CALCULATION OF PUMP HEAD ( ROUGH PIPE ) Ref.- Introduction to Chemical Engg.

by Ghosal,Sanyal & Datta Fill data in Blue coloured cell Prepd. by - Dhananjay Thorat Flow req. (m3/hr) 50 RESULTS Flow req. (m3/s) 0.01389 Static Head ( m) Velocity (m/s ) 1.8 Velocity Head (m) Pipe Dia. (m.) 0.099116 Frictional head (m ) Corrected pipe dia. (m.) 0.08 Total head (m.of liq.column) Corrected velocity (m/s) 2.763452 Pump discharge pressure Static Head (m) ( + / - ) 5 in Kg/cm2 ( g) Density of fluid (kg/m3) Viscosity of fluid (cp) Pipe length L (m) Fittings NRV ( Swing check ) No. of 450 - elbow No. of 900 - elbow No. of 1800 - close return bends No. of Tee used as elbow No. of Gate valve ( open ) No. of Globe valve ( open ) Std. Tee Sudden enlargement ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Sudden contraction ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Equivalent pipe length for fitting(m)Total pipe length L+ Le ( m ) Reynolds No.(NRe) Roughness of pipe 'e' (Micrometer) Friction factor 1000 1 2 450 - elbow 900 - elbow 1800 - close return bends NRV ( Swing check ) Tee used as elbow Gate valve ( open ) Globe valve ( open ) Std. Tee Sudden Enlargement d/D = 1/4 d=Initial Dia. d/D = 1/2 D= Dia. After d/D = 3/4 enlargement Sudden contraction d/D = 1/4 D=Initial Dia. d/D = 1/2 d= Dia. After d/D = 3/4 contraction Where 'd' = Pipe diameter Roughness ' e ' Data Pipe MOC Steel Tube Rivetted Steel Galvanised iron Cast iron Asphalted cast iron Wood ,concrete Drawn Tube Equivalent length 'Le' Data Fittings or valves

5 -0.39 -2.42 2.19 0.2118

Suction side press Suction side press head Total suction head Liq. P0 at pumping Temp Liq. P0 at pumping Temp NPSH(A)

1 10.330 12.52 523 7.11 5.409

Kg/cm2(a) mlc mlc mmHg (a) mlc mlc

" Le" per fitting 15 x d 32 x d 75 x d 80 x d 90 x d 7xd 300 x d 65 x d 31 x d 19 x d 7xd 15 x d 10 x d 7xd

0 0 3 0 1 1 0 0 0 0 0 0 0 0 15.44 17.44 221076.2 300 0.007139

e micrometer 40 900 - 9000 150 300 120 200 - 2000 2

CALCULATION OF PUMP HEAD ( ROUGH PIPE ) Ref.- Introduction to Chemical Engg. by Ghosal,Sanyal & Datta Fill data in Blue coloured cell Prepd. by - Dhananjay Thorat Flow req. (m3/hr) 50 RESULTS Flow req. (m3/s) 0.01389 Static Head ( m) Velocity (m/s ) 2 Velocity Head (m) Pipe Dia. (m.) 0.09403 Frictional head (m ) Corrected pipe dia. (m.) 0.08 Total head (m.of liq.column) Corrected velocity (m/s) 2.763452 Pump discharge pressure Static Head (m) 7 in Kg/cm2 ( g) Density of fluid (kg/m ) Viscosity of fluid (cp) Pipe length L (m) Fittings NRV ( Swing check ) No. of 450 - elbow No. of 900 - elbow 0 No. of 180 - close return bends No. of Tee used as elbow No. of Gate valve ( open ) No. of Globe valve ( open ) Std. Tee Sudden enlargement ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Sudden contraction ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Equivalent pipe length for fitting(m)Total pipe length L+ Le ( m ) Reynolds No.(NRe) Roughness of pipe 'e' (Micrometer) Friction factor 3

POWER REQUIRED 7 0.39 13.98 21.37 2.0688 Pump efficiency Pump Power Motor efficiency Motor required Discharge point press Discharge point press p across CV p across FT p across Schenk filter Total Discharge head Total Suction Head Diff Head 70 3.7 80 7.2 1 10.3 0 0 0 31.70 12.52 19.18 mlc mlc mlc % BKW % HP Kg/cm2(a) mlc mlc mlc

1000 3 70

Equivalent length 'Le' Data Fittings or valves

" Le" per fitting 15 x d 32 x d 75 x d 80 x d 90 x d 7xd 300 x d 65 x d 31 x d 19 x d 7xd 15 x d 10 x d 7xd

1 0 5 0 1 1 0 0 0 0 0 0 0 0 26.96 96.96 73692.05 300 0.00741

450 - elbow 900 - elbow 1800 - close return bends NRV ( Swing check ) Tee used as elbow Gate valve ( open ) Globe valve ( open ) Std. Tee Sudden Enlargement d/D = 1/4 d=Initial Dia. d/D = 1/2 D= Dia. After d/D = 3/4 enlargement Sudden contraction d/D = 1/4 D=Initial Dia. d/D = 1/2 d= Dia. After d/D = 3/4 contraction Where 'd' = Pipe diameter Roughness ' e ' Data Pipe MOC Steel Tube Rivetted Steel Galvanised iron Cast iron Asphalted cast iron Wood ,concrete Drawn Tube

e micrometer 40 900 - 9000 150 300 120 200 - 2000 2