Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

Vertical Atmospheric Tank

Project .............................................................................................. CEREBRO - EXEMPLOS
Vessel Identification ........................................................................PTQ-Extrapolado-20000

1 - Main Characteristics
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13

Type .................................................................................................................Vertical
Operation ................................................................................................ Atmospheric
Useful Volume (VPU) ......................................................................................... 20000
Actual Volume (VR) ........................................................................................... 22000
Total Volume (VTTV) .......................................................................................... 24015
Additional of Volume.......................................................................................... 10.00
Top Head ............................................................................ Torispherical ASME 10%
Bottom Head....................................................................... Torispherical ASME 10%
Product maximum density ............................................................................. 1350.00
Overthickness (No Overthickness) .......................................................................0.00
Shell Weld Efficiency(Not Radiographed)(
c) .......................................................0.70
Top Head Weld Efficiency(Not Radiographed)(
s) ...............................................0.70
Bottom Head Weld Efficiency(Not Radiographed)(
i)...........................................0.70

L
L
L
%

kg/m
mm

2 - Geometry
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9

Inside Diameter (D)..............................................................................................2730

Cylindric Height (H)..............................................................................................3413
Liquid Height (HLL) ...............................................................................................3072
D/H ratio................................................................................................................0.80
Shell Height (HC)..................................................................................................3393
Top Head's Height (HTS) ........................................................................................542
Bottom Head's Height (HTI)....................................................................................542
Height from bottom to ground (HFP) .......................................................................600
Vessel total height (HTT) ......................................................................................5077

mm
mm
mm
mm
mm
mm
mm
mm

3 - Material
3.1
3.2
3.3
3.4
3.5

Top Head ................................................................. Stainless steel - SA-240 TP 316

Shell ......................................................................... Stainless steel - SA-240 TP 316
Bottom Head............................................................ Stainless steel - SA-240 TP 316
Legs ......................................................................... Stainless steel - SA-240 TP 316
Base Plate ............................................................... Stainless steel - SA-240 TP 316

4 - Plates Thickness
4.1
4.2
4.3
4.4
4.5
4.6

Top Head(ets) ........................................................................................................3.00

Shell(ec) ................................................................................................................3.00
Bottom Head(eti) ...................................................................................................3.00
Legs(ep) ................................................................................................................2.77
Base Plate(esp)......................................................................................................5.00
Overthickness .......................................................................................................0.00

mm
mm
mm
mm
mm
mm

5 - Finish
5.1
5/3/2002

Tank Inside Surface.........................................................................Polished Grit 220

1/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

5.2
5.3

cerebro@cerebromix.com
www.cerebromix.com

Tank External Surface .....................................................................Polished Grit 180

Legs .................................................................................................Polished Grit 180

6 - Net Weight (without features)

6.1
6.2
6.3
6.4
6.5
6.6
6.7

Top Head(Gts) ........................................................................................................177

Shell(Gc).................................................................................................................695
Bottom Head(Gc) ...................................................................................................177
Legs(Gp)...................................................................................................................56
Base Plate(Gsp)..........................................................................................................6
Empty Tank(Gv) ...................................................................................................1110
Tank with the Product(Gtot) ............................................................................... 30810

kgf
kgf
kgf
kgf
kgf
kgf
kgf

7 - Supporting System - Main Characteristics

7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9

5/3/2002

Supporting ...........................................................................................................Legs
Number of Legs .........................................................................................................4
Leg Type ..................................................................................................... Schedule
Nominal dimensions ........................................................................ 6" Schedule 5s
Leg Dimension................................................................................................. 168.30
Thickness..............................................................................................................2.77
Leg total height ................................................................................................ 1216.7
Base Plate Type ..............................................................................................Leveler
Base Plate Dimensions..................................................................................217.00

mm
mm
mm
mm

2/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

542

8 - Vessel (Dimensions)

600

542

3393

CG
3072

5077

3413

2730

5/3/2002

3/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

Head Report - Top

9 - Main Data
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8

Head Type .......................................................................... Torispherical ASME 10%

Inside Diameter.................................................................................................. 2,730
Thickness..............................................................................................................3.00
Thin Out ................................................................................................................0.00
Material .................................................................... Stainless steel - SA-240 TP 316
Density ............................................................................................................... 7,963
R/D ratio................................................................................................................1.00
r/D ratio .................................................................................................................0.10

mm
mm
mm
kg/m

10 - Results
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
10.10
10.11
10.12
10.13
10.14

5/3/2002

Bending radius (R)............................................................................................. 2,730

Joining radius (r) ....................................................................................................273
Crown height (h2) ..................................................................................................284
Knuckle height (h1) ...............................................................................................245
Flange's Height (hs) ................................................................................................10
Head's height without cylindrical portion (hi) .........................................................529
Head inside height (Hi) ..........................................................................................539
Distance from the head center to the inside-corner center (r1) ........................ 1,092
Crown external radius (r2) ................................................................................. 1,214
Crown semi-angle() ..............................................................................................26
Head total volume(vtotal) .................................................................................... 2.073
Developed disc diameter (Ds) ........................................................................... 3,068
Head Net weight (PL) ...................................................................................... 176.60
Head gross weight (PB) ................................................................................... 227.21

mm
mm
mm
mm
mm
mm
mm
mm
mm

3
m
mm
kgf
kgf

4/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

2730

R273

539

10

1092

Th.3.00mm

R2730

Head: Torispherical ASME 10% (No scale)

1542

3084

30

68

1542

3084

1542

1542
Developed Plate (No scale)

5/3/2002

5/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

Head Report - Bottom

11 - Main Data
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8

Head Type .......................................................................... Torispherical ASME 10%

Inside Diameter.................................................................................................. 2,730
Thickness..............................................................................................................3.00
Thin Out ................................................................................................................0.00
Material .................................................................... Stainless steel - SA-240 TP 316
Density ............................................................................................................... 7,963
R/D ratio................................................................................................................1.00
r/D ratio .................................................................................................................0.10

mm
mm
mm
kg/m

12 - Results
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
12.11
12.12
12.13
12.14

5/3/2002

Bending radius (R)............................................................................................. 2,730

Joining radius (r) ....................................................................................................273
Crown height (h2) ..................................................................................................284
Knuckle height (h1) ...............................................................................................245
Flange's Height (hs) ................................................................................................10
Head's height without cylindrical portion (hi) .........................................................529
Head inside height (Hi) ..........................................................................................539
Distance from the head center to the inside-corner center (r1) ........................ 1,092
Crown external radius (r2) ................................................................................. 1,214
Crown semi-angle() ..............................................................................................26
Head total volume(vtotal) .................................................................................... 2.073
Developed disc diameter (Ds) ........................................................................... 3,068
Head Net weight (PL) ...................................................................................... 176.60
Head gross weight (PB) ................................................................................... 227.21

mm
mm
mm
mm
mm
mm
mm
mm
mm

3
m
mm
kgf
kgf

6/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

2730

R273

539

10

1092

Th.3.00mm

R2730

Head: Torispherical ASME 10% (No scale)

1542

3084

30

68

1542

3084

1542

1542
Developed Plate (No scale)

5/3/2002

7/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

Supporting Report
13 - Requirements in Supporting System
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
13.12
13.13
13.14

Wind Velocity (Vv) ......................................................................................................0

Wind Deriving Strength (Fv) .......................................................................................0
Seismic Zone .............................................................................................................0
Seismic Empiric Coefficient (kms)..........................................................................0.00
Horizontal Inertia Strength (FJH) ................................................................................0
Horizontal Force (FH) .................................................................................................0
Tumbling Momentum in LTI (MLTI) .............................................................................0
Tumbling Momentum in Anchorage Point (Mb)..........................................................0
Legs Reaction Opposed to the Wind (Fc) ............................................................7687
Legs Reaction Towards the Wind (FT)............................................................... -7687
Eccentric Strength 1 (Fex1) ...................................................................................7687
Eccentric Strength 2 (Fex2) ................................................................................. -7687
Lateral Strength on Legs (FL) ....................................................................................0
Shaft Eccentricity (ex) ...........................................................................................1.50

km/h
kgf

kgf
kgf
kgf.m
kgf.m
kgf
kgf
kgf
kgf
kgf
mm

14 - Base Plate Characteristics

14.1
14.2
14.3
14.4

Base Plate Dimension(lS)................................................................................. 217.00

Base Plate Thickness(eS) .....................................................................................5.00
Admissible contact pressure between the Base Concret/Pad(b)...........................73
Actuating Contact Pressure between Base/Pd(pC) .................................................29

mm
mm
2
kgf/cm
2
kgf/cm

15 - Welded Joint Dimensioning

15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
15.10
15.11

Welding Fillet Unilateral Length (L1) ......................................................................306

Weld Shearing Strength (Fcs)................................................................................81.0
Weld Section Linear Module (SW )..................................................................... 82712
Weld Bending Strength (Ffs) ...................................................................................1.4
Total Combined Strength (Ftc) ..............................................................................81.0
Bending Stress (f) ................................................................................................501
Weld Fillet width (bw) ............................................................................................3.00
Longitudinal Traction Stress on the Shell (LT)................................................... -44.6
Longitudinal Compressure Stress on the Shell (LC)......................................... 119.2
Tension Extension Localized (L2) ...................................................................... 296.4
Stress Located Above the Leg (L).................................................................... 864.4

mm
kgf/cm
2
mm
kgf/cm
kgf/cm
2
kgf/cm
mm
2
kgf/cm
2
kgf/cm
mm
2
kgf/cm

16 - Anchors Characteristics
16.1
16.2
16.3

Minimum area for anchor screw(ACH) .....................................................................0.0

Anchor screw minimum diameter(dCH) ...................................................................0.0
Anchor screws fixation diameter(DCH) ............................................................. 2739.5

mm
mm
mm

17 - Cylindric Pipe Data

17.1
17.2
17.3
17.4
17.5
5/3/2002

Pipe External Diameter (dep).............................................................................. 16.68

Pipe Thickness (ep)...............................................................................................0.28
Pipe Material ............................................................ Stainless steel - SA-240 TP 316
Material Drainage Stress (Fy) ..............................................................................2109
Material Elasticity Module (E) ....................................................................... 1989687

cm
cm
2

kgf/cm
2
kgf/cm
8/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

18 - Section Characteristics
18.1
18.2
18.3
18.4

Section Area (A) .............................................................................................. 14.274

Inertia momentum (Ix) ............................................................................................480
Resistance elastic Momentum (W x)................................................................... 57.58
Gyration Radius (rx) ........................................................................................... 5.800

cm
4
cm
3
cm
cm

19 - Data for Axial Compressure

19.1
19.2

Maximum length without bracing (L).............................................................. 113.209

Effective Length Factor (K) ...................................................................................2.00

cm

20 - Actuating Requiring Stresses

20.1
20.2

Axial Stress Due To Loading (Pd) .................................................................. 7687.13

Bending Momentum Due to Loading (Md) ..................................................... 1153.07

kgf
kgf.cm

21 - Loadings for Dimensioning

21.1
21.2

Required Axial Stress : Loading =1.4 D (Pu) ............................................... 10761.98

Bending Momentum Required : Loading =1.4 D (Mu) ................................... 1614.30

kgf
kgf.cm

22 - Nominal Stresses For The Profile

22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
22.10
22.11
22.12
22.13
22.14
22.15
22.16

Section C.6:dep/ep 0,441E/Fy (60.22 416.01) ................................................... OK

Section C.6.1 ..................................................................................dep/ep 0,070E/Fy
b ..........................................................................................................................0.95
Nominal Bending Momentum (Mn)............................................................. 151808.78
Checking:Mu/bMn 1.0 (0.01 1.0)..................................................................... OK
Section C.4.1 .......................................... Sections not subject to buckling by twisting
......................................................................................................................... 39.04
Buckling Elastic Tension (Fe)....................................................................... 12886.72
Section C.6.2: Compressure of Cylindric Pipes.............................................Fe > Fy/2
c ..........................................................................................................................0.85
R Coefficient ...................................................................................................... 0.286
Ao ..................................................................................................................... 14.274
Effective Section Area (Ae) .............................................................................. 14.274
Buckling Stress (Fn) ....................................................................................... 2022.90
Nominal Axial Stress: Pn = Fn.Ae ................................................................. 28875.41
Checking: Pu/cPn 1.0 (0.44 1.0) ..................................................................... OK

kgf.cm

kgf/cm

cm
2
cm
2
kgf/cm
kgf

23 - Combination of Bending and Compressure:1.4 D

23.1
23.2
23.3
23.4
23.5
23.6
23.7

5/3/2002

Section C.5: Combination of Axial and Bending Stress ........................................ OK

Cmx ..........................................................................................................................1.0
Cmy ..........................................................................................................................1.0
PE ............................................................................................................... 183948.05
nx .........................................................................................................................0.93
Pu/cPn + CmxMux/bMnxnx + CmyMuy/bMnyny 1.0 (0.45 1.0) ........................... OK
Pu/cPno + Mux/bMnx + Muy/bMny 1.0 (0.43 1.0) ............................................... OK

kgf

9/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

24 - Welded Joint Details (no scale)

bw

hp1

45

LSI
LTI

Hp

L1

A
esp

dep

dsp

bsp

Dimension Value (mm)

bsp

24.35

bw

3.00

dep

168.30

dsp

217.00

esp

5.00

Hp

1216.66

hp1

84.57

L1

306.00

Cut A-A

5/3/2002

10/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

Mixing Report
25 - Vessel Main Characteristics
25.1
25.2
25.3
25.4
25.5
25.6

Operation ................................................................................................ Atmospheric

Useful Volume(Vpu) ........................................................................................... 20000
Inside Diameter (D)..............................................................................................2730
Shell Height(Hc) ...................................................................................................3393
Liquid Height(HLL) ................................................................................................3072
Internal finish ...................................................................................Polished Grit 220

L
mm
mm
mm

26 - Product Main Characteristics

26.1
26.2
26.3
26.4
26.5
26.6

Product Indentification ...................................................................Suco Concentrado

Behaviour................................................................................................... Newtonian
Density (P) ..........................................................................................................1350
Maximum Temperature (T) .................................................................................... -20
Maximum Viscosity () ..................................................................................... 45000
Solids concentration ..................................................................................................0

kg/m
C
cP
%

27 - Agitator Constructive Way

27.1
27.2
27.3
27.4
27.5
27.6
27.7
27.8
27.9
27.10
27.11

Position of Agitator..................................................................................... Out-center

Shaft Arrangement.................................................................................With footstool
Impeller shaft's angle (
) .......................................................................................0.00
Baffles ......................................................................................................... No baffles
Impeller Type ............................................................................. 4 Bladed 45 degrees
Quantity of Impellers (Ni) ...........................................................................................3
Shaft and Blades Material........................................ Stainless steel - SA-240 TP 316
Tank sample intake material.................................... Stainless steel - SA-240 TP 316
Frame Material......................................................... Stainless steel - SA-240 TP 316
Agitator finish ...................................................................................Polished Grit 220
Frame Finish ....................................................................................Polished Grit 180

28 - Impellers Position regarding LTI

28.1
28.2
28.3

First Impeller(hi1)...................................................................................................53.0
2nd Impeller(hi2)............................................................................................... 1184.0
3th Impeller(hi3)................................................................................................ 2315.0

mm
mm
mm

29 - Agitation System Characteristics

29.1
29.2
29.3
29.4
29.5

Agitation Level (Na) ...............................................................................................1.52

Agitation Intensity ................................................................................................. Low
Product Average Velocity in the Tank (v) .............................................................2.74
Agitator's effective capacity (Q) ......................................................................... 16.04
Reynolds Number (NRey).................................................................................. 25.28

(m/min)
(m/min)

d i N
60000

5/3/2002

11/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

w here:
: Reynolds number
di : Impeller's diameter, in mm
N : Rotation, in rpm
: Density, in kg/m
: Viscosity, in cp

1060

45 1350

60000 45000

= 25.281

29.6

Flow Number (Nq) ................................................................................................0.30

30 - Agitator Dimensioning
30.1
30.2
30.3
30.4
30.5
30.6
30.7
30.8
30.9
30.10
30.11
30.12
30.13
30.14
30.15

Distance to the center (eeixo) ..................................................................................454

Number of impellers (Ni) ............................................................................................3
Number of Blades per Impeller (Np)...........................................................................4
Impeller Diameter (dimp) .......................................................................................1060
Blades width (bp)................................................................................................ 210.0
Blades Thickness (ep)...........................................................................................7.10
Propeller Hub's Height (hc) ................................................................................ 160.0
Inside Propeller Hub's Diameter (dci)................................................................. 52.10
Pipe external diameter (dce)............................................................................... 160.0
Hub Thickness (bc) ............................................................................................ 53.95
Estimated Shaft's Length (Ls) ..............................................................................4152
Shaft Diameter (de) ............................................................................................ 60.00
Rotation (n) ..............................................................................................................45
Critical frequency (nc) ............................................................................................601
Power (P) ........................................................................................................... 9.200

mm

mm
mm
mm
mm
mm
mm
mm
mm
mm
rpm
rpm
kW

31 - Geared Motor Characteristics

31.1
31.2
31.3
31.4
31.5
31.6
31.7
31.8
31.9
31.10
31.11
31.12
31.13
31.15

Manufacturer....................................................................................................... SEW
Model ............................................................................................FAF 87 DX132ML4
Power................................................................................................................. 9.200
Rotation....................................................................................................................45
Reduction (i) ...................................................................................................... 39.30
Work Factor (fs).....................................................................................................1.35
Flange Diameter (a1) ....................................................................................... 350.00
Shaft Diameter (der) ........................................................................................... 60.00
Constructive Way.................................................................................................... H5
Geared Motor's weight (m) .............................................................................. 190.00
Frequency (f) ..................................................................................................... 60.00
Voltage (V) .............................................................................................................440
Motor Shield........................................................................................................ IP 55
Observation ............................................ Pintura padro na cor do fabricante, cinza.

kW
rpm

mm
mm
kgf
Hz
V

32 - Weights
32.1
32.2
32.3

5/3/2002

Agitation system weight (Ga) .................................................................................283

Weight of Empty Tank With Agitator (GTA) ..........................................................1332
Weight of Full Tank With Agitator (GTA)............................................................ 31032

kgf
kgf
kgf

12/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

542

33 - Mixing tank draw

3393

1131

600

542

53

1131

3072

3413

5077

454

2730

5/3/2002

13/14

Licensed to:CHEMPUTE SOFTWARE : DAVE WICKHAM

N: 83O4-4EUZ-4UOA-L4N - Version:1.0.0.29

cerebro@cerebromix.com
www.cerebromix.com

34 - Straight 4-Blade Impeller Detail

de

hc

bp
ep

dimp

45

dce
dci

Symbol

Value

5/3/2002

bp

dce

dci

de

dimp

bc

ep

hc

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

7.10

160.00

210.00 160.00

60.00

60.00 1060.00 53.95

Ni

Np

14/14