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By-pass Calculation Method

Amb

Ambient Temp. (C)

= 30

T.inlet

Riser Pipe Temp

Kiln feed * Clinker factor = 315 * 0.625

T mix

Mixer Chamber

= 950

= 360

Q quench

Quench air flow measured (Nm 3/min) = 800

F oil

Oil to kiln burner (kg/h)

F kiln feed

Kiln feed (t/h) = 315

% C = 84.5 %

= 6000

H = 11.5 %

S = 3.5
= 12 ...

C = 0.845 * 6000 = 5070 kg / h

Molecular weight of carbon

H = 0.115 * 6000 = 690 kg / h

Molecular weight of hydrogen = 2

S = 0.035 * 6000 = 210 kg / h

Molecular weight of sulpher

mol

22.4 1

(C =( 5070 * 22.4) / 12 = 9464 (Nm3/h)

= 157.733 (Nm3/min

(H = (690 * 11.2 "1/2 O2") / 2 = 3864 (Nm 3/h)


(H2 = (690 * 22.4) / 2 = 7728 (Nm3/h)
(S = (210 * 22.4) / 32 = 147 (Nm3/h)

= 64.4 (Nm3/min

= 128.8 (Nm3/min
= 2.45 (Nm3/min

(Total O2 = 157.73 + 64.4 + 2.45 = 224.58 (Nm3/min


(Total N = 224.58 * 4 = 898.32 (Nm3/min
(Total Air = (O2 + N + Steam
(Nm3/min) 1187.3 = (64.4 + 898.32 + 224.58) =

= 32

% L.O.I Inside Kiln = 5


kg of clinker

5 kg CO2 95

k * 1000/60)

X = 172.6 kg/min

X kg CO2)

3280

co2

(X = 172.6 * 22.4 / 44 = 87.9 (Nm3/min

(Total Gases of Kiln = 1187.3 + 87.9 = 1275.2 (Nm 3/min


(Kiln Gases dry = 1275.2 128.8 = 1146.4 (Nm 3/min

{(X * 950 * 0.34) + (800 * 0.31 * 30) = {(800+ X) * (360 * 0.315 )

323 X + 7440 = {(800 + X) * 113.4}


323 X 113.4 X = - 7440 + 90720
X = 83280 / 209.6 = 397.32

By pass ratio = 397.32 / 1146.4 = 34.6 %

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