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ABB standard drives

ACS550, 0.75 - 550 Hp

Technical catalog

BUSINESS PROFILE

INDUSTRIES

PRODUCTS

APPLICATIONS

EXPERTISE

PARTNERS

SERVICES

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Two ways to select your drive

Choice 1: Simply contact your local ABB drives sales office and let them know what you want. Use page 5 as a reference section for more information.

OR

Choice 2: Build up your own ordering code using the simple 7-step approach below and then contact your local ABB Drive Sales Office.

Type code

ACS550

U1

03A3

B055

1 2 3 4 5 6 7

Product series

Ratings and Types

Voltages

Construction

Dimension

Options

External Options

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

ABB ACS550 standard drive

What is the ACS550 Customer Value?

n Reduced commissioning and installation costs The ABB ACS550 standard drive can be used in a wide n Many assistants including Start-up, Drive Optimizer, range of industries. Typical applications include pump, Real-time Clock, Diagnostics, Maintenance, Serial fan and constant torque use, such as conveyors. The ABB and PID. n Two soft-keys that change according to the operator ACS550 standard drive is ideal for those situations where there is a need for simplicity to install, commission and use panel state and where customizing or special product engineering is not n Field upgradeable firmware required. n Easy connection of cables n New conduit box is suitable for US and Europe n Built-in brake chopper (10Hp, 230V / 15Hp, 480V ABB ACS550 standard drive promises and 600 V) n Optional plug-in fieldbus modules n Quick delivery n Reduced size and weight with Patented Swinging n Easy installation Choke (R1-R4) n Trouble-free start-up n Removable operator panel n Intuitive operation n Only Class T fuses required for high speed short circuit protection n NEMA 12 enclosure does not require derating Highlights: n Smaller physical size of internal option slots n Smaller physical size of 30, 75 and 100Hp, 480V n Advanced control panel permitting intuitive operation drives n Patented swinging choke for superior harmonic n FlashDrop programming (unpowered drive), reduction available Q2, 2007 n Sensorless vector control n Integral EMC filter as standard n Reduced energy costs without power factor n Built-in Modbus and numerous internally mountable penalties and correction capacitors fieldbus adapters n Patented swinging choke provides substantially n FlashDrop (available Q2, 2007) reduced harmonics, more inductance to the correct n Coated boards for harsh environments load and higher power factor n UL, cUL, C-Tick and Gost-R approved n Up to 25% less THD v. traditional DC choke n Daily timer controls for time-of-day backoff e.g. start/stop process changes n Reduced Drive-Motor system failures and costs n Preventative "Maintenance Assistant" annunciation feature schedules Drive-Motor system maintenance The ABB ACS550 AC drive combines a sophisticated microprocessor with an advance IGBT power switching technology to deliver V/Hz, Closed Loop Flux Vector and Sensorless Vector control of AC motors. Its intuitive control panel offers numerous benefits making it the most user-friendly panel in the drives industry. The extensive library of preprogrammed application macros maximizes convenience and minimizes start-up time. This drive can handle the most demanding industrial applications in an efficient, dependable and economic manner

Where can it be used?

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

What are the ACS550's Main Features and Benefits Supporting Customer Value?
Feature
Advanced Control Panel

Note
Two soft-keys change according to the state of the panel Built-in "Help" button Real-time clock, allows timed tracing of faults and setting of parameters at various times of day Changed parameter menu Built-in up to 15 Hp (480 and 600V) and up to 10 Hp (240V) Swinging chokes-matches the right inductance to the right load, suppressing and reducing harmonics Simple to install: Easy connect of cables Easy connection of external fieldbus systems through multiple I/Os and plug-in options Diagnostic assistant activated when fault occurs Maintenance assistant monitors running hours or motor rotation Start-up assistant guides user through all essential settings without going to parameter list and offers option for parameter backup automatically PID Controller assistant guides user set-up without going to parameter list Real-time clock assistant helps user adjust time and date functions Serial communications assistant provides a convenient way to set-up fieldbus connections Drive optimizer permits user to choose drive set-up for low noise, drive & motor efficiency or motor control accuracy Built-in category C2 (1st environment) filter Improve motor control performance Permits the highest possible switching frequency based on operating and ambient conditions Faster and easier drive set-up and programming

Benefit
Easy commissioning Fast set-up Easier configuration Rapid fault diagnostics Quick access to recent parameter changes Reduced installation cost Reduces Total Harmonic Distortion (THD) emissions up to 25% Reduced installation time Secure cable connections

Brake Chopper Chokes Connectivity

Assistants (v3.11a+)

Quick fault diagnostics Takes care of drive preventative maintenance Easy set-up of parameters Simplifies closed loop process control adjustment Allows quick adjustment of time and date Provides easy set-up of fieldbus connectivity Quickly tailors drive to application

Built-in EMC Sensorless vector control Switching frequency control Flashdrop (Q2, 2007)

No need for external filtering Enables wider range of applications Considerable motor noise reduction and improved efficiency New fast, safe and trouble free method to download parameters available without powering the drive - patented Protections against moisture and hostile particles as standard

Coated boards

Longer lifetime in hostile environments. Reduced servicing requirements

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Ratings, types and voltages

Type code
This is the unique reference number that clearly indentifies the drive by mounting configuration, power rating and voltage. Once you have selected the type code, the frame size can be used to determine the drives dimensions, shown on the next page.
Type Code UL Type 1 NEMA 1 (5,8) ACS550-U1-04A6-2 ACS550-U1-06A6-2 ACS550-U1-07A5-2 ACS550-U1-012A-2 ACS550-U1-017A-2 ACS550-U1-024A-2 ACS550-U1-031A-2 ACS550-U1-046A-2 ACS550-U1-059A-2 ACS550-U1-075A-2 ACS550-U1-088A-2 ACS550-U1-114A-2 ACS550-U1-143A-2 ACS550-U1-178A-2 ACS550-U1-221A-2 ACS550-U1-248A-2 ACS550-U1-03A3-4 ACS550-U1-04A1-4 ACS550-U1-06A9-4 ACS550-U1-08A8-4 ACS550-U1-012A-4 ACS550-U1-015A-4 ACS550-U1-023A-4 ACS550-U1-031A-4 ACS550-U1-038A-4 ACS550-U1-045A-4 ACS550-U1-059A-4 ACS550-U1-072A-4 ACS550-U1-078A-4 ACS550-U1-097A-4 ACS550-U1-125A-4 ACS550-U1-157A-4 ACS550-U1-180A-4 ACS550-U2-196A-4 ACS550-U2-245A-4 ACS550-U2-316A-4 ACS550-U2-368A-4 ACS550-U2-414A-4 ACS550-U2-486A-4 ACS550-U2-526A-4 ACS550-U2-602A-4 ACS550-U2-645A-4 ACS550-U1-02A7-6 ACS550-U1-03A9-6 ACS550-U1-06A1-6 ACS550-U1-09A0-6 ACS550-U1-011A-6 ACS550-U1-017A-6 ACS550-U1-022A-6 ACS550-U1-027A-6 ACS550-U1-032A-6 ACS550-U1-041A-6 ACS550-U1-052A-6 ACS550-U1-062A-6 ACS550-U1-077A-6 ACS550-U1-099A-6 ACS550-U1-125A-6 ACS550-U1-144A-6

Nominal Ratings Normal Duty (CT) (110% I2N) I 2N A (1,7) 4.6 6.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 178 221 248 3.3 4.1 6.9 8.8 11.9 15.4 23 31 38 44 59 72 77 96 124 157 180 196 245 316 368 414 486 526 602 645 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 PN HP (4,6) 1.0 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 150 200 250 300 350 400 450 500 550 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Heavy-duty (CT) (150% I2hd) I 2hd A (2,3,7) 3.5 4.6 6.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 178 192 2.4 3.3 5.4 6.9 8.8 11.9 15.4 23 31 38 44 59 65 77 96 124 156 162 192 248 302 368 414 477 515 590 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 P hd HP (4,6) 0.75 1.0 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 125 150 200 250 300 350 400 450 500 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50 60 75 100 125 Frame Size R1 R1 R1 R1 R1 R2 R2 R3 R3 R4 R4 R4 R6 R6 R6 R6 R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R4 R5 R6 R6 R7 R7 R8 R8 R8 R8 R8 R8 R8 R2 R2 R2 R2 R2 R2 R3 R3 R4 R4 R4 R4 R6 R6 R6 R6

Voltages
The ACS550 is available in three voltage ranges: 2 = 208 - 240V 4 = 380 - 480V 6 = 500 - 600V

Notes
1 I2N: continuous base current with 110% overload for 1 minute / 10 minutes. 2 I2hd: continuous base current with 150% overload for 1 minute / 10 minutes. 3 180% Ihd continuous base current available for 2 seconds / 1 minute. 4 The rated current of the ACS550 must be greater than or equal to the rated motor current to achieve the rated motor power given in the table. 5 All -U1 models come with a conduit box and advanced control panel as standard. 6 Horsepower is based on NEMA motor ratings for most 4-pole motors (1800 rpm). Check motor nameplate current for compatibility. 7 All 230V product can be operated on 230V single-phase power, using a de-rate of the output current of 50%. 8 All -U2 models come standard with US conduit openings, top entry / top exit, common mode filter for drives larger than 200 HP, fused disconnect and extended enclosure with advanced control panel.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Construction

U1 within the type code (shown above) indicates the drive mounting configuration. U1 models are wall-mounted, while U2 models are free-standing with an extended enclosure and fused disconnect. Choose the correct one for your needs from the table below:

U1
n Wall mounted, frame size R1-R6 n 0.75 - 150Hp n UL Type 1 (IP21) NEMA 1 n Built-in EMC filter n Standard software n Built-in Modbus interface n Cable connection box n Brake chopper in frame sizes R1-R2 n Advanced control panel

U2
n Free standing, frame size R7-R8 n 150 - 550Hp n UL Type 1 (IP21) NEMA 1 n Standard software n Built-in Modbus interface n Free-standing with extended enclosure and fused disconnect n Advanced control panel

Advanced control panel


For easy drive programming, a detachable, multilingual alphanumeric advanced control panel is delivered as standard. The control panel has various assistants and built-in help functions to guide the user. It includes a real time clock, which can be used during fault logging and in
Name Start Stop Up Down Loc/Rem HELP Function Initiates operation of drive Ceases operation of drive Changes parameters and their value/ increases reference Changes parameters and their value/ decreases reference Changes drive state from local control to remote control (I/O or other external source) Built-in Help button Local/Remote indication Motor rotation indicator Speed reference Actual value 1, Actual motor speed (selectable) Actual value 2, Output current (selectable) Actual value 3, Process value (selectable) Soft key 2 function Real time clock Soft key 1 function

controlling the drive, such as start/stop and maintenance reminders. The control panel can be used for copying parameters for back up or for downloading to another drive. A large graphical display and soft keys make it extremely easy to navigate.

Soft key 1 Function changes according to state of panel Soft key 2 Function changes according to state of panel

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Options
Control interfaces

How to select options


The options shown below are available for use with the ACS550. Each item has a 4-digit option code, which is shown in the table below. This code is added to the end of the type code above using a '+'. Ordering options using the option code provides a factory installed option, while using the description provides a field installable kit. Available options
Option Code Protection class B055 UL Type 12 (IP54) NEMA 12 Slot 1 Options L511 Relay Output Extension L502 Pulse Encoder Interface Slot 2 Options L512 K451 K454 K462 K466 K457 115/230V Digital Interface DeviceNet Profibus-DP ControlNet EtherNet/IP and Modbus/TCP CANopen OREL-01 OTAC-01 OHDI-01 RDNA-01 RPBA-01 RCNA-01 RETA-01 RCAN-01 Description

DriveWindow Light 2
DriveWindow Light 2 is a PC software used for rapid commissioning, operating and programming of drives. It has features for programming, monitoring, troubleshooting and maintenance. It is also a set-up and control tool which is Win98, WinNT, Win2000 and WinXP compatible. DriveWindow Light 2 operates both off- and on-line. No additional PC hardware is required. It uses the PCs RS-232 port. It is also compatible with drive types ACS350, ACS800, DCS400 and DCS800. DriveWindow Light 2 features n Graphical start-up wizards n Off- and on-line viewing and changing of drive parameters n Backup and restore parameters. In a fault situation, the parameters can be reloaded resulting in time savings n Graphical monitoring of actual signal values n I/O mapping table n Control of the drive DrivePM DrivePM (Parameter Manager) is a software tool designed to create, edit and copy parameter sets for FlashDrop. For each parameter, and parameter group, the user can change the default or hide the parameter or entire group. FlashDrop does not require the drive to have power applied. FlashDrop is also compatible with the ACS150 and ACS350.

NOTE: Only one option can be installed in each option slot.

Panel Mounting Kit


The panel mounting kit, OPMP-01, enables mounting of control panels on cabinet doors. This kit includes a 10ft (3m) extension cable, a gasket, mounting screws and a mounting template.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Options
Plug-in options

Relay output extension module


This plug-in option offers three additional relay outputs. They can be used to actuate motor starters for pumps using a lead-lag alternation scheme with the built-in Pump-Fan Macro. All relays can be programmed to on/off by using the advanced control panels clock. Alternatively, fieldbus adapters can be used to control any external components in the system.
FlashDrop probe port

Analog I/O

Digital inputs

Pulse encoder interface


The Pulse Encoder Interface module offers a differential or single ended interface for a digital pulse encoder connection. The module is capable of operating from either a 15 or 24 VDC signal with a maximum frequency of 200kHz.

Relay outputs

115/230V digital input interface


The 115/230V Digital Input Interface module offers six (6) 115V or three (3) 230V rated relays mounted on a common board used to drive DI1 through DI6 of the ACS550. The 115/230V must be provided by the user. The module cannot be used in conjunction with any fieldbus module as it occupies the same option slot.
Built-in Modbus using RS 485

Plug-in fieldbus module


The plug-in fieldbus options bring connectivity to major automation systems. A single twisted pair avoids large amounts of conventional cabling, thereby reducing cost and increasing system reliability. The ACS550 supports the following fieldbus options: n DeviceNet n Profibus-DP n ControlNet n EtherNet/IP and Modbus/TCP n CANopen

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Options
External options

Brake units and choppers


Frame sizes R1 to R2 are delivered with integrated brake choppers as standard. Other units can use the compact sized brake units which include a brake chopper and resistor. For more information, please refer to the ACS-BRK Brake Units Installation and Start-up Guide (3AUA0000004067).

Brake units technical data


Frequency Converter Input Voltage 200 - 240VAC 380 - 480VAC 200 - 240VAC 380 - 480VAC Resistor Ohms 32 10.5 Continuous Output W 2000 7000 Max. Output 20/sec W 4500 12000 14000 42000 Brake Unit Type Code ACS-BRK-C ACS-BRK-D

Dimensions
Width (W) mm / in 150 / 5.9 270 / 10.6 Height (H) mm / in 500 / 19.7 600 / 23.6 Depth (D) mm / in 347 / 13.7 450 / 17.7 Weight (W) kg / lbs. 7.5 / 16.5 20.5 / 45.1 Brake Unit Type Code ACS-BRK-C ACS-BRK-D

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Technical Data
Cooling

Cooling Air Flow 208 - 240V Units


Frame Size R1 R1 R1 R1 R1 R2 R2 R3 R3 R4 R4 R4 R6 R6 R6 R6

Cooling Air Flow 380 - 480V Units


Frame Size R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R4 R5 R6 R6 R7 R7 R8 R8 R8 R8 R8 R8 R8

Type Code -04A6-2 -06A6-2 -07A5-2 -012A-2 -017A-2 -024A-2 -031A-2 -046A-2 -059A-2 -075A-2 -088A-2 -114A-2 -143A-2 -178A-2 -221A-2 -248A-2

W 55 73 81 116 161 227 285 420 536 671 786 1014 1268 1575 1952 2189

BTU/Hr 189 249 276 404 551 776 373 1434 1829 2290 2685 3463 4431 5379 6666 7474

m3/h 44 44 44 44 44 88 88 134 134 280 280 280 405 405 405 405

ft3/min 26 26 26 26 26 52 52 79 79 165 165 165 238 238 238 238

Type Code -03A3-4 -04A1-4 -06A9-4 -08A8-4 -012A-4 -015A-4 -023A-4 -031A-4 -038A-4 -045A-4 -059A-4 -072A-4 -078A-4 -097A-4 -125A-4 -157A-4 -180A-4 -196A-4 -245A-4 -316A-4 -368A-4 -414A-4 -486A-4

W 40 52 97 127 172 232 337 457 562 667 907 1120 1300 1440 1940 2310 2810 3050 3850 4550 6850 7400 7850 7600 8100 9100

BTU/Hr 137 178 331 434 587 792 1151 1561 1919 2278 3098 3825 4300 4918 6625 7889 9897 10416 13148 15539 23394 25000 26809 25955 27663 31078

m3/h 44 44 44 44 44 88 88 134 134 134 280 280 280 280 350 405 405 540 540 1220 1220 1220 1220 1220 1220 1220

ft3/min 26 26 26 26 26 52 52 79 79 79 165 165 165 165 205 238 238 318 318 718 718 718 718 718 718 718

Cooling Air Flow 500 - 600V Units


Frame Size R2 R2 R2 R2 R2 R2 R3 R3 R4 R4 R4 R4 R6 R6 R6 R6

Type Code -02A7-6 -03A9-6 -06A1-6 -09A0-6 -011A-6 -017A-6 -022A-6 -027A-6 -032A-6 -041A-6 -052A-6 -062A-6 -077A-6 -099A-6 -125A-6 -144A-6

W 46 68 124 170 232 337 457 562 667 907 1120 1295 1504 1821 2442 2813

BTU/Hr 157 232 423 581 792 1150 1560 1918 2276 3096 3820 4420 5136 6219 8339 9607

m3/h 88 88 88 88 88 88 134 134 280 280 280 280 405 405 405 405

ft3/min 52 52 52 52 52 52 79 79 165 165 165 165 238 238 238 238

-526A-4 -602A-4 -645A-4

ACS550 are configured with cooling air fans. The cooling air must be free from corrosive materials with a maximum ambient temperature of 40oC (50oC with derating).

Free space requirements


Space above mm / in 200 / 7.9 200 / 7.9 Space below mm / in 200 / 7.9 0 Space on left and right mm / in 0 0

Enclosure Type U1 - Wall Mount U2 - Floor Mount

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Technical data
Fuse connections
Standard fuses can be used with ABB standard drives. For fuse connections see table below. Recommended input protection fuses
Type Code
-04A6-2 -06A6-2 -07A5-2 -012A-2 -017A-2 -024A-2 -031A-2 -046A-2 -059A-2 -075A-2 -088A-2 -114A-2 -143A-2 -178A-2 -221A-2 -248A-2 -03A3-4 -04A1-4 -06A9-4 -08A8-4 -012A-4 -015A-4 -023A-4 -031A-4 -038A-4 -045A-4 -059A-4 -072A-4 -078A-4 -097A-4 -125A-4 -157A-4 -180A-4 -196A-4 -245A-4 -316A-4 -368A-4 -414A-4 -486A-4 -526A-4 -602A-4 -645A-4 -02A7-6 -03A9-6 -06A1-6 -09A0-6 -011A-6 -017A-6 -022A-6 -027A-6 -032A-6 -041A-6 -052A-6 -062A-6 -077A-6 -099A-6 -125A-6 -144A-6

Frame Size
R1 R1 R1 R1 R1 R2 R2 R3 R3 R4 R4 R4 R6 R6 R6 R6 R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R4 R5 R6 R6 R7 R7 R8 R8 R8 R8 R8 R8 R8 R2 R2 R2 R2 R2 R2 R3 R3 R4 R4 R4 R4 R6 R6 R6 R6

Input Current A
4.6 6.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88.0 114.0 143.0 178.0 221.0 248.0 3.3 4.1 6.9 8.8 11.9 15.4 23.0 31.0 38.0 44.0 59.0 72.0 77.0 96.0 124.0 157.0 180.0 195.0 245.0 316.0 368.0 414.0 486.0 526.0 602.0 645.0 2.7 3.9 6.1 9.0 11.0 17.0 22.0 27.0 32.0 41.0 52.0 62.0 77.0 99.0 125.0 144.0

Mains Fuses IEC269 gG (A)


10 10 10 16 25 25 40 63 63 80 100 125 200 250 315 315 10 10 10 10 16 16 25 35 50 50 63 80 80 125 160 200 250 250 250 400 400 500 500 630 630 800 10 10 10 16 16 25 25 35 35 50 60 80 80 125 160 200

UL Class T (A)
10 10 10 15 25 30 40 60 80 100 110 150 200 250 300 350 10 10 10 15 15 20 30 40 50 60 80 90 100 125 175 200 250 250 250 400 400 500 500 630 630 800 10 10 10 15 15 25 25 40 40 50 60 80 100 150 175 200

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Technical specification

Input power connection


Voltage and power range 3-phase, 208 to 240 V, +10/-15%, 0.75 - 100Hp 3-phase, 380 to 480 V, +10/-15%, 1 - 550Hp 3-phase, 500 to 600V, +10/-15%, 1.5 - 150Hp

Programmable control connections


Two analog inputs Voltage signal Current signal Potentiometer reference value Maximum delay Resolution Accuracy Two analog outputs Accuracy Auxiliary voltage 0 (2) to 10 V, Rin > 312 k single-ended 0 (4) to 20 mA, Rin = 100 single-ended 10 V 2% max. 10 mA, R < 10 k 12...32 ms 0.1% 1% 0 (4) to 20 mA, load < 500 3% 24 V DC 10%, max. 250 mA

Frequency 48 to 63 Hz Power factor 0.98

Motor connection
Voltage 3-phase, from 0 to USUPPLY Frequency Continuous loading capability
(constant torque at a max ambient temperature of 400c)

0 to 500 Hz Rated output current I2N

Six digital inputs 12 V... 24 V DC with internal or external supply, PNP and NPN 2.4 k Input impedance Maximum delay 5 ms 1ms Three relay outputs Maximum switching voltage 250 V AC/30 V DC Maximum switching current 6 A/30 V DC; 1500 V A/230 V AC Maximum continuous current 2 A rms Serial communication RS 485 Modbus protocol

Overload capacity a max. ambient tempera (at ture of 400c) Switching frequency Standard Selectable Acceleration time Deceleration time

At normal use 1.1 x I2N for 1 minute every 10 minutes At heavy-duty use 1.5 x I2hd for 1 minute every 10 minutes Always 1.8 x I2hd for 2 seconds every 60 seconds Default 4 kHz 0.75 - 150Hp 1 kHz, 4 kHz, 8 kHz, 12 kHz up to 550Hp 1 kHz, 4 kHz 0.1 to 1800 s 0.1 to 1800 s

Motor Control
Speed Control Static Accuracy 20% of motor nominal slip Dynamic Accuracy < 1% sec with 100% torque step Motor Control Torque Step Rise Time Non-Linearity < 10ms with nominal torque +/- 5% with nominal torque

Environmental limits
Ambient temperature to 104oF) -15 to 40oC (5 40 to 50oC C (104 to 122oF) Altitude Output current Relative humidity Protection class colour Enclosure color Contamination levels Transportation Storage Operation No frost allowed fswitch 4 kHz, derating contact supplier PN and I2 please derated to 90% Rated current available at 0 to 1000 m (3300 ft) reduced by 1% per 100 m over 1000 m (3300 ft) to 2000 m (6600 ft) lower than 95% (without condensation) UL Type 1 or 12 (NEMA 1 or NEMA 12) NCS 1502-Y, RAL 9002, PMS 420 C No conductive dust allowed 1C3 (chemical gases), IEC60721-3-1, class 2C2 1S3 (solid particles) Class 2S2 2C3 (chemical gases), IEC60721-3-2, Class 1C2 2S3 (solid particles) Class 1S2 3C3 (chemical gases), IEC60721-3-3, Class 3C2 3S3 (solid particles) Class 3S2

Product compliance
240V products: 480V products: 600V products: UL, cUL, CSA and CE approvals UL, cUL, CSA and CE approvals UL, cUL, and CSA approvals

Quality assurance system ISO 9001 and Environmental system ISO 14001

EMC (480V products, according to EN61800-3) Mains connection


1st environment restricted distribution for frame sizes R3, R4 with 75 m motor cables and for frame sizes R1, R2, R5, R6 with 100 m motor cables. 2nd environment unrestricted distribution with 100 m cable as standard. For longer motor cable lengths, external EMC filters are available on request.

Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com

Control connections

These connections are shown as examples only. Please refer to the ACS550 Users Manual (3AUA0000001418) for more detailed information.

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Fieldbus Control
Gateway to your process

ABB AC drives have the connectivity to major automation systems. This is achieved with a dedicated gateway concept between the fieldbus systems and ABB drives. The fieldbus gateway is a snap-on module that can be easily mounted inside the drive. As a result of the wide range of fieldbus gateways, your choice for an automation system becomes independent of your decision to use first-class ABB AC drives.

Drive parameter handling Total integration of the drives in the production process is achieved by single parameter read/write up to complete parameter set-up or download. Easy to expand Serial communication simplifies the latest trend of modular machine design enabling expansion of the installation at a later stage with low effort.

Manufacturing Flexibility
Drive control The drive Control Word (16 bit) provides a wide variety of functions from Start, Stop and Reset to Ramp Generator control. Typical setpoint values like Speed, Torque and Position can be transmitted to the drive with 15 bit accuracy. Drive monitoring A set of drive parameters and/or actual signals, like torque, speed, position, current etc., can be selected for cyclic data transfer providing fast data for operators and the manufacturing process.

Reduced Installation and Engineering Effort


Cabling Substituting the large amount of conventional Drive Control cabling with a single twisted pair reduces costs and increases system reliability. Design The use of Fieldbus Control reduces engineering time at installation due to the modular structure of the hardware and software.

Commissioning and assembly The modular machine configuration allows pre-commissioning Drive diagnostics of single machine sections and provides easy and fast assembly Accurate and reliable diagnostic information can be obtained of the complete installation. via the drive Alarm, Limit and Fault Words reducing the down time of the drive and therefore, also the down time of Currently Available Gateways the manufacturing process. n PROFIBUS-DP n DeviceNet n ControlNet n EtherNet/IP and Modbus/TCP n CANopen

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ABB ACS550 packaged drives

ACS550 Packaged Drive


drives with the disconnect arrangement of your choice in one coordinated, easy to install package. Packages are available with an input disconnect switch and fast acting, current limiting fuses (ACS550-PD) or an input circuit breaker (ACS550-PC). Units with a circuit breaker disconnect at and above ratings of 30 HP at 208/240V and 75 HP at 480 & 600V are also equipped with fast acting, drive input fuses to limit damage to the drive and provide for the possibility of drive repair in the unlikely event that a short circuit or ground fault should develop within the input power structure of the drive. Disconnects are externally operable and interlocked with the enclosure door. The cover mounted disconnect operating handle may be padlocked in the off position with up to three padlocks. The multilingual, alphanumeric drive control panel is provided on the cover of NEMA 1 and NEMA 12 enclosed devices, and on the drive within NEMA 3R enclosed units.

Oversized Wall Mounting Enclosures


For NEMA 1 and NEMA 12 enclosed ACS550-PC and PD Drives with Disconnect from 30 to 100 HP at 208/240V, 75 to 150 HP at 480 & 600V, wall mounting enclosures are sized to accommodate the field addition of components that users frequently desire to include at these higher horsepower ratings. A removable conduit plate is provided at the top of the enclosure.

ACS550-PC and PD packaged drives combine ACS550 AC

Free Standing Packages


From 200 HP to 550 HP at 480V, ACS550-PC enclosures will accommodate the field installation of additional components. Where additional enclosure panel space is required, an auxiliary enclosure section is available. A molded case circuit breaker provides the disconnect means function while fast acting, current limiting drive input fuses provide short circuit protection. A removable conduit mounting plate is provided at the top of the enclosure.

Vertical Wall Mount Enclosures


NEMA 1 and NEMA 12 enclosed ACS550-PC and PD Drives with Disconnect through 25 HP at 208/240V and 60 HP at 480 and 600V are provided in vertical wall mount enclosures. This unique construction provides a minimum footprint advantageous for use in overcrowded electrical rooms or mezzanines, or for direct mounting on machines or columns. Input and output conduit entry is at the bottom of the enclosure.

NEMA 3R Enclosures
For outdoor applications, the ACS550 Drive with Disconnect is available in NEMA 3R enclosures up to 100 HP at 208/240V and 150 HP at 480 & 600V. Construction is sheet steel with a tough powder coat paint finish for corrosion resistance. A 100 watt, thermostatically controlled space heater and thermostatic control of the force ventilated cooling system are provided as standard.

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ABB ACS550 packaged drives

ACS550 Packaged Drive with Bypass


ACS550 Packaged Drive with Bypass The ACS550-CC is a complete Drive with Bypass Package that includes an ACS550 Adjustable Frequency Drive, a bypass function that allows the motor to be run at full voltage in the event the drive is shut down for service, a main disconnect means and branch circuit short circuit and ground fault protection. Complete, pre-engineered packages reduce time, effort and the cost of installing the popular drive bypass option. The bypass function is configured entirely of standard industrial control components. It includes two electrically interlocked contactors, a motor overload relay, a control power transformer with primary and secondary fusing, and a cover mounted DRIVE-OFF-BYPASS selector switch. Bypass is accomplished by means of the two contactors. One is the bypass contactor used to connect the motor directly to the power line. The other is the output contactor that disconnects the motor from the drive output when operating in the bypass mode. This prevents the back feeding that would occur if line voltage were applied to the drive output terminals. The drive output contactor and the bypass contactor are electrically interlocked to prevent simultaneous operation. Bypass Motor Overload Protection Motor overload protection for the bypass mode is provided by a motor overload relay connected in both the drive and bypass modes of operation. For motor full load currents through 80 amperes, the Motor Overload Relay is an adjustable trip, bimetallic overload relay with a class 20 trip characteristic. Above 80 amperes, the Motor Overload Relay is an adjustable trip electronic overload relay with selectable class 10, 20 or 30 trip characteristics. Externally Operated Devices ACS550 Drive with Bypass Packages include an input circuit breaker with a door mounted external operating handle that is interlocked with the enclosure door and lockable in the OFF position with up to three padlocks. The multilingual, alphanumeric drive control panel is mounted on the door of NEMA 1 and NEMA 12 enclosures, and on the drive within NEMA 3R enclosures. An optional drive service switch (+F267) isolates the drive from the power source for service and provides superior functionality to a three-contactor arrangement. Drive Input Fuses Standard Fast acting, current limiting drive input fuses are provided as standard to limit damage and allow for possible drive repair if a short circuit or ground fault should develop in the drive input bridge. This is particularly pertinent for drives at the higher ratings where it is generally more economical to repair rather than replace the drive. The drive fuses are also intended to provide for immediate operation of the bypass function after such a fault. Enclosure Options Drive with Bypass Packages are available in NEMA 1 and NEMA 12 enclosures through 100 HP at 208/240V, 400 HP at 480V and 150 HP at 600V. For outdoor applications, NEMA 3R enclosed packages are available through 100 HP at 208/240V and 150 HP at 480 & 600V. NEMA 3R enclosures are sheet steel construction with a tough powder coat paint finish for corrosion resistance and include a 100 watt, thermostatically controlled space heater and thermostatic control of the force ventilated cooling system as standard.

NEMA 1 Wall Mount

NEMA 1 Floor Mount

NEMA 3R Wall Mount

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Ratings, types and voltages


System Frame Base Drive Type Code Voltage Size Nominal Ratings Normal Heavy Duty Duty I2N A 4.6 6.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88 114 143 178 221 248 3.3 4.1 6.9 8.8 11.9 15.4 23 31 38 44 59 72 77 96 124 157 180 245 316 368 414 486 526 602 645 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 144 PN HP 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 550 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 I2hd A 3.5 4.6 6.6 7.5 11.8 16.7 24.2 30.8 46.2 59.4 74.8 88 114 150 178 192 2.4 3.3 5.4 6.9 8.8 11.9 15.4 23 31 38 44 59 65 77 96 124 156 192 240 302 368 414 477 515 590 2.4 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 Phd HP 0.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 Input Input Base Base Bypass Bypass Bypass Drive Drive Disconnect Disconnect NEMA 1 NEMA 12 NEMA 3R NEMA 1 NEMA 12 NEMA 1 NEMA 12 Dim Ref Dim Ref Dim Ref Dim Ref Dim Ref Dim Ref Dim Ref CX1 CX12 CX3R PX1 UX1 UX12 PX12 1 1 1 1 1 2 2 3 3 4 4 4 6 6 6 6 1 1 1 1 1 2 2 3 3 3 4 4 4 4 5 6 6 7 8 8 8 8 8 8 8 2 2 2 2 2 2 3 3 4 4 4 4 6 6 6 6 1 1 1 1 1 2 2 3 3 4 4 4 6 6 6 6 1 1 1 1 1 2 2 3 3 3 4 4 4 4 5 6 6 1 1 1 1 1 3 3 4 4 6 9 9 10 10 10 10 1 1 1 1 1 2 2 4 4 5 5 5 5 7 8 10 10 11 12 13 13 13 1 1 1 1 1 3 3 5 5 6 6 7 10 10 11 11 1 1 1 1 1 2 2 4 4 6 6 6 6 8 9 9 9 12 13 14 14 14 1 1 1 1 1 3 3 5 5 6 6 7 10 10 11 11 1 1 1 1 1 2 2 4 4 6 6 6 6 8 9 9 9 1 1 1 1 1 2 2 3 3 4 5 5 6 6 6 6 1 1 1 1 1 2 2 3 3 3 4 4 4 5 5 6 6 7 8 8 8 8 8 8 8 2 2 2 2 2 2 3 3 4 4 4 4 6 6 6 6 1 1 1 1 1 2 2 3 3 4 5 5 6 6 6 6 1 1 1 1 1 2 2 3 3 3 4 4 4 5 5 6 6 7 8 8 8 8 8 8 8 2 2 2 2 2 2 3 3 4 4 4 4 6 6 6 6 Input Disconnect NEMA 3R Dim Ref PX3R 1 1 1 1 1 2 2 3 3 4 4 4 6 6 6 6 1 1 1 1 1 2 2 3 3 4 4 4 4 5 5 6 6

ACS550-XX-04A6-2 ACS550-XX-06A6-2 ACS550-XX-07A5-2 ACS550-XX-012A-4 ACS550-XX-017-A2 ACS550-XX-024A-2 ACS550-XX-031A-2 ACS550-XX-046A-2 ACS550-XX-059A-2 ACS550-XX-075A-2 ACS550-XX-088A-2 ACS550-XX-114A-2 ACS550-XX-143A-2 ACS550-XX-178A-2 ACS550-XX-221A-2 ACS550-XX-248A-2 ACS550-XX-03A3-4 ACS550-XX-04A1-4 ACS550-XX-06A9-4 ACS550-XX-08A8-4 ACS550-XX-012A-4 ACS550-XX-015A-4 ACS550-XX-023A-4 ACS550-XX-031A-4 ACS550-XX-038A-4 ACS550-XX-045A-4 ACS550-XX-059A-4 ACS550-XX-072A-4 ACS550-XX-078A-4 ACS550-XX-097A-4 ACS550-XX-125A-4 ACS550-XX-157A-4 ACS550-XX-180A-4 ACS550-XX-245A-4 ACS550-XX-316A-4 ACS550-XX-368A-4 ACS550-XX-414A-4 ACS550-XX-486A-4 ACS550-XX-526A-4 ACS550-XX-602A-4 ACS550-XX-645A-4 ACS550-XX-02A7-6 ACS550-XX-03A9-6 ACS550-XX-06A1-6 ACS550-XX-09A0-6 ACS550-XX-011A-6 ACS550-XX-017A-6 ACS550-XX-022A-6 ACS550-XX-027A-6 ACS550-XX-032A-6 ACS550-XX-041A-6 ACS550-XX-052A-6 ACS550-XX-062A-6 ACS550-XX-077A-6 ACS550-XX-099A-6 ACS550-XX-125A-6 ACS550-XX-144A-6

R1 R1 R1 R1 R1 R2 R2 R3 R3 R4 R4 R4 R6 R6 R6 R6 R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R4 R5 R6 R6 R7 R8 R8 R8 R8 R8 R8 R8 R2 R2 R2 R2 R2 R2 R3 R3 R4 R4 R4 R4 R6 R6 R6 R6

480V

208/240 V

2 2 2 2 2 2 3 3 4 4 4 4 6 6 6 6

2 2 2 2 2 2 4 4 5 5 5 5 8 8 10 10

2 2 2 2 2 2 4 4 6 6 6 6 9 9 9 9

2 2 2 2 2 2 4 4 6 6 6 6 9 9 9 9

2 2 2 2 2 2 3 3 4 4 4 4 6 6 6 6

Notes: xx = contruction designations: U1 = Base Drive - Wall mount U2 = Base Drive - Floor mount

600V

PD = Packaged Drive with Switch and Fuse PC = Packaged Drive with Circuit Breaker

CC = Packaged Drive with Bypass

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Dimensions

ACS550-UX, NEMA 1/UL Type 1 R1 through R8 Frame Sizes


W

W1

H H H1

Wall Mount (UX1-1 - UX1-6)

Floor Mount (UX1-7 - UX1-8)

Dimension Reference

Base Drive Frame

NEMA 1 Mounting Dimensions inches

NEMA 1 Dimensions and Weights inches lbs

H1 UX1-1 UX1-2 UX1-3 UX1-4 UX1-5 UX1-6 UX1-7 UX1-8 R1 R2 R3 R4 R5 R6 R7 R8 12.5 16.4 18.6 22.8 23.2 26.6 Free Standing Free Standing

W1 3.9 3.9 6.3 6.3 9.4 10.4 Free Standing Free Standing

Height (H) 14.5 18.5 23.0 27.1 29.0 34.6 59.2 83.9

Width (W) 4.9 4.9 8.0 8.0 10.4 11.8 24.0 31.5

Depth (D) 8.3 8.7 9.1 10.3 11.3 15.8 19.5 23.0

Weight 14.3 19.8 35 53 75 152 430 827

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Dimensions

ACS550-UX, NEMA 12/UL Type 12 R1 through R6 Frame Sizes

W1

H1 H

Wall Mount (UX12-1 - UX12-6)

Dimension Reference

Base Drive Frame

NEMA 12 Mounting Dimensions inches

NEMA 12 Dimensions and Weights inches lbs

H1 UX12-1 UX12-2 UX12-3 UX12-4 UX12-5 UX12-6 R1 R2 R3 R4 R5 R6 12.5 16.4 18.6 22.8 23.2 26.6

W1 3.9 3.9 6.3 6.3 9.4 10.4

Height (H) 18.2 22.1 24.8 29.9 30.5 36.4

Width (W) 8.7 8.7 10.5 10.5 14.5 16.1

Depth (D) 9.2 9.7 10 11.2 12.2 16.6

Weight 18.6 25.4 40 58.7 93 190

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Dimensions

ACS550-Cx NEMA 1 / UL Type 1 R1 through R8 Frame Size

Wall Mount (CX1-1 - CX1-8)

Floor Mount (CX1-9 - CX1-13)

Dimension Reference

NEMA 1 Mounting Dimensions inches H1 W1 8.2 8.2 10 10 10 13 13 13

CX1-1 CX1-2 CX1-3 CX1-4 CX1-5 CX1-6 CX1-7 CX1-8 CX1-9 CX1-10 CX1-11 CX1-12 CX1-13

36.2 36.2 53.2 53.2 53.2 61.7 61.7 61.7

NEMA 1 Dimensions and Weights inches lbs Height Width Depth Weight (H) (W) (D) 37.3 13.7 13.7 76 37.3 54.3 54.3 54.3 62.8 62.8 62.8 74.1 74.1 84 84 84 13.7 16.3 16.3 16.3 19.3 19.3 19.3 35 35 36 36 60 13.7 14.6 14.6 14.6 19.2 19.2 19.2 20.7 20.7 33.4 33.4 33.4 82 107 135 168 198 262 339 277 418 975 1273 1456

Free Standing Free Standing Free Standing Free Standing Free Standing Free Standing Free Standing Free Standing Free Standing Free Standing

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Dimensions

ACS550-Cx NEMA 12 / UL Type 12 R1 through R8 Frame Size

Wall Mount (CX12-1 - CX12-10)

Floor Mount (CX12-11 - CX12-14)

Dimension Reference CX12-1 CX12-2 CX12-3 CX12-4 CX12-5 CX12-6 CX12-7 CX12-8 CX12-9 CX12-10

NEMA 12 Mounting Dimensions inches H1 25.5 25.5 31.5 31.5 37.5 37.5 49.5 49.5 49.5 61.5 W1 16.5 16.5 22.5 22.5 28.5 28.5 28.5 28.5 28.5 34.5

NEMA 12 Dimensions and Weights inches lbs Height Width Depth Weight (H) (W) (D) 27 27 33 33 39 39 51.4 51.4 51.4 63 84 84 84 84 18 18 24 24 30 30 36 36 36 36 36 36 36 60 14.5 14.5 14.3 14.3 14.3 14.3 22.5 22.5 22.5 23.4 33.4 33.4 33.4 33.4 78 84 113 141 172 205 259 323 400 467 782 975 1273 1456

CX12-11 Free Standing Free Standing CX12-12 Free Standing Free Standing CX12-13 Free Standing Free Standing CX12-14 Free Standing Free Standing

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Dimensions

ACS550-Cx UL Type 3R / NEMA 3R R1 through R6 Frame Size

Wall Mount (CX3R-1-10)

Floor Mount (CX3R-11)

Dimension Reference CX3R-1 CX3R-2 CX3R-3 CX3R-4 CX3R-5 CX3R-6 CX3R-7 CX3R-8 CX3R-9 CX3R-10 CX3R-11

NEMA 3R Mounting Dimensions inches H1 22.5 22.5 28.5 28.5 34.5 34.5 46.5 46.5 46.5 58.5 Free Standing W1 16.5 16.5 22.5 22.5 28.5 28.5 34.5 34.5 34.5 34.5 Free Standing Height (H) 24 24 30 30 36 36 48 48 48 60 84

NEMA 3R Dimensions and Weights inches lbs Width Width Width Depth Weight (D) (W) (W2) (W3) 82 18 3.5 N/A 14.1 18 24 24 30 30 36 36 36 36 36 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 N/A N/A N/A 3.5 3.5 3.5 3.5 3.5 3.5 3.5 14.1 14.1 14.1 14.1 14.1 22.1 22.1 22.1 23.6 34.8 88 117 145 180 213 267 331 408 477 792

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Dimensions

ACS550-Px UL Type 1 / NEMA 1 R1 through R8 Frame Size


W1 D D W1 D

H1 H1 H

H H

W W

Wall Mount (PX1-1 - PX1-4)

Wall Mount (PX1-5 - PX1-6)

Floor Mount (PX1-7 - PX1-8)

Dimension Reference

NEMA 1 Mounting Dimensions inches

NEMA 1 Dimensions and Weights inches lbs

H1 PX1-1 PX1-2 PX1-3 PX1-4 PX1-5 PX1-6 PX1-7 PX1-8 28 32 38.7 44 46.3 46.3 Free Standing Free Standing

W1 3.9 3.9 6.3 6.3 28.1 28.1 Free Standing Free Standing

Height (H) 28.7 32.6 39.9 45.2 47.7 47.7 83.7 83.7

Width (W) 7.8 7.8 10.2 10.3 28.1 28.1 31.7 31.7

Depth (D) 11.2 11.6 11.9 13.1 19.1 19.1 25.9 25.9

Weight 28 37 100 121 266 360 506 793

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Dimensions

ACS550-Px UL Type 12 / NEMA 12 R1 through R8 Frame

D W1 D W1 D

H1

H H H1

Wall Mount (PX1-1 - PX1-4)

Wall Mount (PX1-5 - PX1-6)

Floor Mount (PX1-7 - PX1-8)

Dimension Reference

NEMA 12 Mounting Dimensions inches

NEMA 12 Dimensions and Weights inches lbs

H1 PX12-1 PX12-2 PX12-3 PX12-4 PX12-5 PX12-6 PX12-7 PX12-8 28 32 38.7 44 46.3 46.3 Free Standing Free Standing

W1 3.9 3.9 6.3 6.3 28.1 28.1 Free Standing Free Standing

Height (H) 29.3 33.2 40.6 45.8 54.0 54.0 93.6 93.6

Width (W) 8.7 8.7 10.5 10.5 28.1 28.1 31.7 31.7

Depth (D) 11.2 11.6 11.9 13.1 19.1 19.1 25.9 25.9

Weight 33 42 103 125 271 375 551 837

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Dimensions

ACS550-Px UL Type 3R / NEMA 3R R1 through R6 Frame

W2

W3

Wall Mount (PX3R-1 - PX3R-3)

Wall Mount (PX3R-4 - PX3R-6)

Dimension Reference PX3R-1 PX3R-2 PX3R-3 PX3R-4 PX3R-5 PX3R-6

NEMA 3R Mounting Dimensions inches H1 22.5 22.5 28.5 34.5 46.5 46.5 W1 16.5 16.5 22.5 28.5 34.5 34.5 Height (H) 24 24 30 36 48 48

NEMA 3R Dimensions and Weights inches lbs Width Width Width Depth Weight (W) (W2) (W3) (D) 75 18 3.5 N/A 14.1 18 24 30 36 36 3.5 3.5 3.5 3.5 3.5 N/A N/A 3.5 3.5 3.5 14.1 14.1 14.1 22.1 22.1 81 135 203 291 368

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