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED
CHECK
T62BL1342& T62LST0062bridlelowerisolation T62BL3279 valve T62BL3280 T62BL1348 T62LST0062bridlelowerdrainvalve T62LST0062Standpipedrainvalve
T62BL1377& T62LT0061bridleupperisolation T62BL3281 valve T62BL3282 T62LT0061bridleDrainvalve
T62BL1337& T62LT0061bridlemiddleisolation T62BL3283 valve T62BL3284 T62LT0061bridlemiddledrainvalve
T62BL1369& T62LT0061bridlelowerisolationvalve T62BL3285 T62BL3286 T62BL2413 T62BL1367 T62BL1365 T62BL1363 T62BL1368 T62BL1344 T62BL2409 T62BL2408 T62BL2412 T62BL1360 T62BL2411
T62LT0061bridlelowerdrainvalve T62LT0061Standpipedrainvalve T62LG0060upperisolationvalve T62LG0060lowerisolationvalve T62LG0060ventvalve T62LG0060drainvalve T62LST0063upperisolationvalve T62LST0063lowerisolationvalve T62LG0064upperisolationvalve T62LG0064lowerisolationvalve T62LG0064ventvalve T62LG0064drainvalve
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VALVEDESCRIPTION T62LT0065upperisolationvalve T62LT0065lowerisolationvalve T62PST0060Isolationvalve VT6202Ventvalve
POSITION OPEN OPEN LOCKED OPEN CLOSEDAND BLANKED
CHECK
CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilPumps T62BL2335 T62BL1115 T62BL1118 T62BL1124 T62BL1123 T62BL1110 T62BL2336 T62BL1127 T62BL2337 T62BL1125 T62BL1126 T62BL1128 T62BL1122 T62BL3254 T62BL2338 PT6201Asuctionisolationvalve PT6201Asuctionfilterdrainvalve T62PST0080suctionpressureisolation v/v T62PST0081dischargepressure isolationv/v PT6201Adischargeventvalve PT6201Adischargebypassvalve PT6201Adischargeisolationvalve PT6201Adischargedrainvalve PT6201Bsuctionisolationvalve PT6201Bsuctionfilterdrainvalve T62PST0090suctionpressureisolation v/v T62PST0091dischargepressure isolationv/v PT6201Bdischargeventvalve PT6201Bdischargebypassvalve PT6201Bdischargeisolationvalve NROMALLY OPEN CLOSEDAND BLANKED LOCKED OPEN LOCKED OPEN CLOSEDAND BLANKED NROMALLY OPEN NROMALLY OPEN CLOSEDAND BLANKED NROMALLY OPEN CLOSEDAND BLANKED LOCKED OPEN LOCKED OPEN CLOSEDAND BLANKED NROMALLY OPEN NROMALLY OPEN

TAGNO. T62BL1130
VALVEDESCRIPTION PT6201Bdischargedrainvalve
POSITION CLOSEDAND BLANKED OPEN OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED AUTO OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED NORMALLY CLOSED NORMALLY OPEN
CHECK
T62BL1121& T62FT0001Isolationvalve T62BL1119 T62BL1111& T62FT0062Upstreamisolationvalve T62BL2858 T62BL1112 T62FT0062Upstreamdrainvalve
T62BL1113& T62FT0062Downstreamisolation T62BL2861 valve T62BL2860 T62FT0062Downstreamdrainvalve
T62BL1114& T62FT0061Upstreamisolationvalve T62BL2862 T62BL3252 T62FT0061Upstreamdrainvalve
T62BL3253& T62FT0061Downstreamisolation T62BL2864 valve T62BL2863 T62FCV0001 T62BL2339 T62BL1129 T62BL2340 T62BL1117 T62GL1108 Nottagged T62FT0061Downstreamdrainvalve MinimumflowloopoiltoLPseparator VT6202 T62FCV0001Upstreamisolationvalve T62FCV0001Upstreamdrainvalve T62FCV0001Downstreamisolation valve T62FCV0001Downstreamdrainvalve T62FCV0001Bypassvalve T62PST0061Isolationvalve
DehydratorInletHeaterET6204A/B Referto:DTT62001TopsideDehydratorinletHeater The following valve status must be checked prior to initial startup and/or followingamajorshutdown:

TAGNO.
VALVEDESCRIPTION Instrumentisolationvalves Instrumentsensinglines
POSITION OPEN OPEN
CHECK
COOLSIDE(crudefromPT6201A/B T62BL1044 T62BL1053 T62BL3186 T62BL2999 T76BL2998 T76BL3614 T62BL2378 T62BL1056 T62BL2857 T62BL2369 T62BL3002 T62BL3000 T76BL3001 T76BL3615 T62BL1041 T62BL1047 T62BL1039 HeaterET6204ACrudeoilinletvalve HeaterET6204Ainletdrainvalve T62PSV0010Upstreamisolationvalve T62PSV0010Upstreamventvalve T62PSV0010Downstreamisolation valve T62PSV0010Downstreamdrainvalve HeaterET6204ACrudeoiloutletvalve HeaterET6204AOutletdrainvalve HeaterET6204BCrudeoilinletvalve HeaterET6204Binletdrainvalve T62PSV0011Upstreamisolationvalve T62PSV0011Upstreamventvalve T62PSV0011Downstreamisolation valve T62PSV0011Downstreamdrainvalve HeaterET6204BCrudeoiloutletvalve HeaterET6204BOutletdrainvalve Crudeoilbypassvalve OPEN NORMALLY CLOSED LOCKED OPEN CLOSEDAND BLANKED LOCKED OPEN NORMALLY CLOSED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED LOCKED OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED OPEN CLOSEDAND BLANKED NORMALLY CLOSED OPEN
T62BL1046& Crudeoilsidedifferentialpressure T62BL1048 gauge(T62PDG0100)isolationvalves HOTSIDE(heatingmedium)

TAGNO. T25GA2379 T25GA2856 T25GA2402 T25GA1042 T25GA2376 T25GA2377 T25GA2370 T25GA2371
VALVEDESCRIPTION ET6204Aheatmediuminletisolation valve ET6204Aheatmediuminletventvalve ET6204Aheatmediumoutletisolation valve ET6204Aheatmediumoutletdrain valve ET6204Bheatmediuminletisolation valve ET6204Bheatmediuminletventvalve ET6204Bheatmediumoutletisolation valve ET6204Bheatmediumoutletdrain valve
POSITION OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED AUTO OPEN NORMALLY CLOSED NORMALLY CLOSED OPEN NORMALLY CLOSED
CHECK FAIL CLOSED
T62TCV0003 Heatertemperaturecontrolvalve T25GA2372 T25GA2373 T25GA2374 T25GA2375 T25GL1037 T62TCV0003inletisolationvalve T62TCV0003inletdrainvalve T62TCV0003outletdrainvalve T62TCV0003outletisolationvalve T62TCV0003bypassisolationvalve
ElectrostaticDehydratorVT6203 Referto:DTT62006TopsideElectrostaticDehydrator The following valve status must be checked prior to initial startup and/or followingamajorshutdown: T62CH1168 T24GA1197 Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN NORMALLY OPEN OPEN
OilinletisolationvalvefromE T6204A/B RecycleisolationvalvefromP T2402A/B

TAGNO. T62GL1162 T62BL1163 T62BL3340 T62BL3022
VALVEDESCRIPTION CrudeoilInletheaderisolationvalve Crudeoilbypassvalve CrudeoiloutletreturntoVT6203 Headerdrainvalve
POSITION OPEN NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED OPEN AUTO/CLOS ED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY OPEN AUTO OPEN NORMALLY CLOSED AUTO NORMALLY CLOSED
CHECK FAIL CLOSED FAIL CLOSED FAIL CLOSED
T62BL3024& T62PDG0022Isolationvalves T62BL3026 T24SDV0020 Producedwateroutletshutdownvalve T24BL1181 T24BL1172 T24BL3019 T24BL3020 T24BL3021 T24BL1205 T24BL3349 Producedwaterdrainvalve VT6203drainvalve VT6203drainvalve VT6203drainvalve VT6203drainvalve VT6203drainvalve Closeddrainheaderisolationvalve
T24BL3347& Closeddrainheaderdrainvalve T24BL3348 T62BL1166 T62LCV0023 T62BL2418 T62BL2417 CrudeoiloutlettoVT6204isolation valve Ventgaslevelcontrolvalve T62LCV0023Inletisolationvalve T62LCV0023Inletdrainvalve
T62SDV0022 Ventgasshutdownvalve T62BL1182 Ventgasoutletventvalve

VALVEDESCRIPTION T62LG0022upperisolationvalve T62LG0022lowerisolationvalve T62LG0022drainvalve T62LG0022ventvalve
POSITION OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED CLOSEDAND BLANKED CLOSEDAND BLANKED LOCKED OPEN LOCKED CLOSED NORMALLY CLOSED CLOSEDAND BLANKED CLOSEDAND BLANKED LOCKED OPEN LOCKED OPEN LOCKED OPEN LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED
CHECK
T62BL1171& T62PSV0021Ainletblockvalve T62BL3221 T62BL1176 T62BL3338 T76BL1193 T76BL1203 T62PSV0021Ainletdrainvalve T62PSV0021Ainletdrainvalve T62PSV0021Aoutletdrainvalve T62PSV0021Aoutletblockvalve
T62BL1175& T62PSV0021Binletblockvalve T62BL3220 T62BL1186 T62BL3339 T76BL1199 T62BL1189 T62PSV0021Binletdrainvalve T62PSV0021Binletdrainvalve T62PSV0021Boutletdrainvalve T62PSV0021Boutletblockvalve
T62BL1177& T62LST0020bridleupperisolation T62BL3226 valve T24BL1179& T62LST0020bridlemiddleisolation T24BL3227 valve T24BL1202& T62LST0020bridlelowerisolation T24BL3228 valve T62BL3341 T24BL3342 T24BL3343 T62LST0020bridleupperdrainvalve T62LST0020bridlemiddledrainvalve T62LST0020bridlelowerdrainvalve

TAGNO. T24BL1174
VALVEDESCRIPTION T62LST0020Standpipedrainvalve
POSITION NORMALLY CLOSED LOCKED OPEN LOCKED OPEN LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED OPEN OPEN NORMALLYC LOSED NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED CLOSEDAND BLANKED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED
CHECK
T62BL1207& T62LT0024bridleupperisolationvalve T62BL3223 T24BL1198& T62LT0024bridlemiddleisolation T24BL3224 valve T24BL1201& T62LT0024bridlelowerisolationvalve T24BL3225 T62BL3344 T24BL3345 T24BL3346 T24BL3346 T62BL1204 T24BL1185 T24BL1200 T62BL1190 T62BL2419 T62BL1195 T24BL1196 T24BL1206 T24BL1210 T24BL1208 T24BL1194 T24BL1183 T62LT0024bridleupperdrainvalve T62LT0024bridlemiddledrainvalve T62LT0024bridlelowerdrainvalve T62LT0024Standpipedrainvalve T62LG0025Upperisolationvalve T62LG0025Lowerisolationvalve T62LG0025drainvalve T62LG0025ventvalve T62PST0020Isolationvalve VT6203Ventvalve VT6203Utilityconnectionvalve VT6203Samplevalve VT6203Samplevalve VT6203Samplevalve VT6203Samplevalve VT6203Samplevalve

TAGNO. T24BL184
VALVEDESCRIPTION VT6203samplemanifoldisolation valve
POSITION NORMALLY CLOSED
CHECK
ElectrostaticDesalterVT6204 Referto:DTT62007TopsideElectrostaticDesalter The following valve status must be checked prior to initial startup and/or followingamajorshutdown: Instrumentisolationvalves T62BL1216 T26SDV0001 T62GL1213 T62BL2420 T62BL3325 T62BL3326 T62BL3330 Instrumentsensinglines
OPEN OPEN NORMALLY OPEN AUTO OPEN NORMALLY CLOSED LOCKED OPEN LOCKED OPEN NORMALLY CLOSED OPEN AUTO/CLOS ED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED FAIL CLOSED FAIL CLOSED
OilinletisolationvalvefromVT6203 WashwatershutdownvalvefromE T2651 CrudeoilInletheaderisolationvalve Crudeoilbypassvalve CrudeoiloutletreturntoVT6204 CrudeoiloutletreturntoVT6204 Headerdrainvalve
T62BL3188& T62PDG0032Isolationvalves T62BL3189 T24SDV0030 Producedwateroutletshutdownvalve T24BL1227 T24BL1220 T24BL3016 T24BL3017 T24BL1251 T24BL3018 Producedwaterdrainvalve VT6204drainvalve VT6204drainvalve VT6204drainvalve VT6204drainvalve VT6204drainvalve

TAGNO. T24BL3336
VALVEDESCRIPTION Closeddrainheaderisolationvalve
POSITION NORMALLY CLOSED NORMALLY CLOSED NORMALLY OPEN AUTO OPEN NORMALLY CLOSED AUTO NORMALLY CLOSED OPEN OPEN NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN NORMALLY CLOSED CLOSEDAND BLANKED NORMALLY CLOSED LOCKED OPEN LOCKED CLOSED NORMALLY CLOSED CLOSEDAND BLANKED NORMALLY
CHECK FAIL CLOSED FAIL CLOSED
T24BL3335& Closeddrainheaderdrainvalve T24BL3337 T62BL2421 T62LCV0033 T62BL2423 T62BL2422 CrudeoiloutlettoET6202A/B isolationvalve Ventgaslevelcontrolvalve T62LCV0033Inletisolationvalve T62LCV0033Inletdrainvalve
T62SDV0032 Ventgasshutdownvalve T62BL1230 T62BL1226 T62BL1239 T62BL1258 T62BL1229 Ventgasoutletventvalve T62LG0032upperisolationvalve T62LG0032lowerisolationvalve T62LG0032drainvalve T62LG0032ventvalve
T62BL1256& T62PSV0031Ainletblockvalve T62BL3229 T62BL1222 T62BL3323 T76BL1240 T76BL1249 T62PSV0031Ainletdrainvalve T62PSV0031Ainletdrainvalve T62PSV0031Aoutletdrainvalve T62PSV0031Aoutletblockvalve
T62BL1254& T62PSV0031Binletblockvalve T62BL3230 T62BL1233 T62BL3324 T76BL1245

T62PSV0031Binletdrainvalve T62PSV0031Binletdrainvalve T62PSV0031Boutletdrainvalve

PAGE 56 OF 91

TAGNO.
VALVEDESCRIPTION
POSITION CLOSED
CHECK
T76BL1236
T62PSV0031Boutletblockvalve
LOCKED OPEN LOCKED OPEN LOCKED OPEN LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED LOCKED OPEN LOCKED OPEN LOCKED OPEN NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED OPEN OPEN NORMALLYC LOSED NORMALLY CLOSED LOCKED
T62BL1223& T62LST0030bridleupperisolation T62BL3232 valve T24BL1225& T62LST0030bridlemiddleisolation T24BL3233 valve T24BL1231& T62LST0030bridlelowerisolation T24BL3234 valve T62BL3327 T24BL3328 T62BL3329 T24BL1221 T62LST0030bridleupperdrainvalve T62LST0030bridlemiddledrainvalve T62LST0030bridlelowerdrainvalve T62LST0030Standpipedrainvalve
T62BL1255& T62LT0034bridleupperisolationvalve T62BL3235 T24BL1244& T62LT0034bridlemiddleisolation T24BL3236 valve T24BL1248& T62LT0034bridlelowerisolationvalve T24BL3237 T62BL3332 T24BL3236 T24BL3334 T24BL1259 T62BL1250 T24BL1234 T24BL1246 T62BL1237 T62BL2424
T62LT0034bridleupperdrainvalve T62LT0034bridlemiddledrainvalve T62LT0034bridlelowerdrainvalve T62LT0034Standpipedrainvalve T62LG0035Upperisolationvalve T62LG0035Lowerisolationvalve T62LG0035drainvalve T62LG0035ventvalve T62PST0030Isolationvalve

PAGE 57 OF 91

TAGNO.
VALVEDESCRIPTION
POSITION OPEN
CHECK
T62BL1242 T24BL2866 T24BL1253 T24BL1257 T24BL1252 T24BL1241 T24BL1243 T24BL1232
VT6204Ventvalve VT6204Utilityconnectionvalve VT6204Samplevalve VT6204Samplevalve VT6204Samplevalve VT6204Samplevalve VT6204Samplevalve
CLOSEDAND BLANKED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED NORMALLY CLOSED
VT6204samplemanifoldisolation valve CrudeOilCoolerET6205A/B Referto:DTT62003TopsideCrudeOilCooler The following valve status must be checked prior to initial startup and/or followingamajorshutdown: Instrumentisolationvalves Instrumentsensinglines
OPEN OPEN
HOTSIDE(crudefromheatexchangerET6202A/B) T62BL1100 T62BL1107 T62BL1104 T62BL1101 T62BL2300 T62BL2387 T62BL2296 CoolerET6205Aoilinletvalve CoolerET6205Aoilinletventvalve CoolerET6205Aoiloutletvalve CoolerET620Aoiloutletvalve CoolerET6205Boilinletvalve CoolerET6205Boilinletventvalve CoolerET6205Boiloutletvalve OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN NORMALLY CLOSED OPEN

TAGNO. T62BL2297 T62BL2298
VALVEDESCRIPTION CoolerET620Boiloutletvalve Cooleroilbypasslinevalve
POSITION NORMALLY CLOSED NORMALLY CLOSED NORMALLY OPEN
CHECK
T62BL1103& T62PDG0120Isolationvalve T62BL1106 COOLSIDE(coolingmedium) T25GA1096 T25GA2380 T62GA2385 T62GA2386 T25GA1098 T25GA1092 T25GA2382 T25GA2383 T62GA1095 T62GA2388 T25GA1093 T25GA2381 ET6205Acoolingmediuminletisolation valve ET6205Acoolingmediuminletdrain valve ET6205Acoolingmediumoutlet isolationvalve ET6205Acoolingmediumoutletvent valve T62PSV0017Inletisolationvalve T62PSV0017Inletdrainvalve ET6205Bcoolingmediuminletisolation valve ET6205Bcoolingmediuminletdrain valve ET6205Bcoolingmediumoutlet isolationvalve ET6205Bcoolingmediumoutletvent valve T62PSV0018Inletisolationvalve T62PSV0018Inletdrainvalve
OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED LOCKED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED OPEN CLOSEDAND BLANKED LOCKED OPEN CLOSEDAND BLANKED AUTO OPEN CLOSEDAND BLANKED CLOSEDAND BLANKED
FAIL OPEN
T62TCV0007 Cooleroutlettemperaturecontrolv/v T25GA1097 T25GA2764 T25GA2384 T62TCV0007inletisolationvalve T62TCV0007inletdrainvalve T62TCV0007outletdrainvalve

TAGNO. T25GA1094 T25GL1091 T25GA3384
VALVEDESCRIPTION T62TCV0007outletisolationvalve T62TCV0007bypassisolationvalve T62TCV0007ventvalve
POSITION OPEN NORMALLY CLOSED CLOSEDAND BLANKED
CHECK
OilFiscalMeteringPackageAT6210 Referto:DTT62010TopsidesOilFiscalMeteringPackage T62SDV0010 T62BL1385 T62BL1386 T62BL1383 T62BL1384 T62GL1382 T13BL3580

3.3.2
Oiloutletsafetyshutoffvalve T62LCV0065inletblockvalve T25LCV0065inletdrainvalve T25LCV0065outletdrainvalve T62LCV0065outletblockvalve T62LCV0065bypassblockvalve AT6210Drainvalve
AUTO/CLOS ED OPEN CLOSEDAND BLANKED CLOSEDAND BLANKED OPEN NORMALLY CLOSED NORMALLY CLOSED
FAIL CLOSED
SpectacleBlind/SpoolPieceChecklist LOCATION HPSeparatorVT6201 Referto:DTT62008TopsideHPSeparator 18relieflinespool 16flashgasoutletlinespool CrudeHeatExchangerET6202A/B Referto:DTT62005TopsideCrude/CrudeExchanger 12Livecrudeoilinlet&Outlinelinespool(4) 12X8DeadCrudeoilinletlinespool(2) 8X12DeadCrudeoiloutletlinespool(2) INSTALLED INSTALLED INSTALLED
POSITION
CHECK
INSTALLED INSTALLED

LOCATION CrudeOilHeaterET6203A/B Referto::DTT62002TopsideCrudeOilHeater 12crudeoilinlet&Outlinelinespool(4) 12X8Heatingmediuminletlinespool(2) 8X12Heatingmediumoutletlinespool(2) LPSeparatorV6202 Referto:DTT62009TopsideLPSeparator 6relieflinetoflarespool 14flashgasoutletlinespool 20crudeoiloutletspool CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilPumps 20X12Pumpinletspool(2) 10X14Pumpoutletspool(2) DehydratorInletHeaterET6204A/B Referto:DTT62001DehydratorInletHeater 10X12CrudeoilinletlineSpool(2) 12X10CrudeoilOutletlineSpool(2) 12X8Heatingmediuminletlinespool(2) 8X12Heatingmediumoutletlinespool(2) ElectrostaticDehydratorVT6203 Referto:DTT62006TopsideElectrostaticDehydrator gasoutletstoLPseparatorspools gasoutletstoLPseparatorSpectacleblind 6reliefvalvelinespool 8producedwateroutletsspectacleblinds
POSITION
CHECK
INSTALLED INSTALLED INSTALLED
INSTALLED INSTALLED INSTALLED
INSTALLED INSTALLED
INSTALLED INSTALLED INSTALLED INSTALLED
INSTALLED OPEN INSTALLED OPEN

LOCATION ElectrostaticDesalterVT6204 Referto:DTT62007TopsideElectrostaticDesalter gasoutletstoLPseparatorSpectacleblind 6reliefvalvelinespool 4producedwateroutletsspectacleblinds CrudeOilCoolerET6205A/B Referto:DTTDTT62003TopsideCrudeOilCooler 8X12CrudeoilinletlineSpool(2) 12X8CrudeoiloutletlineSpool(2) 12X8CoolingmediuminletlineSpool(2) 8X12CoolingmediumoutletlineSpool(2) 2x8Coolingmediuminletandoutlet OilFicalMeteringPackageAT6210 Referto:DTT62010TopsideOilFicalMeteringPackage Spoolsnotfitted
POSITION OPEN INSTALLED OPEN
CHECK
INSTALLED INSTALLED INSTALLED INSTALLED INSTALLED

3.3.3
InstrumentChecklist Checkthelineupofthefollowinginstruments: INSTRUMENT LOCATION CHECK
HPSeparatorVT6201 Referto:DTT62008TopsideHPSeparator T62LG0040 T62LT0041 T62TT0042 T62LST0042 T62PST0040 T62LST0043 T62LG0044 T62LT0045 T62FT0041 T62FT0042 T24FT0040 T71PT0042 T71FE0040 T71FE0041 Oil/waterinterfacelevelgaugeupstreamofweir Oil/waterinterfaceleveltransmitterupstreamofweir tocontroltheproducedwateroutlet Temperaturetransmittertomonitortheliquid temperature Interfaceliquidleveltoinitiateshutdownsignal Pressuresafetytransmittertomonitorthevessel pressure HighHigh&LowLowsafetytransmittertomonitor thelevelinoilsectiondownstreamofweir Levelgaugeinoilsectiondownstreamofweir Leveltransmitterinoilsectiondownstreamofweirto controlthecrudeoiloutlet Flowtransmitterincrudeoiloutletline Flowtransmitterincrudeoiloutletline Flowtransmitterinproducedwateroutline Outletgaspressuretransmitter Outletgasflowmonitoringtransmitter Outletgasflowmonitoringtransmitter
Crude/CrudeExchangerET6202A/B Referto:DTT62005TopsideCrude/CrudeExchanger T62TG0010 T62TG0017 T62TG0016 T62TG0012 T62TG0011 T62TT0009 Coolsideinlettemperaturegauge Coolsideinlettemperaturegauge Coolsideoutlettemperaturegauge Coolsideoutlettemperaturegauge Hotsideinlettemperaturegauge Hotsideoutlettemperaturetransmitter

INSTRUMENT T62PDG0006 T62PDG0007
LOCATION Coolsidedifferentialpressuregaugeacrossthe exchanger Hotsidedifferentialpressuregaugeacrossthe exchanger
CHECK
CrudeOilHeaterET6203A/B Referto:DTT62002TopsideCrudeOilHeater T62TT0005 T62TST0018 T62TG0012 T62TIC0005 T62PDG0110 Coldsideoutlettemperaturetransmitter Coldsidesafetytemperaturetransmitter Hotsideoutlettemperaturegauge Hotsideoutlettemperatureindicatorcontrol Coolsidedifferentialpressuregaugeacrossthe exchanger
LPSeparatorVT6202 Referto:DTT62009TopsideLPSeparator T62LST00062 T62LT0061 T62LG0060 T62LST0063 T62LG0064 T62LT0065 T62PST0060 T62TG0060 T71PT0061 T71FE0060 T71FE0062 Interfaceliquidlevelsafetytransmittertoinitiate shutdownsignal Oil/waterinterfaceleveltransmitterupstreamofweir tocontroltheproducedwater Oil/waterinterfacelevelgaugeupstreamofweir HighHigh&LowLowsafetytransmittertomonitor thelevelinoilsectiondownstreamofweir Levelgaugeinoilsectiondownstreamofweir Leveltransmitterinoilsectiondownstreamofweirto controlthecrudeoiloutlet Pressuresafetytransmittertomonitorthevessel pressure Temperaturegaugetomonitortheliquidtemperature Outletgaspressuretransmitter Outletgasflowmonitoringtransmitter Outletgasflowmonitoringtransmitter
CrudeOilPumpsPT6201A/B Referto:DTT62004CrudeOilPumps T62PST0080 T62PST0090

Pumpinletpressuresafetytransmitter Pumpinletpressuresafetytransmitter
PAGE 64 OF 91

INSTRUMENT T62PST0081 T62PST0091 T62FT0001 T62FT0061 T62FT0062 T62PT0061 T62TT0061
LOCATION Pumpoutletpressuresafetytransmitter Pumpoutletpressuresafetytransmitter CrudepumpsdischargerecycletoLPseparator minimumflowcontroltransmitterandcontroller Crudeoiloutletflowtransmittertodehydratorinlet heater Crudeoiloutletflowtransmittertodehydratorinlet heater Commondischargelinepressuretransmitter Commondischargelinetemperaturetransmitter
CHECK
DehydratorInletHeaterET6204A/B Referto:DTT62001TopsideDehydratorInletHeater T62TG0001 T62TST0015 T62TT0003 T62TG0051 T62TG0050 T62TIC0003 T62PDG0100 Crudeoilinlettemperaturegauge Crudeoiloutlettemperaturesafetytransmitter Crudeoiloutlettemperaturetransmitter Heatingmediuminlettemperaturegauge Heatingmediumoutlettemperaturegauge Heatingmediumoutlettemperatureindicatorcontrol Coolsidedifferentialpressuregaugeacrossthe exchanger
ElectrostaticDehydratorVT6203 Referto:DTT62006TopsideElectrostaticDehydrator T62LST0020 T62LT0024 T62LG0025 T62LST0021 T62PST0020 T62TT0022 T62LG0022 T62LT0023
Interface(water)liquidleveltoinitiateshutdown signal Oil/waterinterfaceleveltransmittertocontrolthe producedwateroutlet Oil/waterinterfacelevelgauge Leveltransmitterwithtriptopreventthecontact betweenhydrocarbongas&highvoltageelectrodes Vesselpressuresafetytransmitter Liquidtemperaturetransmitter Flashgasoutletpotlevelgauge Flashgasoutletpotleveltransmitter
PAGE 65 OF 91

INSTRUMENT T62LIC0023 T62PDG0022
LOCATION Flashgaslevelindicatorcontroller Differentialpressuregaugeincrudeoilsideacrossthe exchanger
CHECK
ElectrostaticDesalterVT6204 Referto:DTT62007TopsideElectrostaticDesalter T62LST0030 T62LT0034 T62LG0035 T62LST0031 T62PST0030 T62TT0032 T62LG0032 T62LT0033 T62LIC0033 T62PDG0032 Interface(water)liquidleveltoinitiateshutdown signal Oil/waterinterfaceleveltransmittertocontrolthe producedwateroutlet Oil/waterinterfacelevelgauge Leveltransmitterwithtriptopreventthecontact betweenhydrocarbongas&highvoltageelectrodes Vesselpressuresafetytransmitter Vesselpressuresafetytransmitter Flashgasoutletpotlevelgauge Flashgasoutletpotleveltransmitter Flashgaslevelindicatorcontroller Differentialpressuregaugeincrudeoilsideacrossthe exchanger
CrudeOilCoolerE6205A/B Referto:DTT62003TopsideCrudeOilCooler T62TG0006 T62TT0007 T62TST0008 T62TG0053 T62TIC0007 T62PDG0120 CrudeoilInlettemperaturegauge Crudeoiloutlettemperaturetransmitter Crudeoiloutlettemperaturesafetytransmitter Coolingmediumoutlettemperaturegauge Coolingmediumtemperatureindicatorcontrol Crudeoilsidedifferentialpressuregaugeacrossthe exchanger
OilFiscalMeteringPackageAT6210 Referto:DTT62010TopsideOilFiscalMetering T62LCV0065 AT6210 LPseparatoroillevelcontrolvalve(CCR) Checkmeteringpackageisfullyfunctional

3.4
SYSTEMSTARTUP STEP GeneralProcess 1 2 3 Ensure that all prestart checks have been carried out. Refer to section3.3 Confirmwell(s)areavailabletoflow.RefertoTurretmanual. Check HP separator, LP separator, and electrostatic treater oil / waterlevels/interfaces.Overridelow/lowleveltripsasrequired toenabletheprocessESDsystemtobereset. Check process train vessel pressures and override low/low pressuretripsasrequiredtoresettheprocess. Reset process shutdowns then reopen SDVs. Confirm that a flowpathislineduptoaCargotank. Commence flowing into process train. Refer to Turret procedures for details of flowing live crude from risers to swivels. Startinjectionofdemulsifierandantifoamingchemicalsinto productioninletheaderbetweenswivelsandthecrudeoilinlet heater.RefertoChemicalInjectionSection15ofthismanual. ACTION CHECK
4 5 6
ProductionSeparatorVT6201 Referto:DTT62009TopsideHPSeparator 8 Locally monitor separator pressure and confirm T71PIC0042 is maintaining control via T71PCV0042. Check that a gas flow indication is available from the vessel via T71FT0041&T71FT 0040. Startcorrosioninhibitorinjectionintogasoutletfromvessel. Locally monitor rising oil level and check for corresponding increaseinlevelinoilsectionofvesselasoilflowsovertheweir. Check function of oil level controller T62LIC0045 and control valveT62LCV0045. Locally monitor the oil/water interface level and confirm the correct operation of produced water level controller T62LIC 0041andcontrolvalveT62LCV0041. Monitorproducedwaterflowsfromtheseparator.T24FT0045 Monitorcrudeoilflowsfromtheseparator.T62FT0041&T62 FT0042
9 10
11
12 13

STEP CrudeOilHeatersET6203A/B
ACTION
CHECK
Referto::DTT62002TopsideCrudeOilHeater 14 Switch T62TIC0005 to Manual and slowly raise the set point, checking T62TCV0005 opens to establish heating medium flow through the heater. Switch to Auto when normal temperaturesarereached. Note: Flowmustbeestablishedthroughthetubesideofthe heatertoensurealivetemperatureindication. LPSeparatorVT6202 Referto::DTT62009TopsideLPSeparator 15 16 Locally monitor separator pressure and confirm T71PIC0061 is maintainingcontrolviaT71PCV0061. Monitor rising oil level and check for corresponding increase in level in oil section of vessel as oil flows over the weir. Check function of oil level controller T62LIC0065 and control valve T62LCV0065. Note: The level control valve is located in the outlet header fromtheoilfiscalmeteringpackageAT6210. 17 Locally monitor the oil/water interface level and confirm the correct operation of produced water level controller T62LIC 0061andcontrolvalveT62LCV0061.
CrudePumpsPT6201A/B Referto::DTT62004TopsideCrudePumps 18 Check that the each pump suction and discharge valve is open thenstartselectedpump.Checkdischargepressureandvisually confirm pump is operating correctly, i.e. without leaks, excessivevibration,orcavitation. Check that an offline pump is available, lined up and set to Autostart.
19 20
Monitor oil flow using T62FIC0001, confirm low flow recycle valve T62FCV0001 is operating correctly. A preset low flow reading from T62FIC0001 will cause T62FCV0001 to open in ordertorecyclecrudebackintotheLPseparatorVT6202. Note:Shouldavalveclosureor otherdownstreamblockagerestrictthepump discharge flow, this recycle valve will open to relieve the backpressureandthusprotectthepump(s).

STEP
ACTION
CHECK
DehydratorInletHeaterET6204A/B Referto::DTT62001TopsideCrudePumps 21 Switch T62TIC0003 to Manual and slowly raise the set point, checking T62TCV0003 opens to establish heating medium flow through the heater. Switch to Auto when normal temperaturesarereached. Note: Flow must be established through the tube side of the heatertoensurealivetemperatureindication.
ElectrostaticDehydratorVT6203 Referto::DTT62006TopsideElectrostaticDehydrator Note: Under low water cut conditions or during maintenance the crude flow from the LP separator can bypass the treater by opening line valve T62BL1143. Operators must also be aware that the treater requires a minimumcrudeflowwatercontentseenotebelow. 22 Monitorlevelintreaterensuringthevesseliskeptliquidfull. Note: In order to prevent hydrocarbon gas contacting the high voltage electrodes,tripT62LST0021activatesifthevesselisnotliquidfull. Additional switches T62LS101/201 will automatically switch off the transformerTT6203. 23 Using local level gauges confirm that an oil/water interface has beenestablishedinthevessel.Itmaytakeseveralhoursbefore an interface is visible, so monitoring at regular intervals is advised. When the interface level is stable, establish a power supply (440V) to the treater transformers TT6203 from the main switchboard. At the local panel, press the Start pushbutton to energise the transformers, check ammeter and voltmeter readings. At start up the electrical loading may be slightly higher than in normal operation. Note:Shouldthecrudecontainlesswaterthantheminimumnecessarytorun the Electrostatic Treater, i.e. under low water cut conditions, water canberecycledtothecrudeoilpumpssuctionatafixedratebyflow recycle loop controller T24FIC0004. 5 % water content is the minimumnormallyrequiredforoperation.
24
25

STEP ElectrostaticDesalterVT6204
ACTION
CHECK
Referto::DTT62007TopsideElectrostaticDesalter Note:Underlowwatercutconditionsorduringmaintenancethecrudeflowfromthe LPseparatorcanbypassthetreaterbyopeninglinevalveT62BL2420.Operators mustalsobeawarethatthetreaterrequiresaminimumcrudeflowwatercontent seenotebelow. 26 Monitorlevelintreaterensuringthevesseliskeptliquidfull.
Note: In order to prevent hydrocarbon gas contacting the high voltage electrodes, trip T62LST0031 activates if the vessel is not liquid full. Additional switches T62LS101/201 will automatically switch off the transformerTT6204A/Bs. Using local level gauges confirm that an oil/water interface has beenestablishedinthevessel.Itmaytakeseveralhoursbefore an interface is visible, so monitoring at regular intervals is advised. When the interface level is stable, establish a power supply (440V) to the treater transformers TT6204A/B from the main switchboard.
At the local panel, press the Start pushbutton to energise the transformers, check ammeter and voltmeter readings. At start up the electrical loading may be slightly higher than in normal operation. Note: Should the crude contain less water than the minimum necessary to runtheElectrostaticTreater,i.e.underlowwatercutconditions,watercanbe recycled to the crude oil pumps suction at a fixed rate by flow recycle loop controller T24FIC0003. 5 % water content is the minimum normally requiredforoperation.
CrudeOilCoolerET6205A/B Referto::DTT62003TopsideCrudeOilCoolers 26 Switch T62TIC0007 to Manual and slowly raise the set point, checking T62TCV0007 opens to establish a cooling medium flow through the coolers. Switch to Auto when normal temperaturesarereached. Note: A hot dead crude flow must be established through the coolertoensurealivetemperatureindication.

STEP OverallProcess 27 28
ACTION
CHECK
Continue checking vessel flows, levels, pressures and temperaturesuntilentireprocesshasstabilised. Check that the startup overrides have timed out as the vessel levels and pressures stabilise to within normal operating parameters. If any maintenance inhibits were used, confirm thatthesearenowhealthyandremovethem. Aftertheprocesshasstabilised,checktheBS&Wmonitor readingfortheoilleavingthefiscalmeteringpackageAT6210. Note: Toassesstheeffectivenessoftheseparationprocessand thechemicalinjection,stabilisedcrudesampleswillneed tobetakenfromdedicatedsamplepointsforanalysis usingBS&Wtubesandalaboratorycentrifuging procedure.Inaddition,producedwatersamplesshould beanalysedtoassesstheoilcontentofthewaterbefore dischargeoverboard.
29
30
Visually check the entire system for leaks; particularly heaters and coolers where slugging or thermal expansion may have takenplacefollowingacoldstart. PreparetoigniteflareinaccordancewithFlareSystemsection9 ofthismanual. Startgascompressionasrequiredwhengasflowhasstabilised. Check produced water flow and handling system. Refer to Section05ofthismanual, Checkmeteringsystemsarefunctioningcorrectlyandflow streamsarenotgassingup.RefertoSection04ofthismanual.
31 32 33 34
3.5
SYSTEMSHUTDOWN A short duration controlled shutdown of the process train under normal operating circumstances can be carried out from the CCR. Closure of flowing wells and flow linesisfollowedbyprogressiveclosureofLCVsandPCVstoholdthetrainreadyfora hot start. Vessel levels are maintained by LCVs and pressures by PCVs. The anti foam, demulsifier and corrosion inhibitor chemical injection pumps should also be stoppedandinjectionlinesmanuallyisolated. In the case of a longer duration shut down for maintenance or other reasons it will alsobenecessarytoclosetheSDVs. For a prolonged shutdown it is advisable to close process vessels outlet block valves to provide double isolation. This will ensure that liquid levels are contained and gas

cannot leak past into the slop tanks should any of the SDV/LCVs prove not to have a 100%seal. The fuel gas supply used as a purge supply to the HP and LP flare headers should be maintained for a short term shutdown. An exception to this is highlighted in the followingcaution. CAUTION: PROCESS SYSTEMS AND VENT HEADERS MUST BE SHUTDOWN, VENTED AND PURGED FOR AT LEAST 48 HOURS IN THE EVENT OF ANY MAINTENANCEONTHEFLARE. For reasons of safety for both personnel and plant, process upsets will automatically closedownandisolatetheoilprocesstrain.Thesearecategorizedasfollows: Level1shutdown(unitshutdownorUSD) Level2shutdown(processshutdownorPSD). Level3shutdown(F&Gormarine/CCRpushbuttoninitiatedESD). Level4shutdown(PESDmanualpushbutton).
The actions initiated by levels 1 and 2 shutdowns are detailed in the following paragraphs. Note:Shutdownlevelsofseriousnessrangefromthelowestlevel1tothehighestlevel 4.RefertoSection16fordetailsoflevel4.
3.5.1
Level1Shutdown(USD) The effects of this level of shutdown are local to the equipment concerned and usually involve closure of a downstream shutdown valve. Refer to para. 3.6 SystemTrips.
3.5.2
Level2Shutdown(PSD) Acrudeoilseparationsystemshutdown willautomaticallybecausedorcascaded byoneormoreofthefollowing: ESDLevel3fromF&Gsystem. PSDfieldpushbuttonsmodules01,02,03,04,05,14. PSDmanualCCRpushbutton. PSDfromTurretSIS. Instrumentairlow/lowpressure(2oo3voted). HPandLPflareknockoutdrumshigh/highlevel(2oo3voted). ProductionchemicalinjectionshutdowntoutilitySIS: Shutdownchemicalinjectiontowaterinjection Shutdownproductionchemicalinjection ShutdownethanolinjectiontoTurret
Theeffectsofalevel2PSDspecifictotheoilprocesstrainareasfollows:

ShutdownscaleinhibitortoTurret Stopproducedwaterclarifiertankmixer. Stopcorrosioninhibitortankmixer Stopfoaminhibitortankmixer StopethanolinjectionpumpsPT2812A/B StopethanolinjectiontosubseapumpsPT2811A/B.
ProductionshutdownongasSIS: ShutdowngasliftcompressorsAandB Shutdowngasdehydration ShutdownHPfuelgas Shutdownboostercompression CloseboostersuctioncoolerinletvalveT71SDV052 StopboostercompressorcondensatepumpsPT7101AandB ClosepumpsPT7101A/BcondensatedischargevalveT72SDV053 CloseTEGinletseparatorVT7201cond.outletvalveT72SDV001. CloseHPseparatorwateroutletshutdownvalveT62SDV001. CloseHPseparatoroiloutletshutdownvalveT62SDV002. Close ET6201 crude inlet heater heat medium outlet valve T62TCV 068. CloseLPseparatorwateroutletshutdownvalveT62SDV008. CloseET6203crudeoilheaterheatmediumoutletvalveT62TCV013. StopcrudeoilpumpsPT6201A/B. IsolateelectrostatictreatertransformersTT6203A/B. CloseelectrostatictreaterwateroutletshutdownvalveT62SDV011. CloseoilfiscalmeteringdeadcrudevalvetocargotankT62SDV004. ClosetestseparatorvesselwateroutletshutdownvalveT62SDV020. ClosetestseparatoroiloutletshutdownvalveT62SDV021. CloseET6204testheaterheatmediumoutletvalveT62TCV053. CloseproducedwateroutletfromFlashvesselT24SDV002.
3.6
BLOWDOWNANDMANUALVENTING The following table identifies the oil process train vessels that are equipped with valves with blowdown capability by venting into a flare header, along with the valve tagnumbers. PROCESSVESSEL HPSeparatorVT6201 VALVETAGNO. T62BDV0040 HEADERREF. ToHPflare
Note: The above BDVs will fail open in the event of a shutdown thus venting the gasinventoryfromtheHPseparatorsintotheHPflareheader.

3.6.1
Blowdown A blowdown signal shall be preceded by a total process shutdown. Immediate activationofatotalblowdownisamanualinterventionactivitythatisavailableto theOIM,orhisdelegate.
3.6.2
ManualVenting Amanuallyoperatedblowdownvalvefacilityhasnotbeenprovided.
3.7
SYSTEMTRIPS Control and Safeguarding Systems are provided to protect against unsafe operation oftheprocessfacilitiesandtoperformautomaticcorrectiveorsuppressiveactionsin caseofhazardousconditionsontheFPSO. The philosophy behind these systems is based upon the requirement to shutdown the process facilities under defined abnormal process conditions, fire or gas detection,orexecutiveaction. For each input signal received, the Control and Safeguarding Systems initiate a corresponding group of output signals. The relationship between these input and outputsignalsisshowninthecauseandeffectcharts. The cause and effects listed in the following table are all classified as Level 1 Unit Shutdowns. TRIP SETTING EFFECTS
HPSeparatorVT6201 Referto:DTT62002TopsideHPSeparator CCRHMIalarm. InitiatePSDtoTurretSIS(refertoTurretmanual). CloseoiloutletvalveT62SDV002fromproduction separatorVT6201. ClosewateroutletvalveT62SDV001from productionseparatorVT6201. ClosecondensateoutletvalveT72SDV001from TEGinletseparatorVT7201. ClosecondensateoutletvalveT77SDV001from fuelgasscrubberVT7701. CloseheatmediumreturnoutletvalveT25TCV068 fromoilinletheaterET6201.
T62PSLL001 Vessellow pressure
3barg

TRIP T62PSHH001 Vesselhigh pressure T62LSLL002 Waterlevel T62LSLL004 Oillevel
SETTING 14.5barg
EFFECTS
7%
CCRHMIalarm. ClosewateroutletvalveT62SDV001from productionseparatorVT6201. CCRHMIalarm. CloseoiloutletvalveT62SDV002fromproduction separatorVT6201. CCRHMIalarm. InitiatePSDtoTurretSIS(refertoTurretmanual). CloseoiloutletvalveT62SDV002fromproduction separatorVT6201. ClosewateroutletvalveT62SDV001from productionseparatorVT6201. ClosecondensateoutletvalveT72SDV001from TEGinletseparatorVT7201. ClosecondensateoutletvalveT77SDV001from fuelgasscrubberVT7701. CloseheatmediumreturnoutletvalveT25TCV068 fromoilpreheaterET6201.
33%
T62LSHH004 Oillevel
94%
CrudeOilHeaterET6203A/B Referto:DTT62004TopsideCrudeOilHeater T62TSHH009 Highfluid temperature 95C CCRHMIalarm. CloseheatmediumoutletvalveT62TCV013.
LPSeparatorVT6202 Referto:DTT62005TopsideLPSeparator T62PSHH005 Vesselpressure T62LSLL010 Waterlevel T62LSLL012 Oillevel T62LSHH012 Oillevel 7.5barg 6% 42% Level2PSDProductionshutdownonoilSIS.Refer topara3.5.2abovefordetails. CCRalarm. ClosewateroutletvalveT62SDV008. CCRalarm. StopcrudepumpsPT6201A/B. ClosevalveT62SDV004,deadcrudeoilfromfiscal meteringtocargotanks. Level2PSDProductionshutdownonoilSIS.Refer topara3.5.2abovefordetails.
83%

TRIP
SETTING
EFFECTS
CrudeOilHeaterET6203A/B Referto:DTT62004TopsideCrudeOilHeater T62PSHH006 T62PSLL006 Highandlow discharge pressures T62PSHH008 T62PSLL008 Highandlow discharge pressures 16barg 3barg
CCRalarm. StopcrudepumpPT6201A.
16barg 3barg
CCRalarm. StopcrudepumpPT6201B.
ElectrostaticTreaterVT6203 Referto:DTT62007TopsideElectrostaticTreater CCRalarm. T62LSLL014 1% ClosetreaterwateroutletvalveT62SDV011. Waterlevel CCRalarm. T62LSHH014 30% IsolateelectrictransformersXT6203A/B. Waterlevel CCRalarm. T62LSLL101 N/A IsolateelectrictransformersXT6203A. Oillevel CCRalarm. T62LSLL201 N/A IsolateelectrictransformersXT6203B. Oillevel Note: The above level switches T62LSLL101 and 201 are directly connected tothetransformersofthetreater(Vendorsupply). 3.8 ROUTINECHECKS Checks listed in the following table are intended to provide guidance to process personnel to monitor trends within the separation process. Refer to OSX2 and Production Contractors operational procedures and routines for further details specifictothisoperation. Itisexpectedthatthemajorityofprocessparameterslistedinthefollowingtablewill be monitored continuously from the CCR. However, it is important that each item of equipment is also visually checked and monitored at least once per shift both to ensurethattheremoteinstrumentationisoperatingcorrectlyandtoconfirmthatno abnormalities are present (excess heat, noise, vibration, leaks, etc.). Frequency of checkstobedeterminedbysafetyandoperationalneeds. EQUIPMENT ACTION FREQUENCY

EQUIPMENT
ACTION SampleandcheckcrudeBS&W Checklevelsareclearlyvisibleinsightglasses Checkvessellevelsvisuallytoensuretheyare similartothoseindicatedremotely Checkcontrolvalvesforstemleakage Sampleandcheckoilcontentofproducedwater. Checkvesselpressure Checkproducttemperature Checkoil/waterinterfacelevel Checkcrudeoillevels Checkcrudeoilflowandcumulativeflow Checkgasflowrate,pressureandtemperature Checkflashgascumulativeflow Checkproducedwaterflowrate Checkproducedwatercumulativeflow. Checkpressuredropacrossheatexchangers Checkcrudeinletandoutletpressures Checkcrudeinletandoutlettemperatures Carryoutvisualleakcheck. Checkpressuredropacrossheaters Checkcrudeinletandoutlettemperatures Checkheatingmediuminletandoutlet temperatures Carryoutvisualleakcheck. Checkvesselpressure Checkproducttemperature Checkoil/waterinterfacelevel Checkcrudeoillevels Checkflashgaspressureandtemperature Checkflashgascumulativeflow. Checkoilsuctionpressure Checkoildischargepressure Checkmechanicalsealforleaks Checkpumpforhighvibrationandnoiselevels Checkflowrate Checklubeoillevel.
FREQUENCY
ProcessTrain General
Eachshift
VT6201 HPSeparator
Eachshift
ET6202A/B Crude/Crude Exchanger ET6203A/B CrudeOil Heater
Eachshift
Eachshift
VT6202 LPSeparator
Eachshift
PT6201A/B CrudePumps
Eachshift
Checkpressuredropacrossheaters ET6204A/B Checkcrudeinletandoutlettemperatures DehydratorInlet Checkheatingmediuminletandoutlet Heater temperatures Carryoutvisualleakcheck.
Eachshift

EQUIPMENT
ACTION Checkcrudeoillevel Checkoil/waterinterfacelevel Checkvesselpressure Checkproducedwaterrecycleflowtocrude pumps Checkcrudeoilflowandcumulativeflowtocargo tanks Checktransformercurrentreadings. Checkcrudeoillevel Checkoil/waterinterfacelevel Checkvesselpressure Checkproducedwaterrecycleflowtocrude pumps Checkcrudeoilflowandcumulativeflowtocargo tanks Checktransformercurrentreadings. Checkpressuredropacrosscooler Checkcrudeinletandoutlettemperatures Checkcoolingmediuminletandoutlet temperatures Carryoutvisualleakcheck.
FREQUENCY
VT6203 Electrostatic Dehydrator
Eachshift
VT6204 Electrostatic Desalter
Eachshift
ET6205A/B CrudeOil Cooler 3.9
Eachshift
OIL,WATERANDGASSAMPLING During normal production it is essential that that both crude and produced water flows are regularly sampled in order to establish the efficiency of the process and chemicalinjection. Gas sampling will be less frequent but equally important. A gas chromatograph will beavailableforthesetests,refertovendordataforprocedure. Dedicated liquid sample points have been provided at the locations detailed in the following table. A diagram of each type of sample point is shown in Figs. 4. 5 and 6 overleaf. VESSEL HPSeparator VT6201 LPSeparator VT6202 LOCATION Crudeoutletheader Producedwateroutletheader Gasoutletheader Crudeoutletheader Producedwateroutletheader Gasoutletheader VALVETAGNO. SC06 SC06 SC07 SC06 SC06 SC07

Electrostatic DehydratorVT6203
Crudeoutletheader Producedwateroutletheader
SC06 SC06 SC06 SC06
ElectrostaticDesalter Crudeoutletheader VT6204 Producedwateroutletheader
Note: In order to obtain a representative sample of the fluid stream, only approved test points shall be used and each test point shall be flushed to vent or the hazardousdrainpriortosampling.
3.9.1
SamplePoints Figure3 SamplePointLiquidwithCooling

Figure4 SamplePointHighPressureGas
Figure5 SamplePointLowPressureLiquids

CAUTIONS: ALL SAMPLING MUST BE CARRIED OUT USING DESIGNATED SAMPLE POINTS AND APPROVED SAMPLE CONTAINERS. OPERATIONAL CONTROLS AND THE USE OF COMPETENT AND TRAINED PERSONNEL SHALLMINIMIZETHELIKELIHOODOFERRORSWHENSAMPLING. THE SAMPLE POINTS LISTED ABOVE HAVE BEEN DESIGNED TO PROVIDE A REPRESENTATIVE SAMPLE OF FLUIDS IN THE FLOW STREAM. SAMPLING FROM OTHER SOURCES IS NOT RECOMMENDED AS THE RESULTSMAYNOTPROVIDEATRUEANDSTABLEREPRESENTATIONOF THEFLOWSTREAMCHARACTERISTICS. DURING SAMPLING ACTIVITIES CARE SHALL BE TAKEN TO PREVENT OIL SPILLAGE AND MINIMISE THE RELEASE OF HYDROCARBON GAS TOATMOSPHERE.
WARNING:
3.10 TROUBLESHOOTING PROBLEM OilProcessingSystem Unstableinterfacelevelinseparatorscausedby oneormoreofthefollowing: Instrumentationmalfunction HightrainoutletBS&W readingsand/oroilcarryover intoproducedwater Blockedlevelsensingbridlevalve Demulsifierinjectionfailure Antifoaminginjectionfailureor excess Chemicalinjectionpump(s)failure Chem.Injectionpumpflowsetting incorrect Chemicaltotetank(s)empty Separatortemperatureslow Sluggingofincomingproduction flow FaultyBS&Wanalyser Electrostatictreaterelectrical failure POSSIBLECAUSES
Shutdownonhigh/highliquid levels
Slugcontrolsystem(SCS)ineffective(Turret) Levelcontrolsystemunstableorfailed Insufficientcontroloverpiggingoperations(Turret) Liquidsurgecausedbyopeningincomingcrudeline tooquickly Separatorvesseloiloutletblocked(highleveltrip)


PROBLEM
POSSIBLECAUSES Failedexitnozzlevanepack Surgingseparatorlevels Lackof,orexcessofantifoamingchemical Levelcontrolfailure Vesselinternalvanepacksareinefficientatlow flowrates,typicallyifgasflowislessthan30%of designflowrate Heatingmediumfailureorblockedheatermatrix Temperaturecontrolsystemmalfunction Highflowofcoldcrudeexceedsheatercapacities Failuretorecycledeadcrudebeforewellstartup Lowheatingmediumtemperature
Liquidcarryoverintogas outlet
Separatortemperatureslow
Pressureinstrumentationmalfunction Pressurecontrolvalvemalfunction Separatorpressuresunstable Gascompressorproblem Sluggingofincomingwellfluids Note: This is possible but unlikely in the case of E6203A/B as the heating mediumpressureishigherthanthecrudeoiloperatingpressure. Crudepumpcavitation Crudepumphighdischarge pressure Inefficientcrudeheat exchangersand/orheaters Highpacrossexchangers and/orheaters Inefficientseparationin treater Instrumentproblems Leakingplate/gasketheaters orheatexchangers Levelinstrumentsfailto respondtochangesinlevel
Blockedsuctionlineorstrainer BlockedoutletfromLPseparator Dischargevalveclosed Internalblockagesordeposits Coldcrudeflowtoohigh Highlyviscousorwaxycrude Transformerorpowerfailure Lowwatercuttreaterrequiresaminimumof5% watertooperatesatisfactorily Wetinstrumentairsupply Gasket/sealfailurepossiblycausedbyhigh pressure/temperaturedifferentialsdistortingthe matrixorgasketsbecomingbrittlewithage Sand,waxordebrisblockinginstrumentlower bridleconnections Closedbridlevalves Transmitterfailure

OPERATINGDATA OILPROCESSINGDESIGNFLOW DesignOilProduction: DesignGasProcessing: DesignProducedWaterCapacity: WaterInjectionSystemCapacity HPSEPARATORVT6201 Referto:DTT62008TopsideHPSeparator Type Size(IDxlengthT/T) Designpressure Designtemperature Operatingpressurerange Operatingtemperature CRUDECRUDEEXCHANGERET6202A/B Referto:DTT62005TopsideCrudeCrudeExchanger Type Service DesignDuty Hotshellside(deadcrude) Designpressure Designtemperature Operatingpressure Operatingtemperature Coldshellside(livecrude) Designpressure Designtemperature Operatingpressure Operatingtemperature FV/15barg 15/160C 4.9barg 72/93C
100,000bopd 53MMscfd 50,000bwpd 150,000bwpd
3phasewitweir 4700mmx18000mm FV/15barg 110C 9.0barg 72C
Plateandgasket 2X100% 18400kW
FV/15barg 15/160C 6.0barg 140/92C

CRUDEOILHEATERSET6203A/B Referto:DTT62002TopsideCrudeOilHeater Type Service DesignDuty Hotshellside(heatingmedium) Designpressure Designtemperature Operatingpressure Operatingtemperature Coldshellside(crudeoil) Designpressure Designtemperature Operatingpressure Operatingtemperature LPSEPARATORVT6202 Referto:DTT62009TopsideLPSeparator Type Size(IDxlengthT/T) Designpressure Designtemperature Operatingpressurerange Operatingtemperature CRUDEOILPUMPSPT6201A/B Referto:DTT62004CrudeOilPumps Type Service Driver Designpressure Designtemperature
Plateandgasket 2X50% 26400kW 15.0barg 15/170C 9.5barg 150/125C
15.0barg 15/170C 3.9barg 83/110C
3phasewitweir 4500mmx16000mm FV/15barg 15/140C 2.4/2.9barg 110C
Centrifugal 2x100% ElectricMotor 15barg 140C


DesignCapacity DifferentialHead DEHYDRATORINLETHEATERT6204A/B
879m3/hr 100mlc
Referto:DTT62001TopsideDehydratorInletHeater Type Service DesignDuty Hotshellside(heatingmedium) Designpressure Designtemperature Operatingpressure Operatingtemperature Coldshellside(crudeoil) Designpressure Designtemperature Operatingpressure Operatingtemperature ELECTROSTATICDEHYDRATORVT6203 Referto:DTT62006TopsideElectrostaticDehydrator Type: Size(IDxlengthT/T): DesignPressure: DesignTemperature: OperatingPressureRange: OperatingTemperature TransformerTT6203Rating Service: Voltage: Power
Plateandgasket 2X50% 17180kW FV/15.0barg 15/170C 8.5barg 150/125C FV/15.0barg 15/170C 9.5barg 140/110C
Electrostaticcoalescer 3,900mmx15,000mm FV/15barg 15to170C 8.5barg 140C
1x100% 440V/60Hz/1Ph/170A 35KW


ELECTROSTATICDESALTERVT6204 Referto:DTT62007TopsideElectrostaticDesalter Type: Size(IDxlengthT/T): DesignPressure: DesignTemperature: OperatingPressureRange: OperatingTemperature TransformerTT6204A/BRating Service: Voltage: Power CRUDEOILCOOLERET6205A/B Referto:DTT62003TopsideCrudeOilCooler Type Service Hotshellside(CrudeOil Designpressure Designtemperature Operatingpressure Operatingtemperature ColdtubeSide(CoolingMedium) Designpressure Designtemperature Operatingpressure Operatingtemperature
4.1.1
Electrostaticcoalescer 4,300mmx21,400mm FV/15barg 15to170C 6.3barg 139C 2x50% 440V/60Hz/1Ph/170A 60KW
Plateandgasket 2X50%
FV/15barg 15/160C 5.0barg 92/55C
FV/15barg 15/160C 9.0barg 35to55C
SeparatorVesselInternals Cycloneinletdevicetodiscouragefoaming. Inletdiffuser. Vanepacksarrangementatgasoutlet.



4.1.2
Wingtypeweirplatewithadjustmentifneeded. Removablevortexbreakersforoilandwateroutlets. 316Lstainlesssteelnuts,boltingandgaskets.
ElectrostaticTreaterInternals Refer to Figure 8 at the end of this section for the internal layout of a typical treater. Inletfeed(oil/water)distributor. Oiloutletcollectorwithremovableoutletvortexbreakers. Wateroutletcollectionpipeworkcompletewithremovablevortexbreakers. Antisurgeplatestodampliquidmovement. Stainlesssteelelectrodegridassemblies. Sandwashfacilitycompletewithinternalpiping,headers,nozzles,etc. Lowleveltransformershutoffarrangement. 316Lstainlesssteelnuts,boltingandgaskets
5 5.1
REFERENCES REFERENCEDOCUMENTS DOCUMENTNUMBER DTT67008 SKT62013 STT62014 STT92065 VMEProcess DESCRIPTION TopsidesEarlyLifeMin.BS&WHeat&MassBalance TopsidesSeparatorInternalsDesignSpecification TopsidesOilSystemVesselsFunctionalSpecification TopsidesProcessControl&SafeguardingNarrative VendorSeparatorOperatingParameters
5.2
REFERENCEDRAWINGS DRAWINGNUMBER DTT92027&92028 DTT62008 DTT62005 DESCRIPTION OilProcessingSystemPFD TopsidesHPSeparatorP&ID TopsidesCrude/CrudeExchangerP&ID

DTT62002 DTT62009 DTT62004 DTT62001 DTT62006 DTT62007 DTT62003 DTT62010 DJF52001 DJT52001
TopsidesCrudeOilHeaterP&ID TopsidesLPSeparatorP&ID CrudeOilPumpsP&ID DehydratorInletHeater TopsidesElectrostaticDehydrator TopsidesElectrostaticDesalter TopsidesCrudeOilCoolerP&ID TopsidesOilFiscalMeteringPackageP&ID FPSOHierarchicalShutdownLevelsDiagram TopsidesCauseandEffectDiagram
CAPIXABA OPERATIONS MANUAL

PART 3 PROCESS TOP SIDE SYSTEMS
Figure6
MANUAL No. 25.07.10.OPS3 REF NUMBER: MTF 94003 A1 ISSUE No: 01 ISSUE DATE: 27/03/06
SystemSchematic

Figure7
MANUAL No. 25.07.10.OPS3 REF NUMBER: MTF 94003 A1 ISSUE No: 01 ISSUE DATE: 27/03/06
EquipmentLocations

Figure8 TypicalInternalsforElectrostaticTreater
MANUAL No. 25.07.10.OPS3 REF NUMBER: MTF 94003 A1

Section 3 Oil Processing System

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OSX2 OPERATIONS MANUAL

PART 3 PROCESS TOPSIDE SYSTEMS

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RESPONSIBILITIES Onlythefollowingpersonnelshouldusethisprocedure: Productionoperationspersonnelqualifiedtooperatethefacilities Personneltrainingunderthesupervisionofaqualifiedperson

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AccessplatformsaboveHPandLPseparators TheaccessplatformsabovetheHPandLPseparatorshaveonlyoneescaperouteand thereforetheseshouldonlybeusedwhenthereisaclearoperationalrequirement.

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TurbineflowmetersT62FT0041and0042 ElectromagneticmeterT24FT0040 VConeflowmeterT71FE0040&0041

Downstream of Weir HHLL HLL Overflow Weir 3500 3350 mm mm

NOL OLL OLLL

3200 2900 2200

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