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Purchase Order No. Package Description Suppliers Name Suppliers Reference No.
78500051 DESIGN AND CONSTRUCTION OF LNG JETTY & MARINE STRUCTURES SAIPEM - LEIGHTON CONSORTIUM F10178-KAR-000-PCT-REP / 0-IFL
Suppliers Rev 91
Suppliers Name and Signature Prepared Checked Approved SIKB F. BOSQUET T. RAVELET
REVIEW SHALL NOT BE ASSUMED TO INDICATE EITHER RESPONSIBILITY OR LIABILITY FOR ACCURACY AND COMPLETENESS OF THIS DOCUMENT OR TO ALTER ANY CONTRACTUAL TERMS AND CONDITIONS
1. AC - ACCEPTED. WORK MAY PROCEED 2. ACC ACCEPTED WITH COMMENTS. PROCEED WITH WORK. INCORPORATE COMMENTS AND RESUBMIT 3. NAC - NOT ACCEPTED. WORK MAY NOT PROCEED. REVISE AND RESUBMIT 4. NR NOT REVIEWED. FOR INFORMATION ONLY
Name ............................................................................ This document supersede /is superseded by: G1-VE............ PROJECT DOCUMENT NO. Signature ...................................................................... ............ Date .............................................................................. ............
Disc Code Unit No. SDRL PO No. Sequence No. Rev
G1 VE-
- 7000 -
A03
00051
0011
91
GORGON PROJECT - BARROW ISLAND LNG PLANT DESIGN AND CONSTRUCTION OF LNG JETTY & MARINE STRUCTURES
Rev. :
91
Rf.
G1-VE
Z
Disc
7000
Unit No.
A03
SDR
00051
PO No.
0011
Sequential
Page : 2 of 2
REVISION RECORDING
Date 16-MAY-11 23-MAY-11 30-MAY-11 06-JUN-11 13-JUN-11 20-JUN-11 27-JUN-11 04-JUL-11 11-JUL-11 18-JUL-11 25-JUL-11 01-AUG-11 08-AUG-11 15-AUG-11 22-AUG-11 29-AUG-11 05-SEP-11 12-SEP-11
Rev. A B C D E F G H I J K L M N O P Q R
Status IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
Description of Revision
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 3 of 33
19-SEP-11 26-SEP-11 03-OCT-11 10-OCT-11 17-OCT-11 24-OCT-11 31-OCT-11 07-NOV-11 14-NOV-11 21-NOV-11 28-NOV-11 01-DEC-11 08-DEC-11 15-DEC-11 22-DEC-11 29-DEC-11 05-JAN-12 12-JAN-12 19-JAN-12 26-JAN-12 02-FEB-12 09-FEB-12 17-FEB-12
S T U V W X Y Z 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL
Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 4 of 33
23-FEB-12 01-MAR-12 08-MAR-12 15-MAR-12 22-MAR-12 29-MAR-12 05-APR-12 12-APR-12 19-APR-12 26-APR-12 03-MAY-12 10-MAY-12 17-MAY-12 24-MAY-12 31-MAY-12 07-JUN-12 14-JUN-12 21-JUN-12 28-JUN-12 05-JUL-12 12-JUL-12 19-JUL-12 26-JUL-12
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL
Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 5 of 33
02-AUG-12 09-AUG-12 16-AUG-12 23-AUG-12 30-AUG-12 06-SEP-12 13-SEP-12 20-SEP-12 27-SEP-12 04-OCT-12 11-OCT-12 18-OCT-12 25-OCT-12 01-NOV-12 08-NOV-12 15-NOV-12 22-NOV-12 29-NOV-12 06-DEC-12 13-DEC-12 20-DEC-12 27-DEC-12 03-JAN-13
39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL
Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 6 of 33
10-JAN-13 17-JAN-13 24-JAN-13 31-JAN-13 07-FEB-13 14-FEB-13 21-FEB-13 28-FEB-13 07-MAR-13 14-MAR-13 20-MAR-13 27-MAR-13 03-APR-13 10-APR-13 17-APR-13 24-APR-13 01-MAY-13 08-MAY-13 15-MAY-13 22-MAY-13 29-MAY-13 05-JUN-13 12-JUN-13
62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL IFL
Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 7 of 33
85 86 87 88 89 90 91
Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation Issued for Implementation
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 8 of 33
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 9 of 33
SIKB-REP-GOR-PCT-0001
31/07/13
117
Date
Revision
Description of Revision
This document is the property of Saipem who will safeguard its rights according to the civil and penal provisions of the law. All printed copies are considered uncontrolled and the validity of this document shall be verified via the DMS SharePoint before use.
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 10 of 33
Revision Summary
Date
Revision
Description of Revision
Prepared G. Pinna PCT M.Rizal P PCT M.Rizal P PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT
Checked L. Iacoponi PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT
Verified
Approved D. Durelli PMT F.Thery PMT F.Thery PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT G.Gonzales OPER L. Romano PMT L. Romano PMT
16/05/11
01
23/05/11
02
30/05/11
03
06/06/11
04
13/06/11
05
20/06/11
06
27/06/11
07
04/07/11
08
11/07/11
09
18/07/11
10
25/07/11
11
01/08/11
12
08/08/11
13
15/08/11
14
22/08/11
15
29/08/11
16
01/09/11
17
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 11 of 33
12/09/11
18
M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT
G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT
L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT G Gonzales OPER L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT L. Romano PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT
19/09/11
19
26/09/11
20
03/10/11
21
10/10/11
22
17/10/11
23
24/10/11
24
31/10/11
25
07/11/11
26
14/11/11
27
21/11/11
28
28/11/11
29
01/12/11
30
08/12/11
31
15/12/11
32
22/12/11
33
29/12/11
34
05/01/12
35
12/01/12
36
19/01/12
37
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 12 of 33
26/01/12
38
M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT
G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT
F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT L. Romano OPER L. Romano OPER F. Bosquet PMT F. Bosquet PMT
02/02/12
39
09/02/12
40
17/02/12
41
23/02/12
42
01/03/12
43
08/03/12
44
15/03/12
45
22/03/12
46
29/03/12
47
05/04/12
48
12/04/12
49
19/04/12
50
26/04/12
51
03/05/12
52
10/05/12
53
17/05/12
54
24/05/12
55
31/05/12
56
07/06/12
57
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 13 of 33
14/06/12
58
M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT
G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT
F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT
F. Bosquet PMT L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER
21/06/12
59
28/06/12
60
05/07/12
61
12/07/12
62
19/07/12
63
26/07/12
64
02/08/12
65
09/08/12
66
16/08/12
67
23/08/12
68
30/08/12
69
06/09/12
70
13/09/12
71
20/09/12
72
27/09/12
73
04/10/12
74
11/10/12
75
18/10/12
76
25/10/12
77
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 14 of 33
01/11/12
78
M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT
G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT G. Pinna PCT L. Iacoponi PCT L. Iacoponi PCT L. Iacoponi PCT L. Iacoponi PCT L. Iacoponi PCT L. Iacoponi PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT
F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT G. Andrighetto PMT G. Andrighetto PMT G. Andrighetto PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT
L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER
08/11/12
79
15/11/12
80
22/11/12
81
29/11/12
82
06/12/12
83
13/12/12
84
20/12/12
85
27/12/12
86
03/01/13
87
10/01/13
88
17/01/13
89
24/01/13
90
31/01/13
91
07/02/13
92
14/02/13
93
21/02/13
94
28/02/13
95
07/03/13
96
14/03/13
97
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 15 of 33
20/03/13
98
M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT M. Ekopramono PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT R. Yulita PCT F. Listiyana PCT F. Listiyana PCT F. Listiyana PCT
G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT L. Iacoponi PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT G. Limblici PCT J. Sarmiento PCT J. Sarmiento PCT J. Sarmiento PCT
F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT G. Andrighetto PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT F. Bosquet PMT
L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER L. Romano OPER
27/03/13
99
03/04/13
100
10/04/13
101
17/04/13
102
24/04/13
103
01/05/13
104
08/05/13
105
15/05/13
106
22/05/13
107
29/05/13
108
05/06/13
109
12/06/13
110
19/06/13
111
26/06/13
112
03/07/13
113
10/07/13
114
17/07/13
115
24/07/13
116
31/07/13
117
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
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PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 17 of 33
TABLE OF CONTENTS
1. FOREWORD.................................................................................................................... 19 2. HSE STATUS................................................................................................................... 19
2.1 Activities Performed Last Week .........................................................................................19 2.2 Activities to be performed next Week ................................................................................21 2.3 Areas of Concern ............................................................................................................... 22
5. ENGINEERING............................................................................................................... 24
5.1 Activities Performed Last Week .........................................................................................24 5.1.1 Loading Platform (LP) Deck & Jackets.............................................................24 5.1.2 Piles & Pontoon.................................................................................................... 24 5.2 Activities to be performed Next Week ................................................................................24 5.2.1 Loading Platform (LP) Deck & Jackets ............................................................24 5.2.2 Piles & Pontoon.................................................................................................... 25 5.3 Areas of Concern ............................................................................................................... 25
7. CONSTRUCTION............................................................................................................. 26
7.1 Activities performed Last Week..........................................................................................26 7.1.1 Loading Platform (LP) Deck & Jackets.............................................................26 7.1.2 Piles & Pontoon.................................................................................................... 27 7.2 Activities to be performed next Week ...............................................................................27 7.2.1 Loading Platform (LP) Deck & Jackets.............................................................27 7.2.2 Piles & Pontoon.................................................................................................... 27 7.3 Areas of Concern................................................................................................................ 27
8. QUARANTINE.................................................................................................................. 27 9. ATTACHMENT................................................................................................................. 32
9.1 Weight Report (SOW no. 1 & SOW no. 2)..........................................................................32 9.2 SIKB fabrication document register....................................................................................32 9.3 Concession Request (CR).................................................................................................. 32 9.4 Request For Information (RFI)............................................................................................ 32 9.5 Progress Picture................................................................................................................. 33 9.6 Overall Physical Progress Report Loading Platform & Jackets..........................................33 9.7 Overall Progress S Curve-Rev.5 Loading Platform & Jackets............................................33 9.8 Procurement Plan (SOW no. 1 & SOW no. 2)....................................................................33 9.9 List AFC Drawings.............................................................................................................. 33
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 18 of 33
9.10 Overall Physical Progress Report Pontoons, Piles, Access Ramps & Gangways............33 9.11 Overall Progress S Curve Pontoons, Piles, Access Ramps & Gangways .......................33
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
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1. FOREWORD
SLC inform on barge arrival on 2nd august and Load out 12 august. SIKB alerted that this period of the year is extremely difficult due to the end of Ramadan and low attendance from personnel. SLC has confirmed those dates. Planning of load out issue to SLC and CPY. MDR Preparation for Jacket Scope under finalization (98% Completed). Documentation balance are: o Balance NCR27/29 for DC on Jacket and Deck legs superposition. Additional DC required on 4 legs. SIKB to implement o Submit RLMU issued to Perth SLC. o Final reports of IRC ( after quarantine) Piles design change: final clarification to be received. SLC to expedite final requirements for design of Pad eyes on Domgas piles. Pontoons and Piles Barge layout to be received from Project. SIKB request assistance from Project for the Pontoons water 2 valves impossible to source. SLC to expedite all SIKB Pending RFI ( test pressure of the pontoons, sequence, etc).
2. HSE STATUS 2.1 Activities Performed Last Week Weekly tool box meeting themes : - Work at height in confine space. - Lesson and learn from latest incident. - Safety work near water. - Work at height in confine space. - Use correct additional PPE. - Safe on mobile elevating work platforms - Sand Blasting safety. - Safe painting inside confine space. - Fire Prevention. - Burning inside confine space safety. - Safe work in hanging scaffolding. - Beware electrical hazard - Beware falling object. - Heat stress. - Noise hazard. - Use sharp hand tool safety. - Housekeeping and management. - Hazardous substances. - Quarantine awareness Blooming Insect Conduct in-house trainings : - Confine Space. - Work at height. - Hand and Power Tools Operation - Safe Welding, Grinding and Cutting. - Scaffolding safe access and egress. - Noise and Hearing protection. - Manual handling. - Energy and water conservation . - Waste management. - Quarantine awareness. Highlight the latest incident to all workers on TBT. Keep continue socialization and monitored implemented of JSA for working on jacket
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 20 of 33
legs to all workers involved. Ensure all equipments (blower, flexible hose, etc.) and additional PPE in place and acceptable. Ensure condition of man-basket has been check by competent person and filled the checklist. Ensure and keep monitored the blasting and painting activities in accordance with the procedure. Especially for blasting and painting inside confine space (pontoon). Ensure only fire proof light used for activities painting inside confine space. Socialization JSA and procedure Painting and Blasting for pontoon to every worker involved. Monitored PFP for deck activities comply with the SIKB procedure requirement. Ensure all hazardous waste and toxic waste from PFP activities send to hazardous waste building daily based. Keep monitoring and improve the housekeeping/management, coordinated with team leader for arrange cable and hoses properly. Ensure proper scaffold structures erected for deck and pontoons. Keep continue Incentive program for monthly and weekly. Keep continued equipment inspections by supervisor (Gas and connections, also pneumatic tool and connection) with HSE officer. Preparation for load out and tagging system. Prepare JSA for pontoon leak test (pneumatic test and hydraulic test). Quarantine Weekly Walk every Saturday morning. Keep continue discussion about quarantine delivered to all worker once a week when TBT, for information and to raise quarantine awareness. Keep remind all team leaders about quarantine and hygiene matter, especially for team working in jacket legs and installation of fence at Qwall.
PT. Saipem Indonesia (Karimun Branch) REPORT SIKB YARD WEEKLY PROGRESS REPORT
Page 21 of 33
NO
1 2 3 4 5 6 7 8 9
CURRENT WEEK
SAIPEM SUBCONTRACTOR
0 0 0 0 0 0 0 0 1 6507 803,407 50 1 0 2 12
0 0 0 0 0 0 0 0 0 4878 581,368
Continuous and substantial reduction in order to finally reach our 0 accident 0 incident goal Continuous and substantial reduction in order to finally reach our 0 Environment Pollution Incident accident 0 incident goal Near m iss reports Not Set - Reported with no objective Not Set Record with no objective Not Set Record with no objective Safety Hazards Observation Cards (3 SHOC cards per 1000 MHW) 1 Per Week Not Set
10 Total Hours Worked Week 26 Total Hours Worked Since 11 Beginning of Project Num ber of Safety Hazards 12 Observation Cards 13 Site Managem ent Inspection 14 Num ber of Em ergency Drill 15
Num ber of Senior Managem ent Not Set HSE visits on site HSE Training (15 hours per 16 171 hours 1000 MHW)
LEADING INDICATORS
NO
1 2 3 4 5
MANHOURS
11385 11385 11385 11385 11385
TARGET
29 18 15 3 35
ACTUAL
32 25 31 2 50
PRECENTAGE
110% 139% 207% 67% 143%
2.2 Activities to be performed next Week Weekly tool box meeting themes : - Lesson and learn from latest incident. - Use masker: unhealthy smoke and haze. - Safety work near water. - Sand Blasting safety. - Safe painting inside confine space. - Safe distance between gas cylinder and hot work. - Burning inside confine space safety. - Beware electrical hazard - Beware falling object. - Housekeeping and management.
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- Waste management. - Quarantine awareness Common Sow thistle Conduct in-house trainings : - Confine Space. - Work at height. - SHO Card. - PPE - Hand and Power Tools Operation - Safe Welding, Grinding and Cutting. - Scaffolding safe access and egress. - Noise and Hearing protection. - Manual handling. - Environment aspect assessment. Highlight the latest incident to all workers on TBT. Keep remind all worker and team leaders for more attentions about fire hazard thru TBT. Coordinated with team leaders in painting shed for take attentions about Housekeeping in that area, placement of the sand bag, paint tins, thinner, unused paint tins, etc. Keep continue socialization and monitored implemented of JSA for painting inside confine space to all workers involved. Ensure only fire proof light used for activities painting inside confine space. Ensure proper scaffold structures erected for deck and pontoons. Keep continued equipment inspections by supervisor (Gas and connections, also pneumatic tool and connection) with HSE officer. Ensure pontoon transfer by SPMT accordance with procedure. Preparation for load out and tagging system. Prepare JSA for pontoon leak test (pneumatic test and hydraulic test). Keep continue Incentive program for weekly. Quarantine Weekly Walk every Saturday morning. Keep continue discussion about quarantine delivered to all worker once a week when TBT, for information and to raise quarantine awareness. Keep remind all team leaders about quarantine and hygiene matter, especially at Qwall.
.
3.
QUALITY ASSURANCE AND CONTROL 3.1 Activities Performed Last Week 3.1.1 Loading Platform (LP) Deck & Jackets
Continued coordination on MDR compilation for Gorgon Project. Continue to monitor Yard Issue Register (YIR). Follow-up and closure of outstanding NCRs both internal and external. Updating painting & hydrostatic testing activities on fabrication ITP.
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Continued in process of fit up visual inspection. Continued in process dimensional inspections Continued check of Material receiving for Gorgon project at warehouse. NDT for Fabrication Progress at prefab for piles and pontoon Continued monitoring and check material identification traceability in warehouse. On-going calibration of new testing instruments and validation at the laboratory and fabrication shop. .
3.2 Activities to be performed next Week 3.2.1 Loading Platform (LP) Deck & Jackets
Continue to monitor Yard Issue Register (YIR). Continue to coordinate the MDR compilation of DECK, PONTOON & PILES for Gorgon Project. Follow-up and closure of outstanding NCRs both internal and external. Continue in process dimensional inspections and visual inspection on-going fabrication at shop Assembly, Bay No.3 and Bay No.2 for Jacket and Deck Fabrication Gorgon Project in progress. Continue monitoring and check of material identification and traceability in the warehouse. Continue calibration/validation of new equipment at the laboratory and fabrication shop. Continue monitoring and inspection painting and blasting activities at painting shop and assembly shop.
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5.
ENGINEERING 5.1 Activities Performed Last Week 5.1.1 Loading Platform (LP) Deck & Jackets
Issued revision document SIKB Yard Hydrotest Procedure For Pontoon 1, 2 And 3 Issued revision document SIKB Fabrication Yard Positive Material Identification Procedure Issued revision drawing for SLP East & West Welding Map Issued revision method drawing for Gorgon Part Loadout Barge Manhole Quarantine
Issued RFI 322
Issued revision welding map for EAST & WEST Welding Map
Prepare Redline Mark-Up for Deck loading Platform. Issued revision Redline Mark-Up for Jacket Loading Platform Assist production and QC for technical clarification Continue method drawing preparation for : o East & West Deck Weighing General arrangement o East & West Deck North & South Part Stud Bolts General Arrangement o East Deck South Part Erection Breakdown Structure o East Deck North Part Erection Breakdown Structure o East Deck South Part Construction Sequence Preparation of new welder certificate and welder register (routine activity) WQT activities at PT. DUJ Batam
5.1.2 Piles & Pontoon Continue update revision shop drawing Pontoon (PT1, PT2 & PT3), 4 drawing Issued shop drawing for Piping Support Pontoon (PT1, PT2 & PT3), 3 drawing Issued welding map drawing for pontoon (PT1) Issued Method Statement for sequence of pontoon testing (Hydro Test and Leak Test) Issued RFI 324 Issued revision mark drawing for channel navigation aids Issued revision document SIKB YARD Pontoon Air Pressure Testing Procedure Prepare Red Lines Mark up for Pontoon and Piles.
5.2 Activities to be performed Next Week 5.2.1 Loading Platform (LP) Deck & Jackets Prepare Red-line Mark Up for deck Prepare DCR (design change record) for Jacket and Deck Continue update xml and WSL and uploaded into FDBT Review and respond documents and/or technical queries from subcontractor (if any) Review documents from PFP applicators, PMS and PTE (if any) Prepare design change record (if any) Issue RFI and ERR (if any) Issue PR (if any)
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Continue method study for lifting, transportation, support, fabrication shop, assembly hall, erection arrangement, loadout, weighing, mooring, grillage, sea fastening. Continue preparation of new welder certificate and welder register Prepare PQR for SS 316L Finalize constructability of the project Renewal welder expiration date
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o o o
F10178-KAR-SLC-RFI-321 SOW 1 Request Official Drawing for Jacket Red Line Mark-Up F10178-KAR-SLC-RFI-322 SOW 2 - Proposal To Change Design Pressure For Leak Test F10178-KAR-SLC-RFI-323 SOW 1 East and West Deck Flip Over Lifting General Arrangement F10178-KAR-SLC-RFI-324 SOW 2 Bollard Installation on Pontoon 1, 2 & 3
Design drawings pending: o Final Grillage and sea fastening drawing for K1 & K2 Deck
6. PROCUREMENT AND SUPPLY 6.1 Activities Performed This Week 6.1.1 Loading Platform (LP) Deck & Jackets
N/A.
6.2 Activities to be performed Next Week 6.2.1 Loading Platform (LP) Deck & Jackets
N/A
7. CONSTRUCTION 7.1 Activities performed Last Week 7.1.1 Loading Platform (LP) Deck & Jackets
Erection East Deck Gangway Tower finished Install Nelson Studs West Deck Section South continued
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7.1.2
7.2 Activities to be performed next Week 7.2.1 Loading Platform (LP) Deck & Jackets
Erection East Deck Gangway Tower finish Install nelson studs on West Deck Section South continue
7.2.2
8. QUARANTINE 1.1
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Load Out Area o Regular housekeeping around fences and hydraulic winch. o Regular inspection by Quarantine Officer. Pest Control activities
o The pest control Contractor monitoring the rat box, trigonal glue traps, cat/dog traps and Mobe
Moat on daily basis, and reported to the Quarantine Officer if any quarantine risk material trapped on the trap, and they will be replace the bait every two weeks.
o Maintain salt barrier surround quarantine fences at Jacket and Load Out area.
o Covering the opened holes at connector for quarantine fences with adhesive tape. This activity has been done at Final Storage & Erection Site.
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Residual insecticide spraying Regular insecticide spraying has been performed at toilet facilities, waste bins, Raw Material Storage, Prefabrication Shop, Assembly Hall, Final Storage & Erection Site and Load out Area. These activities are done at early morning (05:00hrs - 06:30hrs) by Pest Control contractor.
Insecticides spraying inside Leg Jacket and top cover plates at CD East Row C2, C3, D1, D2, AB East Row A2, A3 and B3 have been done after shim plates removed and cleaning activities finish.
Note: Chemical used for insecticide spraying is Bifenthrin, product name is BISTAR 25 g/L EC INSECTICIDE / MITICIDE. o Weed killer Weeds eradicated by two treatments, the first is manually pull out the weeds; and the second is prevent weeds growing by perform herbicide spraying. The active ingredient of chemical used for herbicide spraying is Glyphosate isopropyl amine salt, name of product is Roundup 486 SL. This activity has been performed at Final Storage & Erection Site.
o Fumigation Thermal fumigation has been performed around Raw Material Storage, Prefabrication Shop,
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Assembly Hall and Final Storage & Erection Site. These activities are done at early morning (05:00hrs-06:30hrs) by Pest control contractor.
Note: Chemical used for fumigation is Permethrin, product name is PERMANETTM 100 EC INSECTICIDE.
Implemented pest control activities since 27 June 2013 till 03 July 2013
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Quarantine Awareness and Communication o HSE-Quarantine information Display the HSE-Quarantine information at prominent area, especially for Quarantine info awareness. HSE Quarantine Officer in charge will be update the information and replace with new information. o Tool Box Talk (TBT) PT. SIKB and Sub Contractor employees involved in Gorgon Project have conducted Tool Box Talk every morning before they are start of working. For Quarantine topic we will conduct every Friday, weekly quarantine tool box meeting topic for this week is Blooming Insect.
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8.2
1.2
o o
AREAS OF CONCERN
Final Storage Area & Erection Site Load Out Area
9. ATTACHMENT 9.1 9.2 9.3 9.4 Weight Report (SOW no. 1 & SOW no. 2) SIKB fabrication document register Concession Request (CR) Request For Information (RFI)
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Progress Picture Overall Physical Progress Report Loading Platform & Jackets Overall Progress S Curve-Rev.5 Loading Platform & Jackets Procurement Plan (SOW no. 1 & SOW no. 2) List AFC Drawings Overall Physical Progress Report Pontoons, Piles, Access Ramps & Gangways Overall Progress S Curve Pontoons, Piles, Access Ramps & Gangways