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Three phase systems may or may not have a neutral wire. The neutral wire allows 3
phase systems to use a higher voltage while still supporting lower voltage 1 phase
appliances. In high voltage 3 phase distribution situations it is common not to have a
neutral wire as the loads can simply be connected between phases (phase-phase
connection).
Conductors of a 3 phase system are usually marked by color code, to allow for
balanced loading and to assure the correct phase rotation for 3 phase induction
motors. Colors used vary widely and may adhere to old standards or to no standard
at all, and sometimes vary even within an installation. However, the current National
Electrical Code (2005) does not require color identification of conductors other than
that of the neutral (white or white with a color stripe), the ground (green or green
with a yellow stripe), or in the case of a High Leg Delta system, the High Leg must
be identified with orange. Click here to read more on 3 Phase Wiring and Color
Coding.
3 Phase Loads
The most common class of 3 phase load is the 3 phase electric motor. A 3 phase
induction motor has a simple design, inherently high starting torque, and high
efficiency. Such motors are applied in industry for 3 phase pumps, fans, blowers,
compressors, conveyor drives, and many other types of motor-driven equipment. A 3
phase motor is more compact and less costly than a 1-phase motor of the same
voltage class and rating; also 1-phase AC motors above 10 HP (7.5 kW) are not as
efficient and thus not usually manufactured. Many times a 3 phase motor may be
started with a soft start drive can be used to start a motor and without as much of
an inrush current, or a variable frequency drive which can vary the speed of the
motor. Large air conditioning equipment (for example, most York air conditioning
units above 2.5 tons (8.8 kW) cooling capacity) use 3 phase motors for reasons of
economy and efficiency. There are many other common 3 phase loads such as 3
phase welders, 3 phase battery chargers, 3 phase lasers, and 3 phase computer
controlled equipment, etc. When the load includes sensitive electronics such as 3
phase computer equipment often it is isolated from the power source to protect it
with isolation transformers. Read more about 3 phase power loads here.
3 Phase Converters
Often the advantages of 3 phase motors, and other 3 phase equipment, make it
worthwhile to convert single-phase power to 3 phase. Small and large customers,
such as residential, rural businesses, or farm properties may not have access to a 3
phase supply, or may not want to pay for the extra cost of a 3 phase service, but
may still wish to use 3 phase equipment. A 3 phase generating Rotary Phase
Converter can benefit these situations or where high quality 3 phase power is
required. Some of the Rotary Phase Converters manufactured today produce 3
phase power output that is better quality and will allow 3 phase equipment to run
better and last longer than the 3 phase power from provided by a utility company.
Such 3 phase converters may also allow the frequency (see also frequency
converters) to be varied allowing for different equipment frequency requirements
(50Hz, 60Hz, 400Hz, etc.) and also for motor speed control (VFDs). Some
locomotives are driven by 3-phase motors with 3 phase converters converted from
the incoming supply of either DC or 1 phase AC. The two main types of 1 phase to 3
phase converters are Rotary Phase Converters and Static Phase Converters.
One very important resource is the rating system that the U.S. Phase Converter
Standards Organization offers of various phase converter types and technologies.
Click here to read more about 3 phase converters. Read what this very important
industry organization has to say about the different technologies. As a non-profit
organization run by 3 phase converter specialized electricians the have excellent
insight into this technology. Their wisdom gives a great run down on how Rotary
Phase Converters produce some of the most balanced 3 phase power output of all
the solutions available. On their site you can read about why Static Phase
Converters can be harmful to the equipment it is intended to run due to the fact that
they don't actually put out a 3rd phase. Today many people and individuals sell "
Build Your Own Phase Converter Plans ", but these tend to be just a potentially
damaging static phase converter and an electric motor giving a time consuming
inferior solution. Other companies use circuit board controlled 3 phase systems that
they call Digital Phase Converters. For milling machines and other 3 phase computer
controlled machinery there are CNC Phase Converters. With all these choices it is
valuable to be able to use this organizations comparisons with their rating system to
carefully consider your options. They even have a useful phase converter purchasing
checklist page. Some engineers also appreciate recommended sources for finding
highly rated phase converters that their phase converter resource page provides.
Conductors of a 3 phase system are usually marked by color code, to allow for
balanced loading and to assure the correct phase rotation for 3 phase induction
motors. Colors used vary widely and may adhere to old standards or to no standard
at all, and sometimes vary even within an installation. However, the current National
Electrical Code (2005) does not require color identification of conductors other than
that of the neutral (white or white with a color stripe), the ground (green or green
with a yellow stripe), or in the case of a High Leg Delta system, the High Leg must
be identified with orange. See the chart below for color coding by country.
3 Phase Power Wave Form
One voltage cycle of a three-phase system,
labeled 0 to 360° ( 2 π radians) along the
time axis. The plotted line represents the
variation of instantaneous voltage (or
current) with respect to time. This cycle will
repeat 50 or 60 times per second,
depending on the power system frequency.
The colors of the lines represent the
American color code for three-phase. That is
black=VL1 red=VL2 blue=VL3
Three phase systems may or may not have a neutral wire. A neutral wire allows the
three phase system to use a higher voltage while still supporting lower voltage single
phase appliances. In high voltage distribution situations it is common not to have a
neutral wire as the loads can simply be connected between phases (phase-phase
connection).
L1 L2 L3 Neutral Earth
North America Black Red Blue White Green
North America (newer
Brown Orange Yellow White Green
277/480 installations)
green/yellow striped
UK until April 2006 Red Yellow Blue Black (green on very old
installations)
Europe (including UK)
Brown Black Grey Blue green/yellow striped
from April 2004
Previous European Brown or Black or Black or
Blue green/yellow striped
(varies by country) black brown brown
Europe, for busbars yellow green purple – –
* In the U.S. a green/yellow striped wire usually indicates an isolated ground.
3 Phase Power Calculation and Mathematics
3 Phase Power Calculation
There are several mathematical 3 phase power calculations that you can use to calculate
your 3 phase power distribution to make sure that your wiring distributes your load evenly
maintaining a balanced system. These calculations are useful for many purposes including
when you have single phase equipment and 3 phase equipment running on the same power
lines. Read more about 3 phase power calculation here.
This article deals with the basic mathematics and principles of three-phase electricity. For
information on where, how and why three-phase is used, see three-phase electric power.
For information on testing three-phase kit, see three-phase testing
In electrical engineering, three-phase electric power systems have at least three conductors
carrying voltage waveforms that are 2π/3 radians (120°,1/3 of a cycle) offset in time. In
this article angles will be measured in radians except where otherwise stated.
Let
where A is the peak voltage and the voltages on L1, L2 and L3 are measured relative to the
neutral.
Generally, in electric power systems the load is distributed as evenly as practical between
the phases. It is usual practice to discuss a balanced system first and then describe the
effects of unbalanced systems as deviations from the elementary case.
To keep the calculations simple we shall normalize A and R to 1 for the remainder of these
calculations
Often the advantages of 3 phase motors, and other 3 phase equipment, make it
worthwhile to convert single-phase power to 3 phase. Small and large customers,
such as residential, rural businesses, or farm properties may not have access to a 3
phase supply, or may not want to pay for the extra cost of a 3 phase service, but
may still wish to use 3 phase equipment. A 3 phase generating Rotary Phase
Converter can benefit these situations or where high quality 3 phase power is
required. Some of the Rotary Phase Converters manufactured today produce 3
phase power output that is better quality and will allow 3 phase equipment to run
better and last longer than the 3 phase power from provided by a utility company.
Such 3 phase converters may also allow the frequency (see also frequency
converters) to be varied allowing for different equipment frequency requirements
(50Hz, 60Hz, 400Hz, etc.) and also for motor speed control (VFDs). Some
locomotives are driven by 3-phase motors with 3 phase converters converted from
the incoming supply of either DC or 1 phase AC. The two main types of 1 phase to
3 phase converters are Rotary Phase Converters and Static Phase Converters. One
very important resource is the rating system that the U.S. Phase Converter
Standards Organization offers of various phase converter types and technologies.
Click here to read more about 3 phase converters.
The most common type of phase converter is the Rotary Phase Converter. Not all
Rotary Phase Converters are the same. Many just convert single phase power into
unbalanced 3 phase power, while the best kind that we were able to find will
actually generate true balanced 3 phase power. This is the best kind to use. There
were only a few companies who manufacture this type with the most notable two
brands being TEMCo Phase Converters and ACE PHASE CONVERTERS. A few other
companies called this type of 3 phase generating rotary phase converter a motor
generator set.
High quality heavy duty rotary phase converters generate high quality 3 phase
power while running on single phase. Rotary Phase Converters are being used
throughout the US and internationally every day. Their quality 3 phase power will
run any 3 phase application. 3 phase applications range from 3 phase computers, 3
phase pumps, 3 phase welders, 3 phase ovens, to 3 phase CNC mills, etc.
When it comes to powering three phase electric motors and machines of all types,
often three phase power from a utility company is expensive or not even available.
Single phase power is more often available at a reasonable rate. Quality brands of
heavy duty rotary phase converters are efficient at generating the necessary three
phase power from single phase. They provide full rated balanced three phase
power for any three phase application.
High quality heavy duty rotary phase converters are built to last with quality
precision rotors and long lasting components to give 3 phase electrical power
service you can count on. Quality rotary converters are reliable and efficient at
generating three phase power - even better quality 3 phase than utility supplied
power. Be sure to note the difference between a quality rotary phase converter
and a static phase converter.
In some areas, having the Utility Company install three phase power will take from
weeks to months. When you need three phase power right away, high quality
heavy duty Rotary Phase Converters are a quick solution to high quality 3 phase
power.
There are many different kinds of electric motors and machinery built today. Check
out a phase converter sizing guide and call the manufacturer to choose the correct
model to power your three phase motors or machines.
Remember that not all rotary phase converters are manufactured to the same high
quality standards. Click here to read their Phase Converter Purchasing Checklist
for guidance in selecting a quality product from a quality company.
The next most common type of phase converter is called a Static Phase Converter.
These can only be used on 3 phase motor loads. These units only generate a 3rd
leg of power during start up but then turn off leaving motors to run simply on 2 out
of 3 of their windings. This can damage some types of 3 phase motor loads by
over heating the motor and burning it out when it is put under its full load. Many
times a load has 3 phase circuitry and not simply a motor load so it will not even
work with a static phase converter. Read more about Static Phase Converters here.
There is a lot of info out there about how to Build Your Own Phase Converter Plans,
but most of these actually are simply showing how to use the equivalent of a static
phase converter with an inferior electric motor as a generator and can waste
valuable time and capital. Read the US Phase Converter Standards Organizations
site for more info on these and the other types below.
The last common type is the CNC Phase Converters. These are simply a Rotary
Phase Converter with more balanced 3 phase output manufactured to provide 3
phase power to sensitive computers that are a part of CNC machines.
There are many places and instances where 1 phase power is all that is available,
or where the power company wants to charge tens, or even hundreds of thousands
of dollars to install and supply 3 phase power. When this is the case a quality 3
phase generating phase converter can be run on 1 phase to power 3 phase
equipment of any type. Click here to read more about powering 3 phase loads with
3 phase power generated from 1 phase power.
Static Phase Converters
3 Phase Static Phase Converters
Often the advantages of 3 phase motors, and other 3 phase equipment, make it
worthwhile to convert single-phase power to 3 phase. Small and large customers,
such as residential, rural businesses, or farm properties may not have access to a 3
phase supply, or may not want to pay for the extra cost of a 3 phase service, but
may still wish to use 3 phase equipment. A 3 phase generating Rotary Phase
Converter can benefit these situations or where high quality 3 phase power is
required.
Due to their technology, Static Phase Converters do not properly power any class of
3 phase machinery or equipment. They will not in any way power 3 phase welders,
3 phase battery chargers, 3 phase lasers, or any type of machinery with 3 phase
circuitry. Static Phase Converters also will not start delta wound 3 phase motors.
Some companies sell Static Phase Converters to start 3 phase motors. This is a
guessing game and a gamble with your equipment and if it will actually work. If
there is any 3 phase circuitry on your equipment, the Static Phase Converter will not
properly operate it. The Static Phase Converter may start the 3 phase motor, but
there is a chance it will also damage the burn out the motor. For the few motors
that a Static Phase Converter will start, they are only able to run on part of the
windings at 2/3 power and thus may also burn out if put under their full rated load.
This is dangerous to both the operator and the machinery it is intended to operate.
Note: True Rotary Phase Converters built with a 3 phase generator will provide true 3
phase power. (click here to read about true 3 phase generating Rotary Phase
Converters and which brand we recommend) It is important to note that in their
research they found that some companies called a product that they sold a "Rotary
Phase Converter" but, in fact, their product is made with just a control box (or a
Static Converter) and an electric motor. These type of products were shown though
rigorous testing to be unsafe and unreliable. There is a tendency for these "Static
Phase Converter" controlled units to burn out the equipment it is meant to operate
due to phase imbalances that change with the load. 3 phase testing and research
3 Phase Generation and 3 Phase
Link: 3 Phase
Generators Generators
There are several types of 3 phase power generators. These can vary from a
utility power station, to a prime source power generator to portable diesel (and other
fuels) 3 phase generator, to 3 phase generators which run on 1 phase power (some
models of phase converters). At a utility power station, an electrical generator
converts mechanical power into a set of alternating electric currents (AC), one from
each electromagnetic coil or winding of the power generator. The currents are
sinusoidal functions of time, all at the same frequency but with different phases. In a
3 phase system the phases are spaced equally, giving a phase separation of 120°.
The frequency is typically 50 Hz in Europe and 60 Hz in the US (see List of countries
with mains power plugs, voltages and frequencies). See Frequency Converters for
changing 50 Hz to 60 Hz or the reverse of 60 Hz to 50 Hz frequency. Read more
about 3 Phase Power Generation below.
Generators voltage output ranges from hundreds of volts to 30,000 volts. This can
be from small portable 3 phase generators, 3 phase generating rotary converters,
or utility power stations. At the power station, transformers step-up this voltage to
one more suitable for transmission.
A 3 phase transformer, there is a three-legged iron core as shown below. Each leg
has a respective primary and secondary winding. Thus a 3 phase isolation
transformers is a 3 phase transformer which has isolated primary and secondary
windings to allow the power input to be isolated from the power output.
3 phase isolation transformers have 3 primary and 3 secondary windings that are
physically separated from each other. Sometimes these isolation transformers are
referred to as "insulated". This is because the windings are insulated from each
other.
Shielded 3 phase isolation transformers have all the feature of the standard 3
phase isolation transformers plus they also incorporate a full metallic shield (usually
copper or aluminum) between the 3 phase primary and 3 phase secondary windings.
This electrostatic shield ("Faraday Shield") is connected to earth ground and
performs two functions:
When more than one shielded 3 phase isolation transformer is installed between the
3 Phase Motors
Link: 3 Phase Electric Motors
The most common type of 3 phase electrical load is the 3 phase electric motor. A
3 phase motor is more compact and less costly than a 1-phase motor of the same
voltage class and rating; also 1-phase AC motors above 10 HP (7.5 kW) are not as
efficient and thus not usually manufactured. A 3 phase induction motor has a
simple design, inherently high starting torque, and high efficiency. Such motors are
applied in industry for 3 phase pumps, fans, blowers, compressors, conveyor drives,
and many other types of 3 phase motor-driven equipment. There are a lot of
benefits to using a 3 phase electric motor over a single phase electric motor. Large
air conditioning equipment (for example, most air conditioning units above 2.5 tons
(8.8 kW) cooling capacity) use 3 phase motors for reasons of economy and
efficiency. Read more about other 3 phase power loads. Read more about 3 phase
motors below.
Most electric power is distributed in the form of 3-phase AC. Therefore, before
proceeding any further you should understand what is meant by 3 phase power.
Basically, the power company generators produce electricity by rotating (3) coils or
windings through a magnetic field within the generator . These coils or windings are
spaced 120 degrees apart. As they rotate through the magnetic field they generate
power which is then sent out on three (3) lines as in three-phase power. 3 phase
transformers must have (3) coils or windings connected in the proper sequence in
order to match the incoming power and therefore transform the power company
voltage to the level of voltage we need and maintain the proper phasing or polarity.
Three phase electricity powers large industrial loads more efficiently than single-phase electricity. When
single-phase electricity is needed, It is available between any two phases of a three-phase system, or in
some systems , between one of the phases and ground. By the use of three conductors a 3 phase system can
provide 173% more power than the two conductors of a single-phase system. Three-phase power allows
heavy duty industrial equipment to operate more smoothly and efficiently. 3 phase power can be
transmitted over long distances with smaller conductor size.
This site details where, how and why "3 phase electricity" is used. For information on
the basic mathematics and principles of 3 phase electricity see three-phase.
3 phase electricity has properties that make it very desirable in distribution. Firstly
all three wires carry the same current. Secondly power transfer into a linear
balanced load is constant.
Most domestic loads are single phase electricity. Generally 3 phase electricity either
does not enter domestic houses at all, or where it does, it is split out at the main
distribution board.
3 Phase Electricity Wave Form
One voltage cycle of a 3-phase electrical
system, labeled 0 to 360° ( 2 π radians)
along the time axis. The plotted line
represents the variation of instantaneous
voltage (or current) with respect to time.
This cycle will repeat 50 or 60 times per
second, depending on the power system
frequency. The colors of the lines represent
the American color code for three-phase.
That is black=VL1 red=VL2 blue=VL3
3 phase electricity systems may or may not have a neutral wire. A neutral wire
allows the three phase system to use a higher voltage while still supporting lower
voltage single phase appliances. In high voltage distribution situations it is common
not to have a neutral wire as the loads can simply be connected between phases
(phase-phase connection).
Conductors of a three phase system are usually identified by a color code, to allow
for balanced loading and to assure the correct phase rotation for induction motors.
Colors used may adhere to old standards or to no standard at all, and may vary even
within a single installation. However, the current National Electrical Code (2005) does
not require any color identification of conductors other than that of the neutral
(white or white with a color stripe) the ground (green or green with a yellow stripe)
or in the case of a High Leg Delta system, the High Leg must be identified orange.
Read more on 3 Phase Wiring and Color Coding.
3 Phase Powered
Electric Motor - pictured
above
3 Phase Loads
Resistance heating loads such as electric boilers or space heating may be connected
to 3 phase systems. Electric lighting may also be similarly connected. These types of
loads do not require the revolving magnetic field characteristic of 3 phase motors but
take advantage of the higher voltage and power level usually associated with 3
phase distribution.
Large rectifier systems may have 3 phase inputs; the resulting DC current is easier
to filter (smooth) than the output of a single-phase rectifier. Such 3 phase rectifiers
may be used for battery charging, electrolysis processes such as aluminum
production, or for operation of DC motors.
Another interesting example of a 3 phase load is the electric arc furnace used in
steel making and in refining of ores.
In much of Europe stoves are designed to allow for a 3 phase feed. Usually the
individual heating units are connected between phase and neutral to allow for
connection to a 1 phase supply where this is all that is available.
Power Frequency refers to how many times the wave form will repeat the cycle per
second.
The most common utility frequency is the frequency at which alternating current
(AC) is transmitted from a utility company power plant to the end user. In most
parts of the Americas (North and South), it is typically 60 Hz, and in most parts of
the rest of the world it is typically 50 Hz.
Most places that use the 50 Hz frequency tend to use 220/230 voltage, and those
that use 60 Hz tend to use 110/120 V.
Other utility frequencies are used for specialized purposes and in other countries as a
standard. The countries Germany, Austria, and Switzerland use a traction power
network for railways, distributing single-phase AC at 16.7 Hz. A frequency of 25
Hz was used for the German railway Mariazeller Bahn and some railway systems in
New York and Pennsylvania (Amtrak) in the USA.
Frequency Converters, also known as Motor Generator Sets (MG Sets), are used for converting
either 50 Hz, 60 Hz, or 400 Hz, utility line power to 50 Hz, 60 Hz or 400 Hz power to run
equipment. In addition to this some frequency converter manufacturer's, namely TEMCo,
Frequency Converter MG Sets also offer line isolation, harmonic cancellation, power factor
correction, phase conversion, voltage conversion with balanced, smooth, controlled power
output. Typical applications include AC variable speed drives, inverters, computers and computer
controlled equipment, deep well pumps, industrial machinery, ships, aircraft, military computers
and many more.
Synthesized AC, as produced in solid state devices, is a rough spike laden attempt at
AC power which rarely comes even close to resembling the pure, smooth wave most
modern equipment was meant to run on. Solid State Frequency Converters power
output can be harmful to sensitive equipment and cause the lifespan to be greatly
reduced. This is why it is better to use a true power generating Motor Generator
Frequency Converter.
Another system commonly seen in the USA is to have a delta connected secondary
on the step down transformer with a center tap on one of the windings supplying the
ground and neutral. This allows for 240V 3 phase as well as three different single
phase voltages (120V between two of the phases and the neutral, 208V between the
third phase (sometimes known as a wild leg) and neutral and 240V between any two
phases) to be made available from the same supply.
Two-phase can be supplied over three wires, but there is no true neutral, since the
phases are not symmetrical. However, it is always easy to double the number of phases
in a transformer secondary by making two secondary windings and connecting them in
opposing phases. Four-phase does have a neutral, like 3 phase, but requires four wires.
In fact, three-phase is more economical than any other number of phases. For
applications like rectifiers and synchronous converters where DC is produced, it is most
efficient to use six-phase AC input, which is easily produced from 3 phase in a
transformer.
High phase order systems for power transmission have been built and tested. Such
transmission lines use 6 or 12 phases and design practices characteristic of extra-high
voltage transmission lines. High-phase order transmission lines may allow transfer of
more power through a given transmission line right-of-way without the expense of a
HVDC converter at each end of the line.
Where 3 phase at low voltage is otherwise in use, it may still be split out into single
phase service cables through joints in the power supply network or it may be
delivered to a master distribution breaker panel at the customer's premises.
Connecting an electrical circuit from one phase to the neutral generally supplies the
country's standard single phase voltage (120VAC or 230VAC) to the circuit.
The power transmission grid is organized so that each phase carries the same
magnitude of current out of the major parts of the power transmission system. The
currents returning from the customers' premises to the last supply transformer all
share the neutral wire, but the 3 phase system ensures that the sum of the returning
currents is approximately zero. The delta wiring of the primary side of that supply
transformer means that no neutral is needed in the high voltage side of the network.
Wiring Phase-Phase
3 Phase Power Load Solutions on 1 Link: Phase
Phase Power Converters
One of the most common class of 3 phase load is the 3 phase electric motor. A 3
phase induction motor has a simple design, inherently high starting torque, and high
efficiency. Such motors are applied in industry for 3 phase pumps, fans, blowers,
compressors, conveyor drives, and many other types of motor-driven equipment.
There are a lot of benefits to using a 3 phase motor over a 1-phase electric motor. A
3 phase motor is more compact and less costly than a 1-phase motor of the same
voltage class and rating; also 1-phase AC motors above 10 HP (7.5 kW) are not as
efficient and thus not usually manufactured. Large air conditioning equipment (for
example, most air conditioning units above 2.5 tons (8.8 kW) cooling capacity) use 3
phase motors for reasons of economy and efficiency. Read more about 3 phase
power loads below.
Because of the benefits of 3 phase power it is often preferred to use 3 phase even
when it is not convenient. Even when it is convenient there are reasons to want to
generate your own 3 phase power onsite with a 3 phase generating rotary phase
converter that will run on a single phase supply line. The biggest benefit of
generating your own 3 phase power in this way is that you can control the quality of
the 3 phase. The four most obvious desirable qualities for 3 phase power that you
can achieve with a quality Rotary Phase converter are; reducing spikes and sags,
controlling the power factor, 3 balanced phases, and a smooth 3 phase wave form.
Each of these qualities of 3 phase are essential and will allow your 3 phase
equipment to operate properly and extend the life of operating years. Read below
for more details on these solutions.
3 Phase Powered
3 Phase Powered Milling Machine -
Electric Motor - pictured pictured above
above