Quick Install Manual Xaar382

quick install manual
Quick install manual Xaar382
Notice:
z All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of TEC CORPORATION. The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, TEC would greatly appreciate being informed of them. The above not withstanding TEC CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
z z
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners.
1. Product list
MotherBoard
CarriageBoard
Connector plugs 3Pin x14 unitsMotherBoard x 5CarriageBoard x 9
Stepper Motor Driver connector plug 5Pin x1 unit
Linear Encoder connector plug. 4Pin x 1 unit
D type Servo Motor Driver connector plug x1 unit
MotherBoard power connector plug. 4pin x1 unit
CarriagerBoard power connector plug. 4pin x1 unit
Pump power connector plug. 7Pin x1 unit
Data cable : Connect MotherBoard and CarriageBoard
Head connect cable x8 unit
Connector Plugs needle
If above lists any item of fitting has the damage perhaps the short situation, please as soon as possible contact us.
2. PowerSupply
V1:5V/5A V2:24V/5A V1:24V/5A -V1 +V1 -V2 +V2 -V1 +V1
MotherBoard
CarriageBoard
CarriageBoard 24V and MainBoard 5V powersupply s GND connect
3. Hardware Installation
description Printer Control System include three parts: MotherBoard; CarriageBoard and Control software. Use USB2.0 port connects to PC.
3.1 System each parts guise and connector plugs

3.1.1MotherBoard
3.1.2 MotherBoard connector plugs and connect define

CN16:To Servo Motor Control
MotherBoard Servo Motor Dirver 1(A+)21(OA+) 3(B-)49(OB-) 4(Servo PULS+)3(PULS1) 5(Servo SIGN+)5(SIGN1) 7(24V)7(COM+) 8(Servo On)29(SRV-ON) 9(A-)22(OA-) 10(B+)48(OB+) 11(GND)13GND 12(Servo PULS)4(PULS2) 13(Servo SIGN)6(SIGN2) 15(24V-GND)41(COM-) Coherers shellSTP Detailed infosee figure
CN16 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1
Servo On 24V-GND 24V
Servo Servo Servo Servo GND BB+ GND AA+
SIGNSIGN+ PULSPULS+
D Connector 15
Servo Motor Drivers parameter setting
Pr02=0 Pr03=1 Pr04=1 Pr41=0 Pr42=3 Pr4A=0 Pr4B=432 Pr5E=100 Pr70=100
Pr44=432
Pr45=0
Pr46=0 Pr48=0
CN17/18: Right&Left Limit Connect define
CN4/5: OrignPos&PurgePos Connect define
CN7: Vacuum Connect define
CN3: Power
Connect define
!!! Starting before, please first test the CN3 power supply is correctly
CN20: Pump
Connect define
CN8: Y Motor(Step)
Connect define
3.1.3 CarriageBoard
3.1.4 CarriageBoard connector plugs and defines

To Linear Encoder Connect define
To Ink Sensor Connect define
Power Supply
Connect define
!!! Starting before, please test the CN3 power supply connected correctly!
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Connect Cable:Connect HeadBoard to Head Adapter
3.2 CarriageBoard and Head connect define
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4. Printer Manager Software

About the Printer Manager Printer Manager Software provided has set the machine parameter, the calibration printer head, update the firmware and clean the printer head functions.
4.1 Software Installation

According to following step install Printer Manager software 1. Run Setup.exe 2. Install software according to the screen prompt. The software needed the system to install Dotnetfx.1.1 or above the version, In the installation process to be able to install this software automatically. Software interface
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4.2 Hardware Setting

The hardware setting provided the system use flexibility; you can according to your machine set the different printer head type; the color number and the print head group number in the software, but dont need different firmware and control software. Step1Printer Hardware setting After the software installed, first step must do hardware setting, otherwise the machine cant start, enter the setting menu hardware setting function and setting the printer hardware option Run C:\Program Files\PrinterManager\FactoryWrite.exe
Select FactoryData:
Step2Select Encoder Select use linear encoder or servo encoder, choose directly in the software. Step3Select Color (Color NO Select color number6 or 4 Step4Select Group: Select printer head group number:1234
Step5Color Space
Setting color space in accordance with the head installer position, the unit is centimeter. Step6Group Space Setting Group space in accordance with the head installer position, the unit is centimeter.
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Step7Width Select printer width1.8m2.5m3.2m3.3m Step 8Head Select printer head type: M is 14pl and L is 42pl. The color spacing and the group spacing can act according to the color and the group number which you choose, you also may own change. After all setting complete, click create, the parameter will store in the motherboard.
4.3 Real Setting

After hardware setting, user should get the real setting. See figure:
In this step, you can the set the V Trim and read the heads temperature and PWM, apply to the board. V Trim used to adjust the TC Curve offset which results in a shift to the actuator voltage in order to tune the drop velocity. Range -128 to +127. You can change it higher or lower to raise the quality of the print.
4.4 Quickly printing a high quality job

Step1Head nozzle check Click button, check the test pattern, see figure OK
NG(need clean)
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Step2Cleaning the printer head Cleans the nozzle have two types: one is automatic cleaning and the other one for manual cleaning. Automatic cleaningfirst setting auto cleaning times in the setting menusee figure:
The cleaning times more, the clean time is longer, setting cleaning times according to the nozzle broken status, then perform automatic cleaning button. Manual cleaning: Perform cleaning dialog box, see figure: manual cleaning button, pop-up the manual
Click the color button and cleaning the corresponding head, and then print the pattern again to check. Step3Setting print origin Click the move buttonMove carriage to the propriety positionperform the button setting the print origin.
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Step4Calibration print head Run tool menu---calibration wizard function.
Angle Check, check the printed pattern, see figure: OK
The first group head
The second group head
NG: The print head installment hasnt level, needs to do the physical position adjustment
The first group head
The second group head
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Vertical check, check the printed pattern, see figure: OK:
NG: The print head installment hasnt verticality, need to do the physical position adjustment
M of the first group and M of the second group appear overlap, vertical direction adjustment head.
Click next:
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Choice speed: High speed; Medium speed or low speed The horizontal left calibration, perform the print, check the printed pattern, take M as an Example, see figure:
This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the horizontal right calibration, perform print, check the pattern, take M asan example, see figure:
This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the Bidirection calibration, perform print, check the pattern, see figure:
This position K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, step calibration, choice the pass first, perform print ,check pattern, see figure:
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The choice pattern to the uneven position, and input correspondence numeral, the methodis adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, complete the calibration Step5Printing already RIP job Click add job, the support format is .prn and .prt. Click printing is start.
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5. Error code information and solution

04020008 Time-limit password input mistake, contains the forbidden character. The password is ignored, please input again. 04020009 0402000A Illegal time-limit password. The password is ignored, please input again. Time-limit input again. 0402000B 0402000C Time-limit password and board ID mismatch. The password is ignored, please input again. First warning: 100 hours left against current time-limit password, 0402000D please request a new password from the producer. Second warning: 50 hours left against current time-limit password, 0402000E please request a new password from the producer. Last warning: After 1 hour, any printing will be stopped! Request a new password from the producer immediately! 40020011 40020012 40020013 40020014 40020016 EEPROM read failed. EEPROM write failed. Not initialized by factory. Head board is reset. Head board mismatch with factory data set. Please reset factory data or change a new head board. 40020017 40020018 Board manufactory ID mismatch with FW. Please update FW. Serious Error: Exceeds the time against the time-limit password. 4002000E 20020002 20020003 20020005 20020006 LVDS error. CoreBoard_Err_UART1_TXTIMEOUT CoreBoard_Err_UART2_TXTIMEOUT CoreBoard_Err_FPGA_LESSDATA CoreBoard_Err_FPGA_ULTRADATA Check the datacable and powersupply Motion COM timeout.re-update Head board COM timeout.check the datacable and powersupply Check the encoder and encoder reader positon Print data is more than fire number.
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Re-input correct password
Re-input correct password Re-input correct password
password
and
manufacturer
ID
mismatch. The password is ignored,
please Re-input correct password please request a new password from the producer. please request a new password from the producer. Request a new password from the producer immediately! Re-update the FW.if the problem is still,replacement the mainboard Re-update the FW.if the problem is still,replacement the mainboard Re-setting the factorywrite Check the carriageboard powersupply and the data cable Re-setting the factorywrite
Re-update or replacement the mainboard Time password expiration
password,
please
input
new
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