February 2003

Boiler Products

Boiler Products
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Managing Director: Edward Bysiek

Air preheaters (Ljungstrom)

Designed for either vertical or horizontal flows Available in a full range of sizes for gas flows of 20,000 to 780,000 lb./hr. Applications include: electric power generating plants, fluidised bed and industrial boilers, flue gas and other reheating systems

24,000 Ljungstrm air and gas heat exchangers installed

Boiler Products Industrial and Utility Mills

Over 18,000 industrial and utility type mills in service worldwide including bowl mills, beater wheel mills, ball tube mills, Industrial mills These mills can handle from 15 to 200 tons/hour for boilers up to 1,000 MW

Able to handle virtually any type of fuel

Boiler Products - Locations

Germany USA
8

30

Abilene (K) Concordia (K) Lisle (IL) Wellsville (NY)

France
Vlizy

Bammental Stuttgart

Czech Rep. Brno

Japan
Kobe

Lead Technology Centre

February 2003

Boiler Products Milling Systems

Mechthild Angleys ALSTOM Power Boiler GmbH, Stuttgart Tel.: +49 711 917 1441

Coal Mills - Technology places

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ALSTOM Stuttgart,Germany former EVT ALSTOM Windsor, USA former Combustion Engineering ALSTOM Velizy, France former Stein Industrie ALSTOM Lisle, USA former Raymond ALSTOM Brno, CZ fromer ENS

033 238p

Coal Mills- Type of mills

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Vertical mills or Bowl mills Horizontal mills or Tube mills Beater wheel mills,

Type SM or HP, RP Type BBD or BBI Type N or S

033 239p

Bowl Mill SM 19

036 135p_quer

Characteristic of the mill

Vertical Mills, Type SM
Use: Capacity: Fineness with static classifier Fineness with dynamic classifier Moisture content of coal Hardgrove Bituminous Coal 12 to 105 t/h 15 % R 90 m 8 - 10 % R 90 m up to 30% 45 - 120

033 240p

Bowl Mill with Rotary Classifier

036 138b_quer

Characteristics of ALSTOM Bowl Mills

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Bowl Journal

Main components
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solid cast-iron construction, no vertical shaft bowl wear segments with hard welded overlay l with high wear resistent rollers for long service life roller liners can be rewelded several times bearings dimensioned for long lifetime (> 100000 h) dip lubrication system for bearing lubrication easy maintenance for the journals by separate swiveling of each journal l

Classifier
4 classifier outlets for homogenous coal-air distribution to the burners flow optimised classifier design to avoid coal deposits in the classifier

Housing
optimised aerodynamic design to prevent coal dust deposits journal cover cast iron construction to have optimised aerodynamic design

Grinding forces
raising of grinding forces is done by hydraulic cylinders. Hydraulic forces can easily adjusted to different coals by setting of hydraulic pressure

Gearbox
planetary gearbox which con be removed separately

Main operation features

no metallic contact between bowl and rollers when rollers change profil due to wear, journals can be adjusted be means of an eccentric disc

036 158p

Bowl Mills in Solid edges design

036 167p

Bowl Mill, view inside the mill

Swing Out of the Grinding Journal

Journal Opening Cover

Grinding Journal

Mill Housing

Hydraulic Cylinder

Foundation
036 164p

Bracket

PS Bergkamen, 750 MWel

Mill-Repowering, 4 x SM 28/17
OLD
Static Separator Capacity Fineness Coal Hu Hg w a 77 t/h 20 % R 90 m

NEW
Dynamical Separator Capacity Fineness Coal Hu Hg w a 105 t/h 10 - 25 % R 90 m

Range 26.6 bis 29.6 60 bis 90 <9 8 2,670 mm 650 kW

Range 25.0 bis 28.5 45 bis 100 < 12 8 - 16 2,800 mm 650 + 45 kW

Bowl - Motor

Bowl - Motor

036 165p

Schsselmhlen/Referenzliste Bowl Mills/Reference List

Anlage/Plant Bestelljahr Year of Order 1966 1966 1967 1968 1968 1971 1974 1975 1975 1975 1977 1977 1979 1979 1979 1980 1980 1980 1980 1981 1981 Durchsatz Throughput t/h 40 18 16 40 2260 18 60 60 32 10 67 40 8,5 13,6 60 13,6 13,6 41 18 13,6 Herkunft der Kohle Origin of Coal Mhlentyp und Anzahl Mhlen Mill Type and number of mills 8 x SM 20 3 x SM 16 3 x SM 16 8 x SM 20 3 x SM 18 15 x SM 27 3 x SM 16 4 x SM 27 31 x SM 27 5 x SM 20 1 x SM 16 4 x SM 27 4 x SM 20 2 x SM 12 6 x SM 14 4 x SM 27 3 x SM 14 3 x SM 14 10 x SM 22 4 x SM 16 3 x SM 14 Hiberna AG, Essen KW Scholven MAN, Augsburg KW Bremen Hafen Hiberna AG, Herne KW Datteln Hiberna AG, Herne KW Scholven D+E Drrwerke AG, Ratingen Chem. Hls Elektrim Warzawa, Poland Gorna Odra, Jaworzno, Kozienice Ahlstrm Espoo Finnland VEBA Kraftwerke Ruhr Scholven F Elektrim Warzawa, Poland Opele, Jaworzno 3, Kozienice Stadtwerke Bremen KW Hafen Shell Hamburg STEAG-VEW, Essen Bergkamen GKM Mannheim AG K 18 Stadtwerke Erlangen HKW 3 EWAG Nrnberg HKW Sandreuth Saarbergwerke KW Bexbach TWS Stuttgart KW Mnster Balcke-Drr, HEW KW Hafen Cockerill for China KW Ping Ding Shan Waagner Biro, Wien DK KW Zeltweg TWS Stuttgart KW Mnster Germany (Ruhr) Germany Germany Germany (Ruhr) Germany (Ruhr) Poland Import Germany (Ruhr) Poland Import Germany (Ruhr) Germany (Ruhr) Germany, (Ruhr, Saar) Germany Germany Germany (Saar) Germany, South-Africa Import China Import Germany, South-Africa

036 155a_quer

Schsselmhlen/Referenzliste Bowl Mills/Reference List

Anlage/Plant Bestelljahr Year of Order 1981 1981 1981 1981 1982 1983 1983 1985 1986 1986 1987 1988 1989 1993 1993 1993 1996 1997 1998 1999 Durchsatz Throughput t/h 40 40 32 8,5 20 16,7 60 42 13 45 15 12,5 40 18 14 9,2 28 67 67 65 Herkuft der Kohle Origin of Coal Mhlentyp und Anzahl Mhlen Mill Type and number of mills 4 x SM 22 4 x SM 20 4 x SM 20 4 x SM 12 2 x SM 17 4 x SM 15 4 x SM 27 4 x SM 24 3 x SM 17 10 x SM 27 3 x SM 17 3 x SM 17 4 x SM 27 2 x SM 19 3 x SM 17 3 x SM 14 16 x SM 19 4 x SM 28 12 x SM 28/17 21 x SM 28/17 SGP, Wien KW Drnrohr SKP, Wien KW Drnrohr Waagner-Biro, Wien STEWEAG KW Mellach Stadtwerke Braunschweig HKW Mitte Waagner-Biro, Wien KW Riedersbach SGP, Wien KW Naga, Philippinen EVS, Stuttgart KW Heilbronn RDK Karlsruhe TWS, Stuttgart KW Mnster Elektrim Warzawa, Poland Taiyuan China Stadtwerke Bremen KW Hastedt Bremen LCS Gummerbach Tiefstack Hamburg HEW GKM Mannheim K 19 OKA, Linz KW Riedersbach 2 DK, Klagenfurt KW St. Andr OKA, Linz KW Timelkam Ulaan Baatar Mongolia STEAG-VEW KW Bergkamen Waigaoqiao, China Manjung Malaysia Import Import Import Germany Poland Import Germany (Ruhr) Germany (Saar), Germany (Ruhr), Germany (Aachen) Germany (Ruhr) South Africa China Germany (Ruhr) South Africa Germany (Ruhr) Poland, England Import Poland Import Import Mongolia Import China Import

036 155b_quer

Kohlenmahlanlage mit )*+, =>?@ Schsselmhle

February 2003

Beater Wheel Mills

Mechthild Angleys
ALSTOM Power Boiler GMBH, Stuttgart Tel.: +49 711 917 1441

Power Station Schwarze Pumpe

+ 16 1,5 m

011 283p

0,0 m

Pulverized Brown Coal Firing

Core air Cooling air

Upper air

Pulverized coal Intermediate air Flue gas resuction duct

Oil burner

Pulverized coal Lower air Ceramic nozzle

Pulverized coal duct

Raw coal chute

Pulverized coal duct

Beater wheel mill

031 010p

ALSTOM Beater Wheel Mill

Type N 400.42
1 Connection for flue gas resuction duct 2 Isolating slide damper for flue gas resuction duct 3 Mill door 4 Mill housing 5 Beater wheel 6 Classifier 7 Coarse particle return duct 8 Double bearing 9 Variable speed gear 10 Drive motor
035 132p

Beater Wheel Mill with Pre-Beater Stage

035 001p

Beater Wheel Mill N 340.43 with Beater Wheel Transporter

035 238p_quer

Beater Wheel Mill with Precrushers

035 243p

Beater Wheel Mill with Prebeater

035 230p

Beater Wheel Mill Mill Door with Prebeater

Beater Wheel Mill Beater Wheel

February 2003

Tube Mills

The BBD mills

The BBD mills

The BBD system

BBD

The BBD mills

Air and coal circuit

BBD

The BBD mills

Range of BBD mills

BBD mill type

Diameter Lenght Motor Base capacity mm mm kW t/h

25 36 34 48 38 54 40 60 43 66 47 60 47 72
2 450 3 740 300 15 3 350 4 940 770 40 3 750 5 540 1 120 58 3 950 6 140 1 530 68 4 250 6 740 1 800 96 4 650 6 140 2 200 102 4 650 7 340 2 400 122

The BBD mills

References
Job Customer Beghin Say NALCO BHEL / GEB SHMP / HEPB ESKOM LCS / ESKOM HEPC SEPC ELSAM CEPA LCS / ESKOM BHEL / APSEB BHEL / DVC BHEL / BSEB BHEL / OPGCL BHEL / RSEB BHEL / APSEB BHEL ESKOM NTPC MHI / UPSEB BHEL / BSES BHEL / MSEB BHEL / BSES BHEL / APSEB BHEL / RSEB Plant Corbehem Damanjodi Sikka Ping Ding Shan Arnot Tutuka Qi Tai He Laicheng Vestkraft Sual Majuba Vijayawada Mejia Tenughat Ib Valley Kota Muddanur Unchahar Matimba Talcher Anpara "b" Dahanu Chandrapur Vindhyachal Kothagudem Surat Garh Country Boilers Numb x Capacity 2 x 120 t/h 3 1 2 1 6 2 2 1 2 6 4 3 2 2 1 2 2 6 2 2 2 1 2 2 4 x eq 60 MW x 120 MW x 350 MW x x x x 350 MW 600 MW 350 MW 300 MW total 2 6 4 8 3 36 6 6 3 8 30 12 9 6 6 3 6 6 30 10 16 6 5 10 6 12 Mills type 25 36 34 34 34 48 48 48

France India India China RSA RSA China China Denmark Philippines RSA India India India India India India India RSA India India India India India India India

40 60 40 60 40 60 40 60+ 43 43 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 66 66 60 60 60 60 60 60 60 60 72 72 72 72 72 72 72 72

x 400 MW x 660 MW x x x x x x x x x x x x x x x x 666 MW 210 MW 210 MW 210 MW 210 MW 210 MW 210 MW 210 MW 660 MW 500 MW 500 MW 250 MW 500 MW 500 MW 250 MW 250 MW

255

total:

The BBI mills

The BBI mills

Indirect Firing System

The BBI mills

Dry Process

recirculation with classifier FEEDING

Raw product bin feeder
N TIO G A IFIC INDIN S R AS NG CL 2 - G DRYI 1 3-

+ +

cyclone stack

classifier

1 OUTLET
ball mill hot gas generator exhaust fan

vent fan

vent filter

Large ball mills

The BBD mills

Outstanding advantages of the BBD mills

High availability Low maintenance cost Constant capacity versus time Hard or abrasive coals efficiently ground Instantaneous response to load change Low air to coal ratio Wide range of coal possible Unaffected by foreign material