National Research Development Corporation Mozzarella Cheese

APPLICATIONS

Technology Offer
1.It can be consumed as such 2 In the .preparation of Pizza

Mozzarella Cheese is an unripened, soft and white cheese whose melting and stretching properties are highly suitable for Pizza making. Although the demand

3.Manufacture of processed cheese, etc. for Mozzarella cheese is on the increase due to the 4.In salads proliferation of Pizza parlours and expansion of fast food SPECIFICATIONS chains, there are no organized dairies engaged in its Fat 22%, Moisture 50%, Fat 18%, manufacture. The increasing demand has generated a need for process and product PLANT PARAMETERS NRDC standardization. National Research Development Corporation, a 500Kg/day At present the main constraint in the Capacity Government of India Enterprise, is a premier 2 commercial exploitation appears to be No. of shifts / day Technology Transfer Corporation with four the paucity of full understanding of the Working days/Year 300 decades of experience. It has helped establish 2 technical aspects in the manufacture of Covered Area, m 400 over one thousand projects in the small and the product. A process has been medium scale sector. The supply of standardized to manufacture technologies and services to entrepreneurs MANPOWER Mozzarella Cheese of uniform extend both in the developing and developed 2 countries like USA, Germany, Malaysia, Burma, composition. The total time required Managerial Brazil, Nepal, Senegal, Madagascar, Indonesia, 2 to manufacture Mozzarella Cheese is Skilled Philippines, Vietnam, Sri Lanka, Kenya, shortened by using direct acid method. Unskilled 8 Bangladesh and Egypt. A method has also been developed to RAW MATERIAL Advantages of Indian technologies manufacture Mozzarella cheese from Milk 1000 kg buffalo milk mixed with goat milk. Low capital investment Acid 100 kg High employment potential ADVANTAGES Rennet 150 kg Maximum use of local raw materials and 1.Direct acid method is simple as it Salt 1.5 kg/T manpower resources eliminates the cumbersome steps of UTILITIES Adaptable levels of sophistication starter maintenance, risk of starter Compressed air failure due to phage attack and high Power Services offered by NRDC expenses involved. Water refrigeration Process know-how Steam Fuel oil Pre-investment studies 2.Buffalo milk could be satisfactory Feasibility/project reports utilized for manufacture of good PLANT & MACHINERY Detailed engineering quality Mozzarella Cheese Milk processing unit Cheese unit 3.Mixed milk supplies can be conveniently converted into Mozzarella Cheese. 4.Amenable to mechanization
BRIEF DESCRIPTION OF THE PROCESS

Chilling unit Boiler Packaging m/c ECONOMICS

Turn key projects Equity capital participation Training in operation of plants Raw materials and products testing

i) ii) iii) iv)

Standardization and pasteurization of milk

The above figures are for budgetary purpose only and subject to change in subsequent offers.

NRDC offers other products like gulab jamun powder, rasogolla powder, kheer mix, kulfi mix, long life paneer, etc.

Acidification of milk at low temperature Renneting, cutting and cooling of curd Stretching, moulding and brining of cheese

Economics of Mozarella cheese Optimum Production Capacity on 500 Kg per day 1. No. of working days per year 300 2.No. of shifts per day 3.Man power required 2 20 persons

4.Major plant and machinery required: a. Cheese making unit b. Boiler c.Chilling System 5. Utilities Required Water, Power, Steam, Fuel oil, Refrigeration, etc. The other expenditure includes cost of raw material, salaries / wages of the persons employed, Utilities cost, packing and transportation cost, other miscellaneous items. 2,500 L (two numbers) 200 Kg/hr water pump On request On request On request