Beruflich Dokumente
Kultur Dokumente
Andree Rttig
Gerente General
Modular Mining Systems Chile
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Outline
Introduction
Dispatch Optimization Strategy Fleet Management Case Studies Cost Based Optimization
Problem
How can we maximize the production by avoiding: 1. Shovels without trucks 2. Trucks waiting at shovels and by respecting: 3. Operational restrictions
In the design and development of a real-time dispatching system, accurate information on the following, among others, must be taken into consideration. mine topography and haul route network profile shovel locations and dig rates dump site locations and capacities material quality and grade information on ore deposits vehicle-shovel matching restrictions
This information is utilized by algorithms embedded in DISPATCH to address key optimization issues; their outputs integrate for the generation of optimal truck assignments.
DISPATCH
DISPATCH is a mine management system for the real-time dispatching of vehicles for open-pit mining operations. DISPATCH truck assignment decisions are generated with a multi-tiered solution procedure designed for maximal productivity optimal utilization of haulage resources while satisfying production requirements and operational constraints.
Outline
Introduction
Dispatch Optimization Strategy Fleet Management Case Studies Cost Based Optimization
BP, LP & DP
Linear Programming B.P. Options
BP, LP & DP
DISPATCH System Selected Paths
The LP model creates a theoretical master plan for maximizing overall truck productivity in the mine, it contains optimized production circuits that indicate: Which dumping points should provide haulage resources (empty trucks) to shovels, the specific truck types, and the feed rates at which the resources should cover the shovels. Which shovels should provide haulage resources (loaded trucks) to which dumping points and the feed rates at which the resources should cover the dumping points
LP decides which circuits to create by assigning a truck productivity weight LP calculates number of trucks required for each LP Path.
Solution Techniques
The Plan: Linear Programming and the Simplex Method
DISPATCH uses a simplexbased procedure The Simplex Method exploits Dantzigs Corner Point Theorem: an optimal solution is located at an extreme point of the feasible region of the problem. Other methods with very good theoretical and complexity properties in particular, interior-point methods have been developed.
Source: Wikipedia
Dynamic Program (DP) attempts to enforce, in real time, the production circuits in the theoretical LP solution. DP builds a Truck and Shovel need lists. DP works to achieve balance and synchronization while meeting the LP flow rates. Truck-shovel pairing evaluations are made not only with respect to the truck requiring immediate assignment, but also for trucks in the system that are projected to require assignments within a time frame. DP also builds future scenarios when generating assignments. Also considering:
Locks, bars, fuel levels
Outline
Introduction
Dispatch Optimization Strategy Fleet Management Case Studies Cost Based Optimization
Kleinkopje mine.
As well as installing DISPATCH they used Change Management Consulting Service offered by Modular to ensure a successful
installation.
The broke up the project into two phases
Phase I: productivity analysis following the installation but prior to
3. The previous issue of trucks running out of fuel was virtually eliminated 4. A more effective fleet monitoring system gave Pit Superintendents a better planning strategy 5. Truck cycle times were reduced over 40%
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Feb 2-9,09
Outline
Introduction
Dispatch Optimization Strategy Fleet Management Case Studies Cost Based Optimization
Cost-Based Optimization
FUEL
TIRES
LABOR
OPERATIONAL
COST - PER - TON
TRUCK COSTS
PARTS & MAINTENANCE
Our Customers
Lima, Peru
Santiago, Chile
Belo Recife, PE, Bryanston, Horizonte, Brasil Republic of MG, Brasil South Africa
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Beijing, China
Moscow, Russia
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