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Fasten5950 for Steelwork Connections


Design & Detailing of Bolts & Welds to BS5950:2000 No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Contents Bolt Capacities - Non-Preloaded HSFG Bolt Capacities - Pre-Loaded Fillet Weld Capacities - Directional Method Fillet Weld Capacities - Simple Method Full Penetration Butt Weld Capacities Dimensions of Hexagonal Bolts & Nuts Dimensions of 90o Countersunk Bolts Dimensions of HSFG Bolts & Nuts Size, Length & Threaded Length of Bolts & Screws Size, Length & Threaded Length of HSFG Bolts Dimensions of Washers Dimensions of HSFG Washers Type & Size of Standard Bolt Holes Back-marks/Hole-spacing for Various Sections Symbols for Various Bolts & Holes Documentation Template Features Usage Notes Terms & Conditions of Use Revision History of the Template
2003 Dr Shaiq Khan, Techno Consultants Ltd

No
A1 A2 A4 A5
Fasten595020030119

File: 162511881.xls Tab: Home

Date Printed: 08/06/2013

Capacities of Non-Preloaded Hexagon Head Bolts to BS5950-1:2000


Type of Bolt Head Hexago Countersu n nk Dia of Bolt d mm M 1.6 M2 M 2.5 M3 M4 M5 M6 M8 M 10 Shear Plane in Threa Shan ds k Bolt Holes
Bolt Grade

User Registration No: Unregistered Copy

Clearan ce 4.6 6.8

Shear Plane: Threads

Bolts: Grade 8.8


Shear Capacity at #VALUE! in Threads Single Double kN kN #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Bolt Hole
Edge/End

Holes: Clearence

Oversize/shortLong-slotted/Kidneyslotted shaped 10. HSFG General HSFG Higher 8.8 9 Grade Grade

Ply: S275 (43)

Grade of Connected Ply S275 S355 S460 (43) (50) (55) Combined Loading Applied Shear Tension Capacity Ft in Threads kN kN #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

Bolt Tension Capacity @ pt #VALUE! Tensile Nominal Exact Stress 0.8 At pt A t pt Area mm2 kN kN 1.27 #VALUE! #VALUE! 2.07 #VALUE! #VALUE! 3.39 #VALUE! #VALUE! 5.03 #VALUE! #VALUE! 8.78 #VALUE! #VALUE! 14.2 #VALUE! #VALUE! 20.1 #VALUE! #VALUE! 36.6 #VALUE! #VALUE! 58 #VALUE! #VALUE! 84.3 #VALUE! #VALUE! M 12 (M 14) 115 #VALUE! #VALUE! 157 #VALUE! #VALUE! M 16 (M 18) 192 #VALUE! #VALUE! 245 #VALUE! #VALUE! M 20 303 #VALUE! #VALUE! (M 22) 353 #VALUE! #VALUE! M 24 459 #VALUE! #VALUE! (M 27) 561 #VALUE! #VALUE! M 30 (M 33) 694 #VALUE! #VALUE! M 36 817 #VALUE! #VALUE! (M 39) 976 #VALUE! #VALUE! M 42 1120 #VALUE! #VALUE! (M 45) 1300 #VALUE! #VALUE! M 48 1470 #VALUE! #VALUE! (M 52) 1760 #VALUE! #VALUE! M 56 2030 #VALUE! #VALUE! (M 60) 2360 #VALUE! #VALUE! M 64 2680 #VALUE! #VALUE! (M 68) 3060 #VALUE! #VALUE! Sizes shown in brackets are non preferred
Fasten595020030119 File:162511881.xls Tab: Bolts

Distance

2.00 D
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Bearing Capacity of Bolts/Plies for the Selected End Distances in kN Bolt Bearing Strength: ### Ply Bearing Strength: #VALUE! Thickness of Connected Ply 5 mm 6 mm 7 mm 8 mm 9 mm 10 mm 12 mm 20 mm ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

30 mm ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

Font/Colour Key: Normal (Red): Bearing Critical; Bold (Blue): Bearing > Single Shear; Italic (Green): Bearing > Double Shear

Note: Bolts diameters shown in Bold represent the size range for structural design of buildings.
Capacities for Bolts to BS5950: Part 1

2003 Dr Shaiq Khan, Techno Consultants Ltd


Date: 08/06/2013

Capacities for High Strength Friction Grip Bolts to BS5950: Part 1


General Grade to Hexagon BS4604: Part 1 Countersu Higher Grade to nk BS4604: Part 2 General Grade: Hexagon Head
Non-slip under factored loads Bolt Dia d mm M 12 M 16 M 20 M 22 M 24 M 27 M 30 M 36 Tensile Stress Area At mm
2

User Registration No: Unregistered Copy

Bolt Head

HSFG Grade

Ply Grade

S275 S355 (43) S460 (50) (55)

Slip Factor

0. 5 0. 4

0.3

Slip Factor U = 0.50 Combined Loading Applied Tension Ftot in kN Shear Capacity Fs in kN

Non-slip in service loads Non-slip under 0.2 factored loads Bolt Holes: Clearance
Bolt Hole Edge/End Distance 3.00 D 5 mm 7 mm ### ### ### ### ### ### ### ### 8 mm ### ### ### ### ### ### ### ###

Non-Slip Criteria

Type of Holes for HSFG Bolts

Clearance Oversize/Shortslotted
After-Slip Capacities

load Connected Ply: S275(43)

Long-slotted perpendicular to loadto Long-slotted parallel

slip factor Head S275(43) General

pt= #VALUE! Tension Capacity Ptot 0.9Po<=At pt kN #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Slip Resistance PSL Single Shear kN Double Shear kN

Proof Load Po kN 49.4 92.1 144.0 177.0 207.0 234.0 286.0 418.0

Bearing Capacity of Bolts/Plies for the Selected End Distances in kN Bearing Strength of Bolts: ### Thickness t of the connected Ply 9 mm ### ### ### ### ### ### ### ### 10 mm ### ### ### ### ### ### ### ### 12 mm ### ### ### ### ### ### ### ### 15 mm ### ### ### ### ### ### ### ### 20 mm ### ### ### ### ### ### ### ### 25 mm ### ### ### ### ### ### ### ### 30 mm ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### & Ply: #VALUE! ###

Non-slip under fa Bearing Kbs Gen tsa

84.3 157.0 245.0 303.0 353.0 459.0 561.0 817.0

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Font/Colour Key: Normal (Red): Bearing Critical; Bold (Blue): Bearing > Single Shear; Italic (Green): Bearing > Double Shear
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Table BoltsHSFG

Capacities for HSFG Bolts

Date: 08/06/2013

User Registration No: Unregistered Copy

Capacities of Fillet Weld Between Two Elements at 90 - Directional Method BS5950-1: 2000, Cl 6.8.7.3
o

Size of Weld Leg Length s mm 3 4 5 6 8 10 12 13 15 50 18 20 22 25 30 Formulae: Throat Thickness a mm 2.1 2.8 3.5 4.2 5.6 7.0 8.4 9.1 10.5 35.0 12.6 14.0 15.4 17.5 21.0 a = 0.7 s PL = pw a

Steel Grade S275 (43) Using Electrode Class 35 Longitudinal Transverse Capacity PL at Capacity PT at 220 N/mm2 kN/mm 0.462 0.616 0.770 0.924 1.232 1.540 1.848 2.002 2.310 7.700 2.772 3.080 3.388 3.850 4.620 220 N/mm2 kN/mm 0.578 0.770 0.963 1.155 1.540 1.925 2.310 2.503 2.888 9.625 3.465 3.850 4.235 4.813 5.775

Steel Grade S355 (50) Using Electrode Class 42 Class 35 b Transverse Capacity PL at Capacity PT at 250 N/mm2 kN/mm 0.525 0.700 0.875 1.050 1.400 1.750 2.100 2.275 2.625 8.750 3.150 3.500 3.850 4.375 5.250 250 N/mm2 kN/mm 0.656 0.875 1.094 1.313 1.750 2.188 2.625 2.844 3.281 10.938 3.938 4.375 4.813 5.469 6.563

Steel Grade S460 (55) Using Electrode Class 50 Class 35 b Transverse Capacity PL at Capacity PT at 280 N/mm2 kN/mm 0.588 0.784 0.980 1.176 1.568 1.960 2.352 2.548 2.940 9.800 3.528 3.920 4.312 4.900 5.880 280 N/mm2 kN/mm 0.735 0.980 1.225 1.470 1.960 2.450 2.940 3.185 3.675 12.250 4.410 4.900 5.390 6.125 7.350

PT = K pw a, where K=1.25 for welds between tow elements at 90o to each other.
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: FilletWeldsDirM

Capacities for Fillet Welds

Date: 08/06/2013

User Registration No:

Unregistered Copy

Capacities of Fillet Welds to BS5950-1: 2000 - Simple Method as per Clause 6.8.7.2
Size Steel Grade S275 (43) Steel Grade S355 (50) of Using Electrode Using Electrode Weld Class 35 Class 42 a Class 50 a Class 35 b Class 42 Class 50 a Leg Throat Capacity at Capacity at Capacity at Capacity at Capacity at Capacity at Length Thickness 220 N/mm2 220 N/mm2 220 N/mm2 220 N/mm2 250 N/mm2 250 N/mm2 mm mm kN/mm kN/mm kN/mm kN/mm kN/mm kN/mm 3 2.1 0.462 0.462 0.462 0.462 0.525 0.525 4 2.8 0.616 0.616 0.616 0.616 0.700 0.700 5 3.5 0.770 0.770 0.770 0.770 0.875 0.875 6 4.2 0.924 0.924 0.924 0.924 1.050 1.050 8 5.6 1.232 1.232 1.232 1.232 1.400 1.400 10 7.0 1.540 1.540 1.540 1.540 1.750 1.750 12 8.4 1.848 1.848 1.848 1.848 2.100 2.100 13 9.1 2.002 2.002 2.002 2.002 2.275 2.275 15 10.5 2.310 2.310 2.310 2.310 2.625 2.625 50 35.0 7.700 7.700 7.700 7.700 8.750 8.750 18 12.6 2.772 2.772 2.772 2.772 3.150 3.150 20 14.0 3.080 3.080 3.080 3.080 3.500 3.500 22 15.4 3.388 3.388 3.388 3.388 3.850 3.850 25 17.5 3.850 3.850 3.850 3.850 4.375 4.375 30 21.0 4.620 4.620 4.620 4.620 5.250 5.250 a Over-matching electrodes. b Under matching electrodes. Not to be used for partial penetration butt welds
Fasten595020030119

Steel Grade S460 (55) Using Electrode Class 35 b Class 42 b Class 50 Capacity at Capacity at Capacity at 220 N/mm2 250 N/mm2 280 N/mm2 kN/mm kN/mm kN/mm 0.462 0.525 0.588 0.616 0.700 0.784 0.770 0.875 0.980 0.924 1.050 1.176 1.232 1.400 1.568 1.540 1.750 1.960 1.848 2.100 2.352 2.002 2.275 2.548 2.310 2.625 2.940 7.700 8.750 9.800 2.772 3.150 3.528 3.080 3.500 3.920 3.388 3.850 4.312 3.850 4.375 4.900 4.620 5.250 5.880

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: FilletWelds

Capacities for Fillet Welds

Date: 08/06/2013

User Registration No:

Unregistered Copy

Capacities of Full Penetration Butt Welds to BS5950-1: 2000


Steel Grade S275 (43) Steel Grade S355 (50) Steel Grade S460 (55) Thickness Using Class 35 Electrode to BS639 Using Class 42 Electrode to BS639 Using Class 50 Electrode to BS639 of Material Shear Tension or Material Shear Tension or Material Shear Tension or Butt Weld Design Capacity at Compression Design Capacity at Compression Design Capacity at Compression Strength py 0.6 Py Capacity at py Strength py 0.6 Py Capacity at py Strength py 0.6 Py Capacity at py mm 3 4 5 6 8 10 12 13 15 16 18 20 22 25 30
Fasten595020030119

N/mm2 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

N/mm2 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

N/mm2 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

kN/mm #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: ButtWelds

Capacities for Butt Welds

Date: 08/06/2013

Dimension of ISO Metric Black Hexagon Head Bolts & Screws to BS4190:2001

Nominal size and thread diameter d M5 M6 M8 M10 M12 M16 M20 (M22) M24 (M27) M30 (M33) M36 (M39) M42 (M45) M48 (M52) M56 (M60)

Pitch of thread (coarse pitch series)

Diameter of unthreaded shank

Width across flats

Width across corners

Height of head Radius under head Washer face dia dw min 6.8 8.7 11.5 15.5 17.2 22 27.7 33.2 42.7 51.1 60.8 70.8 Depth of washer face c max 0.5 0.5 0.6 0.6 0.6 0.8 0.8 0.8 0.8 0.8 1 1 Thickness of nut m Black max min 4.375 3.625 5.375 6.875 8.45 10.45 13.55 16.55 18.55 19.65 22.65 24.65 26.65 29.65 31.8 34.8 36.8 38.8 42.8 45.8 48.8 51.95 54.95 4.625 6.125 7.55 9.55 12.45 15.45 17.45 18.35 21.35 23.35 25.35 28.35 30.2 33.2 35.2 37.2 41.2 44.2 47.2 50.05 53.05 Faced one side max min 4 3.52 5 6.5 8 10 13 16 18 19 22 24 26 29 31 34 36 38 42 45 48 51 54 4.52 5.92 7.42 9.42 12.3 15.3 17.3 18.16 21.16 23.16 25.16 28.16 30 33 35 37 41 44 47 49.8 52.8

Thickness of thin nut (faced both sides) t

d 0.8 1 1.25 1.5 1.75 2 2.5 2.5 3 3 3.5 3.5 4 4 4.5 4.5 5 5 5.5 5.5 max 5.48 6.48 8.58 10.58 12.7 16.7 20.84 22.84 24.84 27.84 30.84 34 37 40 43 46 49 53.2 57.2 61.2 min 4.52 5.52 7.42 9.42 11.3 15.3 19.16 21.16 23.16 26.16 29.16 32 35 38 41 44 47 50.8 54.8 58.8 max 8 10 13 17 19 24 30 32 36 41 46 50 55 60 65 70 75 80 85 90

s min 7.64 9.64 12.57 16.57 18.48 23.16 29.16 31 35 40 45 49 53.8 58.8 63.8 68.8 73.8 78.8 83.6 88.6 93.6 98.6 max 9.2 11.5 15 19.6 21.9 27.7 34.6 36.9 41.6 47.3 53.1 57.7 63.5 69.3 75.1 80.8 86.6 92.4 98.1 103.9 109.7 115.5

e min 8.63 10.89 14.2 18.72 20.88 26.17 32.95 35.03 39.55 45.2 50.85 55.37 60.79 66.44 72.09 77.74 83.39 89.04 94.47 100.12 105.77 111.42 max 3.875 4.375 5.875 7.45 8.45 10.45 13.9 14.9 15.9 17.9 20.05 22.05 24.05 26.05 27.05 29.05 31.05 34.25 36.25 39.25 41.25 44.25

k min 3.125 3.625 5.125 6.55 7.55 9.55 12.1 13.1 14.1 16.1 17.95 19.95 21.95 23.95 24.95 26.95 28.95 31.75 33.75 36.75 38.75 41.75

r max 0.35 0.4 0.8 0.8 1.25 1.25 1.78 1.78 1.78 2.28 2.28 2.28 2.7 2.7 2.8 3.3 3.8 4.7 4.9 4.9 4.9 4.9

max 5 6 7 9 9 10 10 12 12 14 14 16 16 18 18 20 -

min 4.52 5.52 6.42 8.42 8.42 9.42 9.42 11.3 11.3 13.3 13.3 15.3 15.3 17.3 17.3 19.16 -

M64 6 65.2 62.8 95 (M68) 6 69.2 62.8 100 Note: Sizes shown in bracket are non preferred
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: BoltsNutsDims

Date Printed: 08/06/2013

Dimensions of 90o Countersunk Head Bolts & Screws to BS4933: 1973

Nominal size and thread diameter d M5 M6 M8 M10 M12 M16 M20 M24
Fasten595020030119

Pitch of thread

Diameter of unthreaded shank

Head Diameter Radius under head D (Sharp) max 10 12 16 20 24 32 40 48 D min 8.5 10.2 13.6 17 20.4 27.2 34 40.8 r max 0.5 0.5 0.5 0.5 1 1 1 1.5

d 0.8 1 1.25 1.5 1.75 2 2.5 3 max 5.48 6.48 8.58 10.58 12.7 16.7 20.84 24.84 min 4.52 5.52 7.42 9.42 11.3 15.3 19.16 23.16

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: CsunkDims

Date Printed: 08/06/2013

Dimensions of Hexagon Head Bolts to BS4395 Part 1 1969 and Part 2 1969

Nominal size and thread diameter d

BS4395 Part

Pitch of thread (coarse pitch series)

Diameter of unthreaded shank

Width across flats

Width across corners

Diameter of washer face

Radius under head Depth of washer face c max 0.4 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5 r max 1 1 1.2 1.2 1.2 1.5 1.5 1.5 1.5 min 0.6 0.6 0.8 0.8 0.8 1 1 1 1 Transition diameter da max 14.7 18.7 23.24 25.24 27.24 30.84 33.84 37 40

Thickness of head

Thickness of nut

d min 11.3 15.3 19.16 21.16 23.16 26.16 29.16 32 35 max 22 27 32 36 41 46 50 55 60

s min 21.16 26.16 31 35 40 45 49 53.8 58.8 max 25.4 31.2 36.9 41.6 47.3 53.1 57.7 63.5 69.3

e min 23.7 29.3 35.03 39.55 45.2 50.85 55.37 60.79 66.44 max 22 27 32 36 41 46 50 55 60

df min 19.91 24.91 29.75 33.75 38.75 43.75 47.75 52.55 57.75

k max 8.45 10.45 13.9 14.9 15.9 17.9 20.05 22.05 24.05 min 7.55 9.55 12.1 13.1 14.1 16.1 17.95 19.95 21.95 max 11.55 15.55 18.55 19.65 22.65 24.65 26.65 29.65 31.8

m min 10.45 14.45 17.45 18.35 21.35 23.35 25.35 28.35 30.2

max M 12* Part 1 1.75 12.7 M 16 Part 1&2 2 16.7 M 20 Part 1&2 2.5 20.84 M 22 Part 1&2 2.5 22.84 M 24 Part 1&2 3 24.84 M 27 Part 1&2 3 27.84 M 30 Part 1&2 3.5 30.84 M 33 Part 2 3.5 34 M 36 Part 1 4 37 Note: Sizes marked with * is a non preferred
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: HSFGDims

Date Printed: 08/06/2013

Standard Nominal Size, Lengths and Threaded Lengths of Bolts & Screws to BS4190:2001
Nominal size & bolt diameter d M5 M6 M8 M 10 12
scr

Lengths and Threaded Lengths of ISO Metric Black Hexagon Bolts & Screws
Up to and including 125 mm, Thread Length = 2d + 6 mm Over 125 up to/including 200 mm, Thread Length = 2d + 12 mm Over 200 mm, Thread Length = 2d + 25 mm 14 scr scr scr scr 16 scr scr scr scr scr 20 scr scr scr scr scr 25 30 35 40 45 50 55 60 65 70 75 80 85 90 100 110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr scr scr scr scr scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### scr ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###
2003 Dr Shaiq Khan, Techno Consultants Ltd

scr scr scr

M 12 M 16 M 20 (M 22) M 24 (M 27) M 30
(M 33) M 36 (M 39) M 42 (M 45) M 48 (M 52) M 56 (M 60) M 64 (M 68) Note:
Fasten595020030119

The bolt sizes in this table do not imply that all listed items are stock production sizes. The purchaser should consult the supplier for the list of available sizes.

File: 162511881.xls Tab: BoltLengths

Date Printed: 08/06/2013

Standard Nominal Size, Lengths and Threaded Lengths of HSFG Bolts BS4395:1969
Nominal size & bolt diameter d 40 45 50 55 60 65 70

Lengths & Threaded Lengths of ISO Metric HSFG General Grade Bolts to BS4395: Part 1: 1969
Up to and including 125 mm, Thread Length = 2d + 6 mm Over 125 up to/including 200 mm, Thread Length = 2d + 12 mm Over 200 mm, Thread Length = 2d + 25 mm 75 80 85 90 100 110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500 ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ###

M 12 M 16 M 20 M 22 M 24 M 27 M 30 M 36
Nominal size & bolt diameter d

Lengths & Threaded Lengths of ISO Metric HSFG Higher Grade Bolts to BS4395: Part 2: 1969
Up to and including 125 mm, Thread Length = 2d + 12 mm Over 125 up to/including 200 mm, Thread Length = 2d + 18 mm Over 200 mm, Thread Length = 2d + 30 mm

40

45

50

55

60

65

70

75

80

85

90

100 110 120 130 140 150 160 170 180 190 200 220 240 260 280 300 325 350 375 400 425 450 475 500

M 16 M 20 M 22 M 24 M 27 M 30 M 33
Note:
Fasten595020030119

### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### The bolt sizes in this table do not imply that all listed items are stock production sizes. The purchaser should consult the supplier for the list of available sizes.
2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: HSFGLengths

Date Printed: 08/06/2013

Dimensions of Washers to BS 4320: 1968

d2

d1

d2
s

d1

s
Normal diameter Black Washers (Form E) - Table 3 BS4320 Nominal size of bolt or screw Inside diameter d1 nominal M5 M6 (M 7) M8 M 10 M 12 (M 14) M 16 (M 18) M 20 (M 22) M 24 (M 27) M 30 (M 33) M 36 (M39) M 42 (M 45) M 48 (M 52) M 56 (M 60) M 64 5.5 6.6 7.6 9 11 14 16 18 20 22 24 26 30 33 36 39 42 45 48 52 56 62 66 70 max 5.8 7 8 9.4 11.5 14.5 16.5 18.5 20.6 22.6 24.6 26.6 30.6 33.8 36.8 39.8 42.8 45.8 48.8 53 57 63 67 71 min 5.5 6.6 7.6 9 11 14 16 18 20 22 24 26 30 33 36 39 42 45 48 52 56 62 66 70 Outside diameter d2 nominal 10 12.5 14 17 21 24 28 30 34 37 39 44 50 56 60 66 72 78 85 92 98 105 110 115 max 10 12.5 14 17 21 24 28 30 34 37 39 44 50 56 60 66 72 78 85 92 98 105 110 115 120 min 9.2 11.7 13.2 16.2 20.2 23.2 27.2 29.2 32.8 35.8 37.8 42.8 48.8 54.5 58.5 64.5 70.5 76.5 83 90 96 103 108 113 118 nominal 1 1.6 1.6 1.6 2 2.5 2.5 3 3 3 3 4 4 4 5 5 6 7 7 8 8 9 9 9 10 Thickness s max 1.2 1.9 1.9 1.9 2.3 2.8 2.8 3.6 3.6 3.6 3.6 4.6 4.6 4.6 6 6 7 8.2 8.2 9.2 9.2 10.2 10.2 10.2 11.2 min 0.8 1.3 1.3 1.3 1.7 2.2 2.2 2.4 2.4 2.4 2.4 3.4 3.4 3.4 4 4 5 5.8 5.8 6.8 6.8 7.8 7.8 7.8 8.8
2003 Dr Shaiq Khan, Techno Consultants Ltd

Large diameter Black Washers (Form F) - Table 4 BS4320 Inside diameter d1 nominal max min Outside diameter d2 nominal max min nominal Thickness s max min

9 11 14 16 18 20 22 24 26 30 33 36 39 42

9.4 11.5 14.5 16.5 18.5 20.6 22.6 24.6 26.6 30.6 33.8 36.8 39.8 42.8

9 11 14 16 18 20 22 24 26 30 33 36 39 42

21 24 28 30 34 37 39 44 50 56 60 66 72 77

21 24 28 30 34 37 39 44 50 56 60 66 72 77

20.2 23.2 27.2 29.2 32.8 35.8 37.8 42.8 48.8 54.5 58.5 64.5 70.5 75.5

1.6 2 2.5 2.5 3 3 3 3 4 4 4 5 5 6

1.9 2.3 2.8 2.8 3.6 3.6 3.6 3.6 4.6 4.6 4.6 6 6 7

1.3 1.7 2.2 2.2 2.4 2.4 2.4 2.4 3.4 3.4 3.4 4 4 5

(M 68) 74 75 74 120 Note: Sizes shown in brackets are non preferred.


Fasten595020030119

File: 162511881.xls Tab: Washers

Date Printed: 08/06/2013

Dimensions of HSFG Washers to BS4395 Part 1 & Part 2

Nominal size and thread diameter d

BS4395 Part

Inside diameter B

Outside diameter C

Thickness A

max min M 12* Part 1 13.8 13.4 M 16 Part 1&2 17.8 17.4 M 20 Part 1&2 21.5 21.1 M 22 Part 1&2 23.4 23 M 24 Part 1&2 26.4 26 M 27 Part 1&2 29.4 29 M 30 Part 1&2 32.8 32.4 M 33 Part 2 35.8 35.4 M 36 Part 1 38.8 38.4 Note: Size marked * is non preferred
Fasten595020030119

max 30 37 44 50 56 60 66 75 85

min 29 36 43 48.5 54.5 58.5 64.5 73.5 83.5

max 2.8 3.4 3.7 4.2 4.2 4.2 4.2 4.6 4.6

min 2.4 3 3.3 3.8 3.8 3.8 3.8 4.2 4.2

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: HSFGWashers

Date Printed: 08/06/2013

Standard Dimensions of Holes for Non-Preloaded Bolts - Table 33


Hole Dia mm 12 16 20 22 24 >=27 Clearance Hole D mm 13 18 22 24 26 d+3 Oversize Hole D mm 16 20 25 27 30 d+8 Short Slotted Hole Width D Length L mm 13 18 22 24 26 d+3 mm 16 22 26 28 32 d+10 Long Slotted Hole Width D Length L mm 13 18 22 24 26 d+3 mm 42 56 70 77 84 3.5d Kidney Shaped Hole Width D Length L mm 13 18 22 24 26 d+3 mm 36 48 60 66 72 3.0d

Standard Dimensions of Holes for Preloaded Bolts - Table 36


Hole Dia mm 16 20 22 24 >=27 Clearance Hole mm 18 22 24 26 d+3 Oversize Hole mm 20 25 27 30 d+8 Short Slotted Hole Width D Length L mm mm 18 22 24 26 d+3 22 26 28 32 d+10 Long Slotted Hole Width D Length L mm mm 18 22 24 26 d+3 40 50 55 60 2.5d

Minimum Edge Distance of Holes - Table 29


Edge Quality Rolled, machine flame curt, sawn or planed Shear or Hand flame Cut Edge Distance 1.25 D 1.40 D

Maximum Edge Distance - Clause 6.2.2.5


The nearest line of bolts to an unstiffened edge should not exceed: Where: t = ply thickness & py = design strength
Fasten595020030119

11 t

275 py

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: HoleDims

Date Printed: 08/06/2013

Spacing of Holes in Beams, Columns & Tees S1 S1 S1

S3

S2 S4

S3

Width of Flange "b" Nominal Actual min. mm mm 419 to 368 362 330 & 305 312 330 & 305 300 290 to 203 212 190 to 165 162 152 150 148 to 127 130 102 98 89 76 64 51

S1 mm 140 140 140 140 90 90 70 54 50 40 34 30

Spacing of Holes S2 S3 mm mm 140 75 120 60 120 60

S4 mm 290 240 240

Recommended Bolt Diameter mm 24 24 20 24 24 20 20 12

Recommended Back Marks for Holes in Channels Nominal Width Spacing Recommended of Flange S1 diameter of bolt mm mm mm 102 55 20 89 50 20 76 45 20 64 35 16 51 30 10 38 22 Recommended Back Marks for Standard Angles Leg S1 S2 S3 Leg S4 S5 S6

S1

Leg

Nominal Leg Length mm 200 150 125 120 100 90 80 75 70 65 60 50 45 40 30 25


Fasten595020030119

S1 mm

Spacing of Holes [& Maximum Diameter of Bolt] S2 S3 S4 S5 mm mm mm mm 75 [30] 75 [30] 55 [20] 55 [20] 55 [20] 55 [20] 45 [20] 50 [20] 45 [16] 50 [16]

S6 mm 55 [20]

55 [24] 50 [24] 45 [20] 45 [20] 40 [20] 35 [20] 35 [16] 28 [12] 25 23 20 15


2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: BackMarks

Date Printed: 08/06/2013

Symbols for Bolts and Holes


Site Bolt ( or Open Hole) Site Bolt - Countersunk near side Site Bolt - Countersunk far side Shop Bolt Shop Bolt - Countersunk near side Shop Bolt - Countersunk far side Site HSFG Bolt Site HSFG Bolt - Countersunk near side Site HSFG Bolt - Countersunk far side Shop HSFG Bolt Shop HSFG Bolt - Countersunk near side Shop HSFG Bolt - Countersunk far side Shop Rivet Shop Rivet - Countersunk near side Shop Rivet - Countersunk far side
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: BoltSymbols

Date Printed: 08/06/2013

Features of An Excel Template for the Capacities of Bolts & Welds to BS5950-1:2000 by Dr Shaiq U.R. Khan BEng (Civil), MEng, PhD, PE, CEng, FIStructE January 2003 Techno Consultants Ltd, 117 Portland Street, Manchester M1 6ED, England.

Fasten5950

Fasten5950 is a an Excel Spreadsheet Template for finding capacities of Hexagon Head Bolts, Countersunk Bolts, High Strength Friction Grip Bolts, Fillet Welds and Butt Welds using BS5950-1:2000.. It also includes data worksheets for detailing bolts. The information includes: dimensions of bolts and nuts, washers, various bolt hole sizes, spacing of holes and back marks, bolt symbols, etc. The Tensile Stress Areas are taken from BS 4190 for Ordinary Black Bolts, BS 3692 for Precision Bolts and BS 4933 for Countersunk Bolts. The Tensile Stress Areas and Proof Loads for HSFG Bolts are taken from BS 4395: Part 1 for General Grade and BS 4395: Part 2 for Higher Grade (Parallel Shank). Scope & method details of various worksheets are described below.

Non-preloaded Hexagon Head & Countersunk Bolts


This worksheet calculates various capacities: Tensile, Single Shear, Double Shear and Bearing for various Ply thicknesses. The features are: Bolt Heads can be: Normal or Countersunk Bolt Grades can be: 4.6, 6.8, 8.8, 10.9 and HSFG General and HSFG Higher Grade Shear Plane can be: Bolt Threads or Shank When Shear Plane in the Shank is selected, a warning is displayed to remind that Threads should not be in the Shear Plane and that the use of many washers may be necessary to achieve it. Bolt Holes can be Clearance, Over-size, Short-slotted, Long-slotted and Kidney-shaped Bolt Diameters are: M1.6, M2, M2.5, M3, M4, M5, M6, M8, M10, M12, (M14), M16, (M18), M20, (M22), M24, (M27), M30, (M33), M36, (M39), M42, (M45), (M52), M56, (M60), M64 and (M68), the sizes in brackets being non-preferred. Hole Edge Distance can be any user-typed value from 1.25 to 2.0 of the Bolt Hole Diameter D. Connected Ply Grades can be: S275, S355 and S460 Connected Ply Thicknesses can be any User-Typed Values. They can be changed at the head row of bearing values (shown in light green cell background) to suit any value required for design. The Combined Tension and Shear Capacity can also be calculated for each bolt diameter. For any typed value of Applied Tension Ft, the corresponding Shear Capacity Fs of Threads or Shank is displayed in the adjacent cell. Three Colours and Font styles are used to display Bearing Capacities. Values below the single shear capacity are displayed in Red and Normal font. Values above the single shear and below the double shear capacity are displayed in Blue and Bold. Values above the double shear capacity are shown in Green and Italic.

File: 162511881.xls Tab: Features

Fasten5950 Features

Date: 08/06/2013

Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: Features

Fasten5950 Features

Date: 08/06/2013

Preloaded HSFG Bolts


This worksheet calculates: Proof Load, Tension Capacity, Slip Resistance in Single/Double Shear and After-slip Bearing Capacities of bolts in various Ply thicknesses. Gives capacities for High Strength Friction Grip Bolts. The features are: Bolt Grades can be: General Grade to BS4604: Part 1 and Higher Grade to BS4604: Part 2 Bolt Diameters are: M12, M16, M20, M22, M24, M27, M30 and M36 for General Grade and M16, M20, M22, M24, M27, M30 and M33 for Higher Grade Bolts Bolt Holes can be: Clearance, Oversize, Short Slotted and Long Slotted Perpendicular to Load and Long-slotted parallel to load as defined in BS5950: Part 1 Slip Factor can be 0.2, 0.3, 0.4 and o.5, depending upon the condition of faying surfaces described in Table 35 of the Code. Design criteria for connections can be Non-slip in service and Non-slip under factored loads Connected Ply Grades can be: S275, S355 and S460 Connected Ply Thicknesses can be any User-Typed Values. They can be changed at the head row of bearing values (shown in light green cell background) to suit any value required for design. The Combined Tension and Shear Capacity can also be calculated for each bolt diameter. For any typed value of Applied Tension Ft, the corresponding Shear Capacity Fs of Threads or Shank is displayed in the adjacent cell. To display bearing capacities 3 colours and font styles are used. The values below the single shear capacity are shown in Red and Normal font. The values above the single shear and below the double shear capacity are shown in Blue and Bold. The values above the double shear capacity are shown in Green and Italic.

Fillet Weld Capacities


Two worksheets give Fillet Weld Capacities for Steel Grades S275, S355 and S460, using E35, E42 and E50 Electrodes. One worksheet uses the Simple Method as per clause 6.8.7.2 and the other uses the Directional Method as per Clause 6.8.7.3 of the code.

Butt Weld Capacities


Gives Capacities for Full Penetration Butt Welds. The capacities calculated are Shear and Tension/Compression strength for Steel Grades S275, S355 and S460using E35, E42 and E50 electrodes respectively.
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: Features

Fasten5950 Features

Date: 08/06/2013

User Notes for An Excel Template for finding Capacities for Bolts and Welds by Dr Shaiq U.R. Khan BEng (Civil), MEng, PhD, PE, CEng, FIStructE January 2003 Techno Consultants Ltd, 117 Portland Street, Manchester M1 6ED, England

Fasten5950

Introduction
Fasten5950 is a Template for finding the Capacities of Bolts and Welds to BS5950-1: 2000. The bolts can be Ordinary, Countersunk or High Strength Friction Grip Bolts. Welds can be Fillet or Full Penetration Butt Welds.

Loading the Template on to your computer


Fasten5950 is supplied as an Excel 97 Template, having .XLT as its filename extension. To load Fasten5950 on to your computer, copy this file into Microsoft Office folder for its Templates. Generally the path to this folder in Excel 97 is: C:\Program Files\Microsoft Office\Templates If you are using Excel 2000, the path to this folder is: C:\Windows\Application Data\Microsoft\Templates To load and use the Template in Excel 97 or Excel 2000, choose: File, New and the select the file Fasten595020000425If you receive an Excel Warning about running Macros and are prompted for whether to load them, answer YES to Load and Enable Macros. Fasten5950 incorporates VB Macros and to allow your computer to use them is vital for its operation.

Using Fasten5950
Fasten5950 is used as a desktop reference. A designer can have it running as an Excel file and refer to it for finding capacities and detailing information for bolts and welds as and when required.

When use of a desktop computer is not available, Fasten5950 can also be used to print tables of bolt and weld capacities on paper. When used in this way, for example, a total of 216 tables can be produced for Non-preloaded bolts and 384 tables for the preloaded HSFG bolts.

Start & Default Options of Fasten5950


When Fasten5950 is loaded, a HOME page is displayed on the screen for links to its various worksheets. It selects a set of initial default values to ensure a standard start for minimizing usage errors. The initial default options for Non-preloaded bolts are: Hexagon Head Bolts, Shear Plane in Threads, Bolt Grade 8.8, Connected Ply Grade: S275(43), Clearance Bolt Holes. The initial default options for HSFG Bolts are: Hexagon Head Bolts, General Grade, 0.5 Slip Factor, Non-slip under factored loads design criteria, Clearance Holes and Connected Ply Grade S275 (43).

Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

Design Method
The design method is based on BS5950-1:2000 and BS4604:Parts 1& Part 2: 1970. Various details are described below.

Non-preloaded Bolts: Grades 4.6, 6.8, 8.8, 10.9, HSFG General Grade & HSFG Higher Grade
The shear capacity Ps is calculated as: Ps = ps As where ps is the shear strength of bolts taken from Table 30 of the code, and As is the Tensile Stress Area of the bolts as specified in respective British Standards. The bearing capacity is taken as lesser of the bolt bearing capacity Pbb and the connected ply bearing capacity Pbs. The bolt bearing capacity Pbb is calculated as: Pbb = d tp pbb where d is the nominal bolt diameter, tp is the thickness of the connected ply. pbb is bearing strength of the bolt obtained from Table 31 of the code. When the bolts are countersunk, tp is taken as the ply thickness minus half the depth of countersinking. The depth of countersinking is taken as half the bolt diameter based on a 90o countersink.

When the Edge Distance e of a bolt hole in the direction of its bearing load is not less than 2d, the bearing capacity of the connected ply Pbs is calculated as: Pbs = kbs d tp pbs where kbs is a coefficient to allow for hole type and taken as: - for bolts in standard clearance holes kbs = 1 - for bolts in oversize & short slotted holes kbs = 0.7 - for bolts in long slotted and kidney-shaped holes kbs = 0.5 pbs is the bearing strength of the connected parts obtained from Table 32. When the end distance e of the bolt hole in a ply is less than 2d, the bearing capacity of the connected ply Pbs is calculated as: Pbs = 0.5 kbs e tp pbs where e is the end distance of the bolt hole. The tension capacity Pt of a bolt is calculated as: Pnom = 0.8 pt At as nominal capacity by Simple Method to Clause 6.3.4.2 Pt = pt At as tension capacity by Exact Method to Clause 6.3.4.3 where pt is the tension strength obtained from Table 34 of BS5950, and At is the tensile stress area as specified in respective British Standards.
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

Combined Tension and Shear Capacity of Non-preloaded Bolts


For any bolt diameter, the Combined Tension and Shear Capacity is calculated by typing a value in the cell for Applied Tension in its row. When subjected to both Tension and Shear, the combination shear capacity Fs as per clause 6.3.4.4 is given by: Fs = (1.4 - Ft/Pnom) Ps <= Ps for bolts designed by using the simple method where Ft is the applied external tension and Pnom , Ps are as defined above.

Preloaded High Strength Friction Grip Bolts


The slip resistance PsL of a preloaded bolted is given by: PsL = 1.1 Ks U Po for connections designed as non-slip in service PsL = 0.9 Ks U Po for connections designed as non-slip under service loads. where Po is the minimum shank tension as specified in BS 4604: Part 1 for General Grade and Part 2 for Higher Grade, and Ks = 1.0 for clearance holes = 0.85 for oversize holes and short slotted holes = 0.85 for long slotted holes loaded perpendicular to the slot. = 0.7 for long slotted holes loaded parallel to the slot. U is the Slip Factor in the range 0.1 to 0.6, depending upon the condition of faying surfaces. Table 35 of the code gives them as 0.5 for Class A, 0.4 for Class B, 0.3 for Class C and 0.2 for Class D surface. HSFG worksheet provides 4 radio buttons to select a Slip Factor value from 0.5, 0.4, 0.3 and 0.2. To use a different value in the range 0.1 to 0.6, the user can change the 4th radio button cell to any desired value. In connections designed as Non-slip in service, capacity after slipping is calculated as per clause 6.4.4.

When the Edge Distance e of a bolt hole in the direction of its bearing load is not less than 3d, the slip capacity should not exceed the bearing capacity Pbg given by: Pbg = 1.5 kbs d tp pbg where pbg is bearing strength of the connected parts given in Table 32 kbs is the coefficient for the type of hole defined as above. (NB the code implies the use of this factor by referring to the usage of clause 6.3.3 but omits including it in clause 6.4.4) When the end distance e of the bolt hole in a ply is less than 3d, the slip capacity should not exceed the bearing capacity of the connected ply Pbs is given by: Pbs = 0.5 kbs e tp pbs The Tension capacity of HSFG Bolts Ptot is calculated as implicit in clause 6.4.5 of BS5950: Ptot = 1.1 Po for non-slip in service (but Ptot <= At pt) Ptot = 0.9 Po for non-slip under factored load where Po is the minimum shank tension as specified in BS4604, At is the tensile stress area and pt is the design tension strength of bolts from Table 34 of BS5950-1:2000.
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

Combined Tension and Shear Capacity of Preloaded Bolts


This Capacity of General Grade Bolts is calculated by typing a Tension load value in the cell for a bolt diameter in the Applied Tension column. Higher Grade HSFG Bolts cannot be subjected to External Tension. BS4604: Part 2 restricts their use to joints subject ONLY TO SHEAR. Combined Tension and Shear analysis for such bolts is therefore not permitted by this Template. When subjected to combined Tension and Shear, the shear capacity Fs for General Grade Bolts is given by: Fs = (1 - Ftot / 1.1Po) PsL <= PsL for connections non-slip in service Fs = (1 - Ftot / 0.9Po) PsL <= PsL for connections non-slip under service loads where Ftot is the applied external tension and Po, PsL are as defined in the above.

Fillet Welds
The strength of fillet welds is based on their throat thickness. By assuming that connected angle of the welded plates is 90 degrees, the throat thickness is taken as 0.7 times the weld size or leg length.

Using the Simple Method as per clause 6.8.7.2 , the weld capacity is taken as: Pw = 0.7 pw leg length /1000 kN/mm Using the Directional Method as per clause 6.8.7.3 , the weld capacities are taken as: PL = 0.7 pw leg length /1000 kN/mm as Longitudinal Shear Capacity PT = K PL kN/mm as Transverse Shear Capacity where pw is design strength in N/mm2 from Table 37 of the code for Electrodes Classes 35, 42 and 50 K is the enhancement factor for transverse loads, taken as 1.25 for plates welded at 90o to each other. To suit design needs, the user can change values of Fillet Weld thicknesses in the left column to any desired values.

Butt Welds
The strength of full or partial penetration butt welds is taken as 0.6 py in shear and py in tension or compression, where py is the design strength of the parent metal. Depending upon the weld thickness, the parent metal strength for steel grades S275, S355 and S460 varies and is obtained from Table 9 of BS5950-1: 2000. For Grade S275 and metal thickness up to 16, 40, 63, 80, 100 and 150 mm, py is 275, 265, 255, 245, 235 and 225 N/mm2 respectively. For Grade S355 and metal thickness up to 16, 40, 63, 80, 100 and 150 mm, py is 355, 345, 335, 325, 315, and 295 N/mm2 respectively. For Grade S460 and metal thickness up to 16, 40, 63. 80 and 100 mm, py is 460, 440, 430, 410 and 400 N/mm2 respectively. To suit design needs, the user can change values of Butt Weld thicknesses in the left column to any desired values.

Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

Terms & Conditions of Fasten5950 Use


Disclaimer No Liability is accepted by Techno Consultants or its software authors for any direct, indirect, consequential or incidental loss or damage arising out of the software use or any mistakes and negligence in developing this software. The organisation or person using the software bears all risks and responsibility for the quality and performance of the software. Your Usage The software is intended to help you save time and effort in calculations. Please check and validate all results carefully. You are responsible and liable for all consequences of its use. Software Distribution Policy This product is being distributed as a part of our policy to pool, share and grow technical expertise with fellow engineers. In the past we did so by using personal and direct business contacts. Availability of the Internet, now makes it possible to pool and share expertise with engineers all over the world.

You can freely use this product for your personal or business design use. This product is however our copyright. You may also reproduce and distribute it provided that each copy shall be a true and complete copy, including all copyright and trademark notices and such distribution shall not be for commercial purposes. Funding and Formal Registration We welcome funds to help our Research and Development work. You are welcome to make contributions at your discretion. As a guide and route to making a minimum payment, you can register your software use. Doing so shall enable you to become a formal member of our user team. Your details will be used for pooling, sharing and informing of future developments via email. The fee for formal registration is 15.00 for individuals and 45.00 for companies. Add 17.5 percent VAT for registrations based in the UK and EC member states. Please send cheques payable to: Techno Consultants Ltd 117 Portland Street Manchester M1 6ED, England. With your payment please ensure to send us your full details i.e. Name, Company, Postal Address, Telephone, Fax & Email Address. Acknowledgement will be sent via Email. Technical Support and Contacting Us We provide no technical support. However, we do welcome and value all comments and suggestions via email. As and when possible, your comments will be used to improve our software in the future. Your feedback is very important to us. You can download software and obtain the latest information from our web site. The web and email address is: http:\\www.technouk.com Email: shaiq@technouk.com As a back up, you can also use the following web and email addresses: http:\\www.structures.freeserve.co.uk http:\\www.steelwork.freeserve.co.uk Email:shaiq@structures.freeserve.co.uk
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

Revision History of Fasten 5950


V20000425 First version issued on 25 April 2000 V20000520 Shank tension capacity added. Feature added for reducing bearing capacity of the ply when end distance of bolts is < 2d for ordinary bolts and < 3d for HSFG bolts. External Tension in HSFG bolts to Part 2: Higher Grade disallowed. Waisted shank HSFG bolt calculations removed. V20030101 2nd Version for BS5950-1:2000 issued on 1 January 2003. It is a major update to comply with relevant changes in the revised code. Also information added to help detail bolts and holes in steelwork connections. V20030119 Skectching errors in the worksheet for Bolt Symboles corrected
Fasten595020030119

2003 Dr Shaiq Khan, Techno Consultants Ltd

File: 162511881.xls Tab: Rev

Date Printed: 08/06/2013