Beruflich Dokumente
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1.2-Service requirement
The Motor Grader to be supplied shall be used on Rural Roads Construction projects in Ethiopia where the following climatic, altitude and temperature variations shall be experienced. Climate varies from humid tropics to arid desert. 0 0 Temperature varies from 0 c to 57 c. Altitude varies from sea level to an average of 2500 meters elevation. The offered Caterpillar model 140k motor graders can be used on Rural Roads & water works construction Projects in Ethiopia under the following site conditions. Climate varying from humid tropics to arid desert. 0 0 Temperature varying from 0 C to 50 C. Altitude varying from sea level to an average of 3048meter elevation.
1.3.2-Materials
The materials of which all parts, attachments, accessories and components of the unit bid upon are manufactured and assembled, shall be of the current technology durable and reliable for the intended purpose. The finish shall be of high quality and good workmanship with dependable operation.
The materials of which all parts, attachments, accessories and components of the unit bid upon which are manufactured and assembled are of the current technology durable and reliable for the intended service. The finish will be of high quality and good workmanship with dependable operation.
1.4 - Warranty
The supplier or the bidder shall guarantee that all items included and/or furnished with the unit bid upon shall be new, unused, of the most recent or current models and incorporate all recent improvements in design and materials. The bidder shall also guarantee to replace free of charge (Transport, labour and other expenses incurred thereof) and parts or component that breaks or fail to functions in any manner under the service conditions described herein due to defective or inferior materials or poor workmanship within a period of two year or 3500hrs. Whichever comes last, from the data of receipt of the unit at final destination. We guarantee that all items, parts and components of the offered Motor graders are brand new, unused and of the most recent models/version and recent manufactured, incorporate current Caterpillar improvements in design and materials, are of high quality and use state of the art workmanship. We also guarantee to repair or replace at our cost(DDP cost plus transportation and all labour charges upto the worksite and or final destination) any part or component that may break or fail to function under normal service conditions specified in your tender due to defective or poor workmanship within the warranty period. The warranty period is within a period 12 months from the date of delivery at final destinations irrespective of machine operation hours. We have quoted an optional one year extended warranty period for your decision.
2.2 Type
The engine shall be four cycle, water-cooled,diesel, turbo charged with not less than six cylinders and should be equipped with replaceable wet type cylinders sleeves.
3. Fuel System
The fuel tank or tanks shall be properly ventilated, protected both internally and externally from corrosion and must incorporate a baffled sump to collect water formed by condensation properly supported with an underside sheet metal for protection. Its total capacity has to be approximately 400L. Fuel tank cap shall be self-closing type permanently fixed on the filler neck (fuel tank cap with chain is required).
3.2 Injectors
Injectors shall be accessible, interchangeable, and readily removable.
The fuel system is equipped with high efficiency dual fuel filters, primary and secondary element. A water
maintenance.
separator is installed in diesel fuel supply system to separate water and fuel and also to prevent dirt from going to fuel system. The filters are accessible, replaceable and readily removable for quick maintenance. The cooling system is tropicalized, closed pressurized pump forced type water medium and has ample capacity to permit continuous full load operation of the engine without boiling of the coolant under the conditions specified in the service requirement section of the tender. The Cooling System incorporates an efficient tropicalzed thermostat for prompt warming of the coolant during cold start.
4. COOLING SYSTEMS
The cooling system shall be tropicalized closed, Pressurized, pump forced type water medium, with ample capacity to permit continuous full load operation of the engine without boiling of the coolant under the conditions specified in the service requirement here in. The cooling system shall incorporate an efficient tropicalized thermostat.
4.1 Radiator
The radiator shall be tropicalized of the heavy-duty construction, properly mounted to with stand shocks and strains likely to be encountered in operation. The radiator shall have adequate capacity and flow area, plus a compensation for the altitudes and temperatures in Ethiopia. The radiator shall be easily removable and accessible for maintenance. The radiator is tropicalized and heavy-duty construction which is properly mounted to withstand shock and strains, likely to be encountered in operation. The radiator has adequate capacity & ample flow area to maintain the operating temperature of the coolant. The radiator also equipped with altitude or pressure compensator, which protect the system from damage due to sudden or eventual pressure change in Ethiopia. The radiator is easily removable & accessible for maintenance. The radiator is equipped with radiator core protection grill & self-locking radiator cap. Caterpillar doesnt recommend installation of water filter within the cooling system, instead the cooling system incorporates CAT ELC (Extended Life Coolant). It is advanced technology with organic additive corrosion inhibitors which help to protect the iron components in the cooling system, reducing steel corrosion and pitting effects. The ELC eliminates hard water deposit, extend water pump seal life and it also important in all climates because it raises the coolant boiling temperature. The cooling system is fitted with an adequate size direct drive, cooling fan blowing away air from the engine in forward direction through the radiator. The fan is made from steel.
Radiator core protection grill and radiator cap with strong chain permanently attached to the radiator shall be furnished. It is preferred if possible to install water filter within the cooling system for trapping foreign materials.
5. AIR CLEANER
Heavy duty of a two stage dry-type air cleaner preferably fitted with a cyclone pre-cleaner; with restriction gauge indicator of ample capacity shall be furnished. The offered Caterpillar model 140K Motor Graders are equipped with heavy duty, two stage and dry type air cleaner with cyclone pre-cleaner with restriction gauge of ample capacity.
6. ELECTRICAL SYSTEM
The electrical system shall be composed of, but not limited to, complete 24v electric starting, charging and lighting systems, electric switches and two keys. All wiring shall be enclosed in The electric system of the offered Caterpillar model 140K motor grader is composed of 24V direct electric starting system, charging alternator, batteries and lights
non-metallic loom.
and protection devices. The electrical system incorporates electric switches and two key systems -i.e. battery disconnect and starting. All wiring is enclosed in a non-metallic loom and the system is protected by fuses against short circuit. The alternator fitted on the offered motor grader is heavy-duty; fan ventilated with an electronic voltage regulator and has an adequate capacity to provide service under normal operating conditions. The rated capacity of the alternator is 24V/95 amp. The batteries are heavy duty, Caterpillar maintenance free, of ample power to start the engine when cold at 0 sufficient speed down to ambient temperature of 0 C. The batteries are 2X12V in series system and are maintenance free. The capacity of each battery has 750 cold cranking amps (CCA) and 100AH at 20 hours rating. The batteries are mounted at a convenient place in metal box with hold down device and are located so as to provide easy access for servicing. The battery seat is provided with proper cushion.
6.1 Alternator
The alternator shall be heavy duty, fan ventilated, with electronic voltage regulator and shall be of adequate capacity to provide service under operating conditions.
6.1. Batteries
The batteries shall be heavy duty of ample power to start the engine when cold at sufficient speed down to ambient 0 temperature of 0 c Batteries shall be 2 in a 24v series system each 130 AH (minimum) at 20 hours rating.
6.2.1 Batteries
The batteries shall be mounted at a convenient place in metal box provided with hold down device and shall be located so as to provide easy access for servicing. Proper cushion shall be provided for batter seat.
6.3 Light
Light shall comply traffic regulations and overload protection shall be incorporated in the wiring system for keeping safe against damage by short circuits. The lighting system shall consists of but not limited to: Back up light Turn signals with emergency 4 way flashers Work lights Two lights with stop and tail lights. The offered Caterpillar model 140k motor graders are equipped with lighting system which comply vehicular traffic regulations, & incorporates an over load protection in the wiring system for preventing damage by short circuits. The lighting system consists of: Reversing lights and backup alarm Turn signal with emergency 4 way flashers. Work light (front & rear). Two lights with stop and tail lights. Cab interior light. Panel lights. The offered Caterpillar model 140K Motor graders are equipped with electric horn.
The offered Caterpillar model 140K motor graders are equipped with direct drive power shift transmission. The direct drive power shift transmission delivers superior fuel efficiency and better feel of blade loads, material hardness, and ground speed. It is especially designed, without torque converter, for grading application. It provides the efficiency of direct drive, with ease on shifting up or down, forward or reverse. No power lags, no surges because there is no torque converter. It means that almost all engine power is
transferred to the working tools into the ground. The transmission has single lever control and provides 8 speeds forward and 6 speeds reverse which gives the operator a wide operating range.
9. STEERING
Front steering wheels with articulated frame and full hydraulic power steering are required. The turning radius outside front tire shall be maximum 7500mm. The offered Caterpillar model 140K Motor graders are equipped with fully hydraulic, front wheel power steering with centrally articulated frame. The turning radius, outside front tire is 7500mm.
10. BREAKS
Foot operated air hydraulic or air-over hydraulic power actuated service brakes with dual circuit or operates individually or simultaneously. The brake shall be effective on all driving wheels. The parking brake shall be with loading arrangement and shall be automatically applied in case brake pressure fails during operation. The service brake are foot operated, air actuated, multiple oil-disc and spring-released that are completely sealed and adjustment-free, located at each tandem wheel to eliminate braking loads on the power train and to reduce servicing time. The brake system has separate circuits for the right and left tandems and is effective on all driving wheels. The parking brake is manually actuated, spring applied and air pressure released type located in the transmission on the output shaft .In case air pressure fails, parking brake is automatically applied serving as secondary brake and if the parking brake is engaged transmission will be neutralized.
11.2 Tires
Tires shall be 13.00x24, 12PRG2 traction type with tube.
12. FRAME
Box section, all-steel welded robust mainframe and two-box section steel plate welded rear frame or equivalent.
channels with fully welded differential case for a solid working platform.
13. CAB
The cab shall be fully enclosed all steel constructed (ROPS) cab, providing SAE J1396 standard) having front windshield glass with wiper, rear glass and rear view mirrors on both sides. The offered caterpillar model 140K Motor grader is equipped with ROPS cab (Roll over Protection Structure) is shock & sound proof fully enclosed steel cabin with safety glasses, windows lockable service doors, windshield glasses with wipers and outside rear view mirrors. The fully enclosed ROPS Cab meets ISO 3471: 1994 and 3449: 1992 standards.
14. INSTRUMENTATION
The instrument panel shall include but not be limited to panels lights, hour meter, engine temperature indicator, ammeter, lighting switches, fuel gauge, oil pressure gauges, air pressure (if applicable) speedometer or tachometer.
The instrument panel of the offered Caterpillar model 140K Motor graders are comprise :-
Gauges include:
Fuel level gauge Engine coolant temperature Hour Meter Air brake pressure, Dual. Voltmeter Articulation Tachometer / speedometer. Air cleaner service indicator. High beam. LH and RH turn. Low engine oil pressure. Throttle lock. Check engine. Transmissions filter by pass. Center shift pin. Brake air pressure. Parking brake engaged.
15. MOLDBOARD
Wear resistant high carbon steel, fabricated with replaceable cutting edges and side bits, capable of shifting on either side and tilting forward and backward. Hydraulically controlled blade having a bank cutting angle of 90 degrees. The side shift cylinder shall be guarded with proper material. The tip of the blade shall be controlled hydraulically.
The moldboard is made of wear-resistant high carbon steel fabricated and has replaceable cutting edges and side end bits. It has the capacity of shifting hydraulically on either side or tilting forward & back ward. The blade is fully controlled hydraulically and has a bank cutting 0 angle of 90 on both right and left sides from the operator seat as required. The side shift cylinder is guarded with sheet metal. The blade tip is hydraulically controlled. Length..3658mm Height610mm Thickness .22mm. Maximum depth of cut..735mm.
17. CONTROLS
All operating controls shall be easily accessible to normal sized operator & shall not require an exorbitant amount of effort for activities. All hydraulic control of blade & machine functions shall be with drift free operation.
22. COLOUR
The Grader shall be painted standard color.
23. MANUALS
One copy of each of the following shall be supplied with each machine. A. Maintenance manual B. Operators manual C. Spare parts catalogue D. Shop/repair manual One set of the following manuals will be provided for each motor grader:a.Operation and maintenance manual. b.Part manual. c.Service manual (shop/repair manual).
The manuals, which will be supplied with the machines will give all essential details and cover the main equipment, all components, attachments and accessories. All manuals, charts, drawings and manufacturers specification literature will be in English. They will be correctly worded to avoid misinterpretation of manufacturers specification, terms or intent. One set of standard tool kit including grease gun will be provided with the grader. The list of such tools is attached here with for your reference. In addition, Itemized and price list of special tools is attached herewith for your reference and decision. Itemized and priced list of field kits of spare parts as per your tender requirement which is applicable for the offered 140K motor grader is attached herewith for your reference and decision.
25. TOOLS
Set of ordinary and special tools with lubrication gun and as required for maintenance and repair with tool box shall be supplied with each machine.
H. I. J. K. L. M. N. O. P.
10 each sets of fuel filter element 1 each sets of all hydraulic hoses. 2 each sets of all cooling hoses 1 each set of injector assemblies (enough for complete engine) 1 each set of all electric fuses and bulbs. 1 each sets of sprocket segments. 1 each sets of water pump repair kit. 1 each radiator cap. 1 each set of turbocharger repair kit.
N.B.
One each multi-purpose fire extinguisher shall be furnished with each machine. It shall be installed at easy reach of the operator. Please indicate optional showing their prices separately.
One each multi-purpose fire extinguisher will be furnished with each machine. It will be installed at easy reach of the operator. Please refer our preform invoice for items quoted as optional.
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(HEUI) system
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xi. Governor
xii. Air Cleaner Air Cleaner: - Heavy duty, dual and dry type air cleaner with dust ejector and
restriction indicator.
xiii. xiv. Oil filter Oil filter:- Spin-on type, replaceable, full flow & by pass cartridge filter. Starter
Starter :- Has sufficient crank power and can start the engine satisfactory at temperature as low as 0c without recourse to any auxiliary heating and starting device, like glow plugs or fluid priming.
xv. Alternator Alternator :- Heavy-duty; fan ventilated with an electronic voltage regulator
provided within the system and has rated capacity of 24V/95 amp.
xvi. Battery Battery:- 2X12V in series system and each battery has capacity of 750 cold
III. TRANSMISSION i. ii. Type :- Direct drive full power shift transmission. Speeds :- 8 fwd./6 rev.
iii. Speed range (km/hr) :- Top Forward = 46.8 km/h, Top Reverse = 37 km/h iv. Differential lock-unlock Differential :-Differential with lock/Unlock
IV. FINAL DRIVE i. Type: - Full floating drive axles type with four-wheel tandem drive. ii. Brakes types
Service Brake:- Foot operated, air actuated, multiple oil-disc and spring-released.
Parking Brake :- manually actuated, spring applied and air pressure released, multi-disc, sealed and oil cooled type located in the transmission on the output shaft.
iv. Operation
The brake system has separate circuits for the right and left tandems and is effective on all driving wheels.
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