First Steps in Commissioning CPU

31xC: Positioning with digital output

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SIMATIC
S7-300
First Steps in Commissioning CPU 31xC:
Positioning with digital output
Getting Started


08/2011
A5E00105533-03
Introduction

1

Preparation

2

Learning units

3

Further Information

4


Legal information

Legal information
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WARNING
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A5E00105533-03
09/2011
Copyright Siemens AG 2011.
Technical data subject to change

First Steps in Commissioning CPU 31xC: Positioning with digital output
Getting Started, 08/2011, A5E00105533-03 3
Table of contents

1 Introduction................................................................................................................................................ 5
2 Preparation................................................................................................................................................ 7
3 Learning units.......................................................................................................................................... 11
3.1 1. Step: Wire the CPU..................................................................................................................11
3.2 2. Step: Installing the sample project ...........................................................................................14
3.3 3. Step: Setting parameters .........................................................................................................15
3.4 4. Step: Linking blocks to the user program................................................................................16
3.5 5. Step: Carrying out a dry run.....................................................................................................17
4 Further Information .................................................................................................................................. 19
Table of contents

First Steps in Commissioning CPU 31xC: Positioning with digital output
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First Steps in Commissioning CPU 31xC: Positioning with digital output
Getting Started, 08/2011, A5E00105533-03 5
Introduction 1

Contents of this Getting Started Manual
Based on a concrete example, this Getting Started manual takes you through five
commissioning steps to the point where you have a functioning traversing movement. You
will get to know certain basic hardware and software functions and will calculate and check
the application-dependent parameters in this sample.
This process will take one to two hours, depending on your experience.
Introduction

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First Steps in Commissioning CPU 31xC: Positioning with digital output
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Preparation 2

Scope
These instructions apply to the following CPUs:

CPU SIMATIC Micro Memory Card
required for operation?
As of firmware
version
314C-2 DP yes V3.3
314C-2 PtP yes V3.3
314C-2 PN/DP yes V3.3
The order number can be found in the manuals, e.g. the operating instructions CPU 31xC
and CPU 31x: Installation (http://support.automation.siemens.com/WW/view/en/13008499).
Preparation

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Requirements
You have an S7 300 station consisting of a power supply module and a CPU 314C-2 PtP,
314C-2 DP or 314C-2 PN/DP.
STEP 7 is correctly installed on your PG.
The table below shows the STEP 7 version you need for each CPU.

CPU STEP 7 version
314C-2 PtP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 204
314C-2 DP STEP 7 as of V5.5 + SP1 or STEP 7 as of V5.3 + SP2 with HSP 203
314C-2 PN/DP STEP 7 as of V5.5 with HSP 191
You have downloaded the sample projects from the Internet or have the CD of sample
projects included with the Technological Functions operating instructions.
You have set up a project for the S7-300 station.
The PG is connected to the CPU.
You have an external 24 V DC power supply, an encoder, a drive, and the necessary
accessories, such as a front connector and wiring material.
You provided hardware limit switches and EMERGENCY-OFF switches for safe and
reliable operation of the system.
The CPU is correctly connected to a power supply.
WARNING

Operation of an S7-300 as part of plants or systems is subject to special rules and
regulations, which depend on its field of application.
Please make sure that you adhere to the applicable safety and accident prevention
regulations, for example IEC 204 (emergency stop systems).
You risk severe injury, or damage to machines and equipment if you ignore these
regulations.
Preparation

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Layout of the example
2 3
7 6 5 4
1

Setting of supply voltage
Mode selector
Mounting rail
Programming device with STEP 7 software
PG cable
Connecting cable
Clamp for strain relief
Figure 2-1 Overview of sample layout
Preparation

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First Steps in Commissioning CPU 31xC: Positioning with digital output
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Learning units 3
3.1 1. Step: Wire the CPU

WARNING
You can come into contact with live wires if the PS 307 power supply module is turned on
or the PS power supply cable is connected to the main power supply. Ensure the S7-300 is
completely disconnected before wiring!

Procedure
1. Connect the wired front connector to the CPU.
2. Fasten the connector.
3. Connect the power supply for the digital inputs and digital outputs:
24 V to X2, pins 1 and 31
Ground to X2, pins 20 and 40
4. Connect the incremental encoder to the 24 V power supply.
5. Connect the encoder signals (X2, pins 2 to 4).
lncremental encoders
Signal A
Signal B
Signal N
X1 X2
M
L+
M
24 V
31
32
33
34
35
36
37
38
39
40
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
21
22
23
24
25
26
27
28
29
30

6. Connect the relay circuit to the power supply.
Learning units
3.1 1. Step: Wire the CPU
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7. Connect the wires of the relay circuit (X2, pin 32 to 35 and pin 40).
Load circuit
Power control circuit
Pole-changing
motor
Normally
closed
contact
E1 = Hardware limit switch "minus"
E2 = Hardware limit switch "plus"
K1 = "Plus" direction
K2 = "Minus" direction
K3 = Rapid traverse
K4 = Creep speed
L1 L2 L3
K1
K3
K2
K4
X1 X2
K4 K3 K2 K1
E2 E1
M
M
K3 K4 K1 K2
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
10
21
22
23
24
25
26
27
28
29
30
11
12
13
14
15
16
17
18
19
20
31
32
33
34
35
36
37
38
39
40

8. Strip the insulation from the shielded cables.
9. Clamp the cable shield into the shield connection element. using the shield terminal
elements.
Learning units
3.1 1. Step: Wire the CPU
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Connector pin assignment
The pin assignments described below relate only to the connections relevant for the
positioning type.
Table 3- 1 CONNECTOR X2
Pin Name/address Function
1 1 L+ 24 V power supply of the inputs
2 DI + 0.0 Encoder signal A
3 DI + 0.1 Encoder signal B
4 DI + 0.2 Encoder signal N
5 DI + 0.3 Length measurement
6 DI + 0.4 Reference point switch
20 1 M Ground
31 3 L+ 24 V power supply of the outputs
32 DO + 1.0 Digital output Q0
33 DO + 1.1 Digital output Q1
34 DO + 1.2 Digital output Q2
35 DO + 1.3 Digital output Q3
40 3 M Ground
Reference
You will find information on the remaining connections in the documentation of the S7-300.
Learning units
3.2 2. Step: Installing the sample project
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3.2 2. Step: Installing the sample project
Introduction
When installing the sample project, you have the following options:
Installing from CD
1. Take the CD out of the Technological Functions operating instructions.
2. Start the installation program on the CD by double-clicking on the SETUP.EXE file in the
SETUP folder.
The installation program is started.
3. Now follow the instructions in the installation program.
Installing from the Internet
1. Open the directory with the sample projects.
2. Start the installation program by double-clicking the SETUP.EXE file.
The installation program is started.
3. Now follow the instructions in the installation program.
Learning units
3.3 3. Step: Setting parameters
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3.3 3. Step: Setting parameters
Procedure
1. Open your project in SIMATIC Manager.
A window, divided into two sections, opens showing the title of your project.
2. In your project, call the configuration table HW Config.

3. Double-click on the submodule "Positioning".
The "Positioning properties" dialog opens.
4. Select "Positioning with digital outputs".
5. On the drive, axis and encoder tabs, customize the settings according to your system.
6. Confirm your settings with "OK".
The "Positioning properties" dialog closes.


Note
The input and output address of the submodules "DI24/DO16", "AI5/02", "Counting" and
"Positioning" must be adapted for the example to function correctly.
Double-click the relevant line to adapt the submodule. A dialog opens. Select the
"Addresses" tab in each case. Deselect the "System default" checkboxes. Change the
addresses as follows:
DI24/DO16: Inputs: 124..126, Outputs: 124..125
AI5/AO2: Inputs: 752..761, Outputs: 752..755
Counting: Inputs: 768..783, Outputs: 768..783
Positioning: Inputs: 784..799, Outputs: 784..799
Confirm your settings with "OK".
7. Save your configuration to your project with "Station > Save and compile".
Your changes are now stored in your project.
Learning units
3.4 4. Step: Linking blocks to the user program
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8. When the CPU is in STOP, select "PLC > Download to module ..." to download the
configuration.
The data are now downloaded from the PG to the CPU.
9. Close HW Config with "Station > Close".
You are returned to SIMATIC Manager.
3.4 4. Step: Linking blocks to the user program
Procedure
1. Open the project "ZDt26_03_TF_____31xC_Pos" in the catalog ...
\Siemens\STEP7\Examples via "File > Open ... > Sample projects" in SIMATIC Manager.
A window, divided into two sections, opens showing the title of the project.
2. Double-click on the S7 program "Digital 1 First Steps".
The "Sources", "Blocks" and "Symbols" folders are displayed in the right-hand window.
3. Double-click on the "Blocks" container.
All blocks of the S7 program are displayed.
4. Copy all blocks from this folder to your project under "SIMATIC 300 Station > CPU 3xx >
S7 Program > Blocks".

Block Name (in the toolbar) Description
OB 1 CYCLE_EXC Cyclic program
OB 100* COMPLETE RESTART Complete restart: Reset the control signals
FC 1 GETST_A Getting Started DIGITAL
SFB 46 DIGITAL System function block POS DIGITAL
DB 6 DI_DIGITAL Instance DB for the SFB DIGITAL
VAT_GETST_A VAT_GETST_A Variable table
* Adjust the values for the switchover and shutdown difference in the block COMPLETE
RESTART (OB 100).

5. In SIMATIC Manager, select "SIMATIC 300 Station > CPU 3xx > S7 Program > Blocks".
All blocks of the S7 program are displayed.
6. Download all of the S7 blocks it contains via "PLC > Download to your CPU" (CPU in
STOP mode).
The program and configuration are downloaded from the PG to the CPU.
Learning units
3.5 5. Step: Carrying out a dry run
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3.5 5. Step: Carrying out a dry run
Procedure
1. In the "Blocks" directory, double-click on the variable table "VAT_GETST_d" in your
project.
The variable table for monitoring and modifying is displayed.
2. Go online with "PLC > Connect to > Configured CPU".
At the bottom right, you will see that the CPU is set to "STOP" mode.
3. Activate monitoring with "Variable > Monitor".
The current values of the addresses are displayed in the "Status Value" column.
CAUTION

The next two test steps start the drive.
You can stop the drive in one of the following ways:
Set the control value for the direction to 0 again and activate it
Set the control value for the drive enable to 0 again and activate it
Change the CPU to STOP
4. Switch the CPU to RUN.
At the bottom right, you will see that the CPU is set to "RUN" mode.
5. Try out the two following experiments. With "Variable > Activate Modify Values", you can
make the control values valid.

"Jogging" mode
Make the following settings:

MODE_IN = 1:
Select "Jogging" mode
DRV_EN = 1:
drive enable
SPEED:
Speed: 0 = Creep speed, 1 = Rapid traverse
Starting the drive:
DIR_P = 1: Jogging in plus direction
DIR_M = 1: Jogging in minus direction
Note: If both variables DIR_P and DIR_M are
activated, no positioning is possible.
You can monitor the following signal statuses in
the column "Status Value":
ST_ENBL = 1:
Start enable
MOD_OUT = 1:
Current mode "Jogging"
WORKING = 1:
Travel active
ACT_POS:
Current actual position
Learning units
3.5 5. Step: Carrying out a dry run
First Steps in Commissioning CPU 31xC: Positioning with digital output
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"Incremental approach, relative" mode
Make the following settings:

MODE_IN = 4:
Select "Incremental approach, relative" mode
DRV_EN = 1:
drive enable
TARGET:
Distance in pulses
SPEED:
Speed: 0 = Creep speed, 1 = Rapid traverse
Start drive:
DIR_P = 1: Incremental approach, relative in plus
direction
DIR_M = 1: Incremental approach, relative in
minus direction
You can monitor the following signal statuses in
the column "Status Value":
ST_ENBL = 1:
Start enable
MOD_OUT = 4:
Current mode "Incremental approach, relative"
WORKING = 1:
Travel active
ACT_POS:
Current actual position
POS_RCD = 1:
Position reached


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Further Information 4

Diagnostics/Correction of Errors
Incorrect operator input, faulty wiring or inconsistent configuration data may lead to errors.
For information on how to analyze such errors and messages, refer to the S7-300
documentation.
Example:
The "ZEn26_03_TF_____31xC_Pos" project contains further samples you can use for
orientation. You can customize all samples according to your personal applications.
Further Information

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