1. SCOPE 1.

1 This specification only covers fabricated as welded stainless steel pipe fittings and flanges 2 diameter and larger. Schedule pipe fittings and flanges shall be in accordance with appropriate ASTM specifications. Any deviation from this specification shall be brought to the attention of the Engineer.

1.2

2. CODES AND STANDARDS 2.1 2.2 2.3 2.4 Fabrication, diameter and wall thickness shall conform to Design Standard 4S-02.01. Fittings shall conform to ASTM A774. Except for pressed elbows, fabricated fitting dimensions, as well as flange drilling and flange outside dimensions shall conform to Class 125 for cast iron (ASME B16.1). Pressed elbow dimensions shall conform to the ASME B16.9 for butt welded fittings. Full formed smooth radius elbows are available up to 36 diameter and are preferred for sizes up to 24. However, upon approval by Engineer, 24 and larger may be mitered construction, same material as pipe. (Dimension A, B or C in Table A.) Long radius elbows shall be used unless specified otherwise.

2.5

3. QUALITY CONTROL 3.1 The fitting fabricator and flange manufacturer must have a suitable Quality Control policy and Quality Control manual that shall be submitted to the Engineer/Inspector at the beginning of the contract. All steps should be taken to avoid carbon steel contamination of stainless steel (e.g. weld preparation, grinding, handling, shipping, storage, etc.).

3.2

4. GENERAL 4.1 4.2 4.3 Except for pressed elbows and reducers, fabricated fitting dimensions are the same for both flanged and unflanged type. For dimensions and wall thickness of reducing fittings, refer to the larger pipe diameter. Butt weld Vanstone rings are preferred, for sizes 2 to 4 diameter use pressed Vanstone rings, for sizes 6 and larger use rolled angle Vanstone rings. However, slip-on Vanstone rings 1 may be used whenever specified elsewhere in the documents and inside diameter shall be /16 larger than outside diameter of pipe. Fittings indicated as tees, or crosses shall be manufactured as extruded outlets to comply with o Paragraph 304 of ASME B31.3. Laterals shall be manufactured as 45 nozzle welds. The

4.4

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DESIGN STANDARD
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minimum flange location for ID only fittings of this type shall conform to Class 125 cast iron (ASME B16.1). The minimum flange location for OD and IPS fittings of this type shall conform to ASME B16.9 plus Vanstone ring dimensions as in Table A, Column Angle M. 4.5 When flanges are required on the small end of reducers, stub ends (MSS SP-43 length) shall be used instead of Vanstone rings on diameters up to and including 12. On larger sizes, use length of pipe and Vanstone ring to make up dimension N on Table A. Pressure rating for fittings, design temperature below 250 F, shall be as follows: Full formed smooth flow elbows and reducers shall be equal to the pipe. Vanstone rings, unreinforced tees, laterals and extruded outlets shall be in accordance with Table B. Reinforced branch connections shall be in accordance with Table C. Mitered elbows shall be in accordance with Table D.
o

4.6

Note: Reduced pressure ratings for larger diameter branch connections and mitered elbows. 4.1 4.2 When a 45 branch enters a reducer, the reinforcing pad may be reduced in length so that the reinforcing pad is between 1 to 2 from the pipe weld. Branch reinforcements defined on 4D-10.04 shall be used where specified on drawings. Branch connection shall not be located on pipe longitudinal weld.
o

5. MATERIAL 5.1 5.2 5.3 5.4 Fitting material shall be equal to that of the pipe. Back-up flanges shall be made from mild steel plate material, ASTM A285, Grade C and flange drilling shall be in accordance with ASME B16.1 and MSS SP-44. Blind flanges shall be made from the same material as mild steel plate back-up flanges with a 1 /16 thick stainless steel cladding tack welded to one side of the flange. Back-up flanges shall preferably be hot dip galvanized. Painted flanges and blind flanges shall be near white blast cleaned as per SSPC SP-10 and painted with one coat of epoxy ester zinc chromate primer to a dry film thickness of 2 mils minimum. 5.5 Material of Vanstone rings shall be made from angle steel ASTM A479, for sizes 6 diameter and up, for 4 diameter and less, ASTM A240.

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DESIGN STANDARD
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5.6

If filler metal is used, the following grade shall be used for welding stainless steel:

STAINLESS STEEL 304 304L 316 316L 317 317L Carbon Steel to Stainless Steel SS SS SS SS SS SS

STAINLESS STEEL FILLER METAL ER 308L ER 308L ER 316L ER 316L ER 317L ER 317L ER 309 or ER 310

6. FLANGE CONNECTIONS All flanges including Vanstone rings shall be perpendicular to the centre of the pipe. 7. PREPARATION FOR WELDING Shall be as per Section 7 of Design Standard 4S-02.01 as applicable for fittings and flanges. 8. WELDING Shall be as per Section 8 of Design Standard 4S-02.01 as applicable for fittings and flanges. 9. TOLERANCES All fitting tolerances shall be in accordance with Table E. 10. INSPECTION, TESTING AND REPAIRS Shall be as per Section 10 of Design Standard 4S-02.01 as applicable for fittings and flanges. 11. FINAL CLEANING All fittings shall be pickled and passivated:

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All stainless steel fittings including Vanstone rings shall be completely immersed for a minimum of 15 o minutes in a pickling solution of 6% nitric acid and 3% hydrofluoric acid at 140 F. Parts shall be free of iron particles or other foreign material. A complete neutralizing operation by immersion in a continuous fresh water bath shall be performed. 12. SHIPPING AND STORING OF FITTINGS Shall be in accordance with Section 12 of Design Standard 4S-02.01 as applicable for fittings and flanges.

FABRICATED THIN WALL AUSTENITIC STAINLESS STEEL FITTINGS AND FLANGES

DESIGN STANDARD
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SHEET 4 OF 11 DATE OF ISSUE GENERIC APPR. DATE

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FABRICATED THIN WALL AUSTENITIC STAINLESS STEEL FITTINGS AND FLANGES

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TABLE A - Dimensions are in inches.

NOM. DIA. A B C ID D OD & IPS E F ID G OD & IPS H

2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 36 42 48

5 5 6 8 9 11 12 14 15 16 18 22 23 24 25 28 31 34

5 5 6 8 9 11 12 14 15 16 18 22 23 24 25 28 31 34

3 33/8 41/8 55/8 7 8 10 11 12 13 15 17 18 20 22 26 30 35

9 10 12 14 17 20 24 27 30 32 35 40 43 46 49 58 69 77

2 3 3 3 4 5 5 6 6 7 8 9 9 9 10 14 26 27

5 6 7 9 11 12 14 16 18 19 20 24 26 28 30 36 42 48

3 3 4 5 6 7 8 13 14 15 20 20 22 24 24 24 24 28

3 4 6 9 12 15 18 21 24 27 30 36 39 42 45 54 63 72

37 40 41 49 56 64

12 13 15 18 21 24

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NOM. DIA.

J ID

L ANGLE 'M' OD IPS N ID & OD

S T IPS X

2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 36 42 48

1 2 2 3 5 6 7 8 10 11 12 15 16? 17 18 22 26 29

4 51/8 6 8 10 13 15 17 19 21 23 28 30 32 34 40 47 53

4 5 6 7.78 10.28 12.78 14.75 16.75 18 20.62 22.62 27.62 29.62 31.62 33 39 46 52

4 5 6 8.4 10.9 13.53 15.5 16.75 18.75 20.62 22.62 27.62 30 32 33.62 39.62 46.5 53.5

1 x 1 x /8 1 /8x1 /8 x /8 1 1 x 1 x /8 1 1 x 1 x /8 1 1 x 1 x /8 3 1x 1 x /16 1x 1 x /16 3 1x 1 x /16 3 2 x 2 x /16 3 2 x 2 x /16 3 2 x 2 x /16 2x2x 2x2x 5 2x 2 x /16 5 2x 2 x /16
3 1 1 1

2 2 2 3 3 4 5 6 6 6 6 6 6 6 6 6 6 7 7

2 3 35/8 45/8 65/8 85/8 10 12 14 16 18 201/8 241/8 261/8 29 31 37 431/8 491/8

21/8 31/8 3 4 65/8 85/8 11 13 14 16 18 20 24 26 28 30 36 42 48

1 1 11/8 11/8 1 1 1? 1 1 1 1 15/8 1

6 7 7 9 11 13 16 19 21 23 25 27 32 34 36 38 46 53 59

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TABLE B - Dimensions are in inches & psig

Maximum allowable pressure for Vanstone rings, un-reinforced tees, lateral and extruded outlets (temperature up to 250F).
VANSTONE RING Material / Nom. Pipe Size 304L 316L 317L 90O BRANCH 45O BRANCH (FULL TEES) (FULL LATERALS) 304L 316L 317L 304L 316L 317L EXTRUDED OUTLETS (TEES)

Pipe Header Size

Branch Size

304L 316L

317L

3 4 6 8 10 12 14 16

150 150 150 150 144 119 103 136

150 150 150 150 150 145 125 150

150 150 148 114 115 111 94 82

150 150 150 145 139 134 115 100

150 150 115 82 78 77 65 57

150 150 140 99 93 94 80 70

8& Less

8 & Less

150

150

10 12 14 16

18 20 24

119 107 90

145 130 110

111 99 82

135 120 100

77 69 49

95 85 60

18 20 24

26

87

106

72

85

48

56

26

28

82

100

62

73

45

53

28

30

94

115

86

104

42

50

30

36

82

100

74

89

36

10 x 10 10 x 8 & Less 12 x 12 12 x 10 & Less 14 x 14 14 x 12 14 x 10 & Less 16 x 16 16 x 14 16 x 12 16 x 10 & Less 18 x 18 18 x 16 & Less 20 x 20 20 x 18 20 x 16 & Less 24 x 24 24 x 20 24 x 18 24 x 16 & Less 26 x 26 26 x 24 26 x 20 26 x 18 26 x 16 & Less 28 x 28 28 x 26 28 x 24 28 x 20 28 x 18 28 x 16 & Less 30 x 30 30 x 28 30 x 26 30 x 24 30 x 20 & Less 36 x 36 36 x 30 36 x 28 36 x 26 36 x 24 36 x 20 & Less

142 150 138 150 125 138 150 110 125 138 150 147 150 132 147 150 110 132 147 150 101 110 132 149 150 94 101 110 132 147 150 117 125 135 146 150 97 117 125 135 146 150

150 150 150 150 150 150 150 131 150 150 150 150 150 150 150 150 131 150 150 150 120 131 150 150 150 112 120 131 150 150 150 140 150 150 150 150 116 140 150 150 150 150

42 48

87 77

106 94

63 55

75 66

TABLE C - Dimensions are in inches and psig.

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Maximum allowable pressure (temperature up to 250F) for reinforced branch connections (304L, 316L and 317L), see 4D-10.04 for details.

PIPE HEADER SIZE 14 & Less 16 18 20 24

BRANCH SIZE 14 & Less 16 x 16 16 x 14 & Less 18 x 18 18 x 16 & Less 20 x 20 20 x 18 & Less 24 x 24 24 x 20 24 x 18 24 x 16 & Less 26 x 26 26 x 24 26 x 20 26 x 18 26 x 16 26 x 14 & Less 28 x 28 28 x 26 28 x 24 28 x 20 28 x 18 28 x 16 28 x 14 & Less 30 x 30 30 x 28 30 x 26 30 x 24 30 x 20 & Less 36 x 36 36 x 30 36 x 28 36 x 26 36 x 24 36 x 20 36 x 18 & Less

90 BRANCH (TEES) 125 115 125 125 125 125 125 102 125 125 125 115 125 125 125 125 125 106 115 123 125 125 125 125 125 125 125 125 125 104 121 125 125 125 125 125

45 BRANCH (LATERALS) 125 108 120 125 125 120 125 92 105 118 125 82 97 105 115 120 125 76 84 92 102 110 118 125 92 101 110 118 125 76 94 100 106 110 118 125

26

28

30

36

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TABLE D - Dimensions are in inches and psig. Maximum allowable pressure (temperature up to 250F) for mitred bends (304L, 316L and 317L).

SIZE

WALL THICKNESS (NOMINAL) .125 .141 .125 .141 .188 .188 .25 .188 .25 .188 .25 .188 .25 .188 .25

MAXIMUM ALLOWABLE PRESSURE 92 112 77 90 125 113 125 99 122 78 97 58 73 45 57

14 16

18 20 24 30 36

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TABLE E Tolerance - Fittings (Tappi recommended tolerance for Pulp and Paper industry)
Size of Pipe or All Pipe and Fittings Fitting 90 Ells. 45 Ells. Laterals, Tee's, Y's mm In. OD at Welding End Wall Thks. At Weldin g End Centre to End. Dim. Overall Length
OD ID Bolt Circle Concentric ID to Bolt Circle

Reducers Stub Ends, Connectors

Backing Rings

Ovality

Squareness & Angle A B

at

Welding

Ends

38 51 64 76 102 152 203 254 305 356 406 457 508 610 660 711 762 914 1016 1066 1219

1 2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 36 40 42 48 /16" ( 1.6mm)
1

/32" ( .8mm)

/16" ( .8mm)

/16" ( .8mm)

/32" (.8mm)

/16" (1.6mm)

/16" (+ 0.8mm) /32" ( 2.4mm) 1/8" ( 3.2mm) /32" ( 4mm) /16" ( 4.8mm)
3 5 3

+ /8 -0

1/16"

1/16"

/8" (1.6mm) (3.2mm)

3

/16" /32"

+ /16 1 - /32 (+ 1.6mm) (- .8mm)

/32"

/32"

(+ 3.2mm)

(+ 1.6mm)

(+ 1.6mm)

/16"

( 2.4mm) ( 2.4mm)

(2.4mm) (4.8mm) /32" " (2.4mm) (6.4mm)

3

1/8"

1/8"

/8"

/8"

(3.2mm) (9.5mm) ( 3.2mm) ( 3.2mm)

/16"

/8" " ( 6.4mm)

/16" " (4.8mm) (12.8mm)

* IPS Piping: Not less than 87.5% of nominal thickness. ID Piping: As allowed by ASTM A - 240 specification.

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