Under the supervision of Mr. Shishir Srivastava (Senior Executive) (HR) PARLE BISCUITS INDIA PVT. LTD.

Rudrapur

Submitted by : Pushpanjali Singh M.Tech(Biochemical Engg) 3rd semester

I hereby declare that the work presented in the report is partial fulfillment of the requirements for the award of degree of Mtech (Biochemical engg) in PRODUCTION ,PROGRESSING AND QUALITY CONTROL is record of our work done under the guidance of Mr. Shishir of Parle Biscuits Pvt ltd.,rudrapur.

I would like to express my gratitude to all those who gave me the possibility to complete this project. I am highly grateful to the Director for providing me this opportunity to undergo my summer training in such an esteemed industry of a national repute. I express my sincere thanks to him for having provided me access to the guidance of such an eminent faculty and access to the state of art facilities without which this training would not have been such a fruitful experience. I find immense pleasure in expressing my indebtedness and gratitude to Mr. Shishir (HR Executive), Parle Biscuits Pvt Ltd for instilling in us the quality of dedication and hard work during our training. His constant care, endless encouragement, positive criticism and experimental guidance have been the major driving force throughout the project work. I am especially grateful to Mr. Sanjay Yadav (production manager), for his assistance, generosity and helpful advice on our project work. Last but not the least I would thank god for giving me potential to complete this project successfully.

Chapter-1 Introduction of Parle Pariwar History of Parle pariwar Introduction to parle pariwar Chapter-2 Process Introduction Flowchart Chapter-3 Process Description Raw Material Store Ingredients and their Role Procedure included Mixing Rotary(Moulding) Oven(Baking) Cooling Packaging Chapter-4 Facts And Figure

INTRODUCTION A PARLE PRODUCTS LTD. Today stand as a pioneer in the field of Agro product exports the company has made substantial process since itsestablishment. For the companys success, Parle believes in treatingcustomers with trust, dignity, and respect. They believe in fair business practices and in doing their part to save the environment. Currently Mr.Vijay K. Chauhan is the key person contributing towards the companies success. Parle Products has been India's largest manufacturer of biscuits and confectionery for almost 80 years. Makers of the world's largest selling biscuit, Parle-G, and a host of other very popular brands, the Parle name symbolizes quality, nutrition and great taste. With a reach spanning even to the remotest villages of India, the company has definitely come a very long way since its inception. Many of the Parle products - biscuits or confectioneries, are market leaders in their category and have won acclaim at the Monde Selection, since 1971. With a 40% share of the total biscuit market and a 15% share of the total confectionary market in India, Parle has grown to become a multi-million dollar company. While to the consumers it's a beacon of faith and trust, competitors look upon Parle as an example of marketing brilliance. Available Anywhere Today, the great strength of Parle Products is the extremely widespread distribution network. PRODUCTS :CHOCOLATE CONFECTIONERY OTHER PREPARED FOODS ( BY ROASTING ) BISCUITS ACTIVE YEASTS

HISTORY OF PARLE-G A long time ago, when the British ruled in India, a small factory was setup in the suburbs of Mumbai City, to manufacture sweets and toffees.The year was 1929 and the market was dominated by famousinternational brands that were imported freely. Despite the odds andunequal competition, this company called PARLE PRODUCT, survivedand succeeded by adhering to his quality and improvising from time totime. A decade later, in 1939, Parle Product began manufacturing biscuits, inaddition to sweets and toffees having already established a reputation for quality, the Parle Brand name grew in strength with this diversification.PARLE GLUCOSE and PARLE MONACO were the first brand of biscuit to be introduced which later went on to become leading name for great test and quality. That time only one building was having in Vile-Parle where they were making production and any other process. Thengradually that company expanded in many buildings and today thatcompany located in 14 Akers area. That time they were transportingtheir products ownely by cycle.

HOW PARLE MADE BISCUITS AFFORDABLE TO ALL? Biscuits were very much a luxury food in India, when Parle began in production in 1939. Apart from Glucose and Monaco biscuits Parle didoffer a wide variety of brands.However, during the Second World War, all domestic biscuits production was diverted to assist the Indian Soldiers in India and the Far East. Apart from this, the shortage of Wheat in those days, made Parledecided to concentrate on the more popular brands, so that that peoplecould enjoy the price benefits. Thankfully today, theres dearth of ingredients and demand for more premium brands is on the rise. Thatswhy Parle now have wide range of biscuits and mouthwateringconfectionaries to offer.

STRENGTH OF PARLE BRANDS Over the year, Parle has grown to become a multi million dollar company. Many of the parle Products biscuits or confectionaries, aremarket leaders in their category and have won acclaim at the MondeSelection, since 1971.Today Parle enjoy a 40% share of a total biscuits market and a 15%share of confectionery market, in India. The Parle biscuits brands suchas Parle-G, Monaco, Krackjack and confectionery brands such asMelody, Poppins, Mango Bite and Kismi enjoy the strong imaginaryappeal among the customers.Be it a big city or a remote village of India, the Parle name symbolizesquality, health and great test! And yet we know that constantlyinnovating and catering to new test have build this reputation. This can be seen by the success of new brands such as Hide and Sick, or thesingle twist rapping of Monaco Bite.In this way by concentrating on consumer tastes and preferences andemphasizing research and development the Parle brand grows strength to strength.

SOME OF THE TOP PARLE BRANDS IN CURRENT SCENARIO Parle-G Along with the taste, energy and nourishment, Parle-g also offeredquality and value for money. Which contribute by making it anunchallenged success? Apart from being Indias largest selling biscuits,Parle-G is the winner of 8 Gold and 11 Silver awards at the MondeSelection. Hide & Seek Tagline-tasty itna ki dil aa jaye.Let your taste buds indulge in the sinful pleasure of delightful games-Seek out the chocolate chips that arent really hidden. This cookie biscuits is made up a large quantity of chocolate chips. Crunch into it or let it melt in your mouth to seek out the real taste of chocolate. Whatever you do, you just cant hide from the sheer delight of chocolate chips. Krackjack A little sweet- a little salty. Thats what makes Krackjack very delicious! This delightful biscuit is acclaimed in India and across the world for itscontroversial sweet and salty taste. Krackjack has won 11 Gold, 3 Silver and 1 bronze awards at. The Monde Selection you can enjoy Krackjack any time plain or with a host of beverage like tea, coffee or milkshake. Monaco tagline- life namkeen banaye the light crispy biscuit sprinkled with salt is the perfect namkeen twist you can enjoy.This is original O shaped salted biscuit makes people exclaim, OH,Monaco. Whether plain or with toppings, Monaco is simply delicious.And ideal party time delicacy as it is, you could also use your imagination and create more scrumptious snacks by combining Monacowith a choice of topping. Light crisp and fresh, its no wonder thatMonaco is Indias largest selling salty biscuit. Now available in a varietyof delicious flavors Marie light Tagline- baatcheet bakbak aur parle marie light biscuits enjoy time with friends. Milk shaktiTagline power of milk, goodness of honey Milk shakti is a power packed biscuit fortified with the goodness of milk and honey, it is indias first milk biscuits that comes fortified with goodness of honey.

Milano = Tag line there is secret behing every milano Available in chocolate chip, butterscotch, butter nut and choconut, every Milano is rich and exotic as it is premium and delicious.

QUALITY COMMITMENT Parle Product has one factory at Mumbai that manufactures biscuits and confectionaries while another factory at Bahadurgad in Haryanamanufactures biscuits. Apart from this parle has manufacturing facilityat Nirvana in Rajasthan and at Banglore in Karnataka. The factory atBahadurgad and Nirvana are the largest such manufacturing facilities inIndia. Parle Products also have 14 manufacturing units for biscuits and 5manufacturing units for confectionery on contract basis.All this factories are located at strategic locations, so as to ensure aconstant output and easy distribution. Each factory has state-of the- artmachinery with automatic printing and packing.All Parle product are manufactured under the most hygienic conditions.Great care is exercised in the selection and quality control of rawmaterials, packaging materials and rigid quality control ensured at everystage of manufacturing process. Every batch of biscuit andconfectionaries are thoroughly checked by expert staff, using the mostmodern equipments.

PROCESS OF MANUFACTURING PARLE-G BISCUIT PROCESS FLOW DIAGRAM

The main base component is maida, along with this many other components are added which provide various properties.

Raw materials are added and mixed in fixed quantities.

Prepared dough is stored in it.

The dough is moulded into raw biscuits.

the raw biscuits are puffed,baked and coloured

It brings the temp of biscuits upto 45 degress centigrade

Cooled biscuits come in synchronized form.

Biscuits are moved for packing in systematic order.

For the protection of the product it is now packed.

It is done by an automated process.

Indicates that products are ready for market.

Products are dispatched in the market.

PROCESS DESCRIPTION Raw material store: SMP: Highly hygroscopic and reactive so it is placed separately from other materials. Parle Flavour Mix: Maturation time is equal to 1 month. Sugar: Received in crystalline form. It is grounded and then stored in storage tank for further use. Salt: Highly acceptable for moisture uptake, so special precautions are taken to prevent it from moisture uptake. Ethyl Vanillin: Stored dry in original unopened containers at controlled room temperature.

Vanillin: Stored dry in original unopened container at controlled room temperature. Citric Acid (Monohydrate): Kept away from heat and water. Maida: It is stored in storage tank after sieving Finamul : It acts as an emulsifier. It helps in blending of RBD palm oil and water. Soda (Sodium Bicarbonate): Used as leavening Agent. It requires care during handling otherwise it may cause allergy in hands, gas formation in stomach and burning in eyes. Ammonia Ammonium Bicarbonate: It helps soda in its working. It is also dangerous because if enters in gas form in body,to avoid the same precautions are required as in soda handling Prophyline Glycol : It is received in gas form. Orange Oil Concentrate: it is used in cream biscuits as flavoring agent. Soyal Lecithin: it is used as an emulsifier. Sunset yellow colour: It is used as colouring agent in Kreams orange biscuits. Condensed milk flavours: It is used as colouring agent in Kreams orange biscuits. Sodium Meta bisulfide- It is used as preservative. RBD palm oil: It is refined, bleached and deodonized Packing Material: LLDPE, HDPE,Polyolefins,Shrink film, Polybags, BOPP tapes and coupons. Wheat-Process Quality made of contents process of Growth. Vanspati-For Carbohydrate. Salt-Mineral & Vitamin for Development. Milk -For calcium build teeth and bones. All Raw Materials coming from outside Mumbai by privatetransportation. Parle-G is maintaining stock of raw materials for 7 days except themilk because milk is a perishable raw material so that can be storedfor only one day thats why they have to need of regular supply of milk. If some reasons raw material are not supplied regularly that timethey are using this saving stock for production. They are not accumulate raw material more than 7 days. (exceptMilk). After 6 days they are used

accumulated raw materials for production process. They are storing all raw materials near to production department.

How to check Raw Materials

Foods Act) and other food related legalActs.

l quality.

MIXING PROCESS terials mixed in mixer machine.

for lunch or any reason that time his partner can handle all machinery.

MOLDING PROCESS

G is being printed on biscuits.

10,000 biscuits per minute.

BAKING PROCESS After completing molding process all biscuits are being put in oven for baking process. In oven there are three processes. Removing Moisture

quality of the biscuits.

Cook the biscuits

Coloring the biscuits biscuits are being coloured in the oven.

About Machinery

COOLING PROCESS ts are taken to coolin cooling machine.

periods or up to its expiry period. ng machine to packing machine within 5minutes.

removed by automatically in the wastagemachine.

PACKING

-1500 biscuits packed by automatically. -G packing department have 10 multipack machine.

-G company have own printing press and printing departmentto fulfill all packing materials for biscuits and chocolates. her company