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SIMATIC ET 200S distributed I/O Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)

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Preface
Electronic module
4SI IO-Link
(6ES7138-4GA50-0AB0)

1

Configuring

2
Parameter

3
Functions

4
Diagnostics

5
Address space

6
Order numbers

A

SIMATIC
ET 200S distributed I/O
Electronic module 4SI IO-Link
(6ES7138-4GA50-0AB0)
Manual
07/2009
A5E01646741-02



Legal information
Legal information
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This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
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Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
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Industry Sector
Postfach 48 48
90026 NRNBERG
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A5E01646741-02
07/2009
Copyright Siemens AG 2008.
Technical data subject to change

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 3
Preface
Purpose of the manual
This manual supplements the ET 200S Distributed I/O System Operating Instructions.
General functions for the ET 200S are described in the ET 200S Distributed I/O System
Operating Instructions (http://support.automation.siemens.com/WW/view/en/1144348).
The information in this document along with the operating instructions enables you to
commission the ET 200S.
Basic knowledge requirements
To understand these operating instructions you should have general knowledge of
automation engineering.
Scope of the manual
This manual applies to this ET 200S module. It describes the components that are valid at
the time of publication.
Recycling and disposal
Thanks to the fact that it is low in contaminants, this ET 200S module is recyclable. For
environmentally compliant recycling and disposal of your electronic waste, please contact a
company certified for the disposal of electronic waste.
Additional support
If you have any questions relating to the products described in this manual and do not find
the answers in this document, please contact your local Siemens representative
(http://www.siemens.com/automation/partners).
A guide to the technical documentation for the various SIMATIC products and systems is
available on the Internet. (http://www.siemens.com/simatic-docu).
The online catalog and ordering systems are available on the Internet
(http://www.siemens.com/automation/mall).
Training center
We offer courses to help you get started with the ET 200S and the SIMATIC S7 automation
system. Please contact your regional training center or the central training center in D -
90327, Nuremberg, Germany (http://www.siemens.com/sitrain).
Preface

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
4 Manual, 07/2009, A5E01646741-02
Technical Support
You can contact Technical Support for all Industry Automation products by means of the
Internet Web form for the Support Request
(http://www.siemens.com/automation/csi_en_WW/support_request).
Additional information about Siemens Technical Support is available on the Internet
(http://www.siemens.com/automation/csi_en_WW/service).
Service & Support on the Internet
In addition to our documentation, we offer a comprehensive knowledge base on the Internet
(http://www.siemens.com/automation/csi_en_WW/support).
There you will find:
Our Newsletter, which constantly provides you with the latest information about your
products.
The right documentation for you using our Service & Support search engine.
The bulletin board, a worldwide knowledge exchange for users and experts.
Your local contact for Automation & Drives in our contact database.
Information about on-site services, repairs, spare parts, and lots more.

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 5
Table of contents

Preface...................................................................................................................................................... 3
1 Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0) ........................................................................... 7
1.1 Properties.......................................................................................................................................7
1.2 Technical specifications.................................................................................................................9
2 Configuring .............................................................................................................................................. 15
2.1 Requirements...............................................................................................................................15
2.2 Configuration with STEP 7 and S7-PCT......................................................................................16
2.3 Configuration with STEP 7 and S7-PCT (GSD version)..............................................................17
3 Parameter................................................................................................................................................ 19
3.1 Parameters...................................................................................................................................19
3.2 Parameter description..................................................................................................................19
4 Functions................................................................................................................................................. 21
4.1 Operating modes .........................................................................................................................21
4.2 Replacing the 4SI IO-Link electronic module without programming device ................................22
4.3 Resetting to factory settings.........................................................................................................22
4.4 Acyclic data exchange with the FB IOL_CALL ............................................................................23
5 Diagnostics.............................................................................................................................................. 25
5.1 Diagnostics using LED display.....................................................................................................25
5.2 Error types....................................................................................................................................27
6 Address space......................................................................................................................................... 29
A Order numbers ........................................................................................................................................ 31
A.1 Order numbers for connection cables for 4SI IO-Link electronic module....................................31
Index........................................................................................................................................................ 33
Table of contents

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 7
Electronic module 4SI IO-Link
(6ES7138-4GA50-0AB0)
1
1.1 Properties
Properties
The 4SI IO-Link electronic module is a serial interface module with four channels. Its main
features are as follows:
Connection of up to 4 IO-Link devices (3-wire connection).
Connection of up to 4 standard actuators/encoders.
The 4SI IO-Link is a single-width (15 mm) electronic module that can be used with the
following terminal modules:
TM-E15S26-A1, TM-E15C26-A1 and TM-E15N26-A1
Replacing the 4SI IO-Link electornic module without programming device (via user
program)
Supports I&M data
Supports firmware update
Extended temperature range from 0 to 55C with vertical installation.
What is IO-Link?
IO-Link is a point-to-point connection to conventional and intelligent sensors/actuators via
unshielded standard cable in proven 3-conductor technology. IO-Link is backwards
compatible with all DI/DO sensors/actuators. Circuit state and data channel designed in
proven 24 VDC technology.
Supports mixed operation of encoders/actuators in the IO-Link and DI/ DO operating modes
on all four channels of the 4SI IO-Link module.
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.1 Properties
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
8 Manual, 07/2009, A5E01646741-02
Configuring
Configuration of the 4SI IO-Link electronic module takes place in two steps with STEP 7 as
of V5.4 SP5:
In HW Config, you configure the 4SI IO-Link electronic module using the HSP0180 or the
GSD file. You can download the GSD files from the Internet
(http://www.siemens.com/automation/csi_en_WW/support).

With STEP 7 as of V5.4 SP5
IM151-1 STANDARD 6ES7151-1AA05-0AB0
IM151-1 FO STANDARD 6ES7151-1AB05-0AB0
ET 200S PROFIBUS
interface modules
IM151-1 HIGH FEATURE * 6ES7151-1BA02-0AB0
IM151-3 PN 6ES7151-3AA23-0AB0, as of V6.1
IM151-3 PN HF ** 6ES7151-3BA23-0AB0, as of V6.1
IM151-3 PN FO ** 6ES7151-3BB23-0AB0, as of V6.1
ET 200S PROFINET
interface modules
IM151-3 PN HS ** 6ES7151-3BA60-0AB0, as of V2.1
Configuration with Hardware Support Package HSP0180:
IM151-7 CPU 6ES7151-7AA20-0AB0, as of V2.6 ET 200S PROFIBUS-
CPU
IM151-7 F-CPU 6ES7151-7FA20-0AB0, as of V2.6
IM 151-8 PN/DP CPU 6ES7151-8AB00-0AB0, as of V2.7 ET 200S PROFINET-
CPU
IM151-8 F-CPU 6ES7151-8FB00-0AB0, as of V2.7


* Not possible in conjunction with fail-safe modules or isochronous mode when
configuring using GSD.
** Configuring using GSD not possible in conjunction with fail-safe modules (with HF and
FO) and isochronous mode (with HS)


Note
Using an IO-Link master behind a CPU IM151-7 or CPU IM151-8 in DO or IO-Link (actor)
operating mode
If the IO-Link master is located behind an ET200S-CPU, the last valid output value may be
output in the following cases:
Switching on the load voltage on the power module PM-E
Installing the IO-Link master
CPU startup
Workaround: Write a valid output value in the I/O address area of the IO-Link master in the
respective execution level (e. g. OB 100, ...).

Configure the connected IO-Link devices, encoders, and actuators with the Port
Configurator tool (S7-PCT) .



Note
Configuration of the encoders and actuators takes place in S7-PCT via the data channel
in IO-Link operating mode. In addition, diagnostic messages from the encoder/actuator
will be forwarded to the CPU in IO-Link operating mode.

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 9
See also
Configuration with STEP 7 and S7-PCT (Page 16)
Configuration with STEP 7 and S7-PCT (GSD version) (Page 17)
1.2 Technical specifications
General terminal assignment
Note
Terminals A4, A8, A3 and A7 are only available at specified terminal modules.



Terminal assignment for the 4SI IO-Link electronic module (6ES7138-4GA50-0AB0)
Terminal Assignment Terminal Assignment Notes
1 C/Q Port 1 5 C/Q Port 2
2 C/Q Port 3 6 C/Q Port 4
3 L+ Port 1 7 L+ Port 2
4 L+ Port 3 8 L+ Port 4
A4 M Port 1 (AUX) A8 M Port 2 (AUX)
A3 M Port 3 (AUX) A7 M Port 4 (AUX)
C/Q: Communication signal / DI/DO
L+: Supply voltage
M: Ground
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
10 Manual, 07/2009, A5E01646741-02
Usable terminal modules

TM-E15C26-A1
(6ES7193-4CA50-0AA0)
Spring terminal
TM-E15S26-A1
(6ES7193-4CA40-0AA0)
Screw-type terminal
TM-E15N26-A1
(6ES7193-4CA80-0AA0)

Fast Connect


2
3
4
1
6
7
8
5
A
AUX1
M 4
A
3
A
8
A
7
C/Q
C/Q
Dl
Dl
Dl
Dl
L+
L+
L+
L+
L+
L+
M
M
DO
M
DO
M
M
M
Connection examples
Sensor
Sensor
lO-Link mode
Dl/DO mode
3-conductor 3-conductor 2-conductor 2-conductor



Note
Connect the terminals AUX1 and M of the associated power module.

Note
The terminals for the IO-Link devices are protected against polarity reversal.
The minimum wire cross-section for the IO-Link devices is 0.25 mm
2
.
For matching connection cables see the appendix "Order numbers (Page 31)."

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 11
Block diagram
24 V
L+
1M
C
AUX1
1
2
5
6
3
4
7
8
A1
A4
A7
A8
B
a
c
k
p
l
a
n
e

b
u
s
ET 200S
backplane
bus connec-
tion
Current
limit
Internal power supply
Connect the terminals AUX1 and M of the
associated power module.

Figure 1-1 Block diagram of the 4SI IO-Link electronic module
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
12 Manual, 07/2009, A5E01646741-02
Technical data of the electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)

Dimensions and weight
Width (mm) 15
Weight Approximately 50 g
Module-specific data
Supports isochronous operation No
Number of inputs / outputs 4
Parameter length 7 bytes in parameter message or in DS1
Address space per port can be set via PCT
1

Address space for the 4SI IO-Link module total 32 bytes input and 32 bytes output
(Consistency: 8 bytes)
Cable length
Unshielded Max. 20 m
Voltages, currents, potentials
Rated supply voltage (from the power module) 24 VDC
Reverse polarity protection Yes
Short-circuit resistance yes, response threshold 0.4 A per channel
(function deactivation, no effect on neighboring
ports)
Electrical isolation
Between the channels No
Between the channels and backplane bus Yes
Permissible potential difference
Between the different circuits 75 VDC / 60 VAC
Insulation test voltage 500 VDC
Current consumption
From supply voltage Max. 0.3 A
Power dissipation of the module Typically 1 W
Status, interrupts, diagnostics
1 green LED per channel for IO-Link operating
mode
Status display
1 green LED per channel for DI /DO operating
mode
Diagnostics function
Group error Red "SF" LED
Diagnostic information can be displayed Yes
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 13
Data for selecting a sensor
Connectable IO-Link devices all IO-Link capable
Connection type
IO link 3-wire connection
DI/DO 2-wire connection
3-wire connection
Transfer rate 4.8 kBd and 38.4 kBd (COM1, COM2) for IO-Link
operation; automatically negotiated per port
Operating modes IO link
SIO
DI (Type 1)
DO (100 mA per channel, output voltage
for Signal "1": typ. 1L+ (-4V) )
Disabled
Response times
Cycle time
of the master to the backplane bus 5 ms
from the master to the IO-Link device min. 3 ms
1
max. 8 bytes input / 8 bytes output
Overview of the response time
Negotiated between
lO-Link master and
lO-Link device.
Minimum lO-Link cycle
time of the lO-Link
master = 3 ms
lO-Link
master
lO-Link
device
see the lO-Link device
operating instructions
Cycle
time = 5
Cycle
time
Cycle
time
lO-Link cable

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
1.2 Technical specifications
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
14 Manual, 07/2009, A5E01646741-02

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 15
Configuring
2
2.1 Requirements
Procedure when configuring IO-Link master and IO-Link devices
Configuration takes place in two steps with STEP 7, V5.4 SP5 or higher:
1. In HW Config , you configure the 4SI IO-Link electronic module (IO-Link master) (possibly
with GSD).
2. Configure the connected IO-Link devices, encoders, and actuators with the Port
Configurator tool S7-PCT (as of V2.0) .
Requirements
STEP 7 V5.4 SP5 or higher
The Port Configurator tool S7-PCT (V2.0 or higher) is installed on the PG/PC.
You can either install S7-PCT together with STEP 7 V5.4 SP5 or higher, or you can
download it from the Internet
(http://support.automation.siemens.com/WW/view/en/33102519/133100).
The associated IO-Link IODD file (IO Device Description) is installed in S7-PCT. IODD
files for the IO-Link devices are available from the manufacturer.
Optional: The GSD files are installed in HW Config. You can download the GSD files for
the ET 200S from the Internet (http://www.siemens.de/automation/csi_en_WW).
Optional: Install the function block FB "IOL_CALL" for backing up/restoring IO-Link master
parameters and IO-Link device parameters.
You can download the function block from the Internet
(http://support.automation.siemens.com/WW/view/en/32011237) .
Behavior in non-configured status and after "Reset to factory settings"
All ports of the 4SI IO-Link module are disabled.
All user data are equal to 0.
The "port qualifier" is set to "invalid" for all ports.
I&M data 1 to 3 are deleted.
Configuring
2.2 Configuration with STEP 7 and S7-PCT
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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2.2 Configuration with STEP 7 and S7-PCT
Configuration of the 4SI IO-Link electronic module with HW Config
1. Start the SIMATIC Manager and configure the project as described in the STEP 7 online
help.
2. Select the 4SI IO-Link electronic module in the hardware catalog of HW Konfig.
PROFIBUS DP > ET 200S > Interface modules > IO-Link master modules
PROFINET IO > I/O > ET 200S > Interface Modules > IO-Link Master Modules
3. Drag and drop the 4SI IO-Link electronic module from the hardware catalog to the
configuration table.
4. Configure the 4SI IO-Link electronic module.
Configure the IO-Link devices with the Port Configurator tool
1. Select the 4SI IO-Link electronic module in the configuration table.
2. Right-click and select "Configure IO-Link" in the shortcut menu.
Result:S7-PCT will be started.
3. Start by setting the parameters of the IO-Link devices.
Additional information is available in the S7-PCT online help.
Configuring
2.3 Configuration with STEP 7 and S7-PCT (GSD version)
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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2.3 Configuration with STEP 7 and S7-PCT (GSD version)
Configuration of the 4SI IO-Link electronic module in HW Config with GSD
1. Start the SIMATIC Manager and configure the project as described in the STEP 7 online
help.
2. Select the 4SI IO-Link electronic module in the hardware catalog of HW Konfig.
PROFIBUS DP > Other FIELD DEVICES > I/O > ET 200S
PROFINET IO > I/O > ET 200S > GSD
3. Drag and drop the 4SI IO-Link electronic module from the hardware catalog to the
configuration table.
4. Configure the 4SI IO-Link electronic module.
Configure the IO-Link devices with the Port Configurator tool
1. Select the 4SI IO-Link electronic module in the configuration table.
2. Right-click and select "Start Device Tool" in the shortcut menu. Click on "S7-PCT" in the
submenu.
Result:S7-PCT will be started.
3. Start by setting the parameters of the IO-Link devices.
Additional information is available in the S7-PCT online help.

Configuring
2.3 Configuration with STEP 7 and S7-PCT (GSD version)
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Parameter
3
3.1 Parameters
Table 3- 1 Parameters of the 4SI IO-Link electronic module
Parameters Range of values Default setting Applicability
Group diagnostics Disable
Enable
Disabled Module
Diagnostics enable for
ports 1 to 4
Disable
Enable
Disabled Channel
3.2 Parameter description
Group diagnostics parameter
You can generally enable / disable the diagnostics function of the module by setting this
parameter.
Parameter for diagnostics enable for ports 1 to 4
This parameter is used to enable diagnostics of the 4 IO-Link ports channel-by-channel. The
following assignment applies:
Port 1 Channel 1
Port 2 Channel 2
Port 3 Channel 3
Port 4 Channel 4
See also
ET 200S Operating Instructions
(http://support.automation.siemens.com/WW/view/en/1144348)
Parameter
3.2 Parameter description
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Functions
4
4.1 Operating modes
Introduction
You can select one of the following operating modes for each of the four ports of the 4SI IO-
Link electronic module:
IO link
DI
DO
Disabled
You make the selection in the Port Configurator tool during configuration. The ports will be
disabled without configuration.

Note
The value status (PortQualifier) is relevant in IO-Link mode only.

IO link
In IO-Link operating mode, the port is located in IO-Link communication. There are two data
transmission rates in this operating mode. COM1 with 4.8 kBaud; COM2 with 38.4 kBaud.
The data transmission rate depends on the used IO-Link device. The 4SI IO-Link electronic
module and the used IO-Link device automatically negotiate the maximum data transmission
rate at startup.
DI/DO
In the DI/ DO operating mode a port of the 4SI IO-Link electronic module will behave like a
standard DI or DO without diagnostics.
Disabled
The respective port of the 4SI IO-Link electronic module is disabled in the Disabled operating
mode. The ports are disabled if the 4SI IO-Link electronic module has not been configured
with S7-PCT yet (default setting).
Functions
4.2 Replacing the 4SI IO-Link electronic module without programming device
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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4.2 Replacing the 4SI IO-Link electronic module without programming
device
You can replace the 4SI IO-Link electronic module during operation.
You will have to create a STEP 7 user program that saves the IO-Link parameters of the 4SI
IO-Link electronic module and rewrites them after module replacement.
The function block IOL_CALL supports you when backing up/restoring the IO-Link master
parameters.
Acyclic data exchange with the FB IOL_CALL (Page 23)
4.3 Resetting to factory settings
Introduction
Use the function "Resetting to factory defaults" to reset the configurations of your 4 SI IO-
Link module made with S7-PCT to the factory defaults.
The parameter settings of the 4SI IO-Link module after "Resetting to factory defaults" are as
follows:
All ports of the 4SI IO-Link module are deactivated.
All user data are equal to 0.
All bits of the value status (PortQualifier) are set to "invalid."
The maintenance data 1 to 3 are deleted.

NOTICE
Reset the removed 4SI IO-Link module to factory defaults before putting it into storage.

Procedure
For "Resetting to factory defaults" proceed as described in the S7-PCT online help.
Functions
4.4 Acyclic data exchange with the FB IOL_CALL
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 23
4.4 Acyclic data exchange with the FB IOL_CALL
"IOL-CALL" function block
For acyclic data exchange, the function block "IOL-CALL" is available as a download for
controllers of the S7-400 and S7-300 families.
The function block supports you in the following tasks:
Parameterization of an IO-Link device during operation
Executing IO-Link port functions
Backing up/restoring IO-Link device parameters
Backing up/restoring IO-Link master parameters
Procedure for configuring 4SI IO-Link with S7-PCT
1. Copy the IO-Link CALL function block FB1 (including data block DB10) to a STEP 7
project.
2. Use the IO-Link CALL function block FB1 as described in the demo project.
Reference
You can download the "IOL-CALL" function block and the description from the Internet
(http://support.automation.siemens.com/WW/view/en/32011237).
Functions
4.4 Acyclic data exchange with the FB IOL_CALL
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
Manual, 07/2009, A5E01646741-02 25
Diagnostics
5
5.1 Diagnostics using LED display
LED display on the 4SI IO-Link electronic module:
2
1 SF
5
6 2
1
COM1 5COM
6COM COM2

Group error (red)
Status display for port status (green)
Diagnostics
5.1 Diagnostics using LED display
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
26 Manual, 07/2009, A5E01646741-02
Status and error displays

Event (LEDs)
SF 1 5 2 6
Cause Remedy
No parameter assignment. Check the parameter assignment. on
A diagnostic message is pending. Evaluate the diagnostics.
See chapter "Error types (Page 27)."
on Input (DI) or output (DO) at port 1
(terminal 1) enabled.
1


on Input (DI) or output (DO) at port 2
(terminal 5) enabled.
1


on Input (DI) or output (DO) at port 3
(terminal 2) enabled.
1


on Input (DI) or output (DO) at port 4
(terminal 6) enabled.
1


1
off in IO-Link operating mode


Event (LEDs)
Com
1
Com
5
Com
2
Com
6
Cause Remedy
on Communication on port 1
on Communication on port 2
on Communication on port 3
on Communication on port 4
Start port 1 2 Hz
Steady flashing if functional IO-Link
device was not found.
Check the IO-Link devices or
the configuration in S7-PCT.
Start port 2 2 Hz
Steady flashing if functional IO-Link
device was not found.
Check the IO-Link devices or
the configuration in S7-PCT.
Start port 3 2 Hz
Steady flashing if functional IO-Link
device was not found.
Check the IO-Link devices or
the configuration in S7-PCT.
Start port 4 2 Hz
Steady flashing if functional IO-Link
device was not found.
Check the IO-Link devices or
the configuration in S7-PCT.
Diagnostics
5.2 Error types
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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5.2 Error types
Introduction
The 4 IO-Link electronic module has 5 channels for which you will receive diagnostics
information:
Channel 0 will report the diagnostics affecting the entire module.
Channels 1 to 4 will report the diagnostics for ports 1 to 4.
The diagnostics can be triggered either by the connected IO-Link device or the 4SI IO-
Link electronic module if there is a problem with the port.
Error types of the 4 IO-Link electronic module
IO-Link errors are mapped as PROFIBUS DP errors. Mapping takes place as described in
IO-Link Integration Part 1:

PROFIBUS DP error type Description
(IO-Link error code)
IO-Link
master
IO-Link
device
1D 00001:
Short circuit
Short circuit at the process cables of the IO-Link device
(0x5151)
X
2D 00010:
Undervoltage
Supply voltage too low
(0x5110 to 0x5119)
X
4D 00100:
Overload
Overload of the output stage of the IO-Link devices
(0x5410)
X
5D 00101:
Overtemperature
The ambient temperature is too high (0x4110).
IO-Link device too hot (0x4210)
IO temperature exceeded (0x4310)
X
6D 00110:
Open circuit
No IO-Link device connected
Incorrect IO-Link device connected
Signal cable to IO-Link device interrupted
Signal cable to IO-Link device short-circuited
Short circuit of supply voltage at encoder
IO-Link device addressed with communication cycle time that is
too short
IO-Link device cannot communicate due to another error (0xFF10)
X
7D 00111:
Overflow
Process tag range exceeded (0x8C10)
Measuring range exceeded (0x8C20)
X
8D 01000:
Underflow
Process tag range too small
(0x8C30)
X
Not all listed IO-Link error codes will be mapped to this PROFIBUS
DP error.
X 9D 01001:
Error
Hardware error at IO-Link master detected (0x5011) X
Diagnostics
5.2 Error types
Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
28 Manual, 07/2009, A5E01646741-02
PROFIBUS DP error type Description
(IO-Link error code)
IO-Link
master
IO-Link
device
IO-Link master could not be configured:
Parameter error on DS1, DS250, DS226, factory reset (0x6320)
Parameter error on the other data sets or they are incompatible
with DS1 (0x6321)
X
16D 10000:
Parameter
assignment error
(0x6230 to 0x6340) X
18D 10010:
Blown fuse
(0x5450 to 0x5459) X
25D 11001:
Safety shutdown
Serious error (0x1000) X
26D 11010:
External fault
IO-Link device cannot be set to desired mode (0x6100)
IO-Link device has more than 6 errors pending (0xFF31)
X


Note
For IO-Link devices supplied by Siemens, the manufacturer-specific range 0x8CA0 to
0x8CBF will be mapped to the PROFIBUS DP error types 0 to 31.
Additional information on your IO-Link device is available in the operating instructions.


Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Address space
6

Properties
The address range of the process image inputs and outputs (PIQ / PII) that is assigned
depends on the configuration, i.e. the selection of the relevant entry in HW Config.
Configuring by means of GSD file
You can select the following configurations in HW Config:

Configuration PIQ (bytes) PII (bytes)
32 bytes I / 32 bytes O 32 32
16 bytes I / 16 bytes O 16 16
8 bytes I / 8 bytes O 8 8
4 bytes I / 4 bytes O 4 4
4 bytes I 4
4 bytes O 4
1 bytes I / 1 bytes O 1 1
1 bytes I 1
1 bytes O 1
Configurations with the HSP
You can select the following input/output addresses in HW Config:
from 0 to 15 bytes in steps of 1 byte
from 16 to 32 bytes in steps of 2 bytes

Address space

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Order numbers
A
A.1 Order numbers for connection cables for 4SI IO-Link electronic module
The following table contains the connecting cables for the sensors on the 4SI IO-Link
electronic module. These connecting cables are also listed in the FS 10 catalog (chapter
approximation switches, accessories).
Table A- 1 Connecting cables for the 4SI IO-Link electronic module
Name Order No.:
M 12 cable box for screw-type attachment with 5 m PUR
connecting cable 3 x 0.34 mm
2

3RX8 000-0CB32-1AF0
M 12 cable box for screw-type attachment with 5 m PUR
connecting cable 4 x 0.34 mm
2

3RX8 000-0CB42-1AF0

Order numbers
A.1 Order numbers for connection cables for 4SI IO-Link electronic module
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Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
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Index
B
Basic knowledge requirements, 3
D
Disposal, 3
I
Internet
Service & Support, 4
R
Recycling, 3
S
Scope
Manual, 3
Service & Support, 4
T
Technical Support, 4
Training Center, 3
Index

Electronic module 4SI IO-Link (6ES7138-4GA50-0AB0)
34 Manual, 07/2009, A5E01646741-02

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