Hot Water Design Manual Rev C

Hot Water System Design Manual
Plumbing schematics for single and multiple Rinnai tankless water heaters in use with domestic systems, recirculation, and storage tanks.
Table of Contents
Certifications............................................................ 3, 4 Rinnai Accessories ..................................................... 4 Model Applicability ...................................................... 5 Water Quality and Scale ............................................. 6 Pump Sizing for Circulation ....................................... 7 Tank Water Heaters in a Circulation Loop ................ 8 Additional Guidelines ................................................. 8 Pump Sizing for Storage Tank Applications ............ 9 Pressure Loss Curves - Non Condensing Models . 10 Pressure Loss Curves - Condensing Models ......... 11
Non-condensing Water Heaters

Drawing WH1 WH2 WH3 WH5 WH6 WH1-F WH2-F WH3-F WH6-F No. Description 1 2 3 5 6 1 2 3 6 1 1 2 3 4 5 6 1 Basic Piping ......................................... 25 Basic Piping ......................................... 26 Basic Piping ......................................... 27 Basic Piping ......................................... 28 Basic Piping ......................................... 29 Optional freeze protection.................... 30 Optional freeze protection.................... 31 Optional freeze protection.................... 32 Optional freeze protection.................... 33 Circulation system ............................... 34 Circulation system - Option.................. 35 Circulation system ............................... 36 Circulation system ............................... 37 Circulation system ............................... 38 Circulation system ............................... 39 Circulation system ............................... 40 Demand circulation system.................. 41 Demand circulation system - Option .... 42 Backup storage and circulation ........... 43 Backup storage and circulation ........... 44 Backup storage and circulation ........... 45 Backup storage and circulation ........... 46 Demand circulation with 1 Rinnai hydronic furnace .................................. 47 Combination system with 1 Rinnai hydronic furnace .................................. 48 Combination system with 2 Rinnai hydronic furnaces ................................ 49
Condensing Water Heaters

Drawing CWH1 CWH2 CWH4 CWH1-C No. Description 1 2 4 1 Basic Piping ......................................... 12 Basic Piping ......................................... 13 Basic Piping ......................................... 14 Circulation system................................ 15 Circulation system - Option .................. 16 Circulation system................................ 17 Circulation system................................ 18 Circulation system................................ 19 Circulation system................................ 20 Circulation system................................ 21 Backup storage and circulation............ 22 Backup storage and circulation............ 23 Backup storage and circulation............ 24
WH1-C WH1-C-O WH2-CP WH3-CP WH4-CP WH5-CP WH6-CP WH1-CD
CWH1-C-O 1 CWH2-C CWH3-C CWH4-C CWH5-C CWH6-C CWH3-BC CWH4-BC CWH6-BC 2 3 4 5 6 3 4 6
WH1-CD-O 1 WH1-BC WH2-BC WH3-BC WH6-BC 1 2 3 6
WH1-A1-CD 1 WH1-A1-CP 1 WH2-A2-CP 1
Maintenance Procedure
M-1-F 1 Maintenance flush procedure .............. 50
Certifications
Indoor Water Heaters Trade Name CSA Listing Trade Name Outdoor Water Heaters CSA Listing
V53i ...................... REU-VB2020FFU-US-(N, P) R50LSi .................. REU-VA2019FFUD-US-(N, P) * R75LSi .................. REU-VB2528FFUD-US-(N, P) * R75LSi .................. REU-VA2528FFUD(A)-UC-(N, P) * R75LSi .................. REU-VA2528FFUD(A)-US-(N, P) * R75LSi .................. REU-VA2528FFUD-US-(N, P) * R94LSi .................. REU-VB2735FFUD-US-(N, P) * R94LSi .................. REU-VA2535FFUD-UC-(N, P)* R94LSi .................. REU-VA2535FFUD-US-(N, P)* R98LSi .................. REU-VA3237FFU-US-(N, P) * R98LSiASME........ REU-VA3237FFU-ASME-(N, P) * R53i ...................... REU-V2520FFU-US-(N, P) C53i ...................... REU-V2520FFUC-US-(N, P) * R53i ...................... REU-V2520FFUD-US-(N, P) C53i ...................... REU-V2520FFUCD-US-(N, P) * R85i ...................... REU-V2532FFU-US-(N, P) C85i ...................... REU-V2532FFUC-US-(N, P) * R85iPLUS ............. REU-V2532FFUD-US-(N, P) C85iPLUS ............. REU-V2532FFUCD-US-(N, P) * R98i ...................... REU-V3237FFU-US-(N, P) C98i ...................... REU-V3237FFUC-US-(N, P) * R98iASME ............ REU-V3237FFU-ASME-(N, P) C98iASME ............ REU-V3237FFUC-ASME-(N, P) * RC80HPi............... REU-KA2530FFUD-US-(N, P)* RC98HPi............... REU-KA3237FFUD-US-(N, P)* * authorized for commercial use Energy Star Qualified
V53e ........................REU-VAM1620W-US-(N, P) R63LSe ...................REU-VA2024WD-US-(N, P) * R63LSe2 .................REU-VA2024WD(A)-UC-(N, P) * R75LSe ...................REU-VB2528WD-US-(N, P) * R75LSe ...................REU-VA2528WD(A)-UC-(N, P) * R75LSe ...................REU-VA2528WD(A)-US-(N, P) * R75LSe ...................REU-VA2528WD-US-(N, P) * R94LSe ...................REU-VB2735WD-US-(N, P) * R94LSe ...................REU-VA2535WD-UC-(N, P) * R94LSe ...................REU-VA2535WD-US-(N, P) * R98LSe ...................REU-VA3237W-US-(N, P) * R98LSeASME .........REU-VA3237W-ASME-(N, P) * R42e .......................REU-V1616W-US-(N, P) C42e .......................REU-V1616WC-US-(N, P) * R53e .......................REU-V2020W-US-(N, P) C53e .......................REU-V2020WC-US-(N, P) * R70e .......................REU-V2526W-US-(N, P) R85e .......................REU-V2532W-US-(N, P) C85e .......................REU-V2532WC-US-(N, P) * R85ePLUS ..............REU-V2532WD-US-(N, P) C85ePLUS ..............REU-V2532WCD-US-(N, P) * R98e .......................REU-V3237W-US-(N, P) C98e .......................REU-V3237WC-US-(N, P) * R98eASME .............REU-V3237W-ASME-(N, P) C98eASME .............REU-V3237WC-ASME-(N, P) * RC80HPe ................REU-KA2530WD-US-(N, P)* RC98HPe ................REU-KA3237WD-US-(N, P)*
The models listed above have received the following certifications except where noted: Certified to applicable U.S. standards for appliances using gas or other petroleum fuel. Certified to applicable Canadian standards for appliances using gas or other petroleum fuel. Certified by the Uniform Plumbing Code (UPC) Certified by National Sanitation Foundation (NSF), www.nsf.org (indoor models must use the NSF approved top guard) REU-VAM1620W is not NSF approved Energy efficiency certified by Gas Appliance Manufacturers Association (GAMA), www.ahrznet.org Meets the California Energy Commission (CEC) standards Meets California and Texas NOX emission rules Approved by the Commonwealth of Massachusetts Approved for installations in New York City Energy Star Qualified (models indicated with )
Certifications
R
R98LSiASME R98LSeASME
R98iASME C98iASME
R98eASME C98eASME
These models are built in accordance with the requirements of the ASME Boiler and Pressure Vessel Code and received the Certificate of Authorization from the National Board. The heat exchanger has the NB and the HLW stamps.
Rinnai Accessories
Multiple Unit Connections (refer to model applicability) MSA Controller: The MSA controllers (Pack A) and cables (Pack B) are optional accessories that electronically connect 2 to 5 water heaters and allows them to function as one hot water source. Two water heaters require one MSA Pack A. Each additional water heater beyond two requires one MSA Pack B. EZConnect: PVA Valves: The EZConnect cable is an optional accessory that electronically connects 2 water heaters and allows them to function as one hot water source. Pressure activated valves that allow each water heater (max 5) to turn on as necessary to meet the demand for hot water. A PVA valve is also useful when dedicating one Rinnai in a multiple Rinnai system for hot water circulation. The PVA valve will allow flow from the cold water supply to the dedicated unit when a differential pressure is exerted on the PVA valve due to domestic demand.
Guidelines for Do not install both the EZConnect and the MSA packs because they are not designed to operate multiple unit together. connections: Water heaters connected with the EZConnect Cable or the MSA packs cannot be used for the bathfill function. Temperature settings can only be changed on the controller for the primary unit. Do not use the EZConnect or MSA packs with storage tank applications. Rinnai Installation Kits - available with threaded (F) or sweated (C) connections; provides isolation valves, pressure relief valve, and full port drains with easy union installation For models below 200,000 Btuh MRIK-T, Brass, 3/4 - FNPT X FNPT (threaded) MRIK-LF-T, Lead Free, 3/4 - FNPT XFNPT (threaded) MRIK-S, Brass, 3/4 - FNPT X (Sweat) MRIK_LF_S, Lead Free, 3/4 - FNPT X Sweat WRIK-LF-F, Lead Free, 3/4 - E2 version, FNPT X FNPT, (threaded) 104000059 Freeze Protection Solenoid Valve Kit Remote Controllers: MC-91-1US - Controller included with the unit except for the V53e and V53i. MCC-91-1US - For commercial and hydronic applications allowing temperatures above 140 F. MC-100V-1US - Deluxe controller BC-100V-1US - Bathroom controller Recess Boxes: Pipe Covers: Recesses unit into the wall, protecting and hiding the unit from view For security, weather protection, and finished look For models above 200,000 Btuh WRIK-LF-32F, Lead Free, 3/4 - E2 version, FNPTX FNPT, (threaded)
Rinnai is continually updating and introducing new products and accessories. For the latest information, contact Rinnai at 1-800-621-9419, FAX: 1-888-474-6624, or www.rinnai.us.
Model Applicability (Accessories)

Outdoor
Model V53e RGB-20-U R63LSe2 RGB-25-U or RGB-25U-MSAL (with moisture seal flange) RGB-32 RGB-CTWH PCD01-SM2 (silver) [2] Recess Boxes Pipe Covers PC-20-W (white) Electronic Connection [6] Remote Controllers [1]
R75LSe R94LSe
PCD03-SM2 (silver)
EZ Connect [5], MSA-2
[2]
R98LSe, R98LSeASME RC80HPe, RC98HPe
PC-32-W (white) PC-32-G (gray) PCD07
[2] [2]
Indoor
Model Venting Type Integrated Condensate Collector Electronic Connection Remote Controllers
V53i R50LSi R75LSi R94LSi R98LSi, R98LSiASME
Concentric 3 / 5 [4]
YES EZ Connect [5], MSA-2
[2]
4 for intake and 4 for exhaust [4] Concentric 3 / 5 [4]
NO [3]
[2]
RC80HPi, RC98HPi
YES
[2]
Notes
[1] MC-91, MC-100, BC-100 [2] MC-91, MC-100, BC-100, MCC-91 [3] The Condensate Collector vent piece and the Condensate Trap (224050) for trapping and draining condensate may be required depending on your installation. Refer to the Operation and Installation Manual. [4] Refer to the Operation and Installation Manual [5] The EZ Connect will connect a maximum of 2 water heaters. [6] Electronic connection is not available for this model. Connection can be made using pressure activating Rinnai PVA valves.
Water Quality and Scale

A complete water analysis and an understanding of system requirements are needed to protect the Rinnai tankless water heaters and water heating systems from scale. Water analysis shows whether water is hard or soft. Hard water, unless treated, will cause scaling or liming of the Rinnai heat exchanger. The rate of scaling increases with temperature and usage because calcium carbonate and other scaling compounds lose solubility (fall out of solution) at higher temperatures. For example, for every 20F over 140F, the rate of scale increases by a factor of 2 (See figure below). Reference target water quality levels found in the operation / installation manual and consider water treatment if these levels are exceeded. *
BASED ON 10 grains/gal HARDNESS

210 180
180F 170F 160F
LIME DEPOSITED, lb/yr
150 120 90 60 30
150F 140F
0
300 900
120F
1500 2100 2700 3300 3900
WATER USAGE, gal/day
*Source 2003 ASHRAE Handbook HVAC Applications
Pump Sizing for Circulation

1. Use the chart below or one appropriate for your conditions to determine the heat loss in the length of the hot water supply and return piping. For example, 100 ft of 1-1/2 in bare copper tubing results in a heat loss of 5300 Btu/h. Approximate Heat Loss from Piping at 140 F Inlet, 70 F Ambient * Nominal Size, in. 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Bare Copper Tubing, Btu/h-ft 30 38 45 53 66 80 94 120 1/2 in. Glass Fiber Insulated Copper Tubing, Btu/h-ft 17.7 20.3 23.4 25.4 29.6 33.8 39.5 48.4
* Source: 2003 ASHRAE Handbook HVAC Applications 2. Determine the acceptable temperature drop at the last fixture in the loop. For example, if the supply temperature from the water heater is 120 F (49 C) and an acceptable temperature at the last fixture is 100 F (38 C) then the acceptable temperature drop is 20 F (7 C). 3. Calculate the required pump flow rate using the following formula: FLOW RATE (gpm) = HEAT LOSS (BTU / h) 500 X ACCEPTABLE TEMPERATURE DROP (F ) 4. Based on the above calculations select a pump for the type of circulation system you will be utilizing: A). Optional Method (reference drawing WH1-C-O) - Reference pump manufacturers flow vs. pressure specifications to select a pump that can provide the flow rate calculated above while overcoming the pressure loss through: Tank water heater (reference manufacturers information) All building supply and return plumbing in the circulation loop (reference local plumbing codes, standards, or practices)
B). Preferred Method (WH1-C) - Reference pump manufacturers flow vs. pressure specifications to select a pump that can provide 3 gpm of flow or the flow rate calculated above, whichever is greater, while overcoming the pressure loss through: NOTE: Rinnai tankless water heater (reference flow vs. pressure curve of the Rinnai model being used) Optional storage tank (reference manufacturers information) All building supply and return plumbing in the circulation loop (reference local plumbing codes, standards, or practices)
Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as they will oxidize and clog the inlet filter on the appliance. The pump should be controlled by an aquastat, timer, or combination of the two. A demand control (motion sensor, push button, or door contact) may also be used.
Tank Water Heaters in a Circulation Loop

The following applies when using a tank water heater (gas or electric) to provide heat for a circulation loop. Drawing WH1-C-O is an example. The heat output of the tank must be equal to or greater than the calculated circulation loop heat loss. (Reference page 7, Step 1 on calculating heat loss). Electric Tank Water Heater Since the input and output are the same for an electric tank water heater, this can be expressed as: Electric Tank Input (Kw) > Circulation loop heat loss (Btuh) 3413 (1 Kilowatt = 3,413 BTU)
Gas Tank Water Heater When using a gas style water heater, the efficiency of the tank must be taken into account. Available Btuh output = (Btu input of tank) x (efficiency) > Circulation loop heat loss (Btuh) Example: 30,000 Btuh input gas tank 0.62 Efficiency 30,000 x .62 = 18,600 available Btuh output
Additional Guidelines
Rinnai water heaters not recovering a storage tank: In applications involving a commercial dishwasher, a hot water circulation loop feeding the dishwasher is required. Rinnai water heater recovering a storage tank: In applications involving a commercial dishwasher, a hot water circulation loop feeding the dishwasher may be required depending on the distance between the dishwasher and the storage tank. Refer to local codes when determining the need for circulation loops to dishwashers. When using the Rinnai water heater as the heat source for circulation loop, the piping systems should be designed with a hot water circulation loop having a minimum circulating flow rate of 3 gpm. Also review the pressure drop curves for the Rinnai water heater when sizing circulators. Rinnai water heaters cannot be used in applications requiring 180-195 F water at a DISHWASHER, unless a booster heater capable of producing 180-195 F water is provided at the dishwasher. The Rinnai water heater is not to be used as a booster water heater in these applications. For beauty salon applications, a hot water circulation loop feeding the head wash stations is highly recommended. This provides instant hot water to the head wash stations and reduces the possibility of cold bursts at the stations. (Refer to the piping schematics in this manual.) Insulation of circulation piping is also recommended for heat retention. Exhaust gases from beauty salon applications and fume hoods of commercial dish washers with chemical sanitizers can be highly corrosive and may cause premature failure of water heater components. Care must be taken to ensure that the water heater and vent termination are installed away from that area. An uncontaminated supply of combustible air m ust be maintained for optimum performance of the unit. If the intended installation is located in a hard water area, a softener or alternate water treatment system must be used. Perform routine maintenance as necessary. For any applications requiring temperatures above 140 F, an MCC-91 temperature controller must be purchased separately.
Pump Sizing for Storage Tank Application

The following applies when using Rinnai tankless water heaters to recover a storage tank. Drawing WH1-BC is an example. Rinnai Tankless water heaters have a pressure loss which must be considered in the system design. Reference the pressure loss curve for the Rinnai model being used to determine the pump size for the desired recovery rate. For recommended pump sizes use the table below. Additional pressure losses in plumbing between the Rinnai(s) and the storage tank must also be taken into consideration. The specified pump size is to provide maximum recovery of the storage tank. A smaller pump size may be used, but could result in longer recovery time of the tank. Please contact the engineering department with any questions on pump sizing. NOTE: Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as they will oxidize and clog the inlet filter on the appliance.
Pump Flow Requirements

R94LSi/e R/C53i(PLUS) R70e R75LSi/e V53e R50LSi R63LSe2
Number of Rinnai Water Heaters
R98LSi/e(ASME) RC80HPi/e RC98HPi/e
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
6 gpm @ 30' head 12 gpm @ 30' head 18 gpm @ 30' head 24 gpm @ 30' head 30 gpm @ 30' head 36 gpm @ 30' head 42 gpm @ 30' head 48 gpm @ 30' head 54 gpm @ 30' head 60 gpm @ 30' head 66 gpm @ 30' head 72 gpm @ 30' head 78 gpm @ 30' head 84 gpm @ 30' head 90 gpm @ 30' head
Pressure Loss Curves - Non Condensing Models

R50LSi R63LSe R75LSi/e R94LSi/e R98LSi/e R98LSi/eASME
45 40 35
100 90 80 70 60 50 40
Pressure Loss (psi)
30 25 20 15
30
10 5 0 0 1 2 3 4 5 6 7 8 9 10 11
20 10 0
Water Flow (gpm)
45
100
40 35 30 25 20
90 80 70 60 50 40
Pressure Loss (psi)
15
V53e
10
30
V53i
20 10 0
5 0 0 1 2 3 4 5 6
Water Flow (gpm)
10
Pressure Loss (ft head)
Pressure Loss Curves - Condensing Models
RC80HP
Pressure Loss (psi) )
RC98HP
Water Flow (gpm)
11
12
CWH1
13
CWH2
14
CWH4
For this application: Condensate piping shall be CPVC or PVC material and shall not be smaller than the drain connection on the appliance. Components of the condensate drainage shall be CPVC or PVC material. All components shall be selected for the pressure and temperature rating of the installation. Where the drain pipes from more than one unit are manifolded together for condensate drainage, the pipe or tubing shall be sized in accordance with an approved method as dictated by local codes. Condensate must be disposed of accord ing to local codes. Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer. Pump to be sized to maintain circulation loop temperature. The pump should be sized to overcome the pressure loss through the tank water heater, and supply and return plumbing. Reference the Rinnai Hot Water System Design Manual, Pump Sizing for Circulation. Pump to be of bronze or stainless construction.
Condensate drain line Cold Water Supply Line
NOTE: For residential and commercial applica tions, this piping arrangement maintains full warranty.
Rinnai Equipment List Rinnai Water Heaters RIK-KIT (Optional) (3/4" Fittings Include: 2 Unions, 2 Ball Valves, 2 Drain Valves and 1 Pressure Relief Valve.)
QTY 1
3/4" Gas Connection
Gas Supply
Condensate drain IMPORTANT: Connect the building return line to the hot water supply line as close as possible to the Rinnai Water Heater. NOTE: Consult with the manufacturer of the electric water heater to confirm that it can be used for this application.
Tank Water Heater to be Sized for Heat Loss of Circulation Loop. Building Supply Electric Water Heater Building Fixtures
Expansion Tank
KEY
3/4" Ball Valve 3/4" Union Check Valve Pressure Relief Valve S Pressure Regulator Circulating Pump Boiler Drain Valve Solenoid Valve
This is not an engineered drawing. It is intended only as a guide and not as a replacement for professionally engineered project drawings. This drawing is not intended to describe a complete system. It is up to the contractor/engineer to determine the necessary components and configuration of the particular system being installed. This drawing does not imply compliance with local building code requirements. It is the responsibility of the contractor/engineer to ensure installation is in accordance with all local building codes. Confer with local building officials before installation.
Drawing Number: CWH1-C
15
For this application: Condensate piping shall be CPVC or PVC material and shall not be smaller than the drain connection on the appliance. Components of the condensate drainage shall be CPVC or PVC material. All components shall be selected for the pressure and temperature rating of the installation. Where the drain pipes from more than one unit are manifolded together for condensate drainage, the pipe or tubing shall be sized in accordance with an approved method as dictated by local codes. Condensate must be disposed of accord ing to local codes. Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer. Pump to be sized to maintain circulation loop temperature. The pump should be sized to overcome the pressure loss through the tank water heater, and supply and return plumbing. Reference the Rinnai Hot Water System Design Manual, Pump Sizing for Circulation. Pump to be of bronze or stainless construction.
Refer to the manual for complete warranty information
Rinnai Equipment List Rinnai Water Heaters RIK-KIT (Optional) (3/4" Fittings Include: 2 Unions, 2 Ball Valves, 2 Drain Valves and 1 Pressure Relief Valve.)
QTY 1 1
3/4" Gas Connection
Gas Supply
Condensate drain
Hot Water Supply Line (Optional) 2-6 Gallon Storage Tank

(To eliminate cold water sandwich effect caused by frequent On/Off operation)
Cold Water Supply Line
Expansion Tank
Aquastat connection
Building Fixture Outlets
Note: Water heater outlet temperature

cannot be adjusted when circulation pump is running.
KEY
3/4" Ball Valve 3/4" Union Check Valve Pressure Relief Valve S Pressure Regulator Circulating Pump Boiler Drain Valve Solenoid Valve
This is not an engineered drawing. It is intended only as a guide and not as a replacement for professionally engineered project drawings. This drawing is not intended to describe a complete system. It is up to the contractor/engineer to determine the necessary components and configuration of the particular system being installed. This drawing does not imply compliance with local building code requirements. It is the responsibility of the contractor/engineer to ensure installation is in accordance with all local building codes. Confer with local building officials before installation.
Drawing Number: CWH1-C-O

16
Circulation Unit
17
CWH2-C
18
CWH3-C
19
CWH4-C
20
CWH5-C
21
CWH6-C
Building Hot Water Supply Line

Rinnai Equipment List
M
For this application:
QTY 3
Condensate piping shall be CPVC or PVC material and shall not be smaller than the drain connection on the appliance. Set water heater at 20 F above storage tank aquastat
Rinnai Water Heaters
Components of the condensate drainage shall be CPVC or PVC material. All components shall be selected for the pressure and temperature rating of the installation.
Where the drain pipes from more than one unit are manifolded together for condensate drainage, the pipe or tubing shall be sized in accordance with an approved method as dictated by local codes. Storage Tank
Condensate must be disposed according to local codes. (No Burner or Heating Element)
Condensate Drain Line
Do not use EZ Connect or MSA pack with storage tank applications Submersible Aquastat (set @ 20F below
Rinnai Temperature
HotWater Supply Line
Gas Supply
Setting)
Pump Sizing for storage. reference the section on Tank Application Cold Water Supply Line Pump / Aquastat Control Wire Expansion Tank
22
Building Circulation Pump
Building Hot Water Return Line (optional)
Drawing Number:
CWH3-BC
Domestic Hot water - Backup Storage/Circulation 3 Rinnai Condensing Water Heaters Preferred Piping Installation
Drawing Date:
June 25, 2010
Key
3/4" BallValve 3/4" Union Check Valve Pressure ReliefValve
S
Pressure Regulator Circulating Pump Boiler DrainValve SolenoidValve
103 International Drive Peachtree Cit y, GA 30269
This is not an engineering drawing; it is intended only as a guide and not as a replacement for professional engineering project drawings. This drawing is not intended to describe a complete system. It is up to the contractor or engineer to determine the necessary components and configuration of the particular system to be installed. The drawing does not imply compliance with local building code requirements. It is the responsibility of the engineer or contractor to ensure that the installation is in accordance with all local building codes. Confer with local building officials before installation.
Pump Sizing for storage. reference the section on Tank Application
23
Pump / Aquastat Control Wire Cold Water Supply Line Expansion Tank
Building Circulation Pump
CWH4-BC
Building Hot Water Supply Line
24
CWH6-BC
October 6, 2009
Rinnai Equipment List QTY 1 Rinnai Water Heaters
Rinnai Water Heater
25
G as S upply
3/4" Hot Water Supply Line
3/4" C old Water S upply Line
WH1
June 11, 2007
Domestic Hot Water - Standard Installation 1 Non-condensing Rinnai Water Heater Preferred Piping Installation
Rinnai Equipment List QTY 2
Rinnai Water Heater Rinnai Water Heater

Electronic Connection *
Rinnai Water Heaters
Primary Sub 1
* Refer to Rinnai Accessories and Model Applicability for electronic connection details.
26
Gas Supply Cold Water Supply Line Hot Water Supply Line
WH2
Domestic Hot Water - Standard Installation 2 Non-condensing Rinnai Water Heaters Preferred Piping Installation
February 27, 2008
Rinnai Equipment List QTY 3
Rinnai Water Heater

Rinnai Water Heaters Electronic Connection *
Rinnai Water Heater
Rinnai Water Heater
Primary
Sub 1
Sub 2
Gas Supply
27
Hot Water Supply Line
WH3
February 27, 2008
Rinnai Equipment List Rinnai Water Heaters Electronic Connection *
QTY 5
Rinnai Water Heater Rinnai Water Heater Rinnai Water Heater Sub 4 Rinnai Water Heater
Rinnai Water Heater
Primary Sub 1 Sub 3 Sub 2
Gas Supply
28
WH5
February 27, 2008
Rinnai Equipment List QTY 6 Rinnai Water Heater Rinnai Water Heaters Electronic Connection * Sub 2
Rinnai Water Heater Sub 1 Sub 2 Primary Sub 1
Rinnai Water Heater
Rinnai Water Heater
Rinnai Water Heater
Rinnai Water Heater
Primary
Gas Supply
Pressure Regulator Set to 5 PSI Below Street Pressure
29
WH6
February 27, 2008
NOTE:
Vacuum Breaker QTY 1 Outdoor Rinnai Water Heater Rinnai Equipment List
This drawing is for non-condensing models only.
IMPORTANT! Outdoor Rinnai Water Heater
With electrical power supplied, Rinnai water heaters will not freeze when the outside air temperature is as cold as 22F (-30C) for indoor models or is as cold as 4F (-20C) for outdoor models, when protected from direct wind exposure. Because of thewind-chill effect, any wind or circulation of the air on the unit will reduce its ability to freeze protect.
In the event of a power failure at temperatures below freezing, the water heater should be drained of all water to prevent freezing damage.
The unit may be drained manually or through the installation of the Optional solenoid valves as shown.
NOTE:
The electrical connections for the two solenoid valves should be tied to the 120 V power terminals provided on the PC Board of the water heater.
Pipes and fittings can be installed inside a pipe enclosure or recess box and packed with insulation for additional protection.
When the electrical power to the water heater fails, the cold water supply solenoid valve closes, stopping the flow of water into the heater, and the drain down solenoid valve opens, allowing the water heater and associated piping to drain. Ensure that you run the drain for the solenoids per local codes.
Gas Supply Line
30
S Hot Water Supply Line
Ensure swing check valve is used for drain down
NOTE:
Freeze protect all water pipes and fittings located outside building structure. These are indicated by being above the dashed line.
Normally Closed Solenoid Valve
All pipes and fittings shown below the dashed line should be located inside the building structure.
S Normally Open Solenoid Valve
C old W ater S upply Line
The vacuum breaker line should be located inside the building structure.
Route drain per local codes
WH1-F
Domestic Hot Water - Optional Freeze Protection 1 Non-Condensing Outdoor Rinnai Water Heater Preferred Piping Installation
June 11, 2007
NOTE:
Vacuum Breaker
This drawing is for non-condensing models only. QTY 2 Outdoor Rinnai Water Heater Rinnai Outdoor Water Heaters Electronic Connection * Outdoor Rinnai Water Heater
IMPORTANT!
Primary Sub 1
NOTE: Pipes and fittings can be installed inside a pipe enclosure or recess box and packed with insulation for additional protection.
Gas Supply Line
31
NOTE:
S Normally Open Solenoid Valve Hot Wa ter Supply Line
Normally Closed Solenoid Valve (Full size of supply line)
WH2-F
Domestic Hot Water - Optional Freeze Protection 2 Non-condensing Outdoor Rinnai Water Heaters Preferred Piping Installation
February 27, 2008
NOTE:
Vacuum Breaker
This drawing is for non-condensing models only. Outdoor Rinnai Water He ater Rinnai Outdoor Water Heaters Electronic Connection *
Primary Su b 1 Su b 2
Rinnai Equipment List QTY 3 Outdoor Rinnai Water He ater Outdoor Rinnai Water He ater
IMPORTANT!
NOTE: Pipes and fittings can be installed inside a pipe enclosu re or recess box and packed with insul ation for additional p rotection.
Gas Supply Line
Normally Closed Solenoid Valve (Full Size of Cold Water Supply Line) S
NOTE:
32
Normally Open Solenoid Valve
WH3-F
February 27, 2008
NOTE:
Vacuum Breaker
This drawing is for non-condensing models only.

Outdoor Rinnai Water Heater Outdoor Rinnai Water Heater Outdoor Rinnai Water Heater Outdoor Rinnai Water Heater Outdoor Rinnai Water Heater Outdoor Rinnai Water Heater
Rinnai Equipment List Rinnai Outdoor Water Heaters Electronic Connection *
QTY 6
IMPORTANT!
Primary
Sub 1
Sub 2
Primary
Sub 1
Sub 2
With electrical power supplied, Rinnai water heaters will not freeze when the outside air temperature is as cold as 22F (-30C) for indoor models or is as cold as 4F (-20C) for outdoor models, when protected from direct wind exposure. Because of the wind-chill effect, any wind or circulation of the air on the unit will reduce its ability to freeze protect.
Gas Supply Line
The unit may be drained manually or through the installation of the Optional solenoidvalves as shown.
Pressure Regulator Set to 5 PSI Below Street Pressure
NOTE: Pipes and fittings can be installed inside a pipe enclosu re or recess box and packed with insul ation for additional protection.
33
Hot Water Supply Ensure swing check valve is used for drain down
When the electrical power to the water heater fails, the cold water supply solenoid valve closes, stopping the flow of water into the heater, and the drain down solenoid valve opens, allowing the water heater and associated piping to drain. Ensure that you run the drain for the solenoids per local codes. NOTE:
S
Cold Water Supply Line Normally Closed Solenoid Valve (Full Size of Cold Water Supply Line)
Normally Open Solenoid Valve
Freeze protect all water pipes and fittings located outside building structure. These are indicated by being above the dashed line. All pipes and fittings shown below the dashed line should be located inside the building structure. The vacuum breaker line should be located inside the building structure.
WH6-F
February 27, 2008

Rinnai Equipment List QTY 1 Rinnai Water Heater Rinnai Water Heater
Pump should be controlled by an Aquastat, Timer or CombinationAquastat and Timer. Pump should be sized to maintain circulation loop temperature. The pump should be sized to overcome the pressure loss through the tank water heater, and supply and return plumbing in the circulation loop. Reference the section Pump Sizing for Circulation. Pump to be of bronze or stainless construction.
Gas Su pply L in e
Minimum 3/4 Hot Water Supply Line
Minimum 3/4 Cold Water Supply Line
34
Gas or Ele ctric Tank Water Heater Impo rtant: Install return line to the hot supply line as close as possible to the Rinnai water he ater
Building Supply
NOTE: Consult with the manufacturer of the tank water heater to confirm that it can be used for this application.
Expansion Tank
WH1-C
Domestic Hot Water - Circulation Systems 1 Non-condensing Rinnai Water Heater with Gas or Electric Tank Preferred Piping Installation
February 27, 2008

QTY 1
Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer.
Rinnai Water Heater

Rinnai Water Heater
Pump should be sized to maintain circula tion loop temperature.
A minimum of 3 GPM flow is recommended for the circulation system.
The pump should be sized to overcome the pressure loss through the Rinnai water heater, optional storage tank, and supply and return plumbing in the circulation loop. Reference the section Pump Sizing for Circulation.
Pump to be of bronze or stainless construc tion.

G as S upply
35
Minimum 3/4 Hot Water Supply Line (Optional) 2-6 Gallon Storage Tank
(To elim inate cold water sandwich e ect caused by fre que nt On/O operation)
Minimum 3/4 Cold Water Supply Line
Aquastat Connection
ExpansionTank
BuildingOutlets
WH1-C-O
Domestic Hot Water - Circulation Systems 1 Non-condensing Rinnai Water Heater Optional Piping Installation
June 11, 2007
Pump should be controlled by an Aquastat, Timer or CombinationAquastat and Timer. Pump should be sized to maintain circulation loop temperature. The pump should be sized to overcome the pressure loss through the tank water heater, and supply and return plumbing in the circulation loop. Reference the section Pump Sizing for Circulation. Pump to be of bronze or stainless construction. PVA to remain at factory default setting. Circulation unit should not be connected electronically to the MSA-2M controlle r.
36
Domestic Hot Water - Circulation Systems 2 Non-condensing Rinnai Water Heater
WH2-CP
37
WH3-CP
38
WH4-CP
39
WH5-CP
40
Domestic Hot Water - Circulation Systems 6 Non-condensing Rinnai Water Heaters
Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer. Pump should be sized to maintain circulation loop temperature. The pump should be sized to overcome the pressure loss through the tank water heater, and supply and return plumbing in the circulation loop. Reference the section Pump Sizing for Circulation. Pump to be of bronze or stainless construction. PVA to remain at factory default setting. Circulation unit should not be connected electronically to the MSA-2M controller.
WH6-CP
41
Domestic Hot Water - Demand Circulation Systems 1 Non-condensing Rinnai Water Heater Preferredl Piping Installation
WH1-CD
42
Domestic Hot Water - Demand Circulation Systems 1 Non-condensing Rinnai Water Heater Optional Piping Installation
WH1-CD-O
43
Domestic Hot Water - Backup Storage / Circulation Systems 1 Non-condensing Rinnai Water Heater Preferred Piping Installation
WH1-BC
44
WH2-BC
45
WH3-BC
46
WH6-BC
47
WH1-A1-CD
48
WH2-A1-CP
49
WH2-A2-CP
50
Notes
51
R-TRWH-E-02 Rev C
2010 Rinnai America Corporation
8/2010

Hot Water Design Manual Rev C

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Copyright:

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Hot Water Design Manual Rev C

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Hot Water System Design Manual

Non-condensing Water Heaters

Condensing Water Heaters

WH1-C WH1-C-O WH2-CP WH3-CP WH4-CP WH5-CP WH6-CP WH1-CD

CWH1-C-O 1 CWH2-C CWH3-C CWH4-C CWH5-C CWH6-C CWH3-BC CWH4-BC CWH6-BC 2 3 4 5 6 3 4 6

WH1-CD-O 1 WH1-BC WH2-BC WH3-BC WH6-BC 1 2 3 6

WH1-A1-CD 1 WH1-A1-CP 1 WH2-A2-CP 1

Model Applicability (Accessories)

EZ Connect [5], MSA-2

R98LSe, R98LSeASME RC80HPe, RC98HPe

PC-32-W (white) PC-32-G (gray) PCD07

V53i R50LSi R75LSi R94LSi R98LSi, R98LSiASME

YES EZ Connect [5], MSA-2

4 for intake and 4 for exhaust [4] Concentric 3 / 5 [4]

Water Quality and Scale

BASED ON 10 grains/gal HARDNESS

180F 170F 160F

LIME DEPOSITED, lb/yr

WATER USAGE, gal/day

*Source 2003 ASHRAE Handbook HVAC Applications

Pump Sizing for Circulation

Tank Water Heaters in a Circulation Loop

Pump Sizing for Storage Tank Application

Pump Flow Requirements

Number of Rinnai Water Heaters

R98LSi/e(ASME) RC80HPi/e RC98HPi/e

Pressure Loss Curves - Non Condensing Models

Pressure Loss (psi)

Water Flow (gpm)

Pressure Loss (psi)

Water Flow (gpm)

Pressure Loss (ft head)

Pressure Loss (ft head)

Pressure Loss Curves - Condensing Models

Pressure Loss (psi) )

Water Flow (gpm)

Pressure Loss (ft head)

3/4" Gas Connection

Drawing Number: CWH1-C

Refer to the manual for complete warranty information

3/4" Gas Connection

Hot Water Supply Line (Optional) 2-6 Gallon Storage Tank

Cold Water Supply Line

Building Fixture Outlets

Note: Water heater outlet temperature

Drawing Number: CWH1-C-O

Building Hot Water Supply Line

For this application:

Rinnai Water Heaters

Building Hot Water Return Line (optional)

June 25, 2010

Pressure Regulator Circulating Pump Boiler DrainValve SolenoidValve

103 International Drive Peachtree Cit y, GA 30269

Pump Sizing for storage. reference the section on Tank Application

Building Hot Water Return Line (optional)

Building Hot Water Supply Line

Rinnai Equipment List QTY 1 Rinnai Water Heaters

Rinnai Water Heater

3/4" C old Water S upply Line

Rinnai Equipment List QTY 2

Rinnai Water Heater Rinnai Water Heater

Rinnai Water Heaters

February 27, 2008